July 6, 2007July 6, 2007Uran Plant, UranUran Plant, Uran

CONTENTS

Overview of ONGC

Uran Plant

Performance

Certifications

Health, Safety & Environment

Security

Corporate Social Responsibility

Overview of ONGC

Group of Companies

OIL CONTRIBUTION OF ONGC

ONGC81.5%

OIL10.0%

PVT / JV8.5%

GAS CONTRIBUTION OF ONGC

ONGC79.2%

OIL7.0%

PVT / JV13.8%

LPG CONTRIBUTION OF ONGC

Others82.0%

ONGC18.0%

Possible through strong Technical Competency, Financial Health & HSE standardsPossible through strong Technical Competency, Financial Health & HSE standards

24”

26”

30”

26”

URAN

210 km

85 km

MNW

Heera

OVERVIEW OF URAN PLANT

URAN PLANT : FIRST OF ITS KIND

First:• Gas based LPG Plant in India.• Co-generation plant in the country.• C2C3 plant of the country feeding to first gas

cracker of IPCL.• Flare Gas Recovery Unit (FGRU) for zero

emission.

PERFORMANCEPERFORMANCE

CRUDE OIL

ASSOCIATED GAS

URAN

• STABILISATION OF CRUDE OIL & SUPPLY TO CONSUMERS

• PRODUCTION & DISPATCH OF VALUE ADDED PRODUCTS

• SUPPLY OF NATURAL GAS

• HEALTH, SAFETY AND ENVIRONMENT MANAGEMENT

FUNCTIONS

13 M

MS

CM

D

4745 MMSCM

800

TP

D

2,80,000TPA

4105

5 T

PD

15

MMTPA

TYPICAL INPUT FROM OFFSHORE

GASCRUDE OIL CONDENSATEONE OF THE LARGEST INTEGRATED OIL & GAS PROCESSING COMPLEX OF INDIA

GASSWEETENING

UNIT

SLUGCATCHER

LPGPLANT

C2C3

PLANT

CONDENSATEFRACTIONATING

UNIT

CSU OFFGASCOMPRESSOR

PRODUCED WATER TO ETP - MINAS

CRUDE OIL TO STORAGE

NAPHTHA TO STORAGE

LPG TO STORAGE

SSV

LEF

ACID GAS

GAS TO CONSUMERS

GAS

CRUDESTABILISATION

UNIT

C2C3 TO

STORAGE

Crude Oil

GAS

PROCESS

BH48%

OTHER FIELDSOF ONGC

28%

JVC13%

URAN HANDLES ABOUT 50% OIL PRODUCTION OF THE COUNTRY

OIL CONTRIBUTION : URAN

OIL INDIA11%

TANKER (SBM)8%

URAN92%

URAN21%

HAZIRA56%

OTHER FIELDSOF ONGC

28%

HANDLES 21% GAS PRODUCTION OF ONGC

GAS CONTRIBUTION : URAN

URAN PLANT CONTRIBUTES

• LPG for 1 lakh LPG Cylinders per day. • CNG for 1.5 lakh auto / taxis per day in

Mumbai.• Power generation of 24x700 MW per day by

MSEB• Poly Ethylene & Poly Propylene by Reliance at

Nagothane - total feed by ONGC.• Mahanagar gas is also supplied from Uran

Plant of ONGC.

SALES REVENUE OF PRODUCTS

0

200

400

600

800

1000

1200

2003-04 2004-05 2005-06 2006-07 Year

Rev

enu

e (R

s. In

Cro

re)

LPG C2-C3 Naphtha

PRODUCTDISTRIBUTION

CRUDE OIL DISTRIBUTION

JAWAHARDWEEP

URANPLANT

TROMBAYTERMINAL

GAS CONSUMERS NETWORK

URANPLANT

TROMBAYTERMINAL

VALUE ADDED PRODUCTS

LEGEND

LPGNAPHTHAC2C3

IOTLDOMESTIC & EXPORT

URANPLANT

TROMBAYTERMINAL

CERTIFICATIONSCERTIFICATIONS

CERTIFICATIONS

Certifications (Recertified) Validity

ISO 9001:2000 MARCH 2009

ISO 14001:2004 MARCH 2009

OHSAS 18001:1999 MARCH 2009

CERTIFICATE OF FITNESS AUGUST 2008

HEALTH, SAFETY &ENVIRONMENT

INTERNATIONAL HSE STANDARDS

• ISO-14001 for Environment• OHSAS-18001 for Occupational Health &

Safety• International Safety Rating System (ISRS)

Uran Plant has latest version of these international standards

RISK CONTROL• Hazards and risks identified.• Risks and hazards evaluated, and control

measures evolved for risk reduction.• Compliance to Legal Requirements of Govt. of

Maharashtra & Govt. of India• Systems surveillance audits by Det Norske Veritas

(DNV) twice in the year.• Periodic internal audits.• Surprise audits by OISD, Govt. of India;• External Safety Audits as per Department of

Industrial Safety & Health, Govt. of Maharashtra

INTERNATIONAL SAFETY RATING SYSTEM (ISRS)

• ISRS is international system for hydrocarbon industry.

• Quantifies the overall system pertaining to quality, health, safety, environment & security in terms of level 1-10.

• Rolled out new ISRS 7th edition at Uran Plant in 2006-07.

ASSOCIATED RISKS & HAZARDS

• Hydrocarbons are highly inflammable, and easily catch fire.

• Unique geographical location of Uran Plant.• Intrusion of terrorist from periphery.

RISKS ARE INEVITABLE, THEY ARE TO BE REDUCEDRISKS ARE INEVITABLE, THEY ARE TO BE REDUCED

EmergencEmergency y PreparednessPreparedness

Periodic Checking Of Fire & Safety Equipment

Disaster Management Plan

Mock Drills

24 hrs Manned Fire Stations

Mutual - Aid

Fire Order

Process Emergency Manual

Life Saving Equipment

Over head Foam Storage

Tank.

Fire Fighting Equipments

Fire Pumps with Jockey

Fire Tenders

Hollow Jet Monitors

DCP Trolleys

Sprinkler Systems

Halon Flooding

FIXED MOBILE

Fire Fighting

Drenchers Fire Header Network

Hydrants & Monitors.

Raw Water Storage

CO2 Flooding

Fire Extinguishers

FoamPourers

Fire Water Storage

System

RimSeal.

HVLR

ENVIRONMENT PROTECTION

• Abide by all applicable regulatory legislations including Factory Act, EPA, Water Act etc.

• Real Time Monitoring Ambient Quality at 3 stations.

• Real Time Monitoring Stack emissions at 2 stations.

ENVIRONMENT PROTECTION

• Treated Effluent Water tested at PPCL to ensure MPCB requirements.

• Water discharge through closed conduit system at sea.

• Noise level monitoring in noise prone areas of the plant.

• Hazardous Waste Disposal through M/S Mumbai Waste Management, Taloja.

SECURITY

FIBRE OPTIC BASED ELECTRONICPERIMETER PROTECTION SYSTEM

SECURITY MEASURES

• Entire Plant is enclosed with stone masonry compound wall of 2.8 Meters in height and 6.15 KM in length.

• Chain Link Fencing from Dronagiri Bhavan to Helipad has been erected outside the compound wall.

• Concertina Coil has been erected on top of wall.

• Watch Towers 12 Nos.

SECURITY MEASURES

• Patrolling inside and outside carried out by road.

• Perimeter Intrusion Detection System manned by CISF round the clock.

CORPORATE SOCIAL

RESPONSIBILITY

DIRECT & INDIRECT EMPLOYMENT GENERATION (URAN)

REGULAR REGULAR SECONDARY SECONDARY WORKFORCEWORKFORCE

CASUAL / CASUAL / DAILY WORKERSDAILY WORKERS

I - 452I - 452 II - 044II - 044 III - 115III - 115 IV - 105IV - 105 TOTAL - 716TOTAL - 716

III & IV – 220III & IV – 220Most of staff personnel are Most of staff personnel are from around Uranfrom around Uran

390390

(Mostly are Locals)(Mostly are Locals) Around 300 / dayAround 300 / day

(Mostly are through Local (Mostly are through Local Contractors)Contractors)

Nagoan, Nagoan, Mhatvali, & Mhatvali, & ChhanjeChhanje

PanvelPanvel OthersOthers TotalTotal

198198 4141 7676 315315

Employment to PAP’s (Distt. Raigad)Employment to PAP’s (Distt. Raigad)

CORPORATE SOCIAL RESPONSIBILITY

2003-042003-04 2004-052004-05 2005-06 & 2006-072005-06 & 2006-07

*Mega Eye *Mega Eye Operation CampOperation Camp

*Blood Donation *Blood Donation

CampCamp

*Weekly Medical *Weekly Medical

CampCamp

*Weekly Medical *Weekly Medical

CampCamp

*Ambulance for *Ambulance for

Nagoan & Mhatvali Nagoan & Mhatvali

*Equipment For *Equipment For

(School Lab/ Local (School Lab/ Local

Hospital)Hospital)

*Weekly Medical *Weekly Medical CampCamp

*Public Toilets and *Public Toilets and

Rain Water Drain - Rain Water Drain -

NagoanNagoan

*Crematorium *Crematorium RepairRepair

*Financial *Financial Assistance to Assistance to welfare unit. welfare unit.

Tax paid to Panchayats Every Year

Nagoan VillageNagoan Village Rs 9,65,807/=Rs 9,65,807/=

Chhanje VillageChhanje Village Rs 6,54,545/=Rs 6,54,545/=

Mhatvali VillageMhatvali Village Rs 4,32,968/=Rs 4,32,968/=

PROPOSED DEVELOPMENT (2007-08)

• Special Projects for Nagoan, Mhatwali & Chhanje Villages & Indira Gandhi Rural Hospital, Uran.

• Pune based NGO-BAIF has been assigned the project to initiate development process in the villages of Nagoan, Mhatvali and Chhanje through Self Help Groups (SHG) covering Women, Youth and Others.

• One Mega Eye and two Health Camps in addition to Weekly Medical Camps.

Thank YouThank YouLet us Make Tomorrow BrighterLet us Make Tomorrow Brighter

CONTRIBUTION TOEXCHEQUER - INDIRECT TAXES (URAN)

30

7.6

5

18

6.4

9 27

5.2

8

21

5.9

3

0

50

100

150

200

250

300

350

2003-04 2004-05 2005-06 2006-07

Year

Rs

. In

Cro

re

FINANCE

PRODUCT SALES

0

100

200

300

400

500

600

700

2003-04 2004-05 2005-06 2006-07

Year

Qu

anti

ty (

TM

T)

LPG C2-C3 Naphtha Export

GAS SALES

3597

3696

3523

3725

3000

3200

3400

3600

3800

4000

2003-04 2004-05 2005-06 2006-07

Year

Qu

anti

ty (

MM

SC

M)

TOTAL SALES REVENUE OF VAP

630.45

504.52

349.84358.07

0

100

200

300

400

500

600

700

2003-04 2004-05 2005-06 2006-07

Year

Rve

nu

e (M

illio

n U

S$)

DETAILS OF FIXED ASSETS

120.

62

129.

6

141.

75

155.

86

47.56 37.9245.85

127.64

0

50

100

150

200

250

300

2003-04 2004-05 2005-06 2006-07Year

Mill

ion

US

$

Accumulated Depreciation Net Book Value

PROJECTS/WORKS

BLOCK OF ESTIMATE PROJECT COST

Rs. (Cr.)Million

US$

ADDITIONAL PROCESS UNIT(GSU, LPG & CFU)

1110 249.1

REPLACEMENT OF PROPANE GAS COMPRESSOR OF LPG-I & LPG-II

120 26.9

ADDITIONAL LEAN GAS COMPRESSOR 120 26.9

VAP STORAGE SYSTEM AT NAVGARH 70 15.7

SULPHUR RECOVERY UNIT 23 5.2

TOTAL 1443 323.8

PROJECTS ENVISAGEDDURING 2007-09

HSE MEASURES

Audio-visual safety film for visitors & new employees has been introduced

New on-line near-miss reporting system established and encouraged

Hazardous solid waste Disposal through Mumbai Waste Management Limited at Taloja.

Monthly Loss Control Tour carried out by Head Uran Plant.

All the emissions are well within the stipulated limits of statutory agencies.

1SeriousOr Major

Injury

10Minor Injury

30Property Damage

Accidents

600Incidents with no Visible

Injury or Damage

INC

IDE

NT’

SA

CC

IDE

NTS

SAFETY PYRAMID

FIRE FIGHTING SYSTEM

• Water sprinkler system• Drencher system• Foam system• Rim seal fire protection• High Volume water monitor for Gas Processing Area.• High Volume Long Range water cum foam monitors for

Tank Farm Area• HALON system • CO2 flooding system• Fire alarm system• Hydrants and monitors• First Aid fire fighting system