technical characteristics - pneumatiek.compneumatiek.com/pdf/univer/univer-be ventiel.pdf · manual...

24
63-III Valves TECHNICAL CHARACTERISTICS 5599/1 Manual intervention on the electric part The manual control of electropilot is available in the two stable position type without protrusions and operated by screw-driver. In safety applications against accidental starting of machines (especially used in the car sector) the manual control is available with embedded button which can be activated only by means of a center punch. This electropilot will have a final U in the order part number. 1=Pressure 2-4=Consumption 3-5=Exhausts 14=Control 12=Return BE series ISO 5599/1 valves 5/2-5/3 UNIVER, particularly sensible to market requirements, has introduced in its production program a new line of valves for ISO sub-bases. These valves are identical in dimensions and aspect but have two different internal switching systems which fulfil the widest range of needs in pneumatic energy control. These two systems maintain the basic characteristics of each UNIVER product (high capacity, short internal stroke, no lubrication) and, thanks to their complementarity in use, they can completely fulfil any customer's need. These valves can be used for millions of cycles in heavy duty environments while guaranteeing maximum safety and reliability. Spool system Mixed system Two different internal switching systems - mixed and spool Mounted on ISO sub-base, sizes 1/2/3/4 Body made of acetalic resin inside and die-cast aluminium outside Ambient temperature: -10°C to +50°C Fluid temperature: +50°C max Fluids: air (industrial or dehumidified, mixed system; non- dehumidified spool system) or neutral gases with or without lubrication Nitrile rubber or Vulkollan seals Indirect electropneumatic or pneumatic pilot Pneumatic/mechanical spring return U3 series part number DC- --- coil; U1 coil on request part number DA- --- (see section Accessories) NOTE: an indicative estimate of the factor "CV" can be obtained by dividing the capacity values expressed in NI/min by "962".

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Page 1: TECHNICAL CHARACTERISTICS - pneumatiek.compneumatiek.com/pdf/univer/univer-be ventiel.pdf · manual override on the valve body (F) - manual override on the electropilot (B) - the

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TECHNICAL CHARACTERISTICS

5599/1

Manual intervention on the electric partThe manual control of electropilot is available in the twostable position type without protrusions and operated byscrew-driver. In safety applications against accidentalstarting of machines (especially used in the car sector) themanual control is available with embedded button whichcan be activated only by means of a center punch. Thiselectropilot will have a final U in the order part number.

1=Pressure2-4=Consumption3-5=Exhausts14=Control12=Return

BE series ISO 5599/1 valves 5/2-5/3

UNIVER, particularly sensible to market requirements, has introduced in its production program a new line ofvalves for ISO sub-bases. These valves are identical in dimensions and aspect but have two different internalswitching systems which fulfil the widest range of needs in pneumatic energy control. These two systems maintainthe basic characteristics of each UNIVER product (high capacity, short internal stroke, no lubrication) and, thanksto their complementarity in use, they can completely fulfil any customer's need.These valves can be used for millions of cycles in heavy duty environments while guaranteeing maximum safetyand reliability.

Spool system

Mixed system

Two different internal switching systems - mixed and spoolMounted on ISO sub-base, sizes 1/2/3/4Body made of acetalic resin inside and die-cast aluminiumoutsideAmbient temperature: -10°C to +50°CFluid temperature: +50°C maxFluids: air (industrial or dehumidified, mixed system; non-dehumidified spool system) or neutral gases with or withoutlubricationNitrile rubber or Vulkollan sealsIndirect electropneumatic or pneumatic pilotPneumatic/mechanical spring returnU3 series part number DC---- coil; U1 coil on request partnumber DA----(see section Accessories)

NOTE: an indicative estimate of the factor "CV" can be obtainedby dividing the capacity values expressed in NI/min by "962".

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Size A B D F M T S P H rmax

Kmin

L1min

L2min

Lmin

1 9 14 4,53

M5 16,5 8,5 9 43 2,5 38 32,5 65

2 10 19 7 M6 22 10 12 56 3 50 40,5 81

3 11,5 24 104 M8

29 13 16 714

64 53 106

4 14,5 29 13 36,5 15,5 20 82 74 77,5 64,5 142

ISO 5599/1 standard

ISO 5599/1

The ISO standard for pneumatic valves is accepted by industry and by the majority of major pneumatic valvemanufacturers throughout the world. The choice of valves according to ISO standard means to be at the technicalforefront and to guarantee the user the interchangeability both of the valve body as well as the electromagnetic part.

ISO Standard 5599/1 fixes the dimensions of the sub-structure of the valve and provides accomodation betweentwo contiguous planes while guaranteeing, at the time of replacement, that any suitable valve can be inserted inseries.It also provides a clear numbering system for the ports.Main connecting ports:

1 = PRESSURE 2-4 = CONSUMPTION 3-5 = EXHAUST14 = PREFERENTIAL CONTROL 12 = RETURN(e.g. single electrical impulse solenoid mounted side 14 single pneumatic impulse control at 14)

Here are some recommendations of the ISO 5599/1 standard:- electropilot and coil (A) above the body of the valve, the axis is parallel to that of the valve, to facilitate the access to the

manual override on the valve body (F)- manual override on the electropilot (B)- the sub-structure of the electropilot (C) complies with CNOMO Standard which has been in use on the European market

for years. If a non-standardized coil fails, both the latter and the electropilot can be changed simply by working on theelectric part.

- Unified electric connector (D)- This system simplifies the replacement operation of an ISO valve. By removing the locking screws (E), the valve can be

changed in a very short time without intervention on the pneumatic connections

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ISO 3 ISO 4

ISO 1 ISO 2

ISO 4ISO 3

ISO 1 ISO 2

Capacity and pilot characteristics

Pilot characteristics

Supply pressure bar Supply pressure bar

Supply pressure barSupply pressure bar

Con

sum

ptio

n p

ress

ure

bar

Con

sum

ptio

n p

ress

ure

bar

Con

sum

ptio

n p

ress

ure

bar

Con

sum

ptio

n p

ress

ure

bar

Capacity NI/minCapacity NI/min

Capacity NI/min

singlepneumatic impulse

double amplifiedpneumatic impulse

double differentialpneumatic impulse

singlepneumatic impulse

double amplifiedpneumatic impulse

double differentialpneumatic impulse

singlepneumatic impulse

double amplifiedpneumatic impulse

double differentialpneumatic impulse

double amplifiedpneumatic impulse

double differentialpneumatic impulse

mixedspool pneumatic springspool mechanical spring

P1=supply pressureP2=pilot pressure

Capacity characteristics

singlepneumatic impulse

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The part numbers of solenoid valves do not include coils

ISO 5599/1 valves

Symbol Return(12)

Ways Ømm

Part numberCapacityNI/min

Sizesystem*

energ.(14)

de-energ.(12)

Control(14)

Pneu-mech.

5/2

Pneum. 5/2

Pneu-mech.

5/2

Electr. 5/2

* System: M = Mixed S = SpoolFor embedded button manual control U option

Masskg

2÷10 M 9 18 0,30 BE-31008 1480 1

1,8÷10 S 11 22 0,30 BE-3800

2,3÷10 M 11 14 0,40 BE-410010 2300 2

2÷10 S 13 19 0,40 BE-4800

2,5÷10 M 19 49 0,65 BE-510015 4200 3

2,2÷10 S 21 52 0,65 BE-5800

3÷10 M 23 46 0,87 BE-610019 6600 4

2,8÷10 S 24 29 0,87 BE-6800

1÷10 M 5 5 0,30 BE-31508 1480 1

0,8÷10 S 6 6 0,30 BE-3850

1÷10 M 6 6 0,40 BE-415010 2300 2

1÷10 S 7 7 0,40 BE-4850

1÷10 M 10 10 0,65 BE-515015 4200 3

0,8÷10 S 12 12 0,65 BE-5850

1,3÷10 M 12 12 0,87 BE-615019 6600 4

1÷10 S 14 14 0,87 BE-6850

2÷10 M 5 16 0,30 BE-31708 1480 1

1,5÷10 S 6 15 0,30 BE-3870

1,8÷10 M 6 13 0,40 BE-417010 2300 2

1,8÷10 S 7 14 0,40 BE-4870

2,2÷10 M 10 35 0,65 BE-517015 4200 3

1,5÷10 S 12 38 0,65 BE-5870

2÷10 M 12 32 0,87 BE-617019 6600 4

2,7÷10 S 14 31 0,87 BE-6870

2÷10 M 20 32 0,45 BE-30008 1480 1

1,8÷10 S 21 35 0,45 BE-3700

2,3÷10 M 24 25 0,55 BE-400010 2300 2

1÷10 S 24 30 0,55 BE-4700

2,5÷10 M 32 71 0,90 BE-500015 4200 3

2,2÷10 S 33 74 0,90 BE-5700

3÷10 M 38 62 1,12 BE-600019 6600 4

2,8÷10 S 39 68 1,12 BE-6700

1÷10 M 16 16 0,55 BE-30208 1480 1

0,8÷10 S 17 17 0,55 BE-3720

1÷10 M 17 17 0,80 BE-402010 2300 2

1÷10 S 18 18 0,80 BE-4720

1÷10 M 23 23 1,20 BE-502015 4200 3

0,8÷10 S 26 26 1,20 BE-5720

1,3÷10 M 25 25 1,37 BE-602019 6600 4

1÷10 S 27 27 1,37 BE-6720

Pneum.differen.

5/2

Time ms

Pneum.

Pneum.

Electr.

Electr .

Pneum.

Type Pressurebar

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The part numbers of solenoid valves do not include coils

Symbol Return(12)

Ways Ømm

Part numberCapacityNI/min

Sizesystem* energ.

(14)de-energ.

(12)

Control(14)

Masskg

Time msType Pressure

bar

Electr. Electr.differ.

5/2

Electr . Pneum. 5/2

* System: M = Mixed S = SpoolFor embedded button manual control U option

2÷10 M 16 34 0,55 BE-30308 1480 1

1,8÷10 S 17 28 0,55 BE-3730

1,8÷10 M 17 29 0,80 BE-403010 2300 2

1,8÷10 S 18 25 0,80 BE-4730

2,2÷10 M 23 54 1,20 BE-503015 4200 3

2,5÷10 S 26 46 1,20 BE-5730

2÷10 M 25 45 1,37 BE-603019 6600 4

2,7÷10 S 27 42 1,37 BE-6730

1÷10 M 16 6 0,45 BE-30608 1480 1

0,8÷10 S 17 8 0,45 BE-3760

1÷10 M 17 7 0,80 BE-406010 2300 2

1÷10 S 18 9 0,80 BE-4760

1÷10 M 23 15 1,30 BE-506015 4200 3

0,8÷10 S 26 17 1,30 BE-5760

1,3÷10 M 25 16 1,37 BE-606019 6600 4

1÷10 S 27 18 1,37 BE-6760

2÷10 M 50 26 0,55 BE-32008 1480 1

2,3÷10 S 17 25 0,55 BE-3900

2,3÷10 M 54 24 0,80 BE-420010 2300 2

2,5÷10 S 18 27 0,80 BE-4900

2,5÷10 M 108 36 1,20 BE-520015 4200 3

2,5÷10 S 26 50 1,20 BE-5900

3÷10 M 115 115 1,37 BE-620019 6600 4

2,5÷10 S 30 47 1,37 BE-6900

5/3

5/3

5/3

8 2÷10 1480 1 M 50 26 0,50 BE-3205

10 2,3÷10 2300 2 M 54 24 0,80 BE-4205

15 2,5÷10 4200 3 M 108 36 1,20 BE-5205

19 3÷10 6600 4 M 115 115 1,37 BE-6205

8 2,3÷10 1480 1 S 17 25 0,50 BE-3940

10 2,5÷10 2300 2 S 18 27 0,80 BE-4940

15 2,5÷10 4200 3 S 26 50 1,20 BE-5940

19 2,5÷10 6600 4 S 30 47 1,37 BE-6940

closedcentres

electricalcontrol

opencentres

electricalcontrol

pressurizedcentres

electrical control

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ISO 1 ISO 2 ISO 3 ISO 4

A 128 145 191 222

B 47 47 63 63

C 39 52 64 74

D 5 5 10 10

E 36 48 64 80

F 30 38 48 58

G 18 24 32 40

H M5 x 35 M6 x 35 M8 x 50 M8 x 50

ISO 1 ISO 2 ISO 3 ISO 4

A 169,5 195,5 219 253

B 105 105 118 118

C 39 52 64 74

D 5 5 10 10

E 36 48 64 80

F 30 38 48 58

G 18 24 32 40

H M5 x 35 M6 x 35 M8 x 50 M8 x 50

I 159,5 176 208,5 235

L 64 72,5 95,5 111

M 95,5 103,5 113 124

N 30 30 30 30

ISO 1 ISO 2 ISO 3 ISO 4

A 211 226 247 268

B 105 105 118 118

C 39 52 64 74

D 5 5 10 10

E 36 48 64 80

F 30 38 48 58

G 18 24 32 40

H M5 x 35 M6 x 35 M8 x 50 M8 x 50

I 191 207 226 248

L 128 145 191 222

N 30 30 30 30

Overall dimensions - BE Series

Single/double pneumatic impulse spool-mixed system5/3 valves closed centres - open centres-pneumatic control spool system

Single electrical impulse

Double electrical impulse spool-mixed system5/3 valve open centres - closed centres-spool system5/3 valve open centres - pressurized centres-mixed system

NOTE: U3 coils dimensions

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lever-3 stablepositions

open centers

lever-3 stablepositions

closed centers

5/2 8 1480 0 ÷ 10 8 ÷ 18 0,370 BE-3972A

5/3 8 1480 0 ÷ 10 12 ÷ 20 0,390 BE-3974

5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-3974A

5/3 8 1480 0 ÷ 10 12 ÷ 20 0,390 BE-3976

5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-3976A

5/2 8 1480 0 ÷ 10 35 0,320 BE-3978A

5/2 8 1480 0 ÷ 10 15 0,320 BE-3978

Spool lever control

Symbol Partnumber

Operation Ways Ømm

CapacityNI/min

Pressurebar

Masskg

Knob spool system

ForceN

The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.

ISO 1 - Manual valves spool system

Other types of operation upon request.

Overall dimensions for 5/2 and 5/3

Lever control Knob

Type

spring returnlever

knob springreturn

5/2 8 1480 0 ÷ 10 5 ÷ 10 0,370 BE-3972lever-2 stablepositions

knob 2 stablepositions

spring return leverto central position

closed centers

spring return leverto central position

open centers

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Symbol Partnumber

Operation Ways Ømm

CapacityNI/min

Pressurebar

Masskg

ForceN

Type

Spool lever control

5/2 10 2300 0 ÷ 10 8 ÷ 18 0,370 BE-4972A

Knob spool system

The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.

5/2 10 2300 0 ÷ 10 5 ÷ 10 0,370 BE-4972

5/3 10 2300 0 ÷ 10 12 ÷ 20 0,390 BE-4974

5/3 8 1480 0 ÷ 10 10 ÷ 15 0,390 BE-4974A

5/3 10 2300 0 ÷ 10 12 ÷ 20 0,390 BE-4976

5/3 10 2300 0 ÷ 10 10 ÷ 15 0,390 BE-4976A

ISO 2 - Manual valves spool system

5/2 10 2300 0 ÷ 10 35 0,320 BE-4978A

5/2 10 2300 0 ÷ 10 15 0,320 BE-4978

Other types of operation upon request.

Overall dimensions for 5/2 and 5/3

Lever control Knob

spring returnlever to central

positionclosed centers

lever-3 stablepositions

closed centers

spring returnlever to central

positionopen centers

lever-3 stablepositions

open centers

lever-2 stablepositions

spring returnlever

knob 2 stablepositions

knob springreturn

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Symbol Partnumber

Operation Ways Ømm

CapacityNI/min

Pressurebar

Masskg

ForceN

Type

Spool lever control

5/2 15 4200 0 ÷ 10 12 ÷ 25 0,870 BE-5972A

Knob spool system

The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.

5/2 15 4200 0 ÷ 10 8 ÷ 16 0,870 BE-5972

5/3 15 4200 0 ÷ 10 15 ÷ 23 0,900 BE-5974

5/3 15 4200 0 ÷ 10 16 ÷ 22 0,900 BE-5974A

5/3 15 4200 0 ÷ 10 15 ÷ 23 0,900 BE-5976

5/3 15 4200 0 ÷ 10 16 ÷ 22 0,900 BE-5976A

ISO 3 - Manual valves spool system

5/2 15 4200 0 ÷ 10 55 0,660 BE-5978A

5/2 15 4200 0 ÷ 10 25 0,660 BE-5978

Other types of operation upon request.

Overall dimensions for 5/2 and 5/3

Lever control Knob

spring returnlever to central

positionclosed centers

lever-3 stablepositions

closed centers

spring returnlever to central

positionopen centers

lever-3 stablepositions

open centers

lever-2 stablepositions

knob 2 stablepositions

knob springreturn

spring returnlever

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Symbol Partnumber

Operation Ways Ømm

CapacityNI/min

Pressurebar

Masskg

ForceN

Type

Spool lever control

5/2 19 6600 0 ÷ 10 12 ÷ 25 1,070 BE-6972A

Knob spool system

5/2 19 6600 0 ÷ 10 8 ÷ 16 1,070 BE-6972

5/3 19 6600 0 ÷ 10 15 ÷ 23 1,100 BE-6974

5/3 19 6600 0 ÷ 10 16 ÷ 22 1,100 BE-6974A

5/3 19 6600 0 ÷ 10 15 ÷ 23 1,100 BE-6976

5/3 19 6600 0 ÷ 10 16 ÷ 22 1,100 BE-6976A

ISO 4 - Manual valves spool system

5/2 19 6600 0 ÷ 10 55 0,880 BE-6978A

5/2 19 6600 0 ÷ 10 25 0,880 BE-6978

Overall dimensions for 5/2 and 5/3

Knob

The lever length can be regulated by sliding it on the fixing shaft and blocking it with a clamp, which is tightened by a screw in the designed position.Pressure values are given for min. and max length. Other types of operation upon request.

Other types of operation upon request.

Lever control

spring returnlever to central

positionclosed centers

lever-3 stablepositions

closed centers

spring returnlever to central

positionopen centers

lever-3 stablepositions

open centers

lever-2 stablepositions

spring returnlever

knob 2 stablepositions

knob springreturn

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ISO 5599/1 valves with electric connector M12

The use of pneumatic components is continuously growing in the car industry especially where they are coupledwith electric components. This new valve type uses a traditional ISO valve with electric connector M12 placed incentral position both for valves with single as well as double electric control.

TECHNICAL CHARACTERISTICS

Two different internal switching systems: mixed and spool typeAssembly on ISO sub-bases sizes 1/2/3.Body in acetalic resin internally, die-cast aluminium externally.Ambient temperature: -10°C ÷ +45°C.Fluid temperature: + 50°C max.Fluid: filtered air 50 µm dehumidified or not for mixed system;not dehumidified for spool system.Seals in nitrile rubber and vulkollan.Indirect electropneumatic control.Pneumo-mechanical spring return.

Electrical characteristicsCentral electric connector M12 x 1.Protection degree IP 65.Supply tension 24 Vd.c.Rated power 2,5 W.Coils DD---- series (U05 see section accessories).ED 100%.LED indicator.

5599/1

ISO 1 ISO 2 ISO 3A 128 145 191

B 73 73 90

C 39 52 64

D 5 5 10

E 36 48 64

F 30 38 48

G 18 24 32

H M5 x 35 M6 x 35 M8 x50

For lacking dimensions please referto the corresponding ISO standardvalves.

Single - double electric impulse.

Overall dimensions

M12 x 1

B coil 12 A coil 14

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8 2÷9 1480 1 M 45 23 0,50 BE12-3205

10 2,3÷9 2300 2 M 51 23 0,80 BE12-4205

15 2,5÷9 4200 3 M 119 40 1,20 BE12-5205

8 2,3÷9 1480 1 S 15 22 0,50 BE12-3940

10 2,5÷9 2300 2 S 17 26 0,80 BE12-4940

15 2,5÷9 4200 3 S 29 55 1,20 BE12-5940

2÷9 M 18 29 0,45 BE12-3000

8 1480 11,8÷9 S 19 32 0,45 BE12-3700

2,3÷9 M 23 24 0,55 BE12-400010 2300 2

1÷9 S 23 28 0,55 BE12-4700

2,5÷9 M 35 78 0,90 BE12-500015 4200 3

2,2÷9 S 36 82 0,90 BE12-5700

1÷9 M 14 14 0,55 BE12-30208 1480 1

0,8÷9 S 15 15 0,55 BE12-3720

1÷9 M 16 16 0,80 BE12-402010 2300 2

1÷9 S 17 17 0,80 BE12-4720

1÷9 M 25 25 1,20 BE12-502015 4200 3

0,8÷9 S 29 29 1,20 BE12-5720

2÷9 M 45 23 0,55 BE12-32008 1480 1

2,3÷9 S 15 22 0,55 BE12-3900

2,3÷9 M 51 23 0,80 BE12-420010 2300 2

2,5÷9 S 17 26 0,80 BE12-4900

2,5÷9 M 119 40 1,20 BE12-520015 4200 3

2,5÷9 S 29 55 1,20 BE12-5900

Return (12) WaysØ

mmPart

numberCapacityNl/min

Size System*Control (14)

electric pneu-mechanic

5/2

electric electric 5/2

* System: M = Mixed S = Spool.

Masskg

The part numbers of the valves do not include 24 Vd.c. coil

5/3

electriccontrol

pressurizedcentres

5/3

electriccontrol

closedcentres

5/3

electriccontrol

opencentres

Energ.(14)

De-energ.(12)

Time msSymbol

Pressurebar

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ISO 2ISO 2ISO 2ISO 2ISO 2

ISO 3ISO 3ISO 3ISO 3ISO 3

ISO 1ISO 1ISO 1ISO 1ISO 1

Sub-bases

5599/1Size 1/2/3/4

Sub-base ISO 1,side and bottom connections

Diaphragm forclosing ISO 1

Interface linkingsize 1 ÷ 2

Sub-base ISO 2,side and bottom connections

Interface linkingsize 2 ÷ 3

Sub-base ISO 3,side and bottom connections

Inlet plate ISO 3

Side connections(single)

Bottom connections(single-manifold)

Side and bottomconnections

(manifold)

ASSEMBLY SCHEME

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ISO 1 sub-base

Single sub-base - side connections

To be used when battery assembly is not possible

Advantages

The series of ISO 1 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard

supplied.- Determination of functions for each battery (pressure

differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.

- Easy technical intervention

On request assembled and tested batteries are supplied acording todrawings.

Closing plate for unused base (BF-1085) with screws and seals available

Single modular system or manifold sub-base, dorsal connections, separate exhausts

Single assembly: close side openings (G 1/8 - G 1/4)Manifold assembly with common entrance: close dorsal connection n.1With incorporated screws and seal

in lineconnections

dorsalconnections

G 1/8 zamak 0,250 BF-1060

G 1/4 zamak 0,230 BF-1061

G 1/8 zamak 0,350 BF-1062

G 1/4 zamak 0,330 BF-1063

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

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ISO 2 sub-base

Sub-base battery with dorsal connections and exhaust regulator

The single sub-base with dorsal connections allows batteryassembly with insertion of an exhaust regulator. Generally,this sub-base version is delivered pre-assembled and pre-tested only upon specific request and following the customerdrawing. This kind of battery has a conveyed entrance, dorsalconnections and separate exhausts.Exhaust regulators, the assembly kit with tie-rods, seals andplugs must be ordered separately for battery assembly.

Closing plate for unused base (BF-1175) with screws and seals available

To be used when battery assembly is not possible

1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot

To be used when battery assembly is not possible

G 3/8 zamak 0,650 BF-1151

in lineconnections

G 1/4 zamak 0,640 BF-1150

G 3/8 zamak 0,650 BF-1153

G 1/4 zamak 0,640 BF-1152

dorsalconnections

1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

Single sub-base side connections

Single sub-base dorsal connections

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Dorsal and side connections possible. Close unused openings with caps. Screws (incorporated), seals and caps included.

1 = Pressure2-4 = Consumption3-5 = Exhaust

12-14 = Pilot

When battery exceeds 4 units, the mountings of 2 plates is recommended. Mixed version available on request. Screws (incorporated) and seals included.

The diaphragm is not only the end plate of the battery but it is also coupled with the exhaust regulator to separate two sub-bases and regulate thevalves independently. In this case smash the central blind opening.The screw also allows two or more pressures. In this case smash the two side blind openings.

AdvantagesThe series of ISO 2 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard

supplied.- Determination of functions for each battery (pressure

differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.

- Easy technical intervention

On request assembled and tested batteries are supplied according todrawings.

Closing plate for unused base (BF-1175) with screws and seals available

G 3/8 zamak 0,800 BF-1161

G 1/4 zamak 0,800 BF-1160

dorsaland side

connections

G 1/2 zamak 0,460 BF-1155

G 1/2 zamak 0,460 BF-1154in lineconnections

dorsal

- - zamak 0,160 BF-1162

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

Sub-base manifold universal system dorsal and side connections conveyed exhaust

Inlet plate universal system

Diaphragm universal system

section - AA

ISO 2 sub-base

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ISO 3 sub-base

To be used when battery assembly is not possible

To be used when battery assembly is not necessary

1 = Pressure2-4 = Consumption3-5 = Exhaust

12-14 = Pilot

in lineconnections

G 3/4 aluminium 0,740 BF-3061

G 1/2 aluminium 0,740 BF-3060

G 3/4 aluminium 0,720 BF-3063

G 1/2 aluminium 0,720 BF-3062

dorsalconnections

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

Single sub-base side connections

Single sub-base dorsal connections

1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot

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Dorsal and side connections possible. Close unused openings with caps. Screws (incorporated), seals and caps included.

For each battery 2 inlet plates must be used. Each plate can be mounted on the left or on the right. Screws (incorporated) and seals included.

To be used for two pressures

Closing plate for unused base (BF-3175) with screws and seals available

- - aluminium 0,020 BF-3082

G 3/4 aluminium 1,100 BF-3072

G 1/2 aluminium 1,100 BF-3071

dorsaland side

connections

in lineconnections

G 1 aluminium 0,440 BF-3064

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

Sub-base manifold universal system dorsal and side connections, conveyed exhausts

Inlet plate universal system

Cap universal system

1 = Pressure2-4 = Consumption3-5 = Exhaust

12-14 = Pilot

section - AA

AdvantagesThe series of ISO 3 sub-bases has been produced taking intoconsideration existing problems.- Determination of the base number when using them.- Quick assembly with special (incorporated) screw standard

supplied.- Determination of functions for each battery (pressure

differentation, exhaust regulation) by adding or reducing thenumber of elements without restrictions.

- Easy technical intervention

On request assembled and tested batteries are supplied according todrawings.

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ISO 4 sub-base

G 3/4 aluminium 1,280 BF-4060

G 1 aluminium 1,280 BF-4061

in lineconnections

G 3/4 aluminium 1,240 BF-4062

G 1 aluminium 1,240 BF-4063

dorsalconnections

Connec-tionsRemarks Part numberOverall dimensionsType Material Mass

kg

Single sub-base side connections

1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot

1 = Pressure 2-4 = Consumption3-5 = Exhaust 12-14 = Pilot

Single sub-base dorsal connections

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Interface for ISO sub-bases

It allows the use of size 1 and 2 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)

It allows the use of size 2 and 3 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)

It allows the use of size 1 to 3 valves in one battery with conveyed pressure and exhausts (on request: pressure and/or exhaust separated)

It allows "at design stage" to fix the number of bases leaving some of them temporarily free for future new applications.Screws (incorporated) and seals included.

steel 0,030 BF-1085

steel 0,050 BF-1175

- aluminium 0,110 BF-1190

- aluminium 0,570 BF-3190

- aluminium 0,570 BF-3191

ISO 1(for all sub-base

models)

ISO 2(for all sub-base

models)

ISO 3(for all sub-base

models)aluminium 0,080 BF-3175

Remarks Part numberOverall dimensionsType Material Masskg

Connecting interface for universal sub-bases size 1 and 2

Closing plate for sub-bases size 1-2-3

Connecting interface for universal sub-bases size 1 to 3

Connecting interface for universal sub-bases size 2 and 3

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ISO

3

ISO

4

BE-5993

BE-6993

BE-5994

Mixed system

ISO

1

SizeValve partnumber

Ways

When assembling and disassembling act as shown in the figure.Reassemble the half spools by using loctite.The spare part kits include all internal particulars for the single anddouble impulse. To replace the electropilot, order part numberAA-0400.

ISO

2

To remove the spool act as shown in the figure.The spare part kits include all internal particulars for the single anddouble impulse. To replace the electropilot, order part numberAA-0400.

BE-3993

BE-4993

BE-3994

BE-4994

BE-6994

Spare part kits

Return(12)

Internalsystem

Control(14)

BE-3000 5/2 mixed electrical spring

BE-3020 5/2 mixed electrical electrical

BE-3100 5/2 mixed pneumatic spring

BE-3150 5/2 mixed pneumatic pneumatic

BE-3700 5/2 spool electrical spring

BE-3720 5/2 spool electrical electrical

BE-3800 5/2 spool pneumatic spring

BE-3850 5/2 spool pneumatic pneumatic

BE-3900 5/3 spool o.c. electrical electrical

BE-3940 5/3 spool c.c. electrical electrical

BE-3970 5/3 spool c.c. pneumatic pneumatic

BE-4000 5/2 mixed electrical spring

BE-4020 5/2 mixed electrical electrical

BE-4100 5/2 mixed pneumatic spring

BE-4150 5/2 mixed pneumatic pneumatic

BE-4700 5/2 spool electrical spring

BE-4720 5/2 spool electrical electrical

BE-4800 5/2 spool pneumatic spring

BE-4850 5/2 spool pneumatic pneumatic

BE-4900 5/3 spool o.c. electrical electrical

BE-4940 5/3 spool c.c. electrical electrical

BE-4970 5/3 spool c.c. pneumatic pneumatic

BE-5000 5/2 mixed electrical spring

BE-5020 5/2 mixed electrical electrical

BE-5100 5/2 mixed pneumatic spring

BE-5150 5/2 mixed pneumatic pneumatic

BE-5700 5/2 spool electrical spring

BE-5720 5/2 spool electrical electrical

BE-5800 5/2 spool pneumatic spring

BE-5850 5/2 spool pneumatic pneumatic

BE-5900 5/3 spool o.c. electrical electrical

BE-5940 5/3 spool c.c. electrical electrical

BE-5970 5/3 spool c.c. pneumatic pneumatic

BE-6000 5/2 mixed electrical spring

BE-6020 5/2 mixed electrical electrical

BE-6100 5/2 mixed pneumatic spring

BE-6150 5/2 mixed pneumatic pneumatic

BE-6700 5/2 spool electrical spring

BE-6720 5/2 spool electrical electrical

BE-6800 5/2 spool pneumatic spring

BE-6850 5/2 spool pneumatic pneumatic

BE-6900 5/3 spool o.c. electrical electrical

BE-6940 5/3 spool c.c. electrical electrical

BE-6970 5/3 spool c.c. pneumatic pneumatic

BE-3992

Spare kitpart number

BE-3990

BE-4990

BE-4992

BE-5990

BE-5992

BE-6990

BE-6992

Spool system

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ISO

1

WaysInternalsystem

In the present list the number of leaking spares with their codes is established for passing from one initial function to another.P.S.: after the transformation bring part number up-to date.

Valve partnumber

electropilot spring piston breathingseal

pneum. coveror spring return

AA-0400 BE-3999-01 BE-3999-04 BE-3999-06 BE-3999-07

1

2

-

-

1

2

-

-

1

-

1

-

1

-

1

-

1

2

1

2

1

2

1

2

1

-

1

-

1

-

1

-

1

-

2

2

1

-

2

2

ISO

2

BE-5999-01 BE-3999-04

ISO

3

1

2

-

-

1

2

-

-

1

-

1

-

1

-

1

-

1

2

1

2

1

2

1

2

1

-

1

-

1

-

1

-

1

-

2

2

1

-

2

2

ISO

4

Spare parts for valves (mixed version)

Internal functioning

Size

BE-3000 5/2 mixed electrical spring

BE-3020 5/2 mixed electrical electrical

BE-3100 5/2 mixed pneumatic spring

BE-3150 5/2 mixed pneumatic pneumatic

BE-4000 5/2 mixed electrical spring

BE-4020 5/2 mixed electrical electrical

BE-4100 5/2 mixed pneumatic spring

BE-4150 5/2 mixed pneumatic pneumatic

BE-5000 5/2 mixed electrical spring

BE-5020 5/2 mixed electrical electrical

BE-5100 5/2 mixed pneumatic spring

BE-5150 5/2 mixed pneumatic pneumatic

BE-6000 5/2 mixed electrical spring

BE-6020 5/2 mixed electrical electrical

BE-6100 5/2 mixed pneumatic spring

BE-6150 5/2 mixed pneumatic pneumatic

Control(14)

Return(12)

When observing the drawing on the left, the necessity tosend a signal of control to the electropilot, which is on theopposite side of (4) with respect to (1), if the air has to flowfrom the inlet (1) to the outlet (4), is outlined, due to theconstructive technique of the internal system of the UNIVERvalves. As the ISO specifications establish that on the sub-base the control (14) has to be on the same side of (4) incomparison to (1), the valve has been provided with internalchannels (see figure) which bring the pressure signal fromthe inlet to the opposite pilot. The same happens with theoutlet (2) and the return (12).

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ISO

1

Size

Ways

Valvepart

number

AA-0400112---2-

Spare parts for valves (spool version)mechanic

spring

BE-3999-02 BE-3999-05 BE-3999-06-1--1---

1--1----

112112--

11-11---

pneum.spring

BE-3999-03 BE-3999-07

bush forsingle imp.

pistonopen and closed

centres

spoolopen centres

BE-3999-08 BE-3999-09 BE-3999-10

In the present list the number of leaking spares with their codes is established for passing from one initial function to another.P.S.: after the transformation bring part number up-to date.

11-222-2

11-11---

------22

------11

BE-4999-05 BE-4999-08 BE-4999-09 BE-4999-10

ISO

2

112---2-

-1--1---

1--1----

112112--

11-11---

11-222-2

11-11---

------22

------11

BE-5999-05 BE-5999-08 BE-5999-09 BE-5999-10BE-5999-02

ISO

3

112---2-

-1--1---

112112--

11-11---

11-222-2

11-11---

------22

------11

BE-6999-05 BE-6999-08 BE-6999-09 BE-6999-10BE-5999-03

ISO

4

112---2-

-1--1---

1--1----

112112--

11-11---

11-222-2

11-11---

------22

------11

*The 5/3 way closed centres valve uses the spool of the 5/2 way valve, but it is necessaryto add two pistons BE-3999-09. For the 5/3 way valve open centres it is necessary tochange the spool, part number 3999-10 and to add the aforementioned pistons. Theexample refers to size 1. For sizes 2-3-4 use the corresponding part numbers.

electropilot pistonbreathing

sealpneum. cover

or springreturn

Control(14)

Return(12)

BE-3700 5/2 electrical pneum. springBE-3714 5/2 electrical mech.springBE-3720 5/2 electrical electricalBE-3800 5/2 pneumatic pneum. springBE-3820 5/2 pneumatic mech.springBE-3850 5/2 pneumatic pneumaticBE-3900 5/3 electrical electricalBE-3930 5/3 pneumatic pneumatic

Internal functioning

BE-4700 5/2 electrical pneum. springBE-4714 5/2 electrical mech.springBE-4720 5/2 electrical electricalBE-4800 5/2 pneumatic mech.springBE-4820 5/2 pneumatic pneum. springBE-4850 5/2 pneumatic pneumaticBE-4900 5/3 electrical electricalBE-4930 5/3 pneumatic pneumatic

BE-5700 5/2 electrical pneum. springBE-5714 5/2 electrical mech. springBE-5720 5/2 electrical electricalBE-5800 5/2 pneumatic pneum. springBE-5820 5/2 pneumatic mech. springBE-5850 5/2 pneumatic pneumaticBE-5900 5/3 electrical electricalBE-5930 5/3 pneumatic pneumatic

BE-6700 5/2 electrical pneu. springBE-6714 5/2 electrical mech. springBE-6720 5/2 electrical electricalBE-6800 5/2 pneumatic mech. springBE-6820 5/2 pneumatic pneu. springBE-6850 5/2 pneumatic pneumaticBE-6900 5/3 electrical electricalBE-6930 5/3 pneumatic pneumatic

When observing the drawing on the left, the necessity tosend a signal of control to the electropilot, which is on theopposite side of (4) with respect to (1), if the air has to flowfrom the inlet (1) to the outlet (4), is outlined, due to theconstructive technique of the internal system of theUNIVER valves. As the ISO specifications establish thaton the sub-base the control (14) has to be on the sameside of (4) in comparison to (1), the valve has beenprovided with internal channels (see figure) which bringthe pressure signal from the inlet to the opposite pilot.The same happens with the outlet (2) and the return (12).

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Spare parts kit 5/3

Open centres

Pressurized centres

SizeKit

part numberValve

part number

BE-3200 ISO 1 BE-3996

BE-4200 ISO 2 BE-4996

BE-5200 ISO 3 BE-5996

BE-6200 ISO 4 BE-6996

SizeKit

part numberValve

part number

BE-3205 ISO 1 BE-3995

BE-4205 ISO 2 BE-4995

BE-5205 ISO 3 BE-5995

BE-6205 ISO 4 BE-6995