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Mount-n-Lock™ HeavyHaul’r™ Aluminum RV Replacement Bumper Kit Installation Guide (All Sizes) Step 1: Remove old bumper from frame (a reciprocating saw with a new steel-cutting blade works well) and deburr frame ends (red circles) to create flat sides for mounting brackets. Step 2: Temporarily add 1 Short Bolt and 1 Flanged Locknut to Each of 2 L-Brackets as shown. Step 3: Clamp one of the L-Brackets to the right frame rail. Make sure you have the L-Bracket as far forward on the frame as it will go without the frame obstructing the nut and bolt you attached. Follow the Drill & Bolt Instructions at the end of this document to drill 4 holes into the frame using the L-Bracket holes as a guide. Step 4: Step 5: Temporarily Mount L-Bracket using 2 Long Bolts. Step 6: Clamp the other L-Bracket to the left frame rail. Before drilling, set the bumper across both brackets and remove gaps. Adjust bracket to remove gaps from both brackets. Step 7: Drill and mount 2 nd L-Bracket as you did the first. Center bumper across both L-Brackets. Step 8: Mark the bumper ’s bottom face along the inside edge of both L-Brackets. Once marked, set bumper aside and remove all bolts from both L-Brackets. © Copyright 2020 BetterBilt Solutions LLC. All Rights Reserved. Patents May Be Pending. Visit www.mount-n-lock.com/installs for full-size instructions. Instructions Continue on Next Page... 1 L-Brackets Short Bolt Flanged Locknuts Short Bolt Long Bolts End Plate (2) Small Nut & Bolt (2) Bracket Buckle (2) PARTS LIST L-Bracket (10) 4 & 6-Hole Versions Short Bolts (2) Long Bolts (Self-Tapping) (8/12) Flanged Locknuts (10/14)

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Page 1: Universal Bumper Installation Guide - Mount-n-Lock...} Ç ] P Z î ì î ì ] o ^ } o µ ] } v >> X o o Z ] P Z Z À X W v D Ç W v ] v P X Title D:\kirtlandr docs\Dropbox\AI-BBS\Support\Installation

Mount-n-Lock™ HeavyHaul’r™ Aluminum RV Replacement Bumper Kit Installation Guide (All Sizes)

Step 1: Remove old bumperfrom frame (a reciprocating saw with a new steel-cutting blade works well) and deburr frame ends (red circles) to create flat sides for mounting brackets.

Step 2: Temporarily add 1 ShortBolt and 1 Flanged Locknut toEach of 2 L-Brackets as shown.

Step 3: Clamp one of the L-Brackets to the right frame rail. Make sure you have the L-Bracket as far forward on the frame as it will go without the frame obstructing the nut and bolt you attached.

Follow the Drill & Bolt Instructions at theend of this document to drill 4 holes into the frame using the L-Bracket holes as a guide.

Step 4:

Step 5: Temporarily Mount L-Bracket using 2 Long Bolts.

Step 6: Clamp the other L-Bracket to the left frame rail. Before drilling, set the bumper across both brackets and remove gaps.

Adjust bracket to remove gaps from both brackets.

Step 7: Drill and mount 2nd L-Bracket as you did the first. Center bumper across both L-Brackets.

Step 8: Mark the bumper’s bottom face along the inside edge of both L-Brackets. Once marked, set bumper aside and remove all bolts from both L-Brackets.

© Copyright 2020 BetterBilt Solutions LLC. All Rights Reserved. Patents May Be Pending.

Visit www.mount-n-lock.com/installs for full-size instructions.

Instructions Continue on Next Page...

1

L-Brackets

Short Bolt

FlangedLocknuts

Short Bolt

Long Bolts

End Plate (2)

Small Nut& Bolt (2)

Bracket Buckle (2)PARTSLIST

L-Bracket (10)4 & 6-Hole Versions

Short Bolts (2)

Long Bolts (Self-Tapping) (8/12)

Flanged Locknuts (10/14)

Page 2: Universal Bumper Installation Guide - Mount-n-Lock...} Ç ] P Z î ì î ì ] o ^ } o µ ] } v >> X o o Z ] P Z Z À X W v D Ç W v ] v P X Title D:\kirtlandr docs\Dropbox\AI-BBS\Support\Installation

© Copyright 2020 BetterBilt Solutions LLC. All Rights Reserved. Patents May Be Pending.

Visit www.mount-n-lock.com/installs for full-size instructions.

Instructions Continue on Next Page...

2

Step 9: Create mounting bracket assembly with 5L-Brackets, 1 Bracket Buckle, 1 Short Bolt and1 Flanged Locknut. Interleave two invertedL-Brackets with 3 upright L-Bracketsand put Short Bolt through over-lapped slots and finger-tighten nut. Next, insert brackettips through slots in the

Bracket Buckle and temporarily retain

by inserting some wirethrough holes in the tips. With

assembly opened fully, you now slide it onto bumper.

Bracket Buckle

Wire

Step 10: Slide theBracket Assemblyover Bumper as shown.Pay attention to the relationof the orientation of the Bumper (slot on top) to the orientation of the Bracket Assembly (2 L-Brackets on top).

Step 11: Align inner edge of bottom ofBracket Assembly with mark you put on

bottom of Bumper in Step 8 then use Clamp to squeeze Bracket Assembly

together, aligning bolt holes.

Step 11 (cont.): Use Clamp to squeeze Bracket Assembly together, aligning bolt holes.Once bolt holes are aligned, tightenShort Bolt and Flanged Locknut to hold BracketAssembly tight. Nowremove Clamp andRetention wires.

1. Tighten Clamp

2. Tighten Short Bolt and Flanged Locknut.

3. Remove Clampand Retention Wires Repeat Steps 9-11 with other Bracket Assembly at other end of Bumper.

Step 12: Follow the Drill & Bolt Instructions at the end of this document to mount the Bumper and Bracket Assemblies to your vehicle’s frame using the Long bolts and the holes you’ve already drilled.

Last Step: Insert End Plates into slots in Bumper and attach Nylon Nut and Bolt through bottom hole

in End Plate as shown below.

Mount-n-Lock™ HeavyHaul’r™ Aluminum RV Replacement Bumper Kit Installation Guide (All Sizes)

Page 3: Universal Bumper Installation Guide - Mount-n-Lock...} Ç ] P Z î ì î ì ] o ^ } o µ ] } v >> X o o Z ] P Z Z À X W v D Ç W v ] v P X Title D:\kirtlandr docs\Dropbox\AI-BBS\Support\Installation

Universal Drill & Bolt Instructions

HOW TO FASTEN PARTS USING ONLY

SELF-TAPPING BOLTS (STB)*

HOW TO FASTEN PARTS USING

NUTS AND BOLTS (N&B)*

Step 1 (N&B): With your Part clamped in place and using the Part’s bolt holes as a guide, use the 3/8" bit to drill completely through the wall of the frame member.

Step 2 (N&B): Final Step! Mount the Part to your vehicle’s frame using the supplied Nuts and Bolts. Use a torque wrench on the Nuts to slowly tighten the assembly to 25-30 ft. lbs.

Step 1 (STB): With your Part clamped in place and using thePart’s bolt holes as a guide, use the 3/8" bit to drill slightly into the steel (just to mark the hole

centers) as shown in inset.“...drill slightly...”

Step 2 (STB): Using the 11/32" bit, drill the holes completely through using the dimples made with the 3/8" bit as a guide. Note: Use only an 11/32"

drill bit for this step!

Step 3 (STB): Screw bolts slowly into the 11/32" holes using the ratchet and 9/16" socket, pressing

in as you turn. Caution: Do not over-tighten!

Step 4 (STB): Final Step! Using the torque wrench, slowly tighten bolts to 15-20 ft. lbs. Tighten carefully! Over-torqueing will strip threads.

* Note: The mounting bolts supplied with your order are self-tapping bolts, meaning that they can cut their own threads into metal, yet they work equally well with the nuts that were also supplied. Use what works best for your application.

Self-Tapping Bolts (STB) work best on 0.120" (~1/8") or thicker steel. To use Nuts and Bolts (N&B), frame steel thickness should be 0.188" (3/16") or less; thicker steel may require longer Bolts. Most frames are 0.120" thick.

© Copyright 2020 BetterBilt Solutions LLC. All Rights Reserved. Patents May Be Pending.

Visit www.mount-n-lock.com/installs for full-size instructions.3

9/16” wrench, torque wrench with 9/16” socket, power drill with 3/8” bit, and a C-Clamp. If using bolts as self-tappers, add 11/32" bit and a ratchet.

RECOMMENDED TOOLS

Mount-n-Lock™ HeavyHaul’r™ Aluminum RV Replacement Bumper Kit Installation Guide (All Sizes)

Page 4: Universal Bumper Installation Guide - Mount-n-Lock...} Ç ] P Z î ì î ì ] o ^ } o µ ] } v >> X o o Z ] P Z Z À X W v D Ç W v ] v P X Title D:\kirtlandr docs\Dropbox\AI-BBS\Support\Installation

© Copyright 2020 BetterBilt Solutions LLC. All Rights Reserved. Patents May Be Pending.

Visit www.mount-n-lock.com/installs for full-size instructions.4

Mount-n-Lock™ HeavyHaul’r™ Aluminum RV Replacement Bumper Kit Installation Guide (All Sizes)

A Note About Product Finish and AppearanceThank you for your purchase from our HeavyHaul’r™ family of bumpers. Every precaution has been taken to ensure that you receive a bumper in top condition, though some imperfections are to be expected. As with all aluminum extrusions, your bumper may have traffic, handling, runout & and carbon marks. Despite being extruded from one of the strongest alloys (6061) and hardened to the maximum possible (T6), aluminum is inherently a soft metal and susceptible to minor scratches and dings during the manufacturing and handling of each item. Aluminum will also oxidize slightly, losing its mirror finish for more of a matte finish (slight discolorations are also possible but will typically “bleach out” once out in the sun).

Examples of acceptable imperfections are shown below. If you discover significantly worse damage (possibly caused by shipping), let us know and we’ll work with you to make it right!


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