technical seminar - 2004 presented by :- dipti ranjan khuntia (ee200117115) electrostatic...

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Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115 Under the Guidance of Mr. GAYADHAR PANDA

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Page 1: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

ELECTROSTATIC PRECIPITATORS

Presented by

Dipti Ranjan Khuntia Roll # EE200117115

Under the Guidance of

Mr. GAYADHAR PANDA

Page 2: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Introduction:

Particulate Collection Device used in industries to minimize air pollution

Principle of operation Electrostatic attraction

Efficiency of 99% in many industries Can handle large gas volumes with a

wide range of inlet temperatures, pressures, dust volumes, and acid gas conditions

Can collect particles of varying sizes in dry and wet states

Page 3: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Theory of Precipitation: Theory of PrecipitationCharging, Collecting &

Rapping Particle charging Discharge & Collection

Electrodes Corona Discharge Avalanche Multiplication Ionization of gas molecules Particle Charging Mechanism Field charging,

Diffusion charging, Electron charging Particle Collection Particle Removal

Page 4: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Particle Charging:

Page 5: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Corona Discharge

Page 6: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Ionization of Gas Molecules

Particle Charging Field charging,

Diffusion charging, Electron charging

Page 7: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Particle collection

Particle Removal by rapping

Page 8: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Components of an Electrostatic

Precipitator Discharge electrodes Collection electrodes High voltage electrical systems Rappers Hoppers Shell

Page 9: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Page 10: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Discharge Electrodes:Typical wire discharge electrodes

Rigid frame discharge electrode design

Typical rigid discharge electrode Flat-plate discharge electrode

Page 11: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Collection Electrodes:

Page 12: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

High Voltage Electrical system Transformer-

rectifier (T-R) sets Primary voltmeter Primary ammeter Secondary

voltmeter Secondary

ammeter Spark meter

Page 13: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Rappers:

Typical hammer/anvil rappers for collection plates

Typical magnetic-impulse rappers

for collection plates

Page 14: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Hoppers:

Strike plates Poke holes Vibrators Rappers Hopper

Double-dump discharge device Rotary airlock discharge device

Page 15: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Conveyors:

Screw conveyor

Drag conveyor

Pneumatic conveyor for transporting dust from ESP

Page 16: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Types of Electrostatic Precipitators Tubular

Precipitators

Plate Precipitators

Gas Flow through a tubular precipitator

Gas flow through a plate precipitator

Page 17: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Cold-side ESPs

Cold side ESPs 1) volume of flue gas

that is handled is less 2) less costly 3) overall size of the

unit is smaller 4) used to remove fly

ash from boilers that

burn high sulfur coal

Cold side ESP’s

Page 18: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Hot Side ESPs used in high-

temperature applications (Cement kiln)

the gas volume treated in the ESP is larger

the overall size of the precipitator is larger making it more costly

structural and mechanical problems occur in the precipitator shell

Page 19: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Wet Side ESPs Wet ESPs are used for

industrial applications where the potential for explosion is high

When dust is very sticky, corrosive, or has very high resistivity

It does not have problems with rapping reentrainment or with back corona

Page 20: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Dry Side ESPs Particles are

charged and collected in a dry state

Dust particles collected are removed by rapping

Used in steel furnaces, cement kilns and fossil-fuel-fired boilers

Page 21: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Conclusion All ESPs, no matter how they are grouped,

have similar components and operate by charging particles or liquid aerosols, collecting them, and finally removing them from the ESP before ultimate disposal in a landfill or reuse in the industrial process

The precipitator should be designed to provide easy access to strategic points of the collector for internal inspection of electrode alignment, for maintenance, and for cleaning electrodes, hoppers, and connecting flues during outages

Page 22: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)

Page 23: Technical Seminar - 2004 Presented by :- Dipti Ranjan Khuntia (EE200117115) ELECTROSTATIC PRECIPITATORS Presented by Dipti Ranjan Khuntia Roll # EE200117115

Technical Seminar - 2004

Presented by :- Dipti Ranjan Khuntia (EE200117115)