the turning machining centers eng_print.pdf · 2019-02-09 · pzmc pzmc offers to the market...

1www.pzmc.org

T Series

The turning machining centers

1www.pzmc.org

T Series

The turning machining centers

www.pzmc.org

PZMC

PZMC offers to the market high-quality, reliable and high-performance equipment with increased dynamic

rigidity. The turning machining centers of the PROTONT T series are successfully operated at the largest

Russian enterprises of the Aerospace and Defense industries. The launch of the mass production of domes-

tic high-tech metalworking centers in Perm region was implemented under the state program of the

Russian Federation “Development of industry and increasing its competitiveness”, and is a worthy result of

joint efforts of The Ministry of Industry and Trade of the Russian Federation, Russian State Corporation

Rostec, STANKOPROM JSC and of the enterprise itself. Commissioning in February 2018 of a production

site of more than 4000 square meters provides high levels of production of high-tech machining centers

for the needs of enterprises of the Military Industrial Complex. Near-term plans are the implementation of

the program for the expansion of optional solutions, the future modernization of the nomenclature of

machines, the development of new models and technical solutions.

1

2

PROTON T800L CNC face-turning machineIntellectual protection system (IPS)

Intelligent monitoring system (IMS)

Remote control panel

Baruffaldi two speed gearbox

3-jaw hydraulic chuck with

hydraulic cylinder 18”

Tool changing system 24 positions

(HSK 100 system, tool changing

in 3.76 seconds)

Rotary tool spindle

Coolant system

Automatic lubrication system

Automatic chip conveyor with trolley

Work light and alarm

Hydraulic system

Air conditioner for electric cabinet

Tool box

Three color lamp

Air gun

Foot switch for clamp and unclamp chuck

Linear scales of X and Z-axis axis

Soft jaws

Hard jaws

Mechanical tool measurement

Spare parts kit/ standard accessories

Technical documentation

Machining parameters ⌀ 900/1000

⌀ 700

500/1000

⌀ 800/900

27/45 kW

2000 RPM

2075/5150 Нм – 340/960 Нм

А2-11

18” (22”)

⌀ 106 mm

⌀ 96 mm

700/1400 mm

425 mm

Spindle

Standard configuration

Optional Accessories

Maximum rotating swing over the bed

Maximum rotating swing over the carriage

Maximum machining length*

Maximum machining diameter*

Power of Siemens motor (nominal /P max)

Spindle rotations per minute

Rotational power with 1-2 gearbox

Spindle nose type

Closed type chuck

Diameter of spindle bore

Machined bar diameter (for closed type chuck)

10 bar

60 kVA

300 litres

5470/6020х2700х2500 mm

12850/13500 kg

Dimensions and weightCooling fluid pump

Maximum electric demand

Cutting oil tank volume

Machine dimensions (no conveyer)

Machine mass

±0,004 мм

±0,006 мм

±0,003 мм

±0,004 мм

Travel accuracyX axis positioning accuracy

Z axis positioning accuracy

X axis repositioning accuracy


Hydraulic

HSK 100 (HSK63)

3 sec

Tool holding spindleType of tool clamp

Tool shank standard

Tool index time

Drum / (line)

24 (32/HSK 63)/16,20,40,60

Hand / Manipulator

Tool carrierType of tool carrier

Quantity of tools

Tool changing device type

Siemens 840D

+ SHOP TURN + drive SMART LINE

Standard spec

Machine control systemCNC system

Moving control panel

10 m/min

12 m/min

1-8 000 mm/min

Travel speedQuick-action feed (Х axis)

Quick-action feed (Z axis)

Machining feed speed

Axis travelMaximum longitudinal travel (Z axis)*

Maximum lateral travel (Х travel)*

Large-scaleturning capabilities

Best solution for precision CNC turning of large-sized basic parts: Discs,

Flanges, Rings and others, made of structural steels and alloys with an

increased nickel, magnesium and titanium content designed to jet engines,

gas and steam turbines.

Rotation tool head and HSK 100 tool

changing system with 24 positions in the

basic configuration allow to turning

parts with a complex contour in the “one

clamping set-up” mode.

Automation of machining process

Access to machine units parts without

the disassemble cover during

maintenance and repair work.

Ergonomic fully enclosed guard cover construction

Provides the ability to change the workpiece

together with the chuck. Allows to measure the

workpiece installed in the chuck before its

installation into the machine, which significantly

increases the convenience of alignment and reduces

the machine downtime during the workpiece

changing.

Quick change chuck system

Construction of the bed an angle of 45°

and box guideways of high-quality

hardening allow to achieve a

high-precision result even under high

load conditions.

High accuracy

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

ATC 32 positions

(HSK 63 tool change system,

tool change time is in 3.76 seconds)

High pressure coolant system

up to 50 bar through spindle.

Calibration mandrels set

Oil skimmer

Automatic chuck changing system

Face plat

Automatic door

Power saving mode

1

2

3

4

5

6

7

8

4 5

The machines PROTON series is high precision machining of parts in conditions of loaded or long-term turning, makes PROTON machines indispensable for roughing and finishing.

Two-speed gearbox provides

high spindle torque

The monobloc bed made of modified cast

iron provides high performance and

long-term accuracy both in processing with

maximum torque and in modes with high

speed. Especially for the aircraft engines

industrial the construction of the bed was

strengthened, the slideways and the width

between them were increased.

The headstock is equipped with

cooling ribs, which creates a

doubly increased heat transfer

area, minimizing the deformation

of the spindle unit at the most

intense modes of operation.

The chip conveyor with chip

output to the right side of the

machine is included in a standard

configuration of the machine.

The conveyor has an overload

adjustment device that prevents

overloading of the conveyor

motor.

Linear scale allows to maintain a

stable performance of the

machine accuracy for a long

time.

Rigid 12-position turret. Tool change time

not more 0.5 sec, which minimizes idling

time, improves capacity.

VDI and BMT systems are used

in PROTON series.

Innovations and Reliabilityin PROTON series solutions aimed at ensuring high rigidity and power, which makes them the most effective in turning of special steels and alloys, including corrosion-resistant, heat-resistant and titanium ones.

Turret for C-axis with the

ability to install a driven tool.

BMT system has the

advantage in hard mounting of

the tooling to the turret by

fixing it with 4 bolts and

existence of splines.

VDI system has the

advantage of quick replacing

one tool holder with another.

The large hydraulic tailstock with the

possibility of program movement, rigidity

and excellent service performance.

The extension of the tailstock quill and the

unclamping / clamping of the chuck are

controlled by a button on the control panel

and a foot switch.

6 7

INTELLECTUAL PROTECTION SYSTEM IPS

PROTON machining centers are equipped with INTELLECTUAL PROTECTION SYSTEM (IPS) - the most modern technology in the field of control of technological processes and the operation of the machine tool.

Minimizing of subsequent effects even at the

collision of machine units.

INTELLIGENT MONITORING SYSTEM IMS

-

Your advantages when choosing the machining centers of PROTON T with IPS

11

5

Распознаваниеаварии IPS врежиме реальноговремени

Остановка станкаIPS

Остановка станкапо перезагрузке

Реагирование станкас IPS

Нормальнаяэксплуатация

Время

Авария

0-10 мс

Поломкарежущихпластин

10-50 мс

Повреждение оправкиили инструмента

50-100 мс

Повреждение опраки/нарущениегеометрии станка

100-500 мс

Повреждение/разрушениешпинделя

>500 мс

< 1 мс

Реагирование станкабез IPS

Авария

Распознование авариисистемой ЧПУ

The NEW generation of metalworking process control

Exclusion of the repair due to emergency collision of machine units.

40-50% reduction of the equipment maintenance cost

Increasing the machine and tools operational life

Reducing in the manufactur-ing defects share

Elimination of the processing defects at an early stage of their occurrence

INTELLECTUAL PROTECTION SYSTEM (IPS) helps to avoid an accidental collision of machine units and such subsequent effects of the machine overload, such as repair of the main units, long repair of the expensive center, the workpiece defect.

The control program for diagnostics of PROTON T machining center to accumulate all the measurements of the machine operation process in the Diagnostics Laboratory, against which the analysis of the data received on the state of machine parts and units is possible, and also to establish the causes of the emergency.

80% reduction of the actual volume of repair work during the maintenance according to the system of fixed preven-tive maintenance plan.

Possibility of the ordering of necessary components before the start of repair

Exclusion of the need to disassemble functioning machine components

Increase CNC turning center efficiency.

INTELLECTUAL MONITORING SYSTEM (IMS) installed to the machining centers of PROTON T offers the most advanced technologies for detecting defects and faults during machine operation at an early stage and realizes the prediction of fail safe operation of the machine without the recruit of qualified diagnostic engineers.

INTELLECTUAL MONITORING SYSTEM (IMS) provides automatic optimization of the cutting modes, which signifi-cantly reduces the cost of the equip-ment repair, the tool used tool, the reduction of defects, even under the conditions of a shortage in qualified personnel.

Your advantages when choosing the machining centers of PROTON T with IMS

Traditions of precision

Efficient processing of special

structural steels and alloys

High position accuracy +/- 0,004 mm;

and repeatability +/- 0,003 mm.

The increased service life of guideways.

is achieved through increased rigidity and power.

Convenient access to the workpiece in

the working area, efficient chip removal.

Due to the execution of the bed with an inclination of 45 °.

High precision of the workpiece

machining in the conditions of loaded

or long-term turning.

Asynchronous AC motors provide high torque and power characteristics of the spindle.

Increased structure rigidity.

Provided with the wide guideways of X-axis and Z-axis.

Improved ease of use of the machine.

Include the function of programmable movement of the tailstock, together with a hydraulic quill.

Efficient use of the working area.

By unprecedented design solutions the maximum workpiece turning diameter is close to the swing over the bed dimensions, which allows to exclude “inefficient space” from the design working area and optimize the dimensions of the machine.

Achieved by the using of high-precision ball screw and linear scales.

Reduced friction and increased idling speed are achieved by the high-quality guideways hardening, polymer coating of the support vertical part and automated lubrication system.

Quick and accurate tool setting.

The ability to program adjust of the tool wear compensation. Due to the automatic device of tool presetting.

PROTON T machining centers with CNC in the range of the maximum

turning diameter from 160 to 800 mm – are the most demanded ones

at heavy machine building enterprises. These models have deserved

reputation as high-precision, reliable, high-performance turning centers.

Traditions of precision

Efficient processing of special

structural steels and alloys

High position accuracy +/- 0,004 mm;

and repeatability +/- 0,003 mm.

The increased service life of guideways.

is achieved through increased rigidity and power.




High precision of the workpiece

machining in the conditions of loaded

or long-term turning.

Asynchronous AC motors provide high torque and power characteristics of the spindle.

Increased structure rigidity.

Provided with the wide guideways of X-axis and Z-axis.

Improved ease of use of the machine.

Include the function of programmable movement of the tailstock, together with a hydraulic quill.

Efficient use of the working area.

By unprecedented design solutions the maximum workpiece turning diameter is close to the swing over the bed dimensions, which allows to exclude “inefficient space” from the design working area and optimize the dimensions of the machine.

Achieved by the using of high-precision ball screw and linear scales.

Reduced friction and increased idling speed are achieved by the high-quality guideways hardening, polymer coating of the support vertical part and automated lubrication system.



PROTON T machining centers with CNC in the range of the maximum

turning diameter from 160 to 800 mm – are the most demanded ones

at heavy machine building enterprises. These models have deserved

reputation as high-precision, reliable, high-performance turning centers.




system.



10

3 Axis turning

Taming of special steels and alloys:

an integrated approach to processing.

PROTON T machining centers with CNC in

the range of the maximum turning diameter

from 160 to 800 mm - the most demanded

at heavy machine building enterprises.

These models have deserved reputation as

high-precision, reliable, high-performance

turning centers.

12

The best operational technologies

Turning centers of PROTON T series are equipped with the most modern control systems Siemens 828D and Fanuc 0i-TF (optionally), optimally suited for G-cods programming and fast programming of cyclic algorithms.

All programming activities are carried out on user-friendly screens with a modern user interface. For the user convenience a large 15” LCD display is provided as a standard. Thanks to productive and standardized programming through Siemens 828D and Fanuc 0i-TF you can quickly and easily obtain the necessary program for the manufacturing of your part.

At your request, PROTON T machine can be equipped with Heidenhain CNC.

Operating on PROTON T series machines any specialist will perform the most complex tasks in metal processing. For the convenience of users, the PROTON T machines open up the possibilities of dialogue programming of Shop-Turn and Manual-Guide, which does not require special knowledge in this area. The programming of the part is very simple - for that purpose there is a graphic support and no knowledge of G codes is required.

The latest software packages installed on the PROTON T series machines along with an extensive cycle package offer many practical debugging functions (part or tool measurement) and on-line data processing functions. Siemens ShopTurn shows the program in a visual technological map and presents individual cycles and contour elements in a dynamic graphic.

If you prefer the Fanuc CNC system, which has a convenient graphical user interface (GUI) with clear symbols, PROTON T allow to reduce the drawing overall processing time before starting production. Users can program machine cycles processing both with prompts and online, and also easily perform parts program and simulation.

Machining parameters

T320Р T500Р T630Р T800Р

⌀ 600

⌀ 410

⌀ 320

500/1000





mm

mm

mm/min

mm

⌀ 600

⌀ 450

⌀ 500

500/1000/1500

⌀ 650

⌀ 450

⌀ 630

1000/1500/

2000/2600

⌀ 900

⌀ 700

⌀ 800

750/1500/3000

530/1050

235

mm

mm

600/1100/1600

295

1100

330

780/1600/3100

425



Spindle15/25

4500

550/1370 –

124/312

123

281

А2-6

10” (12)

⌀ 65




Nominal rotational power without gearbox

Maximum rotational power without gearbox

Spindle nose type

Closed type chuck


kW

RPM

Nm

Nm

Nm

mm

17/32

3500

760/2070 –

190/470

210

921

А2-6

10” (12)

⌀ 65

22/42

3000

1100/3070 –

250/700

300

700

А2-8

12”

⌀ 85

27/45

2000

2075/5150 –

340/960

390

1120

А2-11

15” (18)

⌀106

Tool turretBaruffaldi

12 (16)

0,5

25х25

40

Turret disc hydraulic locking SLOT

Number of tools

Tool index time

Tool cutter size

Maximum boring tool holder size

sec

mm

mm

Baruffaldi

12

0,5

25х25

40

Baruffaldi

12

0,5

32х32

50

Baruffaldi

12

0,5

32х32

60

Travel accuracy±0,004

±0,006

±0,002

±0,004

X axis positioning accuracy




mm

mm

mm

mm

±0,004

±0,006

±0,003

±0,004

±0,004

±0,006

±0,003

±0,004

±0,004

±0,006

±0,003

±0,004

Dimensions and weight3032/3657

х1880х1950

5500/5800

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE


Machine mass

CNC system

mm

kg

3100/3850/4450

х18400х1850

4300/5100/5800

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

5350/6150/6580/

7200х2100х2300

6500/

7100/7520/8150

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

5470/6020/

6800х2700х2500

12850/13500/

15000

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

Tail stock⌀ 100

100

5

Quill diameter

Quill stroke

Quill inner cone

mm

mm

Morse

⌀ 100

100

5

⌀ 130

100

5

⌀ 130

180

5

Travel speed30

30

1-8 000

Quick-action feed (Х axis)



m/min

m/min

mm/min

18

20

1-8 000

12

18

1-8 000

10

12

1-8 000

12

The best operational technologies

Turning centers of PROTON T series are equipped with the most modern control systems Siemens 828D and Fanuc 0i-TF (optionally), optimally suited for G-cods programming and fast programming of cyclic algorithms.

All programming activities are carried out on user-friendly screens with a modern user interface. For the user convenience a large 15” LCD display is provided as a standard. Thanks to productive and standardized programming through Siemens 828D and Fanuc 0i-TF you can quickly and easily obtain the necessary program for the manufacturing of your part.


Operating on PROTON T series machines any specialist will perform the most complex tasks in metal processing. For the convenience of users, the PROTON T machines open up the possibilities of dialogue programming of Shop-Turn and Manual-Guide, which does not require special knowledge in this area. The programming of the part is very simple - for that purpose there is a graphic support and no knowledge of G codes is required.

The latest software packages installed on the PROTON T series machines along with an extensive cycle package offer many practical debugging functions (part or tool measurement) and on-line data processing functions. Siemens ShopTurn shows the program in a visual technological map and presents individual cycles and contour elements in a dynamic graphic.

If you prefer the Fanuc CNC system, which has a convenient graphical user interface (GUI) with clear symbols, PROTON T allow to reduce the drawing overall processing time before starting production. Users can program machine cycles processing both with prompts and online, and also easily perform parts program and simulation.

Machining parameters

T320Р T500Р T630Р T800Р

⌀ 600

⌀ 410

⌀ 320

500/1000





mm

mm

mm/min

mm

⌀ 600

⌀ 450

⌀ 500

500/1000/1500

⌀ 650

⌀ 450

⌀ 630

1000/1500/

2000/2600

⌀ 900

⌀ 700

⌀ 800

750/1500/3000

530/1050

235

mm

mm

600/1100/1600

295

1100

330

780/1600/3100

425



Spindle15/25

4500

550/1370 –

124/312

123

281

А2-6

10” (12)

⌀ 65




Nominal rotational power without gearbox

Maximum rotational power without gearbox

Spindle nose type

Closed type chuck


kW

RPM

Nm

Nm

Nm

mm

17/32

3500

760/2070 –

190/470

210

921

А2-6

10” (12)

⌀ 65

22/42

3000

1100/3070 –

250/700

300

700

А2-8

12”

⌀ 85

27/45

2000

2075/5150 –

340/960

390

1120

А2-11

15” (18)

⌀106

Tool turretBaruffaldi

12 (16)

0,5

25х25

40

Turret disc hydraulic locking SLOT

Number of tools

Tool index time

Tool cutter size

Maximum boring tool holder size

sec

mm

mm

Baruffaldi

12

0,5

25х25

40

Baruffaldi

12

0,5

32х32

50

Baruffaldi

12

0,5

32х32

60

Travel accuracy±0,004

±0,006

±0,002

±0,004

X axis positioning accuracy




mm

mm

mm

mm

±0,004

±0,006

±0,003

±0,004

±0,004

±0,006

±0,003

±0,004

±0,004

±0,006

±0,003

±0,004

Dimensions and weight3032/3657

х1880х1950

5500/5800

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE


Machine mass

CNC system

mm

kg

3100/3850/4450

х18400х1850

4300/5100/5800

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

5350/6150/6580/

7200х2100х2300

6500/

7100/7520/8150

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

5470/6020/

6800х2700х2500

12850/13500/

15000

Siemens 828D

+ SHOP TURN

+ drive

SMART LINE

Tail stock⌀ 100

100

5

Quill diameter

Quill stroke

Quill inner cone

mm

mm

Morse

⌀ 100

100

5

⌀ 130

100

5

⌀ 130

180

5

Travel speed30

30

1-8 000

Quick-action feed (Х axis)



m/min

m/min

mm/min

18

20

1-8 000

12

18

1-8 000

10

12

1-8 000

can quickly and easily obtain the necessary program for the manufacturing of your part.


Operating on PROTON T series machines any specialist will perform the most complex tasks in metal processing. For the convenience of users, the PROTON T machines open up the possibilities of dialogue programming of Shop-Turn and Manual-Guide, which does not require special knowledge in this area. The programming of the part is very simple - for that purpose there is a graphic support and no knowledge of G codes is

The latest software packages installed on the PROTON T series machines along with an extensive cycle package offer many

graphical user interface (GUI) with clear symbols, PROTON T allow to reduce the drawing overall processing time before starting production. Users can program machine cycles processing both with prompts and online, and also easily perform parts program and

co-production:

155, Promyshlennaya str., Perm, 614065, Russia

+7 (342) 240-36-49

[email protected]

www.pzmc.org

co-production:

155, Promyshlennaya str., Perm, 614065, Russia

+7 (342) 240-36-49

[email protected]

www.pzmc.org

the turning machining centers eng_print.pdf · 2019-02-09 · pzmc pzmc offers to the market...

Documents