INDUSTRIAL TRAINING REPORT

Training Taken at:

Guru Nanak Industries Pvt. Ltd. (An ISO 9001: 2008 Certified Company) Manufacturer & Exporter of: Self Harvester Combine, Maize Harvester Combine, Track Harve ster Combine, Tractor Driven

Harvester Combine, Bailer, Straw Reaper, Rotavator, Roto Seed Drill, and Agriculture Implements.

SUBMITTED BY Mandeep Kumar

Roll.no-101175320144

DEPARTMENT OF MECHANICAL ENGINEERING

Swami Vivekanand polytechnic collage, Ram nagar.

SUBMITTED TO- Er. Pankaj

Er. Shagufa singh

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TABLE OF CONTENTS

ACKNOWLEDGEMENT ……………………………………………………..3

COMPANY PROFILE ………………………………………………………..4

ABOUT THE MAIN PRODUCT MENUFACTURE AT GNI (combine

harvester) ……………………………………………………………………..6

SPECIFICATION OF COMBINE HARVESTOR……………………………7

DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS……………….11

GNI WORKSHPOP SITE LAYOUT………………………………………….13

ORGANIZATIONAL STRUCTURE…………………………………………14

MATERIALS AND CUTTING SPEEDS…………………………………….15

CNC MACHINING CENTER AT GNI………………………………………..16

CONCLUSION………………………………………………………………....26

CONTACT INFORMATION……………………………………………………27

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ACKNOWLEDGEMENT

It is always a pleasure to remind the fine people in the Engineering Workshops for their

sincere guidance I received to uphold my practical as well as theoretical skills in engineering.

Firstly I would like to thank Mr. Gurnam Singh (Director) for convincing me the fact “Whatever a

man can imagine, that can be achieved”, treating me as a son of his own and guiding me to taste

the real flavor of engineering.

Secondly I would like to thank Er.Gurmeet singh (H.O.D production department)

for the positive attitude he showed for my work, always allowing me to question him and giving

prompt replies for my uncertainties in all the fields including educational, social and managerial to

labor work. And I always great him for his aspects of crew resource management who always said,

“I may be wrong”.

Finally I apologize all other unnamed who helped me in various ways to have a good training. Knowledge is power and unity is strength.

MANDEEP KUMAR (101175320144)

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Company profile

GNI is an established company since 1980 manufacturing machinery for Rice Shelling & Agricultural implements (Harvesters Combine, Rotavators & Reapers etc.) in the name of M/s. GURU NANAK INDUSTRIES PVT. LTD., RAJPURA TOWN (Formerly known as GURU NANAK MECHANICAL WORKS).

It is a highly professionally managed company under the able guidance of highly experienced and dynamic Board of Directors consisting of S. Gurnam Singh and S. Surinder Singh. They are assisted by team of Professionals i.e. Engineers, Management Graduates, I.T. Professionals and Chartered Accountants. The Company has satisfactory supplied Machinery in all over India and abroad. Our Machinery is being branded as best Machinery being manufactured in North India. Our Machinery has been used by thousands of Rice Millers well satisfied Customers.

We are capably steered by the zeal, vision and the acumen of our Directors. Our mission is to provide quality products at competitive prices to our venerated customers, thereby enhancing their satisfaction. At GNI, our commitment to values precedes everything else. We believe our success can be attributed to our commitment to product quality, timely delivery, effective communication system and our human resources. Our efforts are always directed at continuous improvement of our processes, our products and our quality management system. We ensure the product delivery is in line with the customers’ requirements.

Superb Quality.

Timely Delivery.

Enhance productivity and competitiveness in manufacturing.

Upgrade quality and technology standards.Interact with customers and users.

Provide information to our buyers about the our company's new achievements.

Provide business opportunities through exhibitions and related events.

Market Network: They cover whole India with our Dealer network. Their Dealers are available in North, West, and Central & South India Region. Product wise our Self Harvester Combine is sold to Punjab, Haryana, Uttar Pradesh, Madhya Pradesh, Maharashtra, Chhattisgarh & Andhra Pradesh and other South Indian States. Self Harvester combine sale in India has put us in commanding position. Their Tractor Driven Harvester combine is mainly sale North, South, and Central & West India. Their covered Punjab, Haryana & Uttar Pradesh State in North Region, Tamilnadu, Andhra Pradesh & Karnataka State in South India, Maharashtra & Gujarat State in Western Region, and Madhya Pradesh & Chhattisgarh State in Central Region. The sale of our Tractor Harvester Combine is highest in quantity as compared with other manufacturers. That is only happened due to widest dealer network and unmatched after sale service.

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VENDERS: They purchase Their items from reputed firms in India, like Engine from ASHOK LEYLAND, Bearing from NBC / SKF, Tyre from MRF / GOOD YEAR, Sheet from TATA, Pump from ETN & NUT Bolts from TVS.

QUALITY: They have a QUALITY CONTROL department, Their quality control engineers are checking each and every parts which is coming from vender end or self manufacturing, After various checks only perfect material or parts are fitted in our harvester combine, due to this strict procedure, our quality is shine and it has put our name in the market at ahead position.

Customer satisfaction is our motto.

Service & Spares: They have great service network through out India, Their spares are easily available at our dealer point. With the help of our service staff we maintain our existing customer. And due to that we achieve our goal that is Customer Satisfaction.

Export: They products like self harvester combines are export to Kenya & Nepal. For the last five years our Tractor Driven Harvester Combine is exported to Sri Lanka. Every year we export approx 100 no. of harvester combines to Sri Lanka, Nepal & Kenya. In future we look forward to export our products to other South African countries.

CLIENTS: They have been able to get a large number of satisfied customers in India and all over World due to our good quality products. Why GNI: They are one of the most reputed manufacturers and exporters of high quality Harvesters Combines, Tractors, Reapers, Rotavator's and Rice Shelling Machineries.

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ABOUT THE MAIN PRODUCT MENUFACTURED IN GNI (combine

harvester) What is a combine harvester?

Combine harvester is a farm equipment that can do multiple tasks such as harvesting multiple crops, threshing, winnowing, and collection of grains. The market for combine harvesters is still in its nascent stage but it is growing fast. Farmers in Western and Southern states of the country are looking to buy this equipment.

The manufacturing of combine harvesters started around 1970 when Punjab Agricultural University, Ludhiana (PAU) helped locals to manufacture farm machinery. But It was around 9-10 years back when the demand for combine harvesters increased at a fast pace.

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GNI-961 COMBINE SHARVESTERS

SPECIFICATIONS

ENGINE ASHOKA LEYLAND

Model ALU-400 /

Power 105 BHP at 2200 rpm

No. of Cylinder Six

Air Cleaner Combination of Dry & Wet Type

Cooling System Water Cooled

CLUTCH

Type of Clutch Single, Heavy Duty Dry Clutch

Dia (mm) 310

TRANSMISSION

No. of Gears 3 Forward, 1 Reverse

Gear Speeds (Km/hr)

Forward

1st Gear 2-4

2nd gear 4-8

3rd gear 8-20

Reverse 4-8

CUTTER BAR

Width 14 feet (4.3 m)

Cutting Height (mm) 55-1250

No. of Blades 58

No. of Guards 56

Stroke (mm) 89

Reel (rpm) 20-60

Dia (mm) 1064

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THRES HING DRUM

W P Rasp Bar Peg Tooth

Width (mm) 1250 1265

Diameter (mm) 606 605

Speed (rpm) 540 to 1200

Speed Adjustment) By Means of Mechanical Variator

CONCAVE

Clearance

Front (mm) 17 to 30 13 to 35

Rear (mm) 7.5 to 11 9 to 12

Adjustment Mechanical

STRAW WALKER

No of Straw Walker/Steps 5/5

Length (mm) 3770

Width (mm) 234

CLEANING SIEVES

Area (m2)

Upper Sieve 2.30

Lower Sieve 1.30

F. CAPACITIES

Grain Tank (m3) 3.24

Fuel Tank (It) 380

BATTERY

No. of Batteries 2

Capacity & Rating of each 12 V, 88 Ah

H. TYRE Size Ply Rating

Front 18.4/15x30 14 PR

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Rear 7.5x16 12 PR

MAIN DIMENS IONS

In Working:

Length (mm) 8130

Width (mm) 4610

Height (mm) 3855

In Transport:

Length (mm) 11900

Width (mm) 2950

Height (mm) 3855

WEIGHT (Kg) 8200

OTHER PRODUCTS

GNI-ROTAVATOR

SPECIFICATIONS

Model 149 (5 Feet) 149 (6 Feet) 149 (7 Feet)

Tractor Power 30 to 45 H.P. 45 to 55 H.P. 55 to 70 H.P.

Overall Width 180 cm 205 cm 235 cm

Tillage Width 150 cm 175 cm 205 cm

Gear Box Single Speed Single Speed Single Speed

Side Transmission Gear / Chain Gear / Chain Gear / Chain

P.T.O. Speed (RPM) 540 540 540

Rotar Speed (RPM) 225/175 225/175 225/205

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No. of Blades 36 42 48

Gear Box Overload Protection Sheer Bolt Sheer Bolt Sheer Bolt

Weight (Approx.) 355 Kgs 380 Kgs 425 Kgs

GNI-STRAW REAPER

SPECIFICATIONS

Chassies 56'' ( 1423 mm )

Thresher Dia. 20'' ( 508 mm )

CUTTING MECHANIS M

Cutter Bar Width 7 Feet ( 2134 mm )

Tyres ( 7-00-19 ) 10 PR

Blower Double Blower

Grain Tank provided for Grain Storage From

Waste

Stone Trap Tray provided for safety of Machine

OVERALL DIMENS IONS

Lenght 3370 mm ( Without Straw Pipe )

Width 2450 mm

Height 2150 mm

Weight 1785 Kg.

CAPACITY

Cutting Capacity 1 to 2 Acre per hrs.

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DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS The GNI Workshop itself is a collection of five different subsections that are

interrelated. Brief descriptions about them are given below.

DIFFERENT SECTIONS- Metal Workshop The Metal Workshop is the place for machining metals. It comprises the following prominent

machine tools with other supporting machines and equipments.

� Drilling machines

� Engraving machines

� Gear shapers

� Grinding machines

� Lathe machines

� Milling machines

� Planers

� Shaping machines

� Slotting machines Several varieties of some of these machine tools could be found for specialized operations.

Welding And Foundry Shop The Welding and Foundry shop comprised equipment to deploy following services:

� Arc welding

� Metal casting

� Mig welding

� Oxyacetylene welding

� Spot welding

� Tig welding

Smithy And Fitting Shop The Smithy And Fitting Shop mostly comprised hand tools (anvils, hammers, chisels, etc.) and some machine tools (Electric hammer and sheet metal rollers, benders and cutters).

Woodwork Shop

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Comprised of 10 carpenters and 2 laborers the Woodwork Shop enclosed the following

machine tools. � Band saw

� Circular saw

� Disc and bobbin sander

� Double end tenoner

� Drill

� Mortiser

� Pattern miller

� Router

� Saw and planner

� Thickness planner

� Wood planer

� Wood turning lathe

Other Sections The Tool Store and the Consumable Good Store being separate from the above supply the

tools and consumable goods to all the above five subsections.

CLOSE RELATIONSHIPS:-

The GNI Workshop has close relationships with the other departments of the Faculty and

especially with the Department of Production Engineering through which the academic activities are conducted. On the other hand, machine tools and equipments of the Department

of Production Engineering are also used to carry out the tasks of the Engineering Workshops

freely. Specially, the Computer Numeric Controlled (CNC) Machining Center.

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GNI WORKSHPOP SITE LAYOUT

SITE LAYOUT

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ORGANIZATIONAL STRUCTURE Chart shows the hierarchical structure of the GNI pointing the position of the Engineering

Workshops in

it.

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MATERIALS AND CUTTING SPEEDS

Production of an item with desired qualities inherently involves the knowledge of the

materials that should be used for the product and the qualities of them. A simple example is using stainless steel for a product that should not get stained.

Furthermore the effective processing of these materials until a finished product is obtained

requires the knowledge of processing characteristics of the materials. For example consider machining stainless steel. Some important points to be considered are:

� The tool material that should be used.

� The level of machining (i.e. rough or finish)

� The cutting speed

� Requirement of coolants

Table gives the cutting speeds of the commonly used materials under different

conditions.

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CNC MACHINING CENTER MODEL- HITACHI SEIKI VA35 CNC MACHINING CENTER The Hitachi Seiki VA35 CNC (Computer Numeric Controlled) machining center that belongs to the Department of Production Engineering is frequently used for accurate and automated

machining of metals as well as for wood, plastic and other materials. The machining accuracy

of the machine is 0.001mm. Figure 4-2 shows various parts of the machine tool.

Hitachi Seiki VA35 CNC Machining Center

LINE DIAGRAM OF CNC MACHINE

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Manufactured by Hitachi Seiki Co. Ltd., Japan, the control unit of this numerically controlled

milling machine is of Fanuc System 6M-B. The controlling is based on two Intel 8085 microprocessors.

Figure is a block diagram which shows the controlling structure of the CNC machine.

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CONCLUSION

The profit of an organization entirely depends on the way the top chairs manage the resources the organization has. Whatever the other aspects may be, it was seen that managing human resource was extremely difficult. The stability or the sustainability of the organization mostly depends on this factor. On the other hand, it was prominently seen that thinking should precede doing. In most cases it could be seen that there exists easier or better ways to do something. As far as the above mentioned factor is considered, continuous knowledge mining followed by experience in a cycle upholds the entire system in every aspect. Earning and living a satisfactory life is the desire of all.

SUGGESTIONS FOR THE IMPROVEMENT OF THE ENGINEERING WORKSHOPS-

The experiences I had in the Engineering Workshops suggest me the following to be implemented for the improvement of the place.

1. Maintain a simple booklet on materials that are used in the Engineering Workshops.

This should contain the properties and the processing aspects (cutting speeds, coolants, etc.)

2. Maintain a booklet on each machine about the capabilities of them and the current

condition.

3. Implement a method to return the unused consumable goods to the stores.

4. Maintain a training program for the employees at least one session a month.

5. Teach the employees how to collaborate with others.

SUGGESTIONS FOR THE IMPROVEMENT OF TRAINING PROGRAM

A group of 14 undergraduates including myself had the first year in-plant training at the

Faculty Workshop together and all of us did what we were supposed to do separately.

Though we discussed what we were doing among ourselves a little, I feel it would have been better if we were explicitly encouraged by the Industrial Training Unit to had formal

discussions at least once a week. Some of the undergraduates (I feel I was one of that group) were seen to work harder gaining more knowledge and the real taste of engineering

and some were not. If discussions of this nature were conducted, all of us could have gained

a better knowledge and improved ourselves collectively. The participation of the training supervisor would have been a further encourage. Furthermore I suggest that it would have

been better if all the undergraduates were exposed to some presentations on the in-plant

training before we were released. Some illustrative 41 aspects of practical engineering could have been discussed widening the openness of the

eyes of us. Though we new what engineering was, we were not exposed to any sort of practical engineering when we went for the training.

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CONTACT GNI FOR ANY QUARY We have been able to get a large number of satisfied customers in India and all over World due to our good

quality products. This is why, time and time again our customers thank us for making their businesses grow. To

see these results in your business, Contact Us NOW for a FREE consultation!

Please use the form below to send us an enquiry or just to leave us a Order.

Office Address Patiala Road Opp. New Grain Market,

Neelpur Chowk,

Rajpura, Distt. Patiala (PB.)

Contact us Telephone No.: +91-01762-224961, 222161

Mobile No.: +91-98143-23161, +91-98156-67961

E-mail: gnip_ltd@hotmail.com

info@gnipltd.com

DIRECTORS

Gurnam Singh 9814323161

Surinder Singh 9815667961

MANAGING DIRECTORS

Parvinder Singh 9888111161

Prabhjot Singh 9855011161/9814312161

Gurmeet Singh 8054000061

SISTER CONCERN Guru Nanak Mechanical Works

P.S. Engineering Works