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UNION QUALITY PLASTICS LTD. Putting Quality First Since 1981

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UNION QUALITY PLASTICS LTD. Putting Quality First Since 1981. Introduction and History. M/S Union Quality Plastics were established in the year 1981 and went public in 1992 We manufacture high quality HDPE/LDPE tarpaulins. - PowerPoint PPT Presentation

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Page 1: UNION QUALITY PLASTICS LTD

UNION QUALITY PLASTICS LTD.

Putting Quality First Since 1981

Page 2: UNION QUALITY PLASTICS LTD

Introduction and History• M/S Union Quality Plastics were established in the year

1981 and went public in 1992• We manufacture high quality HDPE/LDPE tarpaulins.• This is one of the Prime businesses in the portfolio of

Kathawala holdings• Our head office is in Mumbai and our manufacturing facility

is located in Gujarat• Our annual revenue is Rs 25 CR (USD 5.5 million)• PlexCouncil award for best exporter in 1999/2000• Flat Organization for effective decision making.• ISO 9001-200 QMS company

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Page 3: UNION QUALITY PLASTICS LTD

VISION AND OPERATING PRINCIPLES

VISION • To be a world class plastic and polymer facility with the ability to

constantly innovate to deliver solutions that exceed our customers expectations

OPERATING PRINCIPLES• Be quality conscious in everything we do

• Provide excellent value and prompt services

• Provide appropriate end-to-end solutions

• Ensure inclusive growth for all our employees

• Care of the environment

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Page 4: UNION QUALITY PLASTICS LTD

STRUCTURE AND MANAGEMENT TEAM• Team includes:• Zuzar Kathawala, Managing Director, an entrepreneur with 35

yrs of experience running a range of businesses. • Sunil Tripathi, CEO, who has built on his plastic engineering

degree 15 yrs of manufacturing experience• Jayraman, Accounts, a veteran of 40 years in the field• Rajesh Tayde, Quality Assurance, experienced in managing

quality systems to maintain standards and guidelines given my organizations such as ISO/ISI/BIS.

• Mr Qusai Kathawala,expertise in R&D• Mr Noel Selvaraj,MBA in Marketing,currently handling clients

internationally and Corporates.

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Page 5: UNION QUALITY PLASTICS LTD

BIS Products

BIS 15351HDPE Geomembrane for canal

lining Application

BIS 7903HDPE Tarpaulin used By farmers

Page 6: UNION QUALITY PLASTICS LTD

Tarpaulin Products

Page 7: UNION QUALITY PLASTICS LTD

Various Application uses of tarp

• Cap covers Bricks Industries• Chemical Industries• Sugar Industries• Textile/Spinning Mills• Shipping companies• Steel Industries/Steel Plants (to

cover coals)• Machinery Manufacturers• Food Industries• Agriculture applications• Poultry Industry

• Pound lining• Floor lining• Truck covers• Poultry curtains• Machinery covers• Fumigation covers• Railway wagon cover• Automobile covering• Swimming pool cover• Construction sites cover• Protecting grain heaps during cultivation• Covering green house

Page 8: UNION QUALITY PLASTICS LTD

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Tarpaulin Processing

Tape Extrusion

Weaving

Laminating

Slitting/Cutting/Rewinding

Heat sealing and Rope Sealing

Tarpaulin Finishing and Packaging

Page 9: UNION QUALITY PLASTICS LTD

PRODUCTION PROCESS

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EXTRUSION WEAVING LAMINATION

Raw Materials: HDPE + Antifab + Master Batch

Equipment:1. KTK-90mm Windsor Tape2.Kolsite 90mm Tape plant.

Equipment:1. HDN-4 (LOHIA STARLINGER), 18 nos.: up to 60” flat width with variable mesh size2. HDN-6 (LOHIA STARLINGER/GCL BANGLORE), 11 nos.: up to 104” flat width 3. HDN-8 (GCL BANGLORE), 2 nos.: up to 144” flat width Capacity 150 tons/monthCapacity 60 tons/month

Raw Materials for coating: LDP + LLDPE + Master BatchEquipment:Unit A: 98” Die opening for up to 96” fabricUnit B-74” Die opening for up to 72” fabricUnit C-52” Die opening for up to 50” fabricAlso available--craft paper lamination: -sandwich material which acts like a Vapor corrosion inhibitor (VCI)

Page 10: UNION QUALITY PLASTICS LTD

PRODUCTION PROCESS (contd.)

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STITCHING

TARPAULIN

To make bags for sugar, foam, textile, chemical, grain & other industries Capacity: 100,000 bags/month

Equipment:•5 sealing machine that can produce sizes ranging from [6’ x 6’] to [100’ x 100’] •4 automatic eyeleting machines for efficient finishing

Capacity:175 tons/month.

Page 11: UNION QUALITY PLASTICS LTD

GREEN INITIATIVES

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Page 12: UNION QUALITY PLASTICS LTD

Go Green

• Sharp supervision, use of quality raw material, proper handling system and use of trolleys for wastage collection

• To reduce wastage during extraction, weaving, lamination & stitching, we ensure that we :

– use correct additives & master batches, – complete regular maintenance, – implement tight quality control and supervision during material inward &

process stages

• Appropriate disposal of scrap for other uses.• Obtaining ISO 14001 certification.

Page 13: UNION QUALITY PLASTICS LTD

2008-09 2009-10 2010-110

50000000

100000000

150000000

200000000

250000000

300000000

350000000

ExportLocal

Sales

Page 14: UNION QUALITY PLASTICS LTD

Export, 30%

Local, 70%

Market Share

Page 15: UNION QUALITY PLASTICS LTD

INTERNATIONAL NGO CLIENTS :

• UNICEF Sizes:12’ x 15’ -150GSM & 4mtr x 5mtr- 190GSM tarpaulin, large individual orders e.g. 10000 pieces.

• UNHCR Sizes: 4mtr x 5mtr, 12 x 12 mesh, 20000 pieces [80 Tons]

• POLYPACK USA Sizes: 4mtr x 5mtr, 12 x 12 mesh

• MANSOOR SAFETY PRODUCT DUBAI: Sizes:[60’ * 60’] tarpaulin for different field application

• TECHNO RELIEF KENYA• JOMPISA SPAIN

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Page 16: UNION QUALITY PLASTICS LTD

THANK YOU!

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