TOP DRIVE SYSTEMS

“ H E L P I N G O U R C U S T O M E R S A C H I E V E S U P E R I O R R E S U L T S ”

The company manufactures, markets and services a full range of critically engineered, portable and fixed top drive systems for most land and offshore rigs. This includes top drives in every size and configuration to meet any drilling application whether marine, desert, jungle or arctic environments.

Canrig top drives are engineered and manufactured to API 8-C standards and carry the API monogram, setting the standard for safety, reliability and efficiency. Superbly engineered products and unparalleled service have moved the company to the forefront of the top drive drilling industry.

Over the last 35 years, Canrig has become one of the world’s leading suppliers of top drive drilling systems for the oil and gas industry with over 1400 units delivered in the market.

L A N D

O F F S H O R E

PORTABLE SYSTEMS

• Exclusive folding torque guide for fastest, safest rig-up

• Independent VFD house can easily be connected to the rig power source

• Optional engine-generator system for mechanical or underpowered rigs

• Land configuration skied with Top Drive Support Unit (TDSU), Grasshopper, cable tray and additional spare parts storage

• Complete system transports in two self-contained loads

• Fixed torque guide sized with mast or wide flange track

• Highly adaptable to a variety of torque tracks

• Retract feature for pipe handling

• Design includes work platforms for easy, safe access to the top drive

• Corrosion-resistant coatings and sub assemblies

• Load capabilities to 1250 tons

• ABS and ATEX certification available

INTEGRATED SYSTEMS

• Integrated and stand-alone VFD options

• All electric and hydraulic controls can be fully integrated into the rig’s master control system

• Torque can be reacted through mast legs, eliminating the need for torque guide

• Top drive can be permanently fixed into the mast eliminating the need for removal during transport

• Multiple console options

FEATURES DESCRIPTION BENEFITS

FLOATING QUILLThe industry exclusive floating quill allows for soft stabbing and passive thread compensation without external systems.

• Simplifies driller’s task during connections• Shorter connection times and improved

thread life• Simplified quill replacement

INTEGRATED SWIVEL & COUNTERBALANCE SYSTEM

The integral swivel and counterbalance system eliminates the need for a swivel and hook. It allows for easy connection to the traveling block with no external counterbalance system required.

• Reduces installation time and does not require expensive modification to the travelling block.

• No moving parts reduce maintenance & repair cost

HYDRAULIC TORQUE BOOST

The hydraulic torque boost provides additional make-up or break-out torque when combined with the motor torque.

• Provides up to 50% more torque when needed

• Continuous rotation up to 5 RPM

POLYMER SLIDE GUIDE RUNNERS

The polymer slide guide runners replace the wheel and bogie systems. The polymer acts as a sound and shock absorber during drilling operations.

• Reduces noise level• Eliminates moving parts for reduced

maintenance and repair costs

PRESSURIZED UPPER SEAL

The pressurized upper seal has redundant sealing with pressurized lube oil to keep out contaminants.

• Extends top drive bearing and gear life • Reduced maintenance and repair cost

ADVANCED DIAGNOSTICS SYSTEM (ADS)

Monitors strategic points on the top drive unit and its associated control and power system, making intelligent assessments of malfunctions and reporting possible causes.

• Reduces downtime and streamlines troubleshooting

• Allows for easy shutdown of non-essential functions in case of equipment failure

TRAVELING EQUIPMENT ANTI-COLLISION (TAC) SYSTEM

The TAC system sounds an alarm and can stop motion whenever contact between certain rig components (traveling equipment and crown, floor, racking board) is about to occur.

• Improves safety and prevents equipment damage by stopping the travelling equipment before a collision occurs

ECM

Using sophisticated sensors, purpose built software and web-based data archiving, ECM monitors top drive conditions. A feature of Canrig’s ECM systems is the lube oil sensor which safely monitors oil conditions in real time unlike conventional oil sampling.

• Reduces downtime and costs by allowing for condition based maintenance.

• Enhances equipment reliability and performance through a customizable tiered escalation and notification system

ROCKIT®

ROCKit® is an automated directional steering control system that oscillates drill pipe to reduce friction. Parameters are set on an operator interface terminal and displayed in real time.

• Increased rate of penetration/sliding efficiency

• Improves marketability of rig

REVIT®REVit® is a proven real-time stick slip mitigation system.

• Extends top drive life by reducing wear and tear

• Provides significant savings in drilling time and overall cost

• Improves marketability of rig

SYSTEM CONFIGURATIONS

F E A T U R E S A N D B E N E F I T S

Each top drive is equipped with premium features that deliver both safety and reliability. These features make the Canrig top drive the only one of its kind in the industry and create a system that ensures maximum efficiency.

AC TOP DRIVES

4017AC 6027AC 8050AC 1235AC 1250AC 1275AC 1575AC

LOAD RATING tonstonnes

175159

175 159

275249

500454

350318

500454

500454

750680

750680

750680

OUTPUT POWER(CONTINUOUS)

HPkW

400300

400300

600450

800590

1,150860

1,150860

1,150860

1,150860

1,150860

1,5001,120

GEAR RATIO 12.262:1 14.493:1 9.387:1 6.808:1 5.000:1 6.808:1 8.654:1 6.808:1 8.654:1 8.654:1

MAXIMUMCONTINUOUS TORQUE

ft-lbN-m

21,40029,000

25,30034,300

30,00040,700

40,25054,600

37,80051,200

51,40069,700

65,30088,600

51,40069,700

65,30088,600

75,700102,700

MAXIMUM SPEED RPM 215 165 225 265 265 265 225 265 225 270

CONNECTIONBREAKOUT TORQUE

ft-lbN-m

32,00043,400

36,00048,800

60,00081,300

90,000122,000

87,500118,600

95,000128,800

95,000128,800

95,000128,800

95,000128,800

104,000141,000

WEIGHT lb kg

15,000 6,800

15,0006,800

18,000 8,200

29,000 13,200

27,000 12,200

29,000 13,200

32,000 15,500

30,000 13,600

32,000 14,500

35,000 15,900

MODEL PERFORMANCE

40,000

35,000

30,000

25,000

20,000

15,000

10,000

5,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

6027AC The only 600-HP top drive in the 250-ton market, this unit delivers 30,000 ft/lbs of continuous drilling torque.

14.50:1 12.26:1

40,000

35,000

30,000

25,000

20,000

15,000

10,000

5,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

4017AC Capable of fitting into masts as small as 300k lbs, this unit sets the standard for AC top drives installed in small drilling and workover rigs.

80,000

70,000

60,000

50,000

40,000

30,000

20,000

10,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

A 500-ton unit ideally packaged for value and performance.8050AC

80,000

70,000

60,000

50,000

40,000

30,000

20,000

10,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

With its unique performance characteristic, this 1,000-HP unit is ideally suited for high-speed applications.1235AC

TD MODEL A B C D

4017AC (with 8-ft links) 18' 4" 46" 21.5" 39"

6027AC-939 (with 8-ft links) 16' 8" 49" 23.5" 40"

1235AC-500 (with 11-ft links) 20' 54" 26" 48"

8050AC-681 (with 11-ft links) 21' 2" 57" 29" 48"

1250AC-681 (with 11-ft links) 21' 2" 57" 29" 48"

1250AC-865 (with 11-ft links) 22' 4" 57" 29" 48"

1275AC-681 (with 11-ft links) 21' 2" 57" 29" 48"

1275AC-865 (with 11-ft links) 22' 4" 57" 29" 48"

1575AC-865 (with 11-ft links) 22' 4" 57" 30" 48"

FOOTPRINT DIMENSIONS

ISOMETRIC VIEW

8.6:1 6.8:1

120,000

105,000

90,000

75,000

60,000

45,000

30,000

15,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

Developed for deep drilling applications, this unit is equipped with a 4" bore and 7,500 psi pressure rating.1275AC

8.6:1 @ 1200HP 6.8:1 @ 1200HP

120,000

105,000

90,000

75,000

60,000

45,000

30,000

15,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

The most powerful 500-ton top drive on the market.1250AC

120,000

105,000

90,000

75,000

60,000

45,000

30,000

15,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

1575AC A 750-ton unit optimized for value and performance.

TOP VIEW

THE NEXT GENERATION OF TOP DRIVE SYSTEMS

As one of the world’s leading suppliers of top drive systems in the oil and gas industry, Canrig strives to set the standard for safety, reliability and efficiency. These attributes are evident in our new one thousand ton top drive.

Canrig’s engineers set out to create a top drive with two core design criteria. The goal was to garner 30-percent more performance than the competition and to significantly reduce downtime through component redundancy, quick change capability and over design of critical components. The result is a next generation top drive with the highest torque and speed performance in the industry.

INCREASED RELIABILITY

• Robust Design

• Redundant Systems

• (2) water cooled traction motors

• Dual Lubrication Systems

INCORPORATES UNIQUE FOLD-DOWN WORKING PLATFORMS WHICH:

• Are safer than using a manrider

• Give complete access to all components

• Protect top drive equipment for longer life

• Reduce the risk of dropped objects

PERFORMANCE

• Highest torque rating in its class

DOWN TIME

• Modular design: motors, gearbox, pipe handler, back-up wrench and well control valves

• Quick replacement of modules for maintenance or repairs

• Reconfigurable splined quill connection – can be changed to any size rotary connection

• Work platforms: safe and easy access to components

• Induction ring in pipe handler permits more sensors, reduces rotary passages

• Easily allows planned repairs and maintenance

PERFORMANCE CURVE

S P E C I F I C A T I O N S

180,000

160,000

140,000

120,000

100,000

80,000

60,000

40,000

20,000

0

TORQ

UE

CONTINUOUS TORQUE

RPM

STATIC HOIST RATING ELEVATOR LOAD PATH QUILL LOAD PATH

1,000 Tons1,000 Tons

909 Tonnes909 Tonnes

PULL DOWN CAPACITY 100 Tons 91 Tonnes

API BEARING RATING 1,140 Tons 1,036 Tonnes

TD OUTPUT POWER CONTINUOUS (2 MOTORS) 2,070 HP 1,544 kW

CONTINUOUS TORQUE RATING, 2X MOTORS (MAKE-UP LIMIT IS OPERATOR ADJUSTABLE)

125,000 ft-lb 169,500 Nm

MAXIMUM BREAKOUT TORQUE 175,000 ft-lb 237,000 Nm

PIPE HANDLER ORIENTATION Unlimited, Remote Controlled

BACK-UP WRENCH GRIPPER Up to 11.25’’ Diameter

BACK-UP WRENCH GRIPPER MAXIMUM TRAVEL

60 inch 1,524 mm

WATER COURSE DIAMETER 4 inch 101 mm

CIRCULATING PRESSURE RATING 7,500 psi 51,700 kPa

FLOATING QUILL TRAVEL 8 inch 200 mm

LINK COUNTERBALANCE TRAVEL 8 inch 200 mm

HEIGHT (UPPER LINK TO ELEVATOR) 30.7 ft 9.3 m

WIDTH 10 ft 3 m

DEPTH 5.2 ft 1.6 m

TOTAL WEIGHT 65 Tons 59 Tonnes

MODULARITY

1. Water Cooled Motor Modules

2. Core Module

3. Gearbox Module

4. Pipe Handler Module

REDUNDANCY

5. Two traction motors

6. Two independent lubrication systems (Main bearing and Gearbox)

7. Dual lubrication pumps and filters

FEATURES

8. Reconfigurable splined Quill connection

9. Induction ring in Pipe Handler permits more sensors and reduces rotary passages

10. Floating Quill for weight on thread compensation

11. Ability to mechanically decouple the motor without removal

12. Wash pipe with mechanical seal design

13. Work platforms for safe and easy access to components

14. Multiple sensors (i.e. vibration, pressure, and temperature)

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www.canrig.com

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S A L E S I N F O R M A T I O N info@canrig.com

R I G L I N E 2 4 / 7 ™ S U P P O R T US & Canada: 866 433 4345 International: +1 281 774 5649 support@rigline247.com

C O R P O R A T E H E A D Q U A R T E R S 515 West Greens Road Houston, TX 77067 USA Main: +1 281 774 5600