turbo charger (2)

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    TURBOCHARGR

    Presented By-

    VAIBHAV SINHA

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    Basic information about EMD

    turbocharger

    Drive

    Mechanically driven (gear drive) as well asexhaust gas driven (turbine) with an over-runningclutch

    Rated output6.5 kg/sec Pressure ratio (Compressor)2.8

    Charge air Temp. (after compression) 171oC Speed of Turbo (at rated output)18,950 rpm LubricationEngine lube oil and soak back system at

    starting and stopping of engine. CompressorSingle stage, centrifugal type Turbine

    Single stage, axial flow type

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    A TURBOCHARGER IS AN

    AIRPUMP

    powered by theunused heat

    energy normallywasted out theexhaust.

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    WHY TURBOCHARGER?

    * Power diminishes with an increase inaltitude.

    * Gain more power and increaseengine efficiency without enlarging the

    powerplant.

    * Recapture the heat energy normallywasted out the exhaust.

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    CompressorSection

    TurbineSection

    Lubrication Driving GearTrain

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    Carrier DriveGear

    Turbo Idler Gear

    Turbo Drive Gear

    Upper Idler Gear

    External Clutch Assembly

    EMD Turbo Drive Arrangement

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    HOW A TURBO WORKS

    a turbocharger comprisesof a turbine and a

    compressor connected by

    a common shaft supported

    on a bearing system. The

    turbocharger convertswaste energy into

    compressed air which it

    pushes into the engine.

    This allows the engine to

    produce more power and

    torque and improves the

    overall efficiency of the

    combustion process.

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    Schematic Diagram of superchrging

    the combustion air is compressed by a compressor

    driven directly by the engine.

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    Working of exaust gas turbocharging

    In exhaust gas turbocharging, some of the exhaust gas energy,

    which would normally be wasted, is used to drive a turbine.

    the turbine is a compressor which draws in the combustion air,

    compresses it, and then supplies it to the engine.

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    Turbine section

    in Turbocharger

    the gas haspassed throughthe blades of thewheel it leavesthe turbinehousing via theexhaust outletarea.

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    Compressor

    section

    The compressorwheel is connected

    to the turbine by a

    forged steel shaft

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    TURBOCHARGER COMPONENTS

    The turbine housing

    inlet flange acts as the

    reference point for

    fixing turbochargerposition

    The Turbine Wheel is

    housed in the turbine

    casing and is connected

    to a shaft that in turnrotates the compressor

    wheel.

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    TURBOCHARGER COMPONENTS

    Compressor Cover

    Compressor Cover are also

    made in cast aluminium

    Compressor Wheel

    Compressor impellers are

    produced using a variant of

    the aluminium investment

    casting process.

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    Bearing Housing

    A grey cast ironbearing housingprovides locations

    for a fully floatingbearing system forthe shaft, turbineand compressor

    which can rotate atspeeds up to170,000 rev/min.

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    Motorsport

    turbochargers

    Toyota 7,twin

    turbochargedracing car

    http://en.wikipedia.org/wiki/File:1970_Toyota_7_turbo-charged_rear.jpg
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    Motorcycle

    turbochargers

    Honda CX500Turbo

    , the world's

    first

    turbocharged

    production

    bike In 1982

    http://en.wikipedia.org/wiki/Honda_CX-500http://en.wikipedia.org/wiki/Honda_CX-500http://en.wikipedia.org/wiki/Honda_CX-500http://en.wikipedia.org/wiki/Honda_CX-500http://en.wikipedia.org/wiki/File:Honda_CX_500_turbo.JPG
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    Thank You