the technology of - fastmarkets risi...source: plastics – the facts 2016 – an analysis of...
TRANSCRIPT
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Germán PulidoInnovation Director The AmericasNov 2019
The technology of packaging: innovation for a better and more sustainable future
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UN oceans chief, Lisa Svensson
There is a planetary crisis... “we are ruining the ecosystem”
Tsunami disasters Greenhouse effect Over population
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The Smurfit Kappa Innovation Journey to Open the Future of Sustainable Packaging
Together
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Better solutions for a better planet
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Solutions designed for your business
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Solutions designed for your business
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Is it too late?
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Let's start the journeyof developing sustainable packaging
The Smurfit Kappa Innovation Journey to Open the Future of Sustainable Packaging
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https://datos.bancomundial.org/indicador/en.atm.co2e.pc?end=2014&start=1960
Billion tonsCO2
Emissions 2018
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https://datos.bancomundial.org/indicador/en.atm.co2e.pc?end=2014&start=1960
Billion tonsCO2
Emissions 2017 4.97CO2 tons per capita
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Source : https://ourworldindata.org/co2-and-other-greenhouse-gas-emissions
2000 2015 2016 2017 2018326ppm 400ppm 404ppm 406ppm 408ppm
Global mean annual concentration of carbon dioxide (CO₂) measured in parts per million (ppm).
CO2
20%
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60% 23% 9% 4% 2%
2016 U.S. Transportation Sector CO2 Emissions by Source
2%
Source : https://www.epa.gov/greenvehicles/fast-facts-transportation-greenhouse-gas-emissions
Light duty vehicles
Cargo trucks Aircraft Other Rail Ships and boats
CO2
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A better cargo truck optimization, could reduce up 15% of CO2 emissions
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http://www.theworldcounts.com/counters/shocking_environmental_facts_and_statistics/world_waste_facts
2.12 billion tons…of waste globally each year
http://www.theworldcounts.com/counters/shocking_environmental_facts_and_statistics/world_waste_facts
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1 of the 7 biggest cargo ships183.000 tons loading capacity
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12.000cargo ships
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Source: Plastics – the Facts 2016 – An analysis of European plastics production demand and waste data
5.8%
ELECTRICAL & ELECTRONIC
8.9%
AUTOMOTIVE
19.7%
BUILDING & CONSTRUCTION
39.9%
PACKAGING
22.4%
OTHERS
AGRICULTURE
3.3%
Major contributors of litter in oceansPackaging is the major contributor
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Food containers Bags
Crisp packets/ sweet wrappers
Beverage containers
Cups for beverages
The top 5 single use items in oceans
account 70% of the total marine litter
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Recyclable BiodegradableRenewable
Sustainability in paper and cardboard packaging
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100 100 100 100 10091
77 7366 71
8376 73
40 40
0
20
40
60
80
100
120
Paper & cardboardpackaging
Metallic packaging Glass packaging Wooden packaging Plastic packaging
Actual Recovery and Recycling rate in Europe
Waste Generation Recovery Recycling
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It is not a war against packaging, it is a war against litter
Source: Eurostat 2015 data
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*NOAA (National Oceanic and Atmospheric Administration US/ Woods Hole Sea Grant US)*http://www.greenhome.com/blog/eco-terms-biodegradable-and-compostable
0
200
400
600
800
1000
1200
Paper Wood Steel Aluminum Plastic Glass
Estimated decomposition rates of common marine debris itemsDecomposition years
2 years2 months50 years
200 years
450 years
never
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Packaging is a major contributor to the
problem in ocean litter
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However,
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However,Packaging protects 10 times more resources (materials, energy, water) than it uses,so packaging creates sustainable supply chains
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How can we balance packaging and environment ?
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CO2emissions
Reducing CO2 emissions in cargo transportation through packaging optimization
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litterocean
Reducing litter in oceans by avoiding unnecessary packaging material
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Strategies
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Strategies
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We have analyzed more than 50.000 supply chains
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How many different options are there to pack these 4 “gatito” bags in a box,
and which one is the most sustainable box ?
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18solutions
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The most cost effective
packaging…
…with the lowest CO2 impact into
the air.
18solutions but,
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A
B
800 miles
5 millionsProducts/year
Colombia
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2.735 2.739 2.736 2.7402.672
2.842
2.758
2.941
2.7622.705
2.959 2.974
3.137
2.932
2.751
3.042 3.0452.974
2.400
2.500
2.600
2.700
2.800
2.900
3.000
3.100
3.200
Based on 5 million products per year, transported 1230 kms (40 feet trucks)
Total logistic costs for 5 million / year (USD$ million)
Cost effective
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2.735 2.739 2.736 2.7402.672
2.842
2.758
2.941
2.7622.705
2.959 2.974
3.137
2.932
2.751
3.042 3.0452.974
2.400
2.500
2.600
2.700
2.800
2.900
3.000
3.100
3.200
Based on 5 million products per year, transported 1230 kms (40 feet trucks)
-US$470,000-16%
Total logistic costs for 5 million / year (USD$ million)
Based on 5 million products per year, transported 1230 kms (40 feet trucks)
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546 546 546 546
526
568
546
592
546
526
592 592 592
568
526
592 592 592
480
500
520
540
560
580
600
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Based on 15 million products per year, transported 1230 kms (40 feet trucks)
-66 cargo trucks
Number of cargo trucks required by each solution
-12%
Based on 5 million products per year, transported 1230 kms (40 feet trucks)
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Based on 5 million products per year, transported 1230 kms (40 feet trucks)Source : https://carbonfund.org/how-we-calculate/Kilogramos de CO2 emitido para una distancia de 1230 kms : Relación consumo Camión (1368grCO2/Km) vs. Coche (0.160grCO2/Km) = 8.57 (Colombia)
1121 1121 1121 1121
1080
1166
1121
1215
1121
1080
1215 1215 1215
1166
1080
1215 1215 1215
1000
1050
1100
1150
1200
1250
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-135 CO2 tons
Metric tons CO2 emission
-12%
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Based on 5 million products per year, transported 1230 kms (40 feet trucks)Source : https://carbonfund.org/how-we-calculate/Kilogramos de CO2 emitido para una distancia de 1230 kms : Relación consumo Camión (1368grCO2/Km) vs. Coche (0.160grCO2/Km) = 8.57 (Colombia)
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-135 CO2 tons-12%
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What if we go one step back in the packaging design process ?
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…keeping weightcapacity
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different size bags
analyzed
…keeping weightcapacity
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212
USD$(000)
Eco – efficiency chartCO2 tons
$512$561
USD$(000)
Based on 200.000 products per year, transported 1230 kms (40 feet trucks)Source : https://carbonfund.org/how-we-calculate/Kilogramos de CO2 emitido para una distancia de 1230 kms : Relación consumo Camión (1368grCO2/Km) vs. Coche (0.160grCO2/Km) = 8.57
8.3” x 4.5” x 12.5” 8.5” x 4.3” x 12.7"
-24% CO2
170
-42 tons
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“If we are looking for sustainable packaging, we must analyze all
possible alternatives”
Conclusion
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Real case
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References reduced from 18 to 7
Cargo trucks (CO2) reduced by 61%
Results
Customer Annual savings up to USD$90,000
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Strategies
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Developing ecommerce packaging, 100% sustainable
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2017
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Source: Euromonitor 2018
$366
BRASIL MEXICO ARGENTINA COLOMBIA CHILE
Ecommerce growth projection Internet retail value in billion USD
2022
$730
$21
$41
$6
$18
$6
$19
$3
$15
$2
$4
USA
96%
183%
80%
94%
233%
378%
Var 22 v 17
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Oversized packaging requires additional inner packaging material, which is converted to waste
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300% Oversized packaging
ecommerce packaging
Extra costs in transportation Higher CO2 emissions Overuse of packaging material
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Sales portfolioPacking process
Planning for peaks3rd party sales
Loading efficiencyHandling
Delivery modelDestination
Product protection
Internal logistic optimization
Enhanced Consumer experience
Supply chain optimization
There are 12 areas to be considered, that positively impact ecommerce
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Real case
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Annual savings up to USD$65,000
100% recyclable packaging
Avoided unnecessary material
Enhanced consumer experience
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Other sustainable packaging solutions
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Replacement of Shrink film around bottles, with cardboard recyclable grips
100% recyclable, biodegradable, and better printing capabilities
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Plastic bag replacing with paper bags
100% recyclable, biodegradable, and better printing capabilities
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Replacement of Shrink film around bottles, with cardboard recyclable grips
100% recyclable, biodegradable, and better printing capabilities
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Replacement of fruit plastic trays , with cardboard recyclable trays
100% recyclable, biodegradable, and better printing capabilities
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Conclusions
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GLOBAL BPP DAY
Join us on an educational and interactive journey towards more sustainable packaging. Packaging which helps, not harms the environment• Lectures from experts for insights• Interactive workshops for dialogue• One-to-one meetings for real solutions
21st of November 2019 Event timings 10:00 -16:00Smurfit Kappa GEC Amsterdam, The Netherlands
Packaging travels, so do our ideas
Invitation
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It is not a war against #packaging, it is a war against waste.
Final conclusion
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Thank you