the zollern-group. metals in motion. · 2018-11-02 · company presentation page zollern group 3....

The ZOLLERN-Group. Metals In Motion.

Company Presentation По всем вопросам обращайтесь в наш офис ООО "ТИ-Системс": Тел/факс: (495) 7774788, 5007154,55, 65, 7489626, 7489127, 28, 29 Эл. почта: [email protected] Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru

Company Presentation PageZOLLERN Group

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The Pioneer Of The Metal Industry 300 Years Of Experience And Innovation

1708 Foundation of Zollern by prince Meinrad II. (1689-1715)1918 Start up of bearing production in Braunschweig1989 Transformation into a limited partnership, FHH Laucherthalsince 1995 Substantial growth of the Zollern group internally2007 ZOLLERN exceeds 500 million € sales

After more than 300 years ZOLLERN belongs to the holding of the royal family of Hohenzollern in the 10th generation.

По всем вопросам обращайтесь в наш офис ООО "ТИ-Системс": Тел/факс: (495) 7774788, 5007154,55, 65, 7489626, 7489127, 28, 29 Эл. почта: [email protected] Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru


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ZOLLERN Worldwide Think Globally, Act Locally

Facts 2010

Sales 533 million €3,000 employees

15 plants and offices

Global network of agents По всем вопросам обращайтесь в наш офис ООО "ТИ-Системс": Тел/факс: (495) 7774788, 5007154,55, 65, 7489626, 7489127, 28, 29 Эл. почта: [email protected] Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru


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RomaniaPortugal

China

Sweden

France

Brazil

Switzerland

USA office

Foundry Technology

Plain Bearing Technology

ZOLLERN GroupSteel Profiles

Drive Systems

Mechanical EngineeringComponents

Investment CastingSand CastingForging

Gears And WinchesAutomation



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Foundry Technology


ZOLLERN GroupSteel Profiles

Drive Systems

Mechanical EngineeringComponents

Investment CastingSand CastingForging

Gears And WinchesAutomation

LOCATIONS GERMANY

HerbertingenLaucherthal Aulendorf

Osterode

Soest

Dorsten

Braunschweig



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Core Competencies Metals For Industrial Applications

Core Markets

Energy Sector• Water• Wind• Nuclear• Fossil

Automotive

Ship, Port, Offshore

Construction Industry

Aerospace

Mechanical Engineering

Products & Technical Competencies

Foundry Technology• Investment Casting• Sand Casting• Forging

Power Transmission• Gears• Winches

Plain Bearing Technology• Plain Bearings• Hydro- And Aerostatic Bearings

Steel Profiles

Mechanical Engineering Components



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Engine BearingsIndustrial Bearings

23%

18%

4% 4%

51%

Engine BearingsTilting Pad And Thickwalled Bearings Housing BearingsHydrostatic Appl. Hydraulic Appl.

Plain Bearing Technology Sales Division



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Engine Bearings

Plain Bearing Technology Products

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Main BearingConrod BearingCrosshead BearingThrust WasherCamshaft BearingBushing

2-Stroke4-Stroke



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9

Industrial Bearings Tilting Pad BearingJournal BearingThrust BearingCombined Bearing



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10

Z-Bearings Housing Slide BearingCenterflange BearingFlange Bearing



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11

Hydraulic Valve PlateHolding Down DeviceRotating UnitSwash PlateSlipper Retainer



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Organisation Bearing Divisions

ZOLLERN Group Management

Braunschweig

Engine Bearings

Osterode

Industrial Bearings

Z - Bearings

Les Mureaux / F

Industrial Bearings

Engine Bearings

Cataguases / BR

Industrial Bearings

Z - Bearings

Sales

Industrial BearingsEngine Bearings

Division Management

Industrial BearingsEngine Bearings

Z - Bearings



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OrganisationBearing Divisions

Braunschweig

Revenues

39.0 Mio.€

Headcount

346 Status 2010

Osterode

21.0 Mio.€

135

Cataguases

14.0 Mio.€

206

Les Mureau

4.5 Mio.€

39



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Braunschweig

Revenues

39.0 Mio.€

Headcount

346 Status 2010

Osterode

30.0 Mio.€

142

Cataguases

18.9 Mio.€

235

Les Mureau

5.0 Mio.€

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Center of Excellence: Plain Bearings

Bushings 25 - 800mm

Mid Size Bearings 70 - 550mm

Large Size Bearings 550 - 1100mm

DIN EN ISO 9001:2008 certified По всем вопросам обращайтесь в наш офис ООО "ТИ-Системс": Тел/факс: (495) 7774788, 5007154,55, 65, 7489626, 7489127, 28, 29 Эл. почта: [email protected] Интернет: www.tisys.ru www.tisys.kz www.tisys.by www.tesec.ru


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Osterode

30.0 Mio.€

142

Osterode

Revenues

21.0 Mio.€

Headcount

135Status 2010

Center of Excellence: Industrial Bearings

Z- Bearings Gr. 7 - 112

Journal Bearing 16mm – 1000mm

Tilting-Pad Bearing 80mm – 800mm

Hydraulic Components



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Cataguases

Revenues

14.0 Mio. €

Headcount

206Status 2010


Cataguases

18.9 Mio.€

235

Center of Excellence: Hydropower

Hydro electric thrust / guide pads = 100 - ∞

mm

Hydro electric guide bearings = 100 - 3200mm

Vertical Bearings for pumps, motors, generators

and turbines (up to 3,2 m housing OD);



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MaterialDevelopment

ProductTesting

Bearing Investigation

BearingComputation

& Design

ApplicationEngineering

Support

ManufacturingTechnologyExperience

Customer

Plain Bearing Technology Focus On The Customer

17



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MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support


Customer

N/mm²

74

37487

87 RiTIAN

188RED

Sputter

Z-BHW

Z-BHWZ-BHW

Z-BHWZ-BHW

Z-BHWZ-BHW

0

20

40

60

80

100

120



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19

MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support

ManufacturingTechnology/Experience

Customer

MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support


Customer

World´s Leading Test Bench Technology

• Simulation of 2-stroke and 4-stroke load cycle

• Variation of different loads and vectors



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20

MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support


Customer


• On Site Inspections By Our Engineers

• Causal Research



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21

MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support


Customer


• Reconditioning Of Damaged Bearings



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MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support


Customer

BearingComputation

& Design


Support

From Developement Stage

00.05

0.10.15

0.20.25

0.30.35

Orb

ital P

ath

at C

ente

r (m

m)

030

60

90

120

150180

210

240

270

300

330

Od90SC (mm)

L1L2

MaxL2MaxSp2MinL1SpecL2

Fixed to Bearing

• (T)EHD And HD– Calculation• Prototype Bearings• Creation Of Drawings

Series



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MaterialDevelopment

ProductTesting


BearingComputation

& Design


Support

ManufacturingTechnology/Experience

Customer

• Three Gorges Dam (China)

• Emma Maersk (RTA-96 C)

• Queen Mary II




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Caterpillar Dresser-RandFairbanks Morse Federal MogulFlowserveGeneral ElectricParker HannifinSPX

Plain Bearing Technology References

Customers In USA



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Burckhardt-CompressionMAN Diesel & TurboMTURolls-RoyceSauer DanfossSiemensThomassenWärtsilä


Customers In Europe



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CMD Dalian Marine DieselDoosanKawasakiMitsui Engineering ServicesNiigataQuingdao Marine DieselShaanxi Diesel


Customers In Asia



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DoosanMitsui Engineering ServicesKawasakiQuingdao Marine DieselNiigataDalian Marine DieselShaanxi DieselCMD

Customers In Asia


Thank you for your attention!

www.zollern.com


the zollern-group. metals in motion. · 2018-11-02 · company presentation page zollern group 3....

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