thomas heitepriem ferrostaal

Ferrostaal Industrieanlagen GmbH

Ferrostaal Industrieanlagen GmbH - GermanyFerrostaal Christof Romania SRL - RomaniaA Joint Venture of Ferrostaal and the Christof Group

OMV PETROM Hurezani Gas Delivery Project

Compressor Station Bulbuceni

Ferrostaal Industrieanlagen GmbH 03/02/2011 |Oil & Gas Division East 2

Gas Compressor Station Bulbuceni

General Project Information

Initial situation:Seasonal fluctuation (between 14 and 20 barg) in gas delivery to major consumers especially in summertime was causing significant production losses for OMV Petrom, due to the pressure increase in the National Transport System.

Project Objective: The new Hurezani Gas Delivery System will ensure OMV Petrom to deliver gas continuously to National Transport System with a constant pressure of 40barg.



Ferrostaal’s Scope of Work

Front End Engineering Design (Feed) Completion

Basic Engineering

Detail Engineering

Authority Engineering

Site Clearance from underground pipes & facilities

Procurement, (Turbo Compressor packages provided by OMV Petrom)

Construction

Commissioning

Two (2) months operation assistance

Maintenance Contract for 8 months



Project Overview



Project Key Data

Project Configuration:Three (3) identical Compressor trains consisting of one (1) Solar Gas Turbines, 7MW each

(Taurus 70) with Solar Centrifugal Compressors C50. Two trains being in operation and the third one in stand-by.

Each train comprises an inlet filter scrubber, a centrifugal compressor driven by a gas turbine of 7 MW power and a gas cooler. In addition, one finger type slug catcher, LP & HP fuel gas skids, an open & closed drain system, a flare system, instrument air & Nitrogen gas generation, emergency diesel generation, well water treatment, fire fighting system and control & emergency shutdown system (ESD & DCS) are provided.

Type of Contract: Fast Track (EPCC)• Feb 2009 - Nov 2009 (Open Book)• From Dec 2009 Lump Sum Turn Key

Execution Period: Feb 2009 – Aug 2010 (PAC issued)Construction Start: Nov 2009 First Gas Delivery: 29th Mai 2010Special Agreements: Solar Turbo-compressor packages furnished by Client



Project Key Data

Station Configuration: Design pressure: 64 barg

Operating pressure: 45 barg

Capacity, normal 5.500.000 Ncm/d.

Capacity, max. 6.050.000 Ncm/d

Capacity, min. 1.200.000 Ncm/d

Capacity per train 2.750.000 Ncm/d



Project Milestones



Project Features

March 2009 – Initial Situation



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August 2009 - Site Clearance



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November 2009 - Start Construction



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Civil Works – TUCO foundations



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Installation of 1st compressor



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TUCO’s on foundation



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Two shift system installed



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Winter measures for concrete works



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Gas cooler installation



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Steel structure compressor building



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Fire water tanks under construction



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Simultaneous construction activities



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Lift of 1st flare section by 500 to mobile crane



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View from the flare during construction



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75 m high flare



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2 x 1.100 m3 fire water tanks



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Gas cooler and suction scrubber



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TUCO package train #1



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Control Room



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Station overview after completion of all works

thomas heitepriem ferrostaal

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