sustainable textile services
DESCRIPTION
For severatl years now the textile industry suffered from a bad reputation due to pollution caused by the production and the usage of hazardous products. This presentation should help Brands and Retailers to work against this, implement a more environmentally friendly production and have a better conrol over the impact of production and end product on society and environment.TRANSCRIPT
Sustainable Textile Services
For Brands & Retailers and their Industry Partners
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DyStar has an extensive program of services to help brands, retailers and their industry partners achieve sustainability in the apparel supply chain.
Restricted Substance ListsWater and Energy UseChemical Residue AnalysisEco-fibers / Eco-processing
Sustainability
Codes of ConductLabor ConditionsFair Trade
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Why are Sustainable Textile Services a necessity in the
apparel supply chain?
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Because of 3 Common Failuresfound in today’s apparel supply
chain
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Wrong Color
Comes from…the color management process not done properly
Results in…the color in the store is very different than the original
inspirationimproper color communication from Designer to
Vendor and Textile Milllost timelost moneylost sales in the store
Sustainable Textile Serviceseliminate restricted substances at the color creation
stepeducate the supply chain on best practices for color
communicationprovide checks and balances for the color
development processprovide supply chain discipline
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Damage to Brand Integrity
Risk comes from…a lengthy, fragmented supply chainrestricted substances on the garments or in
waste streamsNGOs and public groups are demanding
corporate social responsibility social media communicating issues rapidly and
globally
Results in… value loss to investors and shareholdersFinancial loss through product recall and brand
impairment
Sustainable Textile Servicesdevelop and implement RSLseducate the supply chain on best practices for chemical & environmental managementprovide checks and balances for handling chemicals & environmental managementestablish and maintain sustainability initiatives provide supply chain discipline
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Unhappy Customer
Comes from…returns due to quality, such as fastness and color loss after multiple
washes, etc.presence of toxic chemicals on the garments, resulting in allergic
reactions
Sustainable Textile Servicesavoid restricted substances from getting to the consumereducate the supply chain on Color Confidence® and
econfidence®
provide solutions to minimize failuresestablish the proper testing protocols to minimize failures keep your customers happy
As a result….one unhappy customer can have significant impact
through social media
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Sustainable Textile Services Programs
DyStar’s Sustainable Textile Services maintain and support People, Planet and Profit objectives of Brands & Retailers and Industry Partners in the apparel supply chain
1. RSL Development
2. Mill Development
3. Training & Seminars
4. econfidence®
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RSL Development
DyStar understands global chemical legislation and the requirements of the textile and clothing industry.
Our deep know-how enables us:to assist in the development of RSLs for Brands & Retailersto provide advice and guidance on suitability of dyes and chemicals
In addition, we offer advice on test methods
and procedures in order to help Brands,
Retailers and Industry Partners effectively
monitor chemicals along the apparel supply chain
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Environmental ImprovementAssess environmental impact of Industry
partners in textile processingAudit: Environmental Impact
Mill Development
Mill ImprovementRaise productivity and efficiency levels
of Industry partners in textile processingAudit: Wet Processing
Chemical Management ImprovementAssist with development,
communication and implementation of RSLs with Industry PartnersAudit: Brand RSL Compliance
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Training & Seminars
AudienceProduct Developers, Buyers, Quality Controllers, Color Managers, Dye House Managers and Supervisors, CSR Department
ModulesIntroduction to Dyes & FibersGarment/Laundry EffectsTesting for Restricted substancesSafe Handling of ChemicalsKey Drivers of Sustainability in TextilesColor MeasurementColor CommunicationColor FastnessAdvanced testing of water, dye house chemicals,
dyes and auxiliariesColoration Best PracticesEco-Trainings & WorkshopsEco-Seminars for your supply chain
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econfidence®
DyStar products are subjected to an extensive testing program to ensure that our products are in full compliance with the relevant chemical legislation in the countries in which they are sold
Confidence about the eco-performance of your textiles Your suppliers understand how to meet your eco-specifications Shorter lead-times and more reliable supply Support for your reputation and brand integrity
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Results
We have a proven track record in our ability to guide textile manufacturing units to optimize production and cost while delivering same or better quality of goods required by the customer.
RSL Development Examples
Mill Development ExamplesMill Improvement ProjectChemical Management Improvement ProjectEnvironmental Improvement Project
econfidence® Examples
Brand RSL compliance
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Mill Improvement Project
We set up key performance indicators with textile mills to track the performance in the areas of desired improvement.
The table below shows the actual results:
The majority of these reductions were achieved within the first two months!
Mill Key Performance Indicator% Reduction (within 9 months)
Water Consumption (Liter/Kg of Fabric) -25%Redyeing (%) -23%Centre to Selvedge problem (%) -80%Waste Production (metric tons) -46%
Note: Actual results from a CPB dye-house producing 1,500,000 meters of fabric per month production of cellulosic material
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RSL Development Project
DyStar has released several recommendations for Brands & Retailers, Industry organizations and specific product groups, to support sustainable textile production that is meeting quality and eco-requirements
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Chemical Management Improvement Project
We performed an assessment on identified textile mills and their level of compliance to a specific Brand RSL to identify current status and areas of desired improvement.
The chart below shows actual results:
Compliant
Almostcompliant
Non compliant
Other
Brand RSL Compliance
Note: Actual results from Mill Compliance to Brand RSL
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Environmental Improvement Project
We set up key performance indicators to assess the textile mill’s current process and compared this to an ideal process to show the possibilities for reduction of the environmental footprint of a textile mill.
The following tables show the actual saving differences:
Raw Effluent RO FeedSilica 30% 50%COD 27% 20%
% SavingsEcology Load
Water Consumption % Savings
White 88%Light 87%Medium 83%Dark 75%Extra dark 75%
Note: Water Consumption Savings: actual results from mill running Exhaust process with Thies Machines of 10t /d capacity
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Ecology Load Improvement
Raw Effluent
0
500
1000
1500
Silica COD
Load
(in
ppm
)
Existing Process
DyStar Process
0
500
1000
1500
Silica COD
Existing Process
DyStar ProcessRO Feed
Ecology Load
0
500
1000
1500
Silica COD
Current
Ideal
Note: the obtained savings are specific to type of machine and process followed
Raw Effluent
30%
27%
50%
20%
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Water Consumption Improvement
Note: the obtained savings are specific to type of machine and process followed
88%88%
88%75%
75%
Water
0
20
40
60
80
100
120
140
160
White Light Shade Medium Shade Dark Shade Extra Dark Shade
Wat
er R
equ
ier
(in
Ltr
/Kg
)
Current
Ideal 1:5
Ideal 1:4-1:3.5
88%
87% 83% 75%
75%
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econfidence® Project
Renowned Brands & Retailers have chosen DyStar as their partner in supporting their Eco message to consumers via the econfidence® hangtag program
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Testimonials
Morarjee Textiles Ltd. - Ashutosh Raina Sr., Vice President – Manufacturing"Expert Solutions" has helped us to drastically improve the efficiency of our yarn dye-house. (…) Thanks to " Expert Solutions ", they have not only re educated our personnel to understand the intricacies of dyeing, but also made them aware of the coloration technology with Vat as well as Reactive dyes. (…) Although our cost of dyes and chemicals has more or less remained the same , the savings in water consumption (20%), utilities, reduction of re-dyeing (8%), corrections and increase in production are in themselves of a tremendous savings to us."
JCT Filament Led - Manish Dobariya, Asst Manager - Dyeing
“We are using online “color XPT” Enterprise software from DyStar. We got benefit like saving of dyes, chemical and utility etc. and is directly affected on Conversation cost. It coming down side approx. 25 %. Also help of “Color XPT” we had decreased dyeing process time approx . 40 %”
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Resources
DyStar can deploy a team of experienced national and international experts from the fields of chemical management and textile manufacturing and processing.
SystemsABACUS® ColorXPT®
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Sustainability is our responsibility
At DyStar, our products and services help customers worldwide reduce costs, shorten lead times and meet stringent quality and ecological specifications
Our VisionTo become the world’s most sustainable supplier of colors and chemicals to the global textile industry. We believe companies that put sustainability at the centre of their business will be more successful and have competitive edge
Carbon Footprint Report 2010Sustainability Report 2010
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Go with DyStar for new horizons
DyStar know-how, services and productshelp you make a difference to your business.
Contact us for more details, or visit us at www.DyStar.com
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