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POWER GRIDS GRID INTEGRATION, APRIL 2017 ABB Digital Substation The state of art substation Rinaldo Pagani, PGGI LPG Manager

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Page 1: The state of art substationprodottieditoriali.animp.it/prodotti_editoriali/materiali/convegni/pdf/Industria... · SCADA Control system 5500 Transformers 15000 Switchgear 3500 Substations

POWER GRIDS GRID INTEGRATION, APRIL 2017

ABB Digital SubstationThe state of art substationRinaldo Pagani, PGGI LPG Manager

Page 2: The state of art substationprodottieditoriali.animp.it/prodotti_editoriali/materiali/convegni/pdf/Industria... · SCADA Control system 5500 Transformers 15000 Switchgear 3500 Substations

Introduction - ABB Ability™

What is Digital Substation

ABB Digital Substation offering

- Grid management, automation and control

- Primary equipment's technology (GIS and AIS)

- Digital MV switchgears

Digital Substation benefits

ABB reference cases

April 27, 2017 Slide 2

Agenda

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ABB Ability™: industry-leading digital solutions

April 27, 2017 Slide 3

CustomersABB Ability™:Digitally connected products & services

ü Uptime

ü Speed

ü Yield

ü Safety

ü Security

Our expertiseInformation

Technology

Know-how

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ABB Ability™: industry-leading digital solutions built on a common set of standard technologies

Unlocking the ABB potential in digital

April 27, 2017 Slide 4

Open access, intelligent cloud

Closing the loop with connected devices

New end-to-end digital solutions

Systems to master process control

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Reduced installation time (<40%), maintenance costs (<50%) and outage time (<50%)

April 27, 2017 Slide 5

Utilities SELECTION

Asset performancemanagement

Distributed energy resourcemanagement

Maintenance workflowmanagement Energy market trading system

Automated digital substation Standard IP communications Microgrids

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April 27, 2017

Electric power system of the futureCore themes defined by Cigré

§ Bi-directional energy flow

§ Application of „Smart Metering“ and major need for informationexchange.

§ More power electronics for AC and DC.

§ Storage for grid stability. .

§ New market design and market rules & regulations.

§ New grid protection concepts in order to cope with characteristicsof renewable generation.

§ New environmental and energy efficiency regulations.

§ Increase capacity and efficiency of assets.

§ Involvement of stakeholders in the development of adequate gridinfrastructure to cope with future requirements.

Characteristics

Quelle 10 Themen: CIGRE “Electricity supply system of the future”, 2014Slide 6

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Introduction

What is Digital Substation

ABB Digital Substation offering

- Grid management, automation and control

- Primary equipment's technology (GIS and AIS)

- Digital MV switchgears

Digital Substation benefits

ABB reference cases

April 27, 2017 Slide 7

Agenda

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April 27, 2017

Substation evolution

Slide 8

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April 27, 2017

Evolution of a substationFrom wired to optical communication

Slide 9

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April 27, 2017

Evolution of current and voltage transformerFrom conventional CTs and VTs to NCITs*

*NCITs = Non-Conventional Instrument TransformersSlide 10

Evolution ofconventional VTs

and CTs

Sensors for currentand voltage

Standardizedintegration of

protection, controland metering with

IEC 61850

New applications likecombined current and

voltage NCITs for meteringand protection

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April 27, 2017

ABB Digital SubstationsTransmission portfolio and architecture

Slide 11

Bay Level

Station Level

Network Management& Control

IEC 61850 / Station bus

MicroSCADA SYS600CComputer HMI

AFF66xFirewallVPN SYS600C

Gateway

Network Control CenterAsset management

AFS67x Ethernet Switch

AFR677 Router

Process LevelIEC 61850 / Process bus

SAM 600 Processbus I/O system

Communication Networks

IEC 61850

PSGuard WAMS

System Engineering Software Tools

SDM600Security & Data management

IET600 PCM600 ITT600Bay control

Protection

Busbar protection

AFS66x Ethernet Switch

Relion 670/650

Relion 670/650

REB5xx

SDM600Security & datamanagement Workstation IEC104, DNP3.0

FOX615 Multiplexer

NSD570 Teleprotection

To remote substation

Deviceconfiguration

Systemconfiguration

SystemTesting

FOCS

CP-MUMerging unit forNCITs

SAM 600Process bus I/Osystem

FOCS Merging unit

RTU540

RTU560

FOCS-FS FOCS+DCB ELK-CP3 and CP14

AIS and GIS Primary switchgear (NCIT)

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Introduction

What is Digital Substation

ABB Digital Substation offering

- Grid management, automation and control

- Primary equipment's technology (GIS and AIS)

- Digital MV switchgears

Digital Substation benefits

ABB reference cases

April 27, 2017 Slide 12

Agenda

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April 27, 2017

ABB solution for digital substationsMonitoring and Diagnostics for switchgear, transformers and IEDs

§ Integrated Monitoring and Diagnostics

§ Switchgear, transformers and IEDs

§ Communication via IEC 61850 and other standards

§ Connected to station monitoring and network levelsystem

From time based to condition/risk maintenance

Slide 13

GISPASS

AIS

Station and/orNetwork level

Tap changers

CoreSense

Accessories

CoreTec™

Swit

chg

ear

Tran

sfo

rmer

s

IEC 61850station bus

IEC 61850station bus

DTB

MSM

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April 27, 2017

End-to-end integration for reduced OPEXAsset Health with on line monitoring

§ Prevent failures

§ Optimize maintenance

§ Support asset renewal prioritization

§ Provides situational awareness

§ Supports maintenance and capital replacementdecisions

§ Indicates early warning signals of potentialfailures

§ Improves asset utilization

§ Improves workforce efficiency

Asset Health Center benefits

Slide 14

Remotemonitoringand control

Substationautomation

Powerassets

EnterpriseSoftware

HMI

CommunicationNetworks

IEC 61850

IEC 61850

Comms switchComm.infrastructure

Wirelessgateway

RTU

Network Control CenterMaintenance Center

AssetHealthCenter

Energy PortfolioManagement

Asset &WorkforceManagement

Protectionrelays

SCADA

Control system

15000 Switchgear5500 Transformers 3500 Substations

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Introduction

What is Digital Substation

ABB Digital Substation offering

- Grid management, automation and control

- Primary equipment's technology (GIS and AIS)

- Digital MV switchgears

Digital Substation benefits

ABB reference cases

April 27, 2017 Slide 15

Agenda

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Instrument transformers with NCIT (sensors)

ABB Digital substation offering

April 27, 2017 Slide 16NCITs: Non-conventional instrument transformers

Merging Unit

FOCS sensor head and electronics

Combined Current & Voltage sensor

IEC 61850-9-2LE

IEC 61850-9-2LE

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Less space required, “One bay one footing” conceptABB Digital substation offering

April 27, 2017 Slide 17

Disconnector Circuit Breaker DisconnectorConventional current

measurement

Disconnectingcircuit breaker

Fiber-opticcurrent sensor

1. Reduce needed space with DCB, Disconnecting Circuit Breaker

2. Minimize the footprint even further with integrated optical CT

DCB+FOCS

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PASS with motor driveTM 1.4

ABB Digital substation offering

April 27, 2017 Slide 18

PASS (Plug and Switch System) withMotor DriveTM 1.4

– Digitally controlled motor drive for CBoperation

– Drastically reduction of moving partyenables highest reliability

– Local control of all switching objectsin PASS

– IEC 61850 interface for integration inprotection and control system

Page 19: The state of art substationprodottieditoriali.animp.it/prodotti_editoriali/materiali/convegni/pdf/Industria... · SCADA Control system 5500 Transformers 15000 Switchgear 3500 Substations

Introduction

What is Digital Substation

ABB Digital Substation offering

- Grid management, automation and control

- Primary equipment's technology (GIS and AIS)

- Digital MV switchgears

Digital Substation benefits

ABB reference cases

April 27, 2017 Slide 19

Agenda

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UniGear Digital: The smart solution for Distribution

ABB Digital substation offering

April 27, 2017 Slide 20

– UniGear Digital switchgears for up to 24kV

– Non-conventional current and voltage sensors

– 615 series IEDs exchange GOOSE and IEC61850-9-2 sampled voltage values on station buswithin the switchgear

– IEDs can act as publisher and receiver of sampledvalues

– Only voltage values are exchanged

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...are smaller, lighter, have much lower losses and are easy to handle

Sensors for UniGear Digital

April 27, 2017 Slide 21

Currentsensor

Voltagesensor

Voltagetransformer

Currenttransformer

1piece=18kg 1piece=27kg 1piece=0.5kg 1piece=2kg

3x18 + 3x27=135kg 3x0.5 + 3x2=7.5kg

vs.

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Introduction

What is Digital Substation

ABB Digital Substation offering

– Grid management, automation and control

– Primary equipment's technology (GIS and AIS)

– Digital MV switchgears

Digital Substation benefits

ABB reference cases

Agenda

April 27, 2017 Slide 22

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Main benefits

Digital substation

April 27, 2017 Slide 23

*Based on a typical conventional 400kVdouble bus bar AIS substation comparedto a modern variant using SAM600process bus IO system and FOCSintegrated in disconnecting circuitbreakers.

“Potentially eligilbe for “iper-ammortamento” under the “industria 4.0“ law for fiscal incentives, once dulyinterconnected and in accordance withthe law. “

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Main benefits: increased personal safety

Digital substation

April 27, 2017 Slide 24

– Handling of current transformer circuits and signaling voltageposes a threat to life and equipment

– Process bus eliminates the galvanic connection betweenprotection and control panels and the switchyard.

– Eliminates CT and VT circuits in the protection & control panels– Replaces conventional 110/220VDC indications with fiber

optics– No risk of fire or explosion

Eliminates the electrical connection between primary andsecondary

Reduced risk of electrical shock

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Introduction

What is Digital Substation

ABB Digital Substation offering

– Grid management, automation and control

– Primary equipment's technology (GIS and AIS)

– Digital MV switchgears

Digital Substation benefits

ABB reference cases

Agenda

April 27, 2017 Slide 25

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References: installations with process bus IEC61850-9-2

ABB’s Digital Substation

April 27, 2017 Slide 26Pilot projects are installations to verify technology and compare to traditional systemsReal projects are installations without traditional backup

Pilot installationBraemar, AUGIS NCIT,670series

Pilot installationLaufenburg, CHGIS NCIT,670series, REB500

Pilot installationSvK, SEDCB with FOCS,670series

Pilot installationCHGIS NCIT,670series, 3rd party

Pilot installation UKGIS NCIT,670 series

Pilot installationNehden, DE3rd party NCIT,REB500

Real installationLoganlea, AUGIS NCIT,670series, REB500

Real installationMillmerran, AUGIS NCIT,670series, REB500

Pilot installationTWSAM600670series, 3rd party

Real installationBraemar, AU*GIS NCIT,670series, REB500

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Real installationSPEN, UKSAM600, FOCS670series, 3rd party

Pilot installationsCNDCB with FOCS3rd party

Pilot installationVattenfall, SEAIS 3rd party NCIT,670, 630, 615series

Pilot installationUSDTB with FOCS,SAM600, 670 series

With 3rd party content

Pilot installationCHGIS NCIT,670series, 3rd party

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Engineering OptimisationReducing physical footprint and materials and improving safety

Targeted areas of improvement and optimisation in conventional design

15% 10% 10-30% 80% 10%

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Asset management solution

Asset Health Center

April 27, 2017 Slide 28

Situation and challenge:– Critical assets to be analyzed: 3,500 substations, 8,667 transformers, 10,737

breakers, 274 batteries; 33% transformers over 50yrs old; 18% over 60yrs– How can AEP prevent failures, optimize maintenance and prioritize renewals?

Solution:– ABB Asset Health Center– Consolidated SCADA, sensor & maintenance data analyzed via industry-leading

asset performance models

Benefits:– Target 15% savings on O&M– Automatic alerts, action recommendations & priorities

• Prevented at least three transformer failures– Consistent prioritization of asset replacements

Case study

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