technical documentation bnwas 3000 - deckma gmbh bnwas... · technical documentation bnwas 3000...

Technical Documentation BNWAS 3000

Tel.: +49 (0)4105 / 65 60 – 0 * DECKMA GmbH * Fax: +49 (0)4105 / 65 60 – 25 E-Mail: [email protected] * Internet: www.deckma-gmbh.de

1.6 Installation instructions Version 2.0 19/06/2017 of 22

Table of contents 1. General .................................................................................................................................................... 3 2. Cable requirements .................................................................................................................................. 3 3. Connection of various units ...................................................................................................................... 4 4. Setting the address (REPEATER UNIT) ................................................................................................... 9 5. Accumulator charging............................................................................................................................... 9 6. Pin assignment ........................................................................................................................................ 9

6.1. WATCH ALARM MAIN UNIT ............................................................................................................. 9 6.2. REPEATER UNIT ........................................................................................................................... 14 6.3. SELECTOR UNIT ........................................................................................................................... 15 6.4. RESET UNIT .................................................................................................................................. 16 6.5. BOOSTER UNIT ............................................................................................................................. 17

7. Current .................................................................................................................................................. 18 8. Accumulator ........................................................................................................................................... 18 9. Installation ............................................................................................................................................. 18 10. Audible signal generator ......................................................................................................................... 18 11. Reset sensor.......................................................................................................................................... 19 12. Location ................................................................................................................................................. 19 13. Compass safe distance .......................................................................................................................... 20 14. Commissioning ...................................................................................................................................... 22

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1. General

These installation instructions supplement the documentation of the BNWAS 3000 (system description, operating instruction, technical documentation...). For further information see the relevant documentation for help.

The currently applicable standards must be consulted prior to installation of the BNWAS 3000 and must be observed.

2. Cable requirements

For safe operation of the entire system, the cables shown in the table are recommended.

Connector Cable type Core diameter Cable diameter POWER SUPPLY 100-240V AC (JM2)

Unshielded cable min. 3 x 1.5 mm²

POWER SUPPLY 24V DC (JM1)

Unshielded cable min. 3 x 2.5 mm²

ACCUMULATOR 24V (JB1)

Shielded cable 2 x 2.5 mm²

REPEATER UNIT (JR1, JR2)

Shielded twisted-pair cable 3 x 2 x 0.75 mm²

RESET UNIT (JQ1) Shielded twisted-pair cable min. 2 x 2 x 0.75 mm² 1 5-10mm SERIAL out 1 (JV1) Shielded twisted-pair cable 3 x 0.75 mm² SERIAL out 2 (JV2) Shielded standard serial cable SERIAL in 1 (JG1) Shielded twisted-pair cable 5 x 0.75 mm² SERIAL in 2 (JA1) Shielded twisted-pair cable 5 x 0.75 mm² RESET SENSOR (JE1)

Unshielded cable min. 4 x 0.75 mm² 2

RELAY OUTPUT (JK1) Unshielded cable min. 9 x 1.0 mm² 3 AUTO MODE ON/OFF; ext. Signal Generator

Unshielded cable 5 x 0.75 mm²

1 Cable diameter depends on cable length and number of UNITs. 2 Cable diameter depends on current and voltage. 3 Cable diameter depends on connected siren(s), current and voltage.





3. Connection of various units





Wiring diagram BNWAS 3000 without SELECTOR UNIT





Wiring diagram BNWAS 3000 with SELECTOR UNIT





4. Setting the address (REPEATER UNIT)

The REPEATER UNIT functions as a slave within a bus system from where it receives all system relevant data. Up to four (4) REPEATER UNITs can be connected to the BNWAS 3000 system, each UNIT requires its own, unique address on the bus. The address can be set by connecting pin 6 and/or pin 7 of connector JR1 to ground potential (0V).

Pin 6 Pin 7 Address

- - 1 Ground (0V) - 2 - Ground (0V) 3 Ground (0V) Ground (0V) 4

If the system is configured for one (1) REPEATER UNIT only, only address “1” must be set. If the system has been configured for two (2) UNITs, address “2” must be added, for three (3) UNITs “3” and for the maximum number of four (4) UNITs the address “4”. If the address no longer corresponds to the system configuration, an error is generated.

5. Accumulator charging

The accumulator is charged via a current control circuitry. The current can be adjusted with a simple external resistor connected between pin 3 and pin 4 on the 24V ACCUMULATOR connector (JB1).

Resistor Current

0 - 500 Ω 200 mA 0.800 – 1.200 KΩ 150 mA 1.500 - 3 KΩ 100 mA No resistor – or open connection 50 mA

6. Pin assignment

6.1. WATCH ALARM MAIN UNIT

Pin assignment POWER SUPPLY 24 V DC 3-pole Weidmüller RM5.08 JM1

1 24 V in Power supply 24 V DC (input) 2 GND GND 3 PE Shield





Pin assignment POWER SUPPLY 100-240 VAC 3-pole Phoenix RM 5.08 JM2

1 N in 100...240 VAC 2 L in Neutral 3 PE Shield

Pin assignment ACCUMULATOR 24 V 5-pole Weidmüller RM 5.08 JB1

1 BP 24 V 2 BM GND 3 SC A Charging current selection 4 SC B Charging current selection 5 PE Shield

Charging current selection

Resistor Charge current Suitable for accumulators

510R max. 200 mA > 2 A/h 1k max. 150 mA > 1.5 A/h 2k max. 100 mA > 1 A/h None max. 50 mA > 0.5 A/h

Pin assignment RESET UNIT 5-pole Weidmüller RM 5.08 JQ1

1 24 V out Power supply 24 V (output) 2 LED1 out LED 1 3 LED2 out LED 2 4 RESET in Reset (acknowledge) 5 GND GND





Pin assignment REPEATER UNIT 5-pole Weidmüller RM 3.5 JR1 JR2

1 PE Shield 2 RS485-A RS485-A (bus connection to a REPEATER UNIT) 3 RS485-B RS485-B (bus connection to a REPEATER UNIT) 4 GND GND 5 24 V out Power supply 24 V (output)

Pin assignment

AUTO MODE ON/OFF 5-pole Phoenix RM 5.08 JPI1 and ext. Signal Generator 1 24 V out Power supply 24 V for signal generator 2 SIGNAL out External signal generator 3 NC Not connected 4 AUTO in AUTO MODE ON/OFF 5 GND GND

Pin assignment SERIAL out 1 4-pole Weidmüller RM 3.5 JV1

1 RS485-A RS485-A (for event- and alarm messages output) 2 RS485-B RS485-B (for event- and alarm messages output) 3 GND GND 4 PE Shield





Pin assignment SERIAL out 2 9-pin D- Sub (female) connector JV2

1 2 TXD RS232 TxD (for service messages) 3 RXD RS232 RxD (for service messages) 4 5 GND GND 6 7 8 9

Pin assignment SERIAL in 1 6-pole Weidmüller RM 3.5 JG1

1 PE Shield 2 RXD RS232 RxD (for serial reset & time and date read-in) 3 TXD RS232 TxD (for serial reset & time and date read-in) 4 RS485-A RS485-A (for serial reset & time and date read-in) 5 RS485-B RS485-B (for serial reset & time and date read-in) 6 GND GND

Pin assignment SERIAL in 2 6-pole Weidmüller RM 3.5 JA1

1 PE Shield 2 RXD RS232 RxD (for serial reset & time and date read-in) 3 TXD RS232 TxD (for serial reset & time and date read-in) 4 RS485-A RS485-A (for serial reset & time and date read-in) 5 RS485-B RS485-B (for serial reset & time and date read-in) 6 GND GND





Pin assignment RESET SENSOR 4-pole Phoenix RM 5.08 JE1

1 SABOT in Sabotage 2 RESET in Reset sensor electronics 3 12V out Power supply for reset sensor electronics 12V (max. 100 mA) 4 GND GND

Pin assignment RELAY OUTPUT 9-pole Weidmüller RM 3.5 JK1

1 K1 NO 2. Alarm relay normally open 2 K1 CM 2. Alarm relay common 3 K1 NC 2. Alarm relay normally closed 4 K2 NO 3. Alarm relay normally open 5 K2 CM 3. Alarm relay common 6 K2 NC 3. Alarm relay normally closed 7 K3 NO Fault relay normally open 8 K3 CM Fault relay common 9 K4 NC Fault relay normally closed





6.2. REPEATER UNIT

Pin assignment WATCH ALARM MAIN UNIT 5-pole Weidmüller RM 3.5 JR1

1 PE Shield 2 RS485-A RS485-A (for connection to a WATCH ALARM MAIN UNIT) 3 RS485-B RS485-B (for connection to a WATCH ALARM MAIN UNIT) 4 GND GND 5 24 V in Power supply 24 V input 6 ADR 0 Address “0” 7 ADR 1 Address “1” 8 NC Not connected





6.3. SELECTOR UNIT

Pin assignment POWER SUPPLY 24 V DC 3-pole Weidmüller RM 5.08 JM1

1 24 V in Power supply 24 V (optional) 2 GND GND 3 PE Shield

Pin assignment WATCH ALARM MAIN UNIT 5-pole Weidmüller RM 3.5 JR1

1 PE Shield 2 RS485-A in RS485-A (for connection to a REPEATER UNIT - input) 3 RS485-B in RS485-B (for connection to a REPEATER UNIT - input) 4 GND GND 5 24 V in Power supply 24 V - input

Pin assignment REPEATER UNIT 5-pole Weidmüller RM 3.5 JR11...JR14

1 PE Shield 2 RS485-A out RS485-A (for connection to a REPEATER UNIT - output) 3 RS485-B out RS485-B (for connection to a REPEATER UNIT - output) 4 GND GND 5 24 V out Power supply 24 V - output





6.4. RESET UNIT

Pin assignment WATCH ALARM MAIN UNIT 5-pole Weidmüller RM 3.5 JQ1

1 24 V in Power supply 24 V (input) 2 LED1 in LED1 3 LED2 in LED2 4 RESET out Reset (acknowledge) 5 GND GND





6.5. BOOSTER UNIT

Pin assignment POWER SUPPLY 24 V DC 2-pole Weidmüller RM 5.08 JM1

1 24 V ext. Power supply 24 V - external 2 GND GND

Pin assignment WATCH ALARM MAIN UNIT 5-pole Weidmüller RM 3.5 JQ1

1 24 V int. Power supply 24 V - internal 2 LED1 in LED1 (input) 3 LED2 in LED2 (input) 4 RESET out Reset (acknowledge) 5 GND GND

Pin assignment RESET UNIT 5-pole Weidmüller RM 5.08 JQ40

1 24 V out Power supply 24 V out 2 LED out LED brightness/on/off 3 RESET in Reset 4 GND GND





7. Current

The WATCH ALARM MAIN UNIT supplies the BNWAS 3000 (the whole system with all the associated and connected UNITs) with power. For this reason the BNWAS 3000 installation must be configured that way, that the overall current of the WATCH ALARM MAIN UNIT is not exceeded.

Note: Several UNITs can be connected to their own power source and can also supply other UNITs with power. A Microsoft EXCEL-table for precise calculation of the whole system configuration is available from DECKMA-GmbH (Consumption BNWAS xxxxx.xls).

8. Accumulator

The size of the accumulator (capacity) must be chosen accordingly to supply the BNWAS 3000 for at least 6 hours of independent run.

9. Installation

The installation of all WATCH ALARM MAIN UNITs, REPEATER UNITs and the SELECTOR UNIT are designed for installation in mounting panels (dimensions for cut-out: width = 72 mm, height = 144 mm).

The BOOSTER UNIT must be mounted on a top-hat DIN-rail in a panel or control cabinet.

The RESET UNIT (open frame) must be panel- or wall-mounted and must be protected against manipulation with special screws.

The RESET UNIT (watertight) must be panel- or wall-mounted and must be protected against manipulation with special screws.

It should be noted, that connectors, cables and housing openings are not accessible and the system is tamper-proof.

All components, except for the RESET UNIT (watertight), must be installed in closed areas and should be protected from any moisture.

10. Audible signal generator

The tone sequence (characteristic beeping) can be configured via the service menu entry. The default setting is a long tone and a long interval.

The sound pressure should reach the level from 75dB(A) to 85dB(A). If the internal signal generator is not loud enough, an external audible signal generator must be connected to JE1.

The signal generators for the second and third alarm must be chosen and installed accordingly to the applicable standards.





11. Reset sensor

The reset sensor electronic can be supplied from a 12 V power supply. The current must be less than 100 mA and must not exceed the total current (see Current, page 18).

A reset may only be performed by persons on the bridge.

12. Location

The RESET UNITs or the WATCH ALARM MAIN UNIT must be clearly visible and easy accessible from the conning position, workstation for navigation, maneuvering position, workstation for monitoring and bridge wing.

The RESET UNIT and the WATCH ALARM MAIN UNIT must be installed to allow easiest access.

Flashing mushroom buttons (WATCH ALARM MAIN UNIT, RESET UNIT) must be clearly visible to the OOW from any point on the bridge.

The alarm of the WATCH ALARM MAIN UNIT (1st alarm) must be clearly audible to the OOW from any point on the bridge. If external areas are to be included, the external signal generator output must be used.





13. Compass safe distance





14. Commissioning

The BNWAS 3000 must be configured as described in the operating instructions (accumulator charging current, REPEATER UNIT address, configuration menu) followed by a functional test. It must be ensured, that no error messages are generated and all functions work correctly as described. Any faults must be cleared.

All standards and specifications relevant for installation must be observed!

Following commissioning and acceptance, the configuration must be documented as a basic setting in the service menu on the connected computer. For this purpose, a "C" for setting the UTC (GMT) time must be sent first, followed by an "s" for the status/configuration menu, and after at least five minutes, an "e" for error messages and finally an "m" for the module list. The stored data must be handed out to the customer in the form of a log sheet with date and signature together with the delivery document. The configuration data stored on the service computer is archived with the customer order number.


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