Thinking HutIIoT Credentials

Manufacturing Industry Revolution from 1.0 to 4.0

A cyber-physical system (CPS) is a system of

collaborating computational elements controlling

physical entities. CPS are physical and

engineered systems whose operations are

monitored, coordinated, controlled and integrated

by a computing and communication core

1. 1760 to 1840 - Ushered in Mechanical

production; railways and steam engine

2. 1870 to 1940 - Mass production; electricity and

assembly line

3. 1960 to 2010 - Computers; semi conductors,

main frame computing, personal devices,

internet

4. 2011 to Today- Internet of Things, Smaller &

powerful sensors, Artificial Intelligence (AI),

Machine Learning

A collective term for technologies and concepts of value chain organization. Based on the

technological concepts of cyber-physical systems, the Internet of Things and the Internet of

Services, it facilitates the vision of the Smart Factory.

Within the modular structured Smart Factories of Industry 4.0, cyber-physical systems

monitor physical processes, create a virtual copy of the physical world and make

decentralized decisions.

Factories of future

Today’s Factory Future Factories

Key Building blocks of Industry 4.0

► In an Industry 4.0 context, the collection and

comprehensive evaluation of data from many

different sources—production equipment and

systems as well as enterprise- and customer-

management systems—will become standard to

support real-time decision making.

► The Industrial Internet of Things (IIoT), also known

as the Industrial Internet, brings together brilliant

machines, advanced analytics, and people at work.

It’s the network of a multitude of devices connected

by communications technologies that results in

systems that can monitor, collect, exchange, analyse,

and deliver valuable new insights like never before.

These insights can then help drive smarter and

faster business decisions for industrial companies.

Implications of Industry 4.0 (Representative)

Robot Assisted Production Predictive Maintenance

Production line simulation Smart supply chain network

IIoT Reference Architecture

Factory floor -sensor data collected optimally

Edge

Data collector Data Filter Data Compressor Data Uploader

Edge Analytics

Big Data

Time series Data

Messaging system

Data Analytics

Enterprise Cloud

Machine Learning

Thinking Hut IIOT – Capability Overview

Projects covering various aspects of IoT; Capabilities on Edge as well as Cloud

IoT @Thinking Hut

More than 60% of work that we do at Thinking Hut is around IoT

Thinking Hut has a set of committed and experienced People on IoT and associated technologies

Invested in creating Solutions that can accelerate IoT implementation

Experience of working on a variety of IoT projects covering various aspects of the spectrum

Experience of working on Industrial Plant and Machine Sensors solutions

Extensively worked on Retail/POS device & display devices management IoT solutions

80% of IoT projects involved AWS & Microsoft Azure cloud deployment solutions

Experience of working on Home Automation solutions for Intrusion detection

Experience Snapshot

60%

ACMiS - Accelerated IoT Development through Microservices

ACMiS is a proprietary IoT framework developed at Thinking Hut

• Facilitates rapid development of any IoT PoC or product

• Approach for IoT use cases is to break down the functionality into individual microservices

• Kafka is used for communication between the modules

• Facilitates independent enhancement of functionality of modules without affecting other modulesWHAT

READY COMPONENTS

• Data collector

• Aggregator

• Event generator

• Publisher

With the advent of big data and IoT gaining traction, applications started moving towards one API serving single

purpose. In monolithic applications the entire application is duplicated onto servers instead of just scaling the functions

which are facing a higher load. Each and every change requires the entire application to be re-deployed. Our framework

addresses all these inefficiencies.WHY

• Provides agility, reliability & maintainability as single

responsibility principle is followed in modules

• Improves fault isolation

• Ensures right data at the right time, even when

connectivity is interruptedBENEFITS

IoT - Edge side Skills and Capabilities

Hardware Boards Edge Technologies

Edge Protocols Edge Development Skills

IoT - Server side Skills and Capabilities

Azure IoT Hub/Suite provides ready to use IoT server components such as batch analytics, machine learning and preventive maintenance predictions.

Capabilities

Dashboard

Security

Batch Analytics

Custom development

Easy to Configure and industry ready Dashboards with features like device management and analysis.

Capabilities

Dashboard

Security

Batch Analytics

Custom development

Cost effective and ready to use IoTsolutions like device shadowing and analysis.

Capabilities

Dashboard

Security

Batch Analytics

Custom development

Custom in-house developed low cost framework with cloud technologies like Zookeeper, Spark, Scala. Grafana is used as a configurable analytical tool.

Capabilities

Dashboard

Security

Batch Analytics

Custom development

Device Management

Server Development Skills

Project Case Study - Industrial Plant Solution

Factory floor -sensor data collected optimally

Mobile and web applications -Visualization and reporting of the analyzed data; predictive and prescriptive analytics

Data filtering & compression for sending over internet using least bandwidth & costs

LXC container deployment for ease of deploy-ability across different public or private virtual environments

Edge

Client provides solution to manage data at factory floor for real-time alerts, notifications and reports for higher efficiency

Data collector Data Filter Data Compressor Data Encryptor Data Uploader

Data Downloader

Data Decryptor

Data DecompressorData Distributor

HDFS

Data Processing

Druid

Data Visualizer

Load Balancer

Batch analytics, Real-time presentation of data, real-time analytics & aggregation of the data, event correlation and notification

MQTT over Websockets used as publish-subscribe model

Thinking Hut is involved in ideation, design, development, QA & performance testing as a strategic partner to the client

http://www.thinkinghut.com thinkinghut@thinkinghut.com

USA +1 (408)-499-6957 IND +91 20 6900-0420/22; . +91 89750-03910

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