technical characteristics - pneumatiek.compneumatiek.com/pdf/univer/univer-be ventiel.pdf · manual...
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TECHNICAL CHARACTERISTICS
5599/1
Manual intervention on the electric partThe manual control of electropilot is available in the twostable position type without protrusions and operated byscrew-driver. In safety applications against accidentalstarting of machines (especially used in the car sector) themanual control is available with embedded button whichcan be activated only by means of a center punch. Thiselectropilot will have a final U in the order part number.
1=Pressure2-4=Consumption3-5=Exhausts14=Control12=Return
BE series ISO 5599/1 valves 5/2-5/3
UNIVER, particularly sensible to market requirements, has introduced in its production program a new line ofvalves for ISO sub-bases. These valves are identical in dimensions and aspect but have two different internalswitching systems which fulfil the widest range of needs in pneumatic energy control. These two systems maintainthe basic characteristics of each UNIVER product (high capacity, short internal stroke, no lubrication) and, thanksto their complementarity in use, they can completely fulfil any customer's need.These valves can be used for millions of cycles in heavy duty environments while guaranteeing maximum safetyand reliability.
Spool system
Mixed system
Two different internal switching systems - mixed and spoolMounted on ISO sub-base, sizes 1/2/3/4Body made of acetalic resin inside and die-cast aluminiumoutsideAmbient temperature: -10°C to +50°CFluid temperature: +50°C maxFluids: air (industrial or dehumidified, mixed system; non-dehumidified spool system) or neutral gases with or withoutlubricationNitrile rubber or Vulkollan sealsIndirect electropneumatic or pneumatic pilotPneumatic/mechanical spring returnU3 series part number DC---- coil; U1 coil on request partnumber DA----(see section Accessories)
NOTE: an indicative estimate of the factor "CV" can be obtainedby dividing the capacity values expressed in NI/min by "962".
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Size A B D F M T S P H rmax
Kmin
L1min
L2min
Lmin
1 9 14 4,53
M5 16,5 8,5 9 43 2,5 38 32,5 65
2 10 19 7 M6 22 10 12 56 3 50 40,5 81
3 11,5 24 104 M8
29 13 16 714
64 53 106
4 14,5 29 13 36,5 15,5 20 82 74 77,5 64,5 142
ISO 5599/1 standard
ISO 5599/1
The ISO standard for pneumatic valves is accepted by industry and by the majority of major pneumatic valvemanufacturers throughout the world. The choice of valves according to ISO standard means to be at the technicalforefront and to guarantee the user the interchangeability both of the valve body as well as the electromagnetic part.
ISO Standard 5599/1 fixes the dimensions of the sub-structure of the valve and provides accomodation betweentwo contiguous planes while guaranteeing, at the time of replacement, that any suitable valve can be inserted inseries.It also provides a clear numbering system for the ports.Main connecting ports:
1 = PRESSURE 2-4 = CONSUMPTION 3-5 = EXHAUST14 = PREFERENTIAL CONTROL 12 = RETURN(e.g. single electrical impulse solenoid mounted side 14 single pneumatic impulse control at 14)
Here are some recommendations of the ISO 5599/1 standard:- electropilot and coil (A) above the body of the valve, the axis is parallel to that of the valve, to facilitate the access to the
manual override on the valve body (F)- manual override on the electropilot (B)- the sub-structure of the electropilot (C) complies with CNOMO Standard which has been in use on the European market
for years. If a non-standardized coil fails, both the latter and the electropilot can be changed simply by working on theelectric part.
- Unified electric connector (D)- This system simplifies the replacement operation of an ISO valve. By removing the locking screws (E), the valve can be
changed in a very short time without intervention on the pneumatic connections
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ISO 3 ISO 4
ISO 1 ISO 2
ISO 4ISO 3
ISO 1 ISO 2
Capacity and pilot characteristics
Pilot characteristics
Supply pressure bar Supply pressure bar
Supply pressure barSupply pressure bar
Con
sum
ptio
n p
ress
ure
bar
Con
sum
ptio
n p
ress
ure
bar
Con
sum
ptio
n p
ress
ure
bar
Con
sum
ptio
n p
ress
ure
bar
Capacity NI/minCapacity NI/min
Capacity NI/min
singlepneumatic impulse
double amplifiedpneumatic impulse
double differentialpneumatic impulse
singlepneumatic impulse
double amplifiedpneumatic impulse
double differentialpneumatic impulse
singlepneumatic impulse
double amplifiedpneumatic impulse
double differentialpneumatic impulse
double amplifiedpneumatic impulse
double differentialpneumatic impulse
mixedspool pneumatic springspool mechanical spring
P1=supply pressureP2=pilot pressure
Capacity characteristics
singlepneumatic impulse
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The part numbers of solenoid valves do not include coils
ISO 5599/1 valves
Symbol Return(12)
Ways Ømm
Part numberCapacityNI/min
Sizesystem*
energ.(14)
de-energ.(12)
Control(14)
Pneu-mech.
5/2
Pneum. 5/2
Pneu-mech.
5/2
Electr. 5/2
* System: M = Mixed S = SpoolFor embedded button manual control U option
Masskg
2÷10 M 9 18 0,30 BE-31008 1480 1
1,8÷10 S 11 22 0,30 BE-3800
2,3÷10 M 11 14 0,40 BE-410010 2300 2
2÷10 S 13 19 0,40 BE-4800
2,5÷10 M 19 49 0,65 BE-510015 4200 3
2,2÷10 S 21 52 0,65 BE-5800
3÷10 M 23 46 0,87 BE-610019 6600 4
2,8÷10 S 24 29 0,87 BE-6800
1÷10 M 5 5 0,30 BE-31508 1480 1
0,8÷10 S 6 6 0,30 BE-3850
1÷10 M 6 6 0,40 BE-415010 2300 2
1÷10 S 7 7 0,40 BE-4850
1÷10 M 10 10 0,65 BE-515015 4200 3
0,8÷10 S 12 12 0,65 BE-5850
1,3÷10 M 12 12 0,87 BE-615019 6600 4
1÷10 S 14 14 0,87 BE-6850
2÷10 M 5 16 0,30 BE-31708 1480 1
1,5÷10 S 6 15 0,30 BE-3870
1,8÷10 M 6 13 0,40 BE-417010 2300 2
1,8÷10 S 7 14 0,40 BE-4870
2,2÷10 M 10 35 0,65 BE-517015 4200 3
1,5÷10 S 12 38 0,65 BE-5870
2÷10 M 12 32 0,87 BE-617019 6600 4
2,7÷10 S 14 31 0,87 BE-6870
2÷10 M 20 32 0,45 BE-30008 1480 1
1,8÷10 S 21 35 0,45 BE-3700
2,3÷10 M 24 25 0,55 BE-400010 2300 2
1÷10 S 24 30 0,55 BE-4700
2,5÷10 M 32 71 0,90 BE-500015 4200 3
2,2÷10 S 33 74 0,90 BE-5700
3÷10 M 38 62 1,12 BE-600019 6600 4
2,8÷10 S 39 68 1,12 BE-6700
1÷10 M 16 16 0,55 BE-30208 1480 1
0,8÷10 S 17 17 0,55 BE-3720
1÷10 M 17 17 0,80 BE-402010 2300 2
1÷10 S 18 18 0,80 BE-4720
1÷10 M 23 23 1,20 BE-502015 4200 3
0,8÷10 S 26 26 1,20 BE-5720
1,3÷10 M 25 25 1,37 BE-602019 6600 4
1÷10 S 27 27 1,37 BE-6720
Pneum.differen.
5/2
Time ms
Pneum.
Pneum.
Electr.
Electr .
Pneum.
Type Pressurebar
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The part numbers of solenoid valves do not include coils
Symbol Return(12)
Ways Ømm
Part numberCapacityNI/min
Sizesystem* energ.
(14)de-energ.
(12)
Control(14)
Masskg
Time msType Pressure
bar
Electr. Electr.differ.
5/2
Electr . Pneum. 5/2
* System: M = Mixed S = SpoolFor embedded button manual control U option
2÷10 M 16 34 0,55 BE-30308 1480 1
1,8÷10 S 17 28 0,55 BE-3730
1,8÷10 M 17 29 0,80 BE-403010 2300 2
1,8÷10 S 18 25 0,80 BE-4730
2,2÷10 M 23 54 1,20 BE-503015 4200 3
2,5÷10 S 26 46 1,20 BE-5730
2÷10 M 25 45 1,37 BE-603019 6600 4
2,7÷10 S 27 42 1,37 BE-6730
1÷10 M 16 6 0,45 BE-30608 1480 1
0,8÷10 S 17 8 0,45 BE-3760
1÷10 M 17 7 0,80 BE-406010 2300 2
1÷10 S 18 9 0,80 BE-4760
1÷10 M 23 15 1,30 BE-506015 4200 3
0,8÷10 S 26 17 1,30 BE-5760
1,3÷10 M 25 16 1,37 BE-606019 6600 4
1÷10 S 27 18 1,37 BE-6760
2÷10 M 50 26 0,55 BE-32008 1480 1
2,3÷10 S 17 25 0,55 BE-3900
2,3÷10 M 54 24 0,80 BE-420010 2300 2
2,5÷10 S 18 27 0,80 BE-4900
2,5÷10 M 108 36 1,20 BE-520015 4200 3
2,5÷10 S 26 50 1,20 BE-5900
3÷10 M 115 115 1,37 BE-620019 6600 4
2,5÷10 S 30 47 1,37 BE-6900
5/3
5/3
5/3
8 2÷10 1480 1 M 50 26 0,50 BE-3205
10 2,3÷10 2300 2 M 54 24 0,80 BE-4205
15 2,5÷10 4200 3 M 108 36 1,20 BE-5205
19 3÷10 6600 4 M 115 115 1,37 BE-6205
8 2,3÷10 1480 1 S 17 25 0,50 BE-3940
10 2,5÷10 2300 2 S 18 27 0,80 BE-4940
15 2,5÷10 4200 3 S 26 50 1,20 BE-5940
19 2,5÷10 6600 4 S 30 47 1,37 BE-6940
closedcentres
electricalcontrol
opencentres
electricalcontrol
pressurizedcentres
electrical control
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ISO 1 ISO 2 ISO 3 ISO 4
A 128 145 191 222
B 47 47 63 63
C 39 52 64 74
D 5 5 10 10
E 36 48 64 80
F 30 38 48 58
G 18 24 32 40
H M5 x 35 M6 x 35 M8 x 50 M8 x 50
ISO 1 ISO 2 ISO 3 ISO 4
A 169,5 195,5 219 253
B 105 105 118 118
C 39 52 64 74
D 5 5 10 10
E 36 48 64 80
F 30 38 48 58
G 18 24 32 40
H M5 x 35 M6 x 35 M8 x 50 M8 x 50
I 159,5 176 208,5 235
L 64 72,5 95,5 111
M 95,5 103,5 113 124
N 30 30 30 30
ISO 1 ISO 2 ISO 3 ISO 4
A 211 226 247 268
B 105 105 118 118
C 39 52 64 74
D 5 5 10 10
E 36 48 64 80
F 30 38 48 58
G 18 24 32 40
H M5 x 35 M6 x 35 M8 x 50 M8 x 50
I 191 207 226 248
L 128 145 191 222
N 30 30 30 30
Overall dimensions - BE Series
Single/double pneumatic impulse spool-mixed system5/3 valves closed centres - open centres-pneumatic control spool system
Single electrical impulse
Double electrical impulse spool-mixed system5/3 valve open centres - closed centres-spool system5/3 valve open centres - pressurized centres-mixed system
NOTE: U3 coils dimensions
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lever-3 stablepositions
open centers
lever-3 stablepositions
closed centers
5/2 8 1480 0 ÷ 10 8 ÷ 18 0,370 BE-3972A
5/3 8 1480 0 ÷ 10 12 ÷ 20 0,390 BE-3974
5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-3974A
5/3 8 1480 0 ÷ 10 12 ÷ 20 0,390 BE-3976
5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-3976A
5/2 8 1480 0 ÷ 10 35 0,320 BE-3978A
5/2 8 1480 0 ÷ 10 15 0,320 BE-3978
Spool lever control
Symbol Partnumber
Operation Ways Ømm
CapacityNI/min
Pressurebar
Masskg
Knob spool system
ForceN
The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.
ISO 1 - Manual valves spool system
Other types of operation upon request.
Overall dimensions for 5/2 and 5/3
Lever control Knob
Type
spring returnlever
knob springreturn
5/2 8 1480 0 ÷ 10 5 ÷ 10 0,370 BE-3972lever-2 stablepositions
knob 2 stablepositions
spring return leverto central position
closed centers
spring return leverto central position
open centers
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Symbol Partnumber
Operation Ways Ømm
CapacityNI/min
Pressurebar
Masskg
ForceN
Type
Spool lever control
5/2 10 2300 0 ÷ 10 8 ÷ 18 0,370 BE-4972A
Knob spool system
The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.
5/2 10 2300 0 ÷ 10 5 ÷ 10 0,370 BE-4972
5/3 10 2300 0 ÷ 10 12 ÷ 20 0,390 BE-4974
5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-4974A
5/3 10 2300 0 ÷ 10 12 ÷ 20 0,390 BE-4976
5/3 10 2300 0 ÷ 10 10 ÷ 15 0,390 BE-4976A
ISO 2 - Manual valves spool system
5/2 10 2300 0 ÷ 10 35 0,320 BE-4978A
5/2 10 2300 0 ÷ 10 15 0,320 BE-4978
Other types of operation upon request.
Overall dimensions for 5/2 and 5/3
Lever control Knob
spring returnlever to central
positionclosed centers
lever-3 stablepositions
closed centers
spring returnlever to central
positionopen centers
lever-3 stablepositions
open centers
lever-2 stablepositions
spring returnlever
knob 2 stablepositions
knob springreturn
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Symbol Partnumber
Operation Ways Ømm
CapacityNI/min
Pressurebar
Masskg
ForceN
Type
Spool lever control
5/2 15 4200 0 ÷ 10 12 ÷ 25 0,870 BE-5972A
Knob spool system
The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.
5/2 15 4200 0 ÷ 10 8 ÷ 16 0,870 BE-5972
5/3 15 4200 0 ÷ 10 15 ÷ 23 0,900 BE-5974
5/3 15 4200 0 ÷ 10 16 ÷ 22 0,900 BE-5974A
5/3 15 4200 0 ÷ 10 15 ÷ 23 0,900 BE-5976
5/3 15 4200 0 ÷ 10 16 ÷ 22 0,900 BE-5976A
ISO 3 - Manual valves spool system
5/2 15 4200 0 ÷ 10 55 0,660 BE-5978A
5/2 15 4200 0 ÷ 10 25 0,660 BE-5978
Other types of operation upon request.
Overall dimensions for 5/2 and 5/3
Lever control Knob
spring returnlever to central
positionclosed centers
lever-3 stablepositions
closed centers
spring returnlever to central
positionopen centers
lever-3 stablepositions
open centers
lever-2 stablepositions
knob 2 stablepositions
knob springreturn
spring returnlever
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Symbol Partnumber
Operation Ways Ømm
CapacityNI/min
Pressurebar
Masskg
ForceN
Type
Spool lever control
5/2 19 6600 0 ÷ 10 12 ÷ 25 1,070 BE-6972A
Knob spool system
5/2 19 6600 0 ÷ 10 8 ÷ 16 1,070 BE-6972
5/3 19 6600 0 ÷ 10 15 ÷ 23 1,100 BE-6974
5/3 19 6600 0 ÷ 10 16 ÷ 22 1,100 BE-6974A
5/3 19 6600 0 ÷ 10 15 ÷ 23 1,100 BE-6976
5/3 19 6600 0 ÷ 10 16 ÷ 22 1,100 BE-6976A
ISO 4 - Manual valves spool system
5/2 19 6600 0 ÷ 10 55 0,880 BE-6978A
5/2 19 6600 0 ÷ 10 25 0,880 BE-6978
Overall dimensions for 5/2 and 5/3
Knob
The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.
Other types of operation upon request.
Lever control
spring returnlever to central
positionclosed centers
lever-3 stablepositions
closed centers
spring returnlever to central
positionopen centers
lever-3 stablepositions
open centers
lever-2 stablepositions
spring returnlever
knob 2 stablepositions
knob springreturn
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ISO 5599/1 valves with electric connector M12
The use of pneumatic components is continuously growing in the car industry especially where they are coupledwith electric components. This new valve type uses a traditional ISO valve with electric connector M12 placed incentral position both for valves with single as well as double electric control.
TECHNICAL CHARACTERISTICS
Two different internal switching systems: mixed and spool typeAssembly on ISO sub-bases sizes 1/2/3.Body in acetalic resin internally, die-cast aluminium externally.Ambient temperature: -10°C ÷ +45°C.Fluid temperature: + 50°C max.Fluid: filtered air 50 µm dehumidified or not for mixed system;not dehumidified for spool system.Seals in nitrile rubber and vulkollan.Indirect electropneumatic control.Pneumo-mechanical spring return.
Electrical characteristicsCentral electric connector M12 x 1.Protection degree IP 65.Supply tension 24 Vd.c.Rated power 2,5 W.Coils DD---- series (U05 see section accessories).ED 100%.LED indicator.
5599/1
ISO 1 ISO 2 ISO 3A 128 145 191
B 73 73 90
C 39 52 64
D 5 5 10
E 36 48 64
F 30 38 48
G 18 24 32
H M5 x 35 M6 x 35 M8 x50
For lacking dimensions please referto the corresponding ISO standardvalves.
Single - double electric impulse.
Overall dimensions
M12 x 1
B coil 12 A coil 14
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8 2÷9 1480 1 M 45 23 0,50 BE12-3205
10 2,3÷9 2300 2 M 51 23 0,80 BE12-4205
15 2,5÷9 4200 3 M 119 40 1,20 BE12-5205
8 2,3÷9 1480 1 S 15 22 0,50 BE12-3940
10 2,5÷9 2300 2 S 17 26 0,80 BE12-4940
15 2,5÷9 4200 3 S 29 55 1,20 BE12-5940
2÷9 M 18 29 0,45 BE12-3000
8 1480 11,8÷9 S 19 32 0,45 BE12-3700
2,3÷9 M 23 24 0,55 BE12-400010 2300 2
1÷9 S 23 28 0,55 BE12-4700
2,5÷9 M 35 78 0,90 BE12-500015 4200 3
2,2÷9 S 36 82 0,90 BE12-5700
1÷9 M 14 14 0,55 BE12-30208 1480 1
0,8÷9 S 15 15 0,55 BE12-3720
1÷9 M 16 16 0,80 BE12-402010 2300 2
1÷9 S 17 17 0,80 BE12-4720
1÷9 M 25 25 1,20 BE12-502015 4200 3
0,8÷9 S 29 29 1,20 BE12-5720
2÷9 M 45 23 0,55 BE12-32008 1480 1
2,3÷9 S 15 22 0,55 BE12-3900
2,3÷9 M 51 23 0,80 BE12-420010 2300 2
2,5÷9 S 17 26 0,80 BE12-4900
2,5÷9 M 119 40 1,20 BE12-520015 4200 3
2,5÷9 S 29 55 1,20 BE12-5900
Return (12) WaysØ
mmPart
numberCapacityNl/min
Size System*Control (14)
electric pneu-mechanic
5/2
electric electric 5/2
* System: M = Mixed S = Spool.
Masskg
The part numbers of the valves do not include 24 Vd.c. coil
5/3
electriccontrol
pressurizedcentres
5/3
electriccontrol
closedcentres
5/3
electriccontrol
opencentres
Energ.(14)
De-energ.(12)
Time msSymbol
Pressurebar
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ISO 2ISO 2ISO 2ISO 2ISO 2
ISO 3ISO 3ISO 3ISO 3ISO 3
ISO 1ISO 1ISO 1ISO 1ISO 1
Sub-bases
5599/1Size 1/2/3/4
Sub-base ISO 1,side and bottom connections
Diaphragm forclosing ISO 1
Interface linkingsize 1 ÷ 2
Sub-base ISO 2,side and bottom connections
Interface linkingsize 2 ÷ 3
Sub-base ISO 3,side and bottom connections
Inlet plate ISO 3
Side connections(single)
Bottom connections(single-manifold)
Side and bottomconnections
(manifold)
ASSEMBLY SCHEME
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ISO 1 sub-base
Single sub-base - side connections
To be used when battery assembly is not possible
Advantages
The series of ISO 1 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard
supplied.- Determination of functions for each battery (pressure
differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.
- Easy technical intervention
On request assembled and tested batteries are supplied acording todrawings.
Closing plate for unused base (BF-1085) with screws and seals available
Single modular system or manifold sub-base, dorsal connections, separate exhausts
Single assembly: close side openings (G 1/8 - G 1/4)Manifold assembly with common entrance: close dorsal connection n.1With incorporated screws and seal
in lineconnections
dorsalconnections
G 1/8 zamak 0,250 BF-1060
G 1/4 zamak 0,230 BF-1061
G 1/8 zamak 0,350 BF-1062
G 1/4 zamak 0,330 BF-1063
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
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ISO 2 sub-base
Sub-base battery with dorsal connections and exhaust regulator
The single sub-base with dorsal connections allows batteryassembly with insertion of an exhaust regulator. Generally,this sub-base version is delivered pre-assembled and pre-tested only upon specific request and following the customerdrawing. This kind of battery has a conveyed entrance, dorsalconnections and separate exhausts.Exhaust regulators, the assembly kit with tie-rods, seals andplugs must be ordered separately for battery assembly.
Closing plate for unused base (BF-1175) with screws and seals available
To be used when battery assembly is not possible
1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot
To be used when battery assembly is not possible
G 3/8 zamak 0,650 BF-1151
in lineconnections
G 1/4 zamak 0,640 BF-1150
G 3/8 zamak 0,650 BF-1153
G 1/4 zamak 0,640 BF-1152
dorsalconnections
1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
Single sub-base side connections
Single sub-base dorsal connections
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Dorsal and side connections possible. Close unused openings with caps. Screws (incorporated), seals and caps included.
1 = Pressure2-4 = Consumption3-5 = Exhaust
12-14 = Pilot
When battery exceeds 4 units, the mountings of 2 plates is recommended. Mixed version available on request. Screws (incorporated) and seals included.
The diaphragm is not only the end plate of the battery but it is also coupled with the exhaust regulator to separate two sub-bases and regulate thevalves independently. In this case smash the central blind opening.The screw also allows two or more pressures. In this case smash the two side blind openings.
AdvantagesThe series of ISO 2 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard
supplied.- Determination of functions for each battery (pressure
differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.
- Easy technical intervention
On request assembled and tested batteries are supplied according todrawings.
Closing plate for unused base (BF-1175) with screws and seals available
G 3/8 zamak 0,800 BF-1161
G 1/4 zamak 0,800 BF-1160
dorsaland side
connections
G 1/2 zamak 0,460 BF-1155
G 1/2 zamak 0,460 BF-1154in lineconnections
dorsal
- - zamak 0,160 BF-1162
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
Sub-base manifold universal system dorsal and side connections conveyed exhaust
Inlet plate universal system
Diaphragm universal system
section - AA
ISO 2 sub-base
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ISO 3 sub-base
To be used when battery assembly is not possible
To be used when battery assembly is not necessary
1 = Pressure2-4 = Consumption3-5 = Exhaust
12-14 = Pilot
in lineconnections
G 3/4 aluminium 0,740 BF-3061
G 1/2 aluminium 0,740 BF-3060
G 3/4 aluminium 0,720 BF-3063
G 1/2 aluminium 0,720 BF-3062
dorsalconnections
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
Single sub-base side connections
Single sub-base dorsal connections
1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot
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Dorsal and side connections possible. Close unused openings with caps. Screws (incorporated), seals and caps included.
For each battery 2 inlet plates must be used. Each plate can be mounted on the left or on the right. Screws (incorporated) and seals included.
To be used for two pressures
Closing plate for unused base (BF-3175) with screws and seals available
- - aluminium 0,020 BF-3082
G 3/4 aluminium 1,100 BF-3072
G 1/2 aluminium 1,100 BF-3071
dorsaland side
connections
in lineconnections
G 1 aluminium 0,440 BF-3064
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
Sub-base manifold universal system dorsal and side connections, conveyed exhausts
Inlet plate universal system
Cap universal system
1 = Pressure2-4 = Consumption3-5 = Exhaust
12-14 = Pilot
section - AA
AdvantagesThe series of ISO 3 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard
supplied.- Determination of functions for each battery (pressure
differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.
- Easy technical intervention
On request assembled and tested batteries are supplied according todrawings.
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ISO 4 sub-base
G 3/4 aluminium 1,280 BF-4060
G 1 aluminium 1,280 BF-4061
in lineconnections
G 3/4 aluminium 1,240 BF-4062
G 1 aluminium 1,240 BF-4063
dorsalconnections
Connec-tionsRemarks Part numberOverall dimensionsType Material Mass
kg
Single sub-base side connections
1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot
1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot
Single sub-base dorsal connections
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Interface for ISO sub-bases
It allows the use of size 1 and 2 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)
It allows the use of size 2 and 3 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)
It allows the use of size 1 to 3 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)
It allows "at design stage" to fix the number of bases leaving some of them temporarily free for future new applications.Screws (incorporated) and seals included.
steel 0,030 BF-1085
steel 0,050 BF-1175
- aluminium 0,110 BF-1190
- aluminium 0,570 BF-3190
- aluminium 0,570 BF-3191
ISO 1(for all sub-base
models)
ISO 2(for all sub-base
models)
ISO 3(for all sub-base
models)aluminium 0,080 BF-3175
Remarks Part numberOverall dimensionsType Material Masskg
Connecting interface for universal sub-bases size 1 and 2
Closing plate for sub-bases size 1-2-3
Connecting interface for universal sub-bases size 1 to 3
Connecting interface for universal sub-bases size 2 and 3
84-III
Valv
es
ISO
3
ISO
4
BE-5993
BE-6993
BE-5994
Mixed system
ISO
1
SizeValve partnumber
Ways
When assembling and disassembling act as shown in the figure.Reassemble the half spools by using loctite.The spare part kits include all internal particulars for the single anddouble impulse. To replace the electropilot, order part numberAA-0400.
ISO
2
To remove the spool act as shown in the figure.The spare part kits include all internal particulars for the single anddouble impulse. To replace the electropilot, order part numberAA-0400.
BE-3993
BE-4993
BE-3994
BE-4994
BE-6994
Spare part kits
Return(12)
Internalsystem
Control(14)
BE-3000 5/2 mixed electrical spring
BE-3020 5/2 mixed electrical electrical
BE-3100 5/2 mixed pneumatic spring
BE-3150 5/2 mixed pneumatic pneumatic
BE-3700 5/2 spool electrical spring
BE-3720 5/2 spool electrical electrical
BE-3800 5/2 spool pneumatic spring
BE-3850 5/2 spool pneumatic pneumatic
BE-3900 5/3 spool o.c. electrical electrical
BE-3940 5/3 spool c.c. electrical electrical
BE-3970 5/3 spool c.c. pneumatic pneumatic
BE-4000 5/2 mixed electrical spring
BE-4020 5/2 mixed electrical electrical
BE-4100 5/2 mixed pneumatic spring
BE-4150 5/2 mixed pneumatic pneumatic
BE-4700 5/2 spool electrical spring
BE-4720 5/2 spool electrical electrical
BE-4800 5/2 spool pneumatic spring
BE-4850 5/2 spool pneumatic pneumatic
BE-4900 5/3 spool o.c. electrical electrical
BE-4940 5/3 spool c.c. electrical electrical
BE-4970 5/3 spool c.c. pneumatic pneumatic
BE-5000 5/2 mixed electrical spring
BE-5020 5/2 mixed electrical electrical
BE-5100 5/2 mixed pneumatic spring
BE-5150 5/2 mixed pneumatic pneumatic
BE-5700 5/2 spool electrical spring
BE-5720 5/2 spool electrical electrical
BE-5800 5/2 spool pneumatic spring
BE-5850 5/2 spool pneumatic pneumatic
BE-5900 5/3 spool o.c. electrical electrical
BE-5940 5/3 spool c.c. electrical electrical
BE-5970 5/3 spool c.c. pneumatic pneumatic
BE-6000 5/2 mixed electrical spring
BE-6020 5/2 mixed electrical electrical
BE-6100 5/2 mixed pneumatic spring
BE-6150 5/2 mixed pneumatic pneumatic
BE-6700 5/2 spool electrical spring
BE-6720 5/2 spool electrical electrical
BE-6800 5/2 spool pneumatic spring
BE-6850 5/2 spool pneumatic pneumatic
BE-6900 5/3 spool o.c. electrical electrical
BE-6940 5/3 spool c.c. electrical electrical
BE-6970 5/3 spool c.c. pneumatic pneumatic
BE-3992
Spare kitpart number
BE-3990
BE-4990
BE-4992
BE-5990
BE-5992
BE-6990
BE-6992
Spool system
85-III
Valv
es
ISO
1
WaysInternalsystem
In the present list the number of leaking spares with their codes is established for passing from one initial function to another.P.S.: after the transformation bring part number up-to date.
Valve partnumber
electropilot spring piston breathingseal
pneum. coveror spring return
AA-0400 BE-3999-01 BE-3999-04 BE-3999-06 BE-3999-07
1
2
-
-
1
2
-
-
1
-
1
-
1
-
1
-
1
2
1
2
1
2
1
2
1
-
1
-
1
-
1
-
1
-
2
2
1
-
2
2
ISO
2
BE-5999-01 BE-3999-04
ISO
3
1
2
-
-
1
2
-
-
1
-
1
-
1
-
1
-
1
2
1
2
1
2
1
2
1
-
1
-
1
-
1
-
1
-
2
2
1
-
2
2
ISO
4
Spare parts for valves (mixed version)
Internal functioning
Size
BE-3000 5/2 mixed electrical spring
BE-3020 5/2 mixed electrical electrical
BE-3100 5/2 mixed pneumatic spring
BE-3150 5/2 mixed pneumatic pneumatic
BE-4000 5/2 mixed electrical spring
BE-4020 5/2 mixed electrical electrical
BE-4100 5/2 mixed pneumatic spring
BE-4150 5/2 mixed pneumatic pneumatic
BE-5000 5/2 mixed electrical spring
BE-5020 5/2 mixed electrical electrical
BE-5100 5/2 mixed pneumatic spring
BE-5150 5/2 mixed pneumatic pneumatic
BE-6000 5/2 mixed electrical spring
BE-6020 5/2 mixed electrical electrical
BE-6100 5/2 mixed pneumatic spring
BE-6150 5/2 mixed pneumatic pneumatic
Control(14)
Return(12)
When observing the drawing on the left, the necessity tosend a signal of control to the electropilot, which is on theopposite side of (4) with respect to (1), if the air has to flowfrom the inlet (1) to the outlet (4), is outlined, due to theconstructive technique of the internal system of the UNIVERvalves. As the ISO specifications establish that on the sub-base the control (14) has to be on the same side of (4) incomparison to (1), the valve has been provided with internalchannels (see figure) which bring the pressure signal fromthe inlet to the opposite pilot. The same happens with theoutlet (2) and the return (12).
86-III
Valv
es
ISO
1
Size
Ways
Valvepart
number
AA-0400112---2-
Spare parts for valves (spool version)mechanic
spring
BE-3999-02 BE-3999-05 BE-3999-06-1--1---
1--1----
112112--
11-11---
pneum.spring
BE-3999-03 BE-3999-07
bush forsingle imp.
pistonopen and closed
centres
spoolopen centres
BE-3999-08 BE-3999-09 BE-3999-10
In the present list the number of leaking spares with their codes is established for passing from one initial function to another.P.S.: after the transformation bring part number up-to date.
11-222-2
11-11---
------22
------11
BE-4999-05 BE-4999-08 BE-4999-09 BE-4999-10
ISO
2
112---2-
-1--1---
1--1----
112112--
11-11---
11-222-2
11-11---
------22
------11
BE-5999-05 BE-5999-08 BE-5999-09 BE-5999-10BE-5999-02
ISO
3
112---2-
-1--1---
112112--
11-11---
11-222-2
11-11---
------22
------11
BE-6999-05 BE-6999-08 BE-6999-09 BE-6999-10BE-5999-03
ISO
4
112---2-
-1--1---
1--1----
112112--
11-11---
11-222-2
11-11---
------22
------11
*The 5/3 way closed centres valve uses the spool of the 5/2 way valve, but it is necessaryto add two pistons BE-3999-09. For the 5/3 way valve open centres it is necessary tochange the spool, part number 3999-10 and to add the aforementioned pistons. Theexample refers to size 1. For sizes 2-3-4 use the corresponding part numbers.
electropilot pistonbreathing
sealpneum. cover
or springreturn
Control(14)
Return(12)
BE-3700 5/2 electrical pneum. springBE-3714 5/2 electrical mech.springBE-3720 5/2 electrical electricalBE-3800 5/2 pneumatic pneum. springBE-3820 5/2 pneumatic mech.springBE-3850 5/2 pneumatic pneumaticBE-3900 5/3 electrical electricalBE-3930 5/3 pneumatic pneumatic
Internal functioning
BE-4700 5/2 electrical pneum. springBE-4714 5/2 electrical mech.springBE-4720 5/2 electrical electricalBE-4800 5/2 pneumatic mech.springBE-4820 5/2 pneumatic pneum. springBE-4850 5/2 pneumatic pneumaticBE-4900 5/3 electrical electricalBE-4930 5/3 pneumatic pneumatic
BE-5700 5/2 electrical pneum. springBE-5714 5/2 electrical mech. springBE-5720 5/2 electrical electricalBE-5800 5/2 pneumatic pneum. springBE-5820 5/2 pneumatic mech. springBE-5850 5/2 pneumatic pneumaticBE-5900 5/3 electrical electricalBE-5930 5/3 pneumatic pneumatic
BE-6700 5/2 electrical pneu. springBE-6714 5/2 electrical mech. springBE-6720 5/2 electrical electricalBE-6800 5/2 pneumatic mech. springBE-6820 5/2 pneumatic pneu. springBE-6850 5/2 pneumatic pneumaticBE-6900 5/3 electrical electricalBE-6930 5/3 pneumatic pneumatic
When observing the drawing on the left, the necessity tosend a signal of control to the electropilot, which is on theopposite side of (4) with respect to (1), if the air has to flowfrom the inlet (1) to the outlet (4), is outlined, due to theconstructive technique of the internal system of theUNIVER valves. As the ISO specifications establish thaton the sub-base the control (14) has to be on the sameside of (4) in comparison to (1), the valve has beenprovided with internal channels (see figure) which bringthe pressure signal from the inlet to the opposite pilot.The same happens with the outlet (2) and the return (12).
87-III
Valv
es
Spare parts kit 5/3
Open centres
Pressurized centres
SizeKit
part numberValve
part number
BE-3200 ISO 1 BE-3996
BE-4200 ISO 2 BE-4996
BE-5200 ISO 3 BE-5996
BE-6200 ISO 4 BE-6996
SizeKit
part numberValve
part number
BE-3205 ISO 1 BE-3995
BE-4205 ISO 2 BE-4995
BE-5205 ISO 3 BE-5995
BE-6205 ISO 4 BE-6995