· variations space-saving new rohs 12 mm 19.5 mm 3 mm 8.5 mm new zp3 new zp3 ø2 ø4 ø1.5 ø2...

Variations

Space-saving

NewRoHS

19.5 mm12 mm

3 mm8.5 mm

ZP3NewNew ZP3New

ø4ø2

ø1.5 ø2 ø3.5 ø4 ø6 ø8 ø10 ø13 ø16NewNew

ø2 piping reduces working space!

Pad diameter ø1.5 added!

CAT.EUS100-100A-UK

Series ZP3

Area

75%reduced

Pad unit

Vacuum Padø1.5, ø2, ø3.5, ø4, ø6, ø8, ø10, ø13, ø16

Overall length is shortened.

With adapter9 mm shortened

ZP(Conventional model)

Area

28.26 mm2Area

113.04 mm2

Type

Flat

Flatwith groove

Bellows

Pad diameter

Barb fitting Barb fittingOne-touch fitting One-touch fitting

ale threadFemale threadBarb fitting (Applicable tubing: ø2)One-touch fitting (Applicable tubing: ø2)

Female threadBarb fitting (Applicable tubing: ø2)One-touch fitting (Applicable tubing: ø2)

Vertical Lateral

11 mm shortened

In the case of Flat type (Pad diameter: ø2)

ø2 x 7 pcs. ø4 x 7 pcs.

New

Actual sizeActual size

ZP(Conventional model)

Max. Max.

NewNew

ø1.5, ø2, ø3.5

ø4, ø6, ø8ø10, ø13, ø16

ZP3Stroke

3

6

10

15

20

25

Overall length [mm]

40

46

56

59

66.5

—

ZPStroke

3

6

10

15

20

25

Overall length [mm]—

78.5

109.5

114.5

—124.5

3

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10

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15

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20

—

—

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New shape for connecting with the adapter prevents the pad from coming off.

�� Easier identificationSMC logo mark

ntification

NewNew

NewNew

ZP3 ZP 3 mm 6 mm 10 mm 15 mm 20 mm

55.5 mm

shortened

Adsorption surface is shot-blasted

Micro-dents and bumps on the surface facilitate easy removal.

Less contact surface with the workpiece makes it easy to remove.

With groove

�� Overall length is shortened.

Max.

Pad diameter ø8, Flat, With one-touch fitting

Pad diameter Buffer specifications

Rotating, Non-rotating

Rotating

Rotating, With bushing

Non-rotating

Stroke [mm]

Male thread Female thread

Barb fitting One-touch fitting

Excellent functions

�� Excellent functions Construction to prevent pad from coming off

�� Pad diameter

from ø1.5

�� Fixing boss allows easy mounting and repeatability.Fixing boss

Compact buffer body

Lateral vacuum inlet

�� Short stroke type: 3 mm added

Buffer stroke ( With bushing)

Wide selection of pipingFor ø2 piping!

Features 1

Pad diameterMaterialType Page

Page

ø1.5 ø2 ø3.5 ø4 ø6 ø8 ø10 ø13 ø16

Bellows

Flat with groove

NBR

Silicone rubber

Urethane rubber

FKM

Conductive NBR

Conductive silicone rubber

Without buffer(with adapter)

Without buffer(with adapter)

Stroke with buffer 3 mm 6 mm10 mm15 mm20 mm

Stroke with buffer 3 mm 6 mm10 mm15 mm20 mm

P.1

P.3

P.15

P.25

P.31

For adsorption ofgeneral workpiecesFor adsorption of workpieces with flat and notdeformed surface

For a workpiece which is likely to deform For releasing a workpiece certainly

For adsorption of work pieces with inclined surface

Vacuum inlet direction Buffer attachment Vacuum inlet

Male thread

Female thread

Barb fitting

One-touch fitting

M3, M5

M3, M5

ø2, ø4, ø6

Soft nylon/Polyurethane tubing ø4, ø6

Polyurethane tubing ø2



Soft nylon/Polyurethane tubing be ø4, ø6




Female thread

Barb fitting

One-touch fitting

M3, M5

ø2, ø4, ø6

Female thread

Barb fitting

One-touch fitting

M3, M5

ø2, ø4, ø6

Female thread

Barb fitting

One-touch fitting

M3, M5

ø2, ø4, ø6

Construction P.41

Adapter Applicable Pad List P.42

Buffer Applicable Pad List P.43

Mounting Adapter Part No. P.47

Buffer Assembly Part No. P.49

Vertical

Vertical

Lateral

Lateral

ZP3-T �� -

ZP3-T �� - � - �J

JBK

ZP3-Y � � - � - �J

JBK

ZP3-Y � � - � - �

Flat

Series Variations

Series VariationsTSeries VariationsTypeTypeType

Features 2

∗Refer to our website www.smc.eu for further information.

U

MU

EU

AU

C

UM

UT

CT

B

J

MB

ZJ

D

AN

MT

W

U

H

HT

HB

HW

U

H

S

K

U

H

HB

0.8 1.1 1.5 2 3 3.5 4 5 6 7 8 9 10 11 13 14 15

NewNew

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�: Series ZP3 �: Series ZP2 �: Series ZP

Vacuum Pads Series ZP3/ZP2/ZPPad Diameter List

Pad type Symbol

Flat

Flat with rib

Flatwith groove

Thin flat

Thin flat with rib

Bellows

Deep

Nozzle pad

Flat pad

Oval

Heavy-duty pad

Mark-free pad

Sponge pad

Resinattachment

Pad with ball spline buffer

Heavy-dutyball joint pad

Flat

Bellows

Oval

Related pad

Cyclone pad (Non-contact pad) Made to Order

�Products other than above

Vacuum pad for transferring disks

Vacuum pad for fixing panel

Vacuum saving valve

Note) The ZP2 series is blast type.

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Features 3

Symbol

∗ �: Refer to our website www.smc.eu for moredetails of the ZP series.

SMC vacuum pad

Pad Diameter List

Pad diameter

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Search

16 18 20 25 30 32 40 46 50 63 80 100 125 150 250 300 340

U

MU

EU

AU

C

UM

UT

CT

B

J

MB

ZJ

D

AN

MT

W

U

H

HT

HB

HW

U

H

S

K

U

H

HB

* The ZP3 series is available from ø1.5 to ø16. If you need other sizes or shapes, please choose from ZP or ZP2 series.

Features 4

Variations

Discharge

Note

—

—

—

—

—

Connection thread sizefor pad side

M5 x 0.8 Rc1/8M6 x 1 G1/8M8 x 1.25 NPT1/8R1/8

Related Products

Vacuum Flow ZH�-�-X185�A blow flow rate 4 times the supply air�A vacuum flow rate 3 times the supply air

Made to Order

A discharge flow rate 4 times the supply air can be generated.Contributes to reduction in flow consumption if discharge requires flow rate.

A suction flow rate 3 timesthe supply air can be generated.Contributes to reduction in flow consumption if suction requires flow rate.

Supply air

Supply air

Suction

4 x

3 x

Vacuum Saving Valve ZP2V�Can restrict the reduction of vacuum pressure

even when there is no workpiece.�No need for switching operation

when changing workpieces.�Multiple vacuum pads

can be operated by oneejector.

Space Saving Vacuum Ejector/Pump System ZQ�Width: 10 mm Weight: 109 g

(Single unit, with vacuum pressure switch and suction filter)

Multistage Ejector ZL�Suction flow rate increased by a 3 stage

diffuser construction.(Max. 200 L/min (ANR))

Air Suction Filter with One-touch Fittings/In-line Type ZFC�IN/OUT straight piping�One-touch fittings for easy installation and remove�Lightweight molded resin parts�Cartridge type allows element replacement.

SMC Design Support Software Ver.2.0�Model Selection Software�Vacuum Adsorption Transfer System Selection Software�Electric Actuator Selection Software�SMC Draw Ver.1.0 Pneumatic Circuit Drawing Software�Guide Cylinder Selection Software�Energy Saving Software

∗Refer to www.smcworld.com for more details

Features 5

� Vacuum Pad Selection Procedures� Points for Selecting Vacuum Pads A. Theoretical Lifting Force B. Shear Force and Moment Applied to Vacuum Pad� Lifting Force and Vacuum Pad Diameter 1. Theoretical Lifting Force� Vacuum Pad Type� Vacuum Pad Material� Rubber Material and Properties� Colour and Identification� Buffer Attachment� Pad Selection by Workpiece Type� Vacuum Pad Durability

� Calculating Vacuum Ejector and Switching Valve Size with the Formula

� Leakage Volume from Conductance of Workpiece � Leakage Volume from Adsorption Test

� Relationship between Vacuum Pressure and Response Time after Supply Valve (Switching Valve) is Operated� Calculating Adsorption Response Time with the Formula� Adsorption Response Time from the Selection Graph

� Safety Measures� Precautions on Vacuum Equipment Selection� Vacuum Ejector or Pump and Number of Vacuum Pads� Vacuum Ejector Selection and Handling Precautions� Supply Pressure of Vacuum Ejector� Timing for Vacuum Generation and Suction Verification A. Timing for Vacuum Generation B. Suction Verification C. Set Pressure for Vacuum Pressure Switch� Dust Handling of Vacuum Equipment

� Transfer of Semiconductor Chips

� Selection Graph� Glossary of Terms� Countermeasures for Vacuum Adsorption System Problems (Troubleshooting)� Non-conformance Examples� Time of Replacement of Vacuum Pad

Features and Precautions for Vacuum Adsorption1 Front matter 2

Selection of Vacuum Ejector and Vacuum Switching Valve3 Front matter 8

Leakage Volume during Workpiece Adsorption4 Front matter 8

Adsorption Response Time5 Front matter 9

Precautions on Vacuum Equipment Selection and SMC’s Proposal6 Front matter 11

Vacuum Equipment Selection Example7 Front matter 15

Data8 Front matter 16

Vacuum Pad SelectionVacuum Pad Selection2 Front matter 2

Vacuum Equipment

Model Selection

Front matter 1

Vacuum adsorption system as a method to hold a workpiece has the following features. But it is also necessary to note some precautions.

Features and precautions of vacuum

Fully understand the features above and select the equipment that suits your operating conditions.

Features and Precautions for Vacuum Adsorption1

2

� Vacuum Pad Selection Procedures1) Fully taking into account the balance of a workpiece, identify the adsorption positioning, number of pads and applicable pad

diameter (or pad area).

2) Find the theoretical lifting force from the identified adsorption area (pad area x number of pads) and vacuum pressure, and then find the lifting force considering actual lifting and safety factor of transfer condition.

3) Determine a pad diameter (or pad area) that is sufficient to ensure the lifting force is greater than the workpiece mass.

4) Determine the pad type and materials, and the necessity of buffer based on the operating environment, and the workpiece shape and materials.

The above shows selection procedures for general vacuum pads; thus, they will not be applicable for all pads. Customers are required to conduct a test on their own and to select applicable adsorption conditions and pads based on the test results.

� Points for Selecting Vacuum PadsA. Theoretical Lifting Force

Since the theoretical lifting force is the value measured at the static state, the safety factor responding to the actual operating conditions must be estimated in the actual operation.

When the vacuum pressure is unnecessarily high, pads are likely to be worn out quickly and cracked, which makes the pad service life shorter.Doubling the vacuum pressure makes the theoretical lifting force double, while to doubling the pad diameter makes the theoretical lifting force quadruple.

to generate a vacuum larger.

Example) Theoretical lifting force = Pressure x Area

Pad diameterArea [cm2] Vacuum pressure

[-40 kPa]Vacuum pressure

[-80 kPa]

ø6

ø16

0.28

2.01

Theoretical lifting force1.1 N




4 times

2 times

Model Selection

Features

Available when the space around the workpiece is limited.

Workpiece may drop under certain conditions since it is transferred being adsorbed.

Precise positioning is difficult.

Vacuum Pad Selection

Precautions

Front matter 2

B. Shear Force and Moment Applied to Vacuum Pad

Vacuum pads are not resistant to shear force (parallel force with adsorption surface) and moment. Minimise the moment applied to the vacuum pad with the position of the workpiece centre of gravity in mind. The acceleration rate of the movement must be as small as possible, and make sure to take into consideration the wind pressure and impact. If measures to slow down the acceleration rate are introduced, safety to prevent the workpiece from dropping will improve.

Avoid lifting the workpiece by adsorbing the vertical side with a vacuum pad (vertical lifting) if possible. When it is unavoidable, a sufficient safety factor must be secured.

To lift a workpiece vertically, make sure to take into consideration the acceleration rate, wind pressure, impact, etc., in addition to the mass of the workpiece. (Refer to Fig. 1)Because the pads are susceptible to moments, mount the pad so as not to allow the workpiece to create a moment. (Refer to Fig. 2)When a workpiece that is suspended horizontally is moved laterally, the workpiece could shift depending on the extent of the acceleration rate or the size of the friction coefficient between the pad and the workpiece. Therefore, the acceleration rate of the lateral movement must be minimised. (Refer to Fig. 3)

Make sure that the pad's suction surface is not larger than the surface of the workpiece to prevent vacuum leakage and unstable picking.

As a rule, the unit must be installed horizontally. Although a diagonal or a vertical installation should be avoided whenever possible, if the unit must be installed in such a manner, be certain to provide a guide to absolute safety.

If multiple pads are used for transferring a flat object with a large surface area, properly allocate the pads to maintain balance. Also make sure that the pads are aligned properly to prevent them from becoming disengaged along the edges.

Provide an auxiliary device (example: a guide for preventing the workpieces from dropping) if as necessary.

Horizontal lifting Vertical lifting

Lifting Force, Moment, Horizontal Force

Loading by acceleration and wind pressure lifting

Lifting direction

Pad

Fig

. 1

Pad positioning

Pad Pad

Caution for friction force between pad andworkpiece

Pad

Balance of Pad and Workpiece

Pad

Caution

Guide for drop prevention

Pad

Caution

Guide for drop prevention

Mounting Position

Pad

Guide

Fig

. 2

Fig

. 3

Model Selection

Front matter 3

ø40.13

ø6 ø8 ø10 ø13 ø160.28 0.50

ø1.50.02

ø2 ø3.50.03 0.10 0.79 1.33 2.01

−85−80−75−70−65−60−55−50−45−40

0.150.140.130.120.110.110.100.090.080.07

0.270.250.240.220.200.190.170.160.140.13

0.820.770.720.670.630.580.530.480.430.38

1.071.000.940.880.820.750.690.630.570.50

2.42.22.11.91.81.71.51.41.21.1

4.24.03.73.53.23.02.72.52.22.0

6.66.25.85.55.14.74.33.93.53.1

11.310.610.0 9.3 8.6 8.0 7.3 6.7 6.0 5.3

17.116.115.114.113.112.111.110.0 9.0 8.0

Horizontal lifting Vertical lifting

This type of application should basically be avoided.

W = P x S x 0.1 x 1t

WPSt

� Lifting Force and Vacuum Pad Diameter

1. Theoretical Lifting Force

: L

2

t.

Lifting force = Theoretical lifting force t

Model Selection

Calculation

Theoretical Lifting Force

(1) Theoretical Lifting Force

2

Front matter 4

� Vacuum Pad Type Flat type, flat with groove and bellows type are available in the ZP3 series. Select the appropriate shape to suit the workpiece and operating environment.

Pad TypePad type

Flat

Application

Bellows

To be used when adsorption surface of a workpiece is flat and not deformed.

To be used when there is not enough space to install a buffer or adsorptionsurface of a workpiece is inclined.

� Vacuum Pad Material It is necessary to determine vacuum pad materials carefully taking into account the workpiece shape, adaptability in the operating environment, effect after being adsorbed, electrical conductivity, etc.

Vacuum Pad/Example of Workpiece Transfer

MaterialApplication Material

NBR Transfer of general workpieces, Corrugated board, Veneer plate, Iron plate and others

Silicone rubber Semiconductor, Removing from die-casting, Thin workpieces, Food processor

Urethane rubber Corrugated board, Iron plate, Veneer plate

FKM Chemical workpieces

Conductive NBR


Flatwith groove

To be used to ensure removal of a workpiece.

Model Selection

Front matter 5

1.00-1.20

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� Rubber Material and Properties

A60/S

Generalname NBR

(Nitrile rubber)Silicone rubber

Urethane rubber

FKM(Fluoro rubber)

Conductive NBR(Nitrile rubber)


Main features

Pure gum property (specific gravity)

Impact resilience

Abrasion resistance

Tear resistance

Flex crack resistance

Volume resistivity ( cm)

Heat aging

Weather resistance

Ozone resistance

Gasoline/Gas oil

Benzene/Toluene

Alcohol

Ether

Ketone (MEK)

Ethyl acetate

Water

Organic acid

Strong alkali

Weak alkali

Maximum operationtemperature CMinimum operationtemperature C

Gas permeability resistance

Organic acid of high concentration Organic acid of low concentration

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Aci

d re

sist

ance

Good oil resistance, abrasion resistance, and aging resistance

Excellent heat resistance, and cold resistance

Excellent mechanical strength

Best heat resistance, and chemical resistance

Good oil resistance, abrasion resistance, and aging resistance. Conductive

Very excellent heat resistance, and cold resistance. Conductive

�� = Excellent --- Not affected at all, or almost no effect�= Good --- Affected a little, but adequate resistance depending on conditions�= Better not to use if possible × = Unsuitable for usage. Severely affected. Properties, chemical resistance, and other values are not guaranteed. These values depend on the operating environment, so they cannot be guaranteed by SMC. Thorough research and confirmation are necessary before usage.

� Colour and Identification

Generalname

NBR(Nitrile rubber)

Silicone rubber

Urethane rubber

FKM(Fluoro rubber)

Conductive NBR(Nitrile rubber)


Colour of rubber

Identification (Dot)

Rubber hardness HS (±5°)

Black

—

White

—

Brown

—

Black

· Green 1 dot

Black

· Silver 1 dot

Black

· Pink 1 dot

Model Selection

Front matter 6

If a soft workpiece such as vinyl, paper, or thin sheet is picked up, the vacuum pressure could cause the workpiece to deform or wrinkle. In such a case, it will be necessary to use a small pad or a ribbed pad and reduce the vacuum pressure.

When pushing a pad to a workpiece, make sure not to apply an impact or a large force which would lead to premature deformation, cracking, or wearing of the pad. The pad should be pushed against the workpiece to the extent that its skirt portion deforms or that its ribbed portion comes into slight contact with the workpiece.Especially, when using a smaller diameter pad, make sure to locate it correctly.

� Vacuum Pad Durability Need to be careful of the vacuum pad (rubber) deterioration. The vacuum pad’s adsorption surface will be worn out when it is used for a certain period of time, and the outer diameter gradually becomes smaller. The lifting force becomes weaker as the pad diameter becomes smaller, but absorption is still possible.

Decide when to replace the vacuum pads, taking into account the customer's operating conditions, and signs of deterioration such as changes in the appearance due to wear, reduction in the vacuum pressure that is reached, and delay in the adsorption response time.

� Buffer Attachment Choose buffer type when the workpieces are of varying heights, the workpieces are fragile, or you need to reduce the impact to the pad. If rotation needs to be limited, use non-rotating buffer.

When the workpieces are of varying heights, use the buffer type pad with built-in spring. The spring creates a cushion effect between the pad and the workpieces. If rotation needs to be limited further, use non-rotating buffer type.

� Pad Selection by Workpiece Type Carefully select a pad for the following workpieces.

To pick a permeable workpiece such as paper, select a pad with a small diameter that is sufficient to lift the workpiece. Because a large amount of air leakage could reduce the pad’s suction force, it may be necessary to increase the capacity of an ejector or vacuum pump or enlarge the conductance area of the piping passage.

When a workpiece with a large surface area such as sheet glass or PCB is suspended, the workpiece could move in a wavelike motion if a large force is applied by wind pressure or by an impact. Therefore, it is necessary to ensure the proper allocation and size of pads.

2. Flat Plate Workpiece

Model Selection

Unsteady Distance between Pad and Workpiece

1. Porous Workpiece

3. Soft Workpiece

Porous work

Vinyl, paper, etc.

Pad

4. Impact to Pad

Decide the positionnot to strike

Plate glass, circuit board, etc.

Front matter 7

Selection of Vacuum Ejector and Vacuum Switching Valve3

Leakage Volume during Workpiece Adsorption4

Suction flow rate

Vacu

um p

ress

ure

Air consu

mption

Suction flow rate

Vacu

um p

ress

ure

Air consu

mption

� Calculating Vacuum Ejector and Switching Valve Size with the FormulaAverage suction flow rate for achieving adsorption response time

Max. suction flow rateQmax = (2 to 3) x Q [L/min (ANR)]

<Selection Procedure>

EjectorSelect the ejector with the greater maximum suction flow rate from the Qmax indicated above.Direct operation valve

Select a valve (solenoid valve) having a conductance that is greater than that of the conductance C formula given above.

Q : Average suction flow rate L/min (ANR)V : Piping capacity [L]T1 : Arrival time to stable Pv 63% after adsorption [sec]T2 : Arrival time to stable Pv 95% after adsorption [sec]QL : Leakage volume during workpiece adsorption [L/min (ANR)] Note 1)

Q = ——— + QL

T2 = 3 x T1

V x 60

T1

Conductance C = ———— [dm3/(s·bar)]Qmax55.5

Note 1) QL: 0 when no leakage occurs during adsorbing a workpiece.If there is leakage during adsorbing a workpiece, find the leakage volume based on “4. Leakage Volume during Workpiece Adsorption.”

Note 2) Tube piping capacity can be found in “8. Data: Piping Capacity by Tube I.D. (Selection Graph (2)).”

� Leakage Volume from Conductance of Workpiece

� Leakage Volume from Adsorption Test

Air could be drawn in depending on the type of workpiece. As a result, the vacuum pressure in the pad becomes reduced and the amount of vacuum that is necessary for adsorption cannot be attained. When this type of workpiece must be handled, it is necessary to select the proper size of the ejector and the vacuum switching valve by taking into consideration the amount of air that could leak through the workpiece.

Leakage volume QL = 55.5 x CL

QL: Leakage volume [L/min (ANR)] CL: Conductance between workpiece and pad, and workpiece opening area [dm3/(s·bar)]

As described in the illustration below, pick up the workpiece with the ejector, using an ejector, pad and a vacuum gauge.

At this time, read vacuum pressure P1, obtain the suction flow rate from the flow-rate characteristics graph for the ejector that is being used, and render this amount as the leakage of the workpiece.

Exercise: Using a supply pressure of 0.45 MPa, when the ejector (ZH07�S) picks up a workpiece that leaks air, the vacuum gauge indicated a pressure of –53 kPa. Calculate the leakage volume from the workpiece.

<Selection Procedure>When obtaining the suction flow rate at a vacuum pressure of –53 kPa from the ZH07DS flow-rate characteristics graph, the suction flow rate is 5 L/min (ANR).

Leakage volume ≈ Suction flow rate 5 L/min (ANR)

PadPad

Ventilation workpiece Rough workpiece surface

Vacuum pressure: P1

Pad

Workpiece

ZH07BS, ZH07DSFlow-rate CharacteristicsSupply pressure {0.45 MPa}Exhaust Characteristics

Supply pressure [MPa] Suction flow rate [L/min (ANR)]

Vac

uum

pre

ssur

e [k

Pa]

Vac

uum

pre

ssur

e [k

Pa]

Suc

tion

flow

rat

e [L

/min

(A

NR

)]A

ir co

nsum

ptio

n [L

/min

(A

NR

)]

Model Selection

Front matter 8

Adsorption Response Time5

When a vacuum pad is used for the adsorption transfer of a workpiece, the approximate adsorption response time can be obtained (the length of time it takes for the pad’s internal vacuum pressure to reach the pressure that is required for adsorption after the supply valve {vacuum switching valve} has been operated). An approximate adsorption response time can be obtained through formulas and selection graphs.

� Relationship between Vacuum Pressure and Response Time after Supply Valve (Switching Valve) is Operated

The relationship between vacuum pressure and response time after the supply valve (switching valve) is operated as shown below.

Vacuum Pressure and Response Time after Supply Valve (Switching Valve) is Operated

Pv: Final vacuum pressureT1 : Arrival time to 63% of final vacuum pressure PvT2 : Arrival time to 95% of final vacuum pressure Pv

� Calculating Adsorption Response Time with the FormulaAdsorption response times T1 and T2 can be obtained through the formulas given below.

For the conductance, the equivalent conductance can be found in “8. Data: Conductance by Tube I.D. (Selection Graph (3)).”

T1 : Arrival time to 63% of final vacuum pressure Pv (sec)T2 : Arrival time to 95% of final vacuum pressure Pv (sec)Q1

: Average suction flow rate [L/min [ANR]]

Calculation of average suction flow rate Ejector

Q1 = (1/2 to 1/3) x Ejector max. suction flow rate [L/min [ANR]] Vacuum pump

Q1 = (1/2 to 1/3) x 55.5 x Conductance of vacuum pump [dm3/(s·bar)]D : Piping diameter [mm]L : Length from ejector and switch valve to pad [m]V : Piping capacity from ejector and switching valve to pad [L]Q2 : Max. flow from ejector and switching valve to pad by piping system

Q2 = C x 55.5 L/min [ANR]Q : Smaller one between the Q1 and Q2 [L/min [ANR]]C : Conductance of piping [dm3/(s·bar)]

Adsorption response time T1 = ———

Adsorption response time T2 = 3 x T1

Piping capacity

V = —— D2 x L x –––– (L)

V x 60Q

3.144

11000

Vacuum System Circuit

Arrival time [sec]

Supply valve(Switching valve)

operation

Vac

uum

pre

ssur

e [P

]PP

Switching valveSwitching valve

Pad Pad

WorkWork

Model Selection

Front matter 9

Max

. suc

tion

flow

rat

e Q

[L/m

in (

AN

R)]

Piping capacity

Arrival time of vacuum pressure (63%) T1 [sec]

Arrival time of vacuum pressure (95%) T2 [sec]

Conversely, the size of the ejector or the size of the switching valve of the vacuum pump system can be obtained from the adsorption response time.

How to read the graphExample 1: For obtaining the adsorption response time until the pressure in the piping system with a piping capacity of 0.02 L is

discharged to 63% (T1) of the final vacuum pressure through the use of the vacuum ejector ZH07�S with a maximum suction flow rate of 12 L/min (ANR).

<Selection Procedure>From the point at which the vacuum ejector’s maximum vacuum suction flow rate of 12 L/min (ANR) and the piping capacity of 0.02 L

intersect, the adsorption response time T1 that elapses until 63% of the maximum vacuum pressure is reached can be obtained. (Sequence

in Selection Graph (1), ) T1 ≈ 0.3 seconds.

Example 2: For obtaining the discharge response time until the internal pressure in the 5 L tank is discharged to 95% (T2) of the final vacuum pressure through the use of a valve with a conductance of 3.6 [dm3/(s·bar)].

<Selection Procedure>

From the point at which the valve’s conductance of 3.6 [dm3/(s·bar)] and the piping capacity of 5 L intersect, the discharge response time (T2)

that elapses until 95% of the final vacuum pressure is reached can be obtained. (Sequence in Selection Graph (1), ) T2 ≈ 12 seconds.

� Adsorption Response Time from the Selection Graph

1. Tube Piping CapacityPiping capacity from the ejector and switching valve at vacuum pump to the pad can be found in “8. Data: Piping Capacity by Tube I.D. (Selection Graph (2)).”

2. Obtain the adsorption response times.By operating the supply valve (switching valve) that controls the ejector (vacuum pump), the adsorption response times T1 and T2 that elapsed before the prescribed vacuum pressure is reached can be obtained from the Selection Graph (1).

Val

ve c

ondu

ctan

ce =

Q55

.5[d

m3 /(

s·ba

r)]

Model Selection

Selection Graph (1) Adsorption Response Time

Front matter 10

� Vacuum Ejector or Pump and Number of Vacuum Pads

When more than one pad is attached to a single ejector, if one of the workpieces becomes detached, the vacuum pressure will drop, causing other workpieces to become detached. Therefore, the countermeasures listed below must be taken. Adjust the needle valve to minimise the pressure fluctuation between adsorption and non-adsorption operations.

Provide a vacuum switching valve to each individual pad to minimise the influences on other pads if an adsorption error occurs.

Ideally, one pad should be used for each line.

When more than one pad is attached to a single vacuum line, take the countermeasures listed below.

Adjust the needle valve to minimise the pressure fluctuation between adsorption and non-adsorption operation.

Include a tank and a vacuum pressure reduction valve (vacuum pressure regulator valve) to stabilise the source pressure.Provide a vacuum switching valve to each individual pad to minimise the influences on other pads if an adsorption error occurs.

PP

P

PPPP PPPPP

Ideally, one pad should be used for each ejector.

Precautions on Vacuum Equipment Selection and SMC’s Proposal6

� Safety Measures Make sure to provide a safe design for a vacuum pressure drop due to a disruption of power supply, or a lack of supply air. Drop prevention measures must be taken in particular when dropping a workpiece presents some degree of danger.

� Precautions on Vacuum Equipment Selection

As a countermeasure for power outages, select a supply valve that is normally open or one that is equipped with a self-holding function.

Select a vacuum switching valve that has a conductance that does not reduce the composite conductance consisting of the areas from the pad to the ejector.

For the release valve, select a 2/3 port valve with a low vacuum specification. Also, use a needle valve to regulate the release flow rate.

During the adsorption and transfer of a workpiece, verification of the vacuum switch is recommended.In addition, visually verify the vacuum gauge when handling a heavy or a hazard-ous item.The ZSP1 type is optimal for the adsorption and transfer of small parts using a suction nozzle with a small diameter.

the pressure switch if the ambient air is of low quality.

to prevent the ejector from becoming clogged. Also, a suction filter must be used in a dusty environment. If only the unit's filter is used, it will become clogged quickly.

Ejector and number of pads Vacuum pump and number of padsVacuum line

Tank

Model Selection

Front matter 11

Vacuumpressure

P

Leakage

If there are a large number of ejectors that are linked on a manifold and operate simultaneously, use the built-in silencer type or the port exhaust type.

If there are a large number of ejectors that are linked on a manifold, which exhaust collectively, install a silencer at both ends. If the exhaust must be discharged outdoors through piping, make sure that the diameter of the piping is large enough that its back pressure will not affect the operation of the ejectors.

pressure will not be stable. It will not be any problem if the vacuum ejector is used under this condition. However, if the noise is disturbing or might affect the operation of the vacuum pressure switch, lower or raise supply pressure a little at a time, and use in an air pressure range that does not produce the intermittent noise.

� Supply Pressure of Vacuum Ejector

The maximum vacuum pressure and suction flow rate can be obtained when the vacuum ejector is used at the standard supply pressure, and as a result, adsorption response time also improves. From the viewpoint of energy-saving, it is the most effective to use the ejector at the standard supply pressure. Since using it at the excessive supply pressure causes a decline in the ejector performance, do not use it at a supply pressure exceeding the standard supply.

The vacuum pressure varies in accordance with the leakage volumes indicated in the above diagrams.

type is –20 kPa q w e, and for the L type it is –33 kPa q' w' e

the S type is –80 kPa r t y, and for the L type it is –47 kPa r' t' y

can attain a higher vacuum pressure, and if the leakage volume is 5

Thus, during the selection process, make sure to take the flow-rate

your application.

Model Selection

� Vacuum Ejector Selection and Handling Precautions

Ejector Selection

There are 2 types of ejector flow-rate characteristics: the high vacuum

During the selection, pay particular attention to the vacuum pressure when adsorbing workpieces that leak.

High Vacuum TypeFlow-rate Characteristics/ZH13�S

High Flow TypeFlow-rate Characteristics/ZH13�L

Vac

uum

pre

ssur

e [k

Pa]

Vac

uum

pre

ssur

e [k

Pa]

Ejector Nozzle Diameter Selection

If a considerable amount of leakage occurs between the workpiece and the pad, resulting in incomplete adsorption, or to shorten the adsorption and transfer time, select an ejector nozzle with a larger

series.

Manifold Use

Individual exhaust Centralised exhaust

Front matter 12

During adsorption During vacuum release

Cylinder UP

Cylinder DOWN

Cylinder switch

Supply valve

Release valve

V port vacuum pressure

Vacuum pressure switch

Vacuum pressure switch set value

By lowering the setting of the vacuum switch, the takt time can be shortened.

Atmospheric pressure

Vacuumpressure atoperation

Vacuum Pressure Switch (Series ZS), Vacuum Pressure Gauge (Series GZ)

When adsorbing and transferring a workpiece, verify at the vacuum pressure switch as much as possible (In addition, visually verify the vacuum gauge, especially when handling a heavy or a hazardous item.).

Approx. ø1 adsorption nozzleThe difference in pressure between ON and OFF becomes small depending on the capacity of the ejector and vacuum pump. In such a case, it will be necessary to use ZSP1 that can detect a small hysteresis or a flow switch.

A vacuum generator with a large suction capacity will not be detected properly, so an ejector with an appropriate capacity must be selected.Since the hysteresis is small, vacuum pressure must be stabilised.

Suction verification switchZSP1

Flow sensorPFMV

Vacuum pressure gaugeGZ46

Refer to our website www.smc.eu for more details.

Timing Chart Example

Model Selection

� Timing for Vacuum Generation and Suction Verification

A. Timing for Vacuum GenerationThe time for opening/closing the valve will be counted if a vacuum is generated after the adsorption pad descends to adsorb a workpiece. Also, there is a timing delay risk for the generating vacuum since the operational pattern for the verification switch, which is used for detecting the descending vacuum pad, is not even.To solve this issue, we recommend that vacuum be generated in advance, before the vacuum pad begins to descend to the workpiece. Adopt this method after confirming that there will be no misalignment resulting from the workpiece’s light mass.

B. Suction VerificationWhen lifting the vacuum pad after absorbing a workpiece, confirm that there is a suction verification signal from the vacuum pressure switch, before the vacuum pad is lifted. If the vacuum pad is lifted, based on the timing of a timer, etc., there is a risk that the workpiece may be left behind.In general adsorption transfer, the time for adsorbing a workpiece is slightly different since the position of the vacuum pad and the workpiece are different after every operation. Therefore, program a sequence in which the suction completion is verified by a vacuum pressure switch, etc. before moving to the next operation.

C. Set Pressure for Vacuum Pressure SwitchSet the optimum value after calculating the required vacuum pressure for lifting a workpiece.If a higher pressure than required is set, there is a possibility of being unable to confirm the suction even though the workpiece is adsorbed. This will result in a suction error.When setting vacuum pressure switch set values, you should set using a lower pressure, with which a workpiece can be adsorbed, only after considering the acceleration or vibration when a workpiece is transferred. The set value of the vacuum pressure switch shortens the time to lift a workpiece. Since the switch detects whether the workpiece is lifted or not, the pressure must be set high enough to detect it.

Front matter 13

Qmax

55.5C =

� Dust Handling of Vacuum Equipment

(3) (4)

Air Suction Filter (Series ZFA, ZFB, ZFC)

Vacuum Line Equipment Selection

Qmax

C 3

Model Selection

Front matter 14

7 Vacuum Equipment Selection Example

� Transfer of Semiconductor ChipsSelection conditions:

(1) Workpiece: Semiconductor chipsDimensions: 8 mm x 8 mm x 1 mm, Weight: 1 g

(2) Vacuum piping length: 1 m(3) Adsorption response time: 300 msec or less

1. Vacuum Pad Selection

(1) Based on the workpiece size, the pad diameter is 4 mm (1 pc.).

(2) Using the formula on the front matter 4, confirm the lifting force.

W = P x S x 0.1 x 1/t W = 1 g = 0.0098 N0.0098 = P x 0.13 x 0.1 x 1/4 S = /4 x (0.4)2 = 0.13 cm2

P = 3.0 kPa t = 4 (Horizontal lifting)

According to the calculation, –3.0 kPa or more of vacuum pressure can adsorb the workpiece.

(3) Based on the workpiece shape and type, select:Pad type: FlatPad material: Silicone

(4) According to the results above, select a vacuum pad part number ZP3-04US-��.(Specify the vacuum inlet type (��) from the pad mounting status.)

2. Vacuum Ejector Selection

(1) Find the vacuum piping capacity.Assuming that the tube I.D. is 2 mm, the piping capacity is as follows:

V = /4 x D2 x L x 1/1000 = /4 x 22 x 1 x 1/1000= 0.0031 L

(2) Assuming that leakage (QL) during adsorption is 0, find the average suction flow rate to meet the adsorption response time using the formula on the front matter 8.

Q = (V x 60) /T1 + QL = (0.0031 x 60) /0.3 + 0 = 0.62 LFrom the formula on the front matter 8, the maximum suction flow rate Qmax is

Qmax = (2 to 3) x Q = (2 to 3) x 0.62 = 1.24 to 1.86 L/min (ANR)

According to the maximum suction flow rate of the vacuum ejector, a nozzle with a 0.5 diameter can be used.If the vacuum ejector ZX series is used, representative model ZX105� can be selected. (Based on the operating conditions, specify the complete part number for the vacuum ejector used.)

3. Adsorption Response Time Confirmation

Confirm the adsorption response time based on the characteristics of the vacuum ejector selected.(1) The maximum suction flow rate of the vacuum ejector ZX105� is 5 L/min (ANR). From the formula on the front matter 9,

the average suction flow rate Q1 is as follows:

Q1 = (1/2 to 1/3) x Ejector max. suction flow rate = (1/2 to 1/3) x 5 = 2.5 to 1.7 L/min (ANR)

(2) Next, find the maximum flow rate Q2 of the piping. The conductance C is 0.22 from the Selection Graph (3). From the formula on the front matter 9, the maximum flow rate is as follows:

Q2 = C x 55.5 = 0.22 x 55.5 = 12.2 L/min (ANR)(3) Since Q2 is smaller than Q1, Q = Q1.

Thus, from the formula on the front matter 9, the adsorption response time is as follows:

T = (V x 60)/Q = (0.0031 x 60)/1.7 = 0.109 seconds= 109 msec

It is possible to confirm that the calculation result satisfies the required specification of 300 msec.

Model Selection

Front matter 15

� Selection Graph

10

4

2

1

0.6

0.4

0.2

0.1

0.5 1 5 10 202 3

0.06

0.04

8

5

3

4.54

7.56.5

2.52.18

6

2

A

B

Tube I.D. ø9

Equ

ival

ent c

ondu

ctan

ce [d

m3 (s

·bar

)]

Tube length [m]

8 Data

Selection Graph (2) Piping Capacity by Tube I.D.

Pip

ing

capa

city

V [L

]

Tube I.D.

Tube length L [m]

How to read the graphExample: For obtaining the capacity of tube I.D. ø5 and 1 meter length <Selection Procedure>By extending leftward from the point at which the 1 meter tube length on the horizontal axis intersects the line for a tube I.D. ø5, the piping capacity approximately equvalent to 0.02 L can be obtained on the vertical axis.Piping capacity ≈ 0.02 L

Selection Graph (3) Conductance by Tube I.D.

How to read the graphExample: Tube size ø8/ø6 and 1 meter length

<Selection Procedure>By extending leftward from the point at which the 1 meter tube length on the horizontal axis intersects the line for a tube I.D. ø6, the equivalent conductance approximately 3.6 [dm3/(s·bar)] can be obtained on the vertical axis.Equivalent conductance ≈ 3.6 [dm3/(s·bar)]

Model Selection

Front matter 16

Model Selection

� Glossary of Terms

(Max.) suction flow rate

Maximum vacuum pressure

Air consumption

Standard supply pressure

Exhaust characteristics

Flow-rate characteristics

Vacuum pressure switch

Suction verification switch

(Air) supply valve

(Vacuum) release valve

Flow adjustment valve

Release pressure

Pilot pressure

External release

Vacuum port

Exhaust port

Supply port

Back pressure

Leakage

Response time

Average suction flow rate

Conductive pad

Vacuum pressure

Ejector

Air suction filter

Terms Description

Volume of air taken in by the ejector. The maximum value is the volume of air taken in without having anything connected to the vacuum port.

The maximum value of the vacuum pressure generated by the ejector

The compressed volume of air consumed by the ejector

The optimal supply pressure for operating the ejector

The relationship between the vacuum pressure and the suction flow rate when the supply pressure to the ejector has been changed.

The relationship between the vacuum pressure and the suction flow rate with the standard supply pressure supplied to the ejector.

Pressure switch for verifying the adsorption of a workpiece

Switch, based on an air pressure bridge, for verifying the adsorption of a workpiece. It is used when the adsorption pad and the nozzle are extremely small.

Valve for supplying compressed air to the ejector

Valve for supplying positive pressure or air for breaking the vacuum state of the adsorption pad

Valve for adjusting the volume of air for breaking the vacuum

Pressure for breaking the vacuum

Pressure for operating the ejector valve

The action of breaking the vacuum using externally supplied air instead of using the ejector unit

Port for generating vacuum

Port for exhausting air consumed by the ejector, and air taken in from the vacuum port.

Port for supplying air to the ejector

Pressure inside the exhaust port

The entry of air into the vacuum passage, such as from an area between a workpiece and a pad, or between a fitting and a tube. The vacuum pressure decreases when leakage occurs.

The time from the application of the rated voltage to the supply valve or release valve,until V port pressure reaches the specified pressure.

The suction flow rate by the ejector or pump for calculating the response speed. It is 1/2 to 1/3 of the maximum suction flow rate.

A low electrical resistance pad for electrostatic prevention measure

Any pressure below the atmospheric pressure. When the atmospheric pressure is used as a reference, the pressure is presented by –kPa (G), and when the absolute pressure is used as a reference, the pressure is represented by kPa (abs).When referencing a piece of vacuum equipment such as an ejector, the pressure is generally represented by –kPa.

A unit for generating vacuum by discharging the compressed air from a nozzle at a high speed, based on the phenomenon in which the pressure is reduced when the air around the nozzle is sucked.

Vacuum filter provided in the vacuum passage for preventing the dust intrusion into the ejector, vacuum pump, or peripheral equipment

Front matter 17

� Countermeasures for Vacuum Adsorption System Problems (Troubleshooting)

Adsorption area is small.(Lifting force is lower than the workpiece mass.)

Reconfirm the relationship between workpiece mass and lifting force.

(Air permeable workpiece)

Repair leakage point.

is large.

large.

adsorption.

is large.

large.

specifications.

is too high.

time (Shortening of response time)

Model Selection

Front matter 18

Fluctuation in vacuum pressure

Occurrence of abnormal noise (intermittent noise) from exhaust of vacuum ejector

Fluctuation in supply pressure Reconsider compressed air circuit (line).(Addition of a tank, etc.)

Vacuum pressure may fluctuate under certain conditions due to ejector characteristics.

Lower or raise supply pressure a little at a time, and use in a supply pressure range where vacuum pressure does not fluctuate.

Intermittent noise may occur under certain conditions due to ejector characteristics.

Lower or raise supply pressure a little at a time, and use in a supply pressure range where the intermittent noise does not occur.

Air leakage from vacuum port of manifold type vacuum ejector

Exhaust air from the ejector enters the vacuum port of another ejector that is stopped.

Use a vacuum ejector with a check valve.(Please contact SMC for the part no. of an ejector with a check valve.)

Adsorption problem over time(Adsorption was normal during trial operation.)

Clogging of suction filter Replace filters.Improve installation environment.

Workpiece is not released.

Inadequate release flow rate Open release flow adjustment needle.

Viscosity increase due to vacuum pad (rubber) wear

Replace vacuum pads.Confirm compatibility of vacuum pad material and workpiece.

Vacuum pressure is too high. Set vacuum pressure to minimum necessary value.

Effects due to static electricity Use a conductive pad.

Clogging of sound absorbing material

Replace sound absorbing materials.Add a filter to supply (compressed) air circuit.Install an additional suction filter.

Clogging of nozzle or diffuser Remove foreign objects.Add a filter to supply (compressed) air circuit.Install an additional suction filter.

Vacuum pad (rubber) deterioration, cracking, etc.

Replace vacuum pads.Confirm compatibility of vacuum pad material and workpiece.

Condition & Descriptionof improvement

Contributing factor Countermeasure

Model Selection

Front matter 19

�Non-conformance Examples

1) Set the pressure for the vacuum equipment (supply pressure, if using an ejector) to the necessary vacuum pressure during the adsorption of the workpieces. And set the set pressure for the vacuum switch to the necessary vacuum pressure for adsorption.

2) It is presumed that there was leakage during the test, but it was not serious enough to prevent adsorption. Revise the vacuum ejector and the shape, diameter, and material of the vacuum pad.Revise the vacuum pad.

appropriate. Supply pressure is unstable. Vacuum pressure does not reach the set pressure.

and the vacuum pad.

No problem occurred during the test, but adsorption becomes unstable after starting operation.

1) Revise the operating conditions including vacuum pressure, the set pressure of the vacuum switch, and the height of the pad.

2) Revise the engagement.

pressure, vacuum switch setting, height of the pad) have changed. Settings have changed because the pad was worn out or had permanent setting due to the operating environment.

was generated from the screw connection part, or the engagement between the pad and the adapter.

Adsorption becomes unstable after replacing the pad.

1) Revise the pad diameter, shape, material, vacuum ejector (suction flow rate), etc.

2) Revise the pneumatic circuit.3) Revise the engagement.

and the vacuum pad.

solenoid valve and the ejector is in the

supply pressure decreases when they are used simultaneously.(Vacuum pressure does not increase)

connection part or the engagement between the pad and the adapter.

Identical pads are used to adsorb identical workpieces, but some of the pads cannot adsorb the workpieces.

1) Revise the shape, material, and quantity of vacuum pads.

2) Reduce the vacuum pressure. If inadequate lifting force causes a problem in transferring the workpieces due to the reduction of vacuum pressure, increase the number of pads, or select pads with larger diameter.

is high. Adhesiveness increases due to the operating environment (wearing of the pad, etc.).

necessary, so excessive force (adhesiveness of the rubber + vacuum pressure) is applied to the pad (rubber part).

separated from the pad.

the rubber part of the bellows.

Phenomenon Possible causes Countermeasure

Model Selection

Front matter 20

General PurposeProduct specifications

Pad diameter Product part no. Mounting thread sizeNut tightening torque

ZP3- (015 to 035) U

ZP3- (04 to 16) UM, BZP3- (10 to 16) UM, B

ø1.5 to ø3.5

ø4 to ø16

M6 x 0.75

M8 x 0.75

M8 x 0.75

1.5 to 1.8 N·m

2.0 to 2.5 N·m

2.0 to 2.5 N·m

�Time of Replacement of Vacuum PadThe vacuum pad is disposable. Replace it on a regular basis.Continued use of the vacuum pad will cause wear and tear on the adsorption surface, and the exterior dimensions will gradually get smaller and smaller. As the pad diameter gets smaller, lifting force will decrease, though adsorption is possible.It is extremely difficult to provide advice on the frequency of vacuum pad exchange. This is because there are numerous factors at work, including surface roughness, operationg environment (temperature, humidity, ozone, solvents, etc.), and operating conditions (vacuum pressure, workpiece weight, pressing force of the vacuum pad on the workpiece, presence or absence of a buffer, etc.).Thus, the customer should decide when the vacuum pad should be exchanged, based on its condition at time of initial use.The bolt may become loose depending on the operating conditions and environment. Be sure to perform regular maintenance.

Model Selection

�When mounted with the nut, sometimes the buffer operation is not smooth, or the buffer does not slide.[Possible causes] The tightening torque of the nut for mounting the buffer is too high. Particles stuck to the sliding surface, or it is scratched. Lateral load applied to the piston rod, causing eccentric wearing.

[Remedy]Tighten the nut to the recommended tightening torque.The nut may become loose depending on the operating conditions and environment. Be sure to perform regular maintenance.

Front matter 21

ø3

ø2

ø1.5

0.3

10.

5

ø2

ø1.5

ø0.8

3

ø3

ø2

ø1.5

10.

5

0.3

ø2.5

ø2

ø0.8

3

ø3

ø2

ø1.5

3

ø0.8

ø3.5

ø4

0.3

0.5

1

ø7

ø5

ø3

21.

5

0.5

ø4.5

ø4

ø1.2

ø7

ø5

ø3

21.

5

0.8

ø6.5

ø6

ø2

6

ø7

ø5

ø3

21.

5

0.8

ø8.5

ø8

ø2

66

ZP3 015 U

NSUF

GNGS

Pad materialMaterialSymbol

NBRSilicone rubber

Urethane rubberFKM

Conductive NBRConductive silicone rubber

N

01502035040608101316

ø1.5ø2

ø3.5ø4ø6ø8ø10ø13ø16

Pad diameterPad diameterSymbol

015

�——

02

�——

035

�——

04

—��

06

—��

08

—��

10

—��

13

—��

16

—��

ø1.5, ø2, ø3.5, ø4, ø6, ø8, ø10, ø13, ø16

Dimensions: Pad Unit

ZP3-015U� [Weight: 0.1 g] ZP3-02U� [Weight: 0.1 g] ZP3-035U� [Weight: 0.1 g]

ZP3-04UM� [Weight: 0.3 g] ZP3-06UM� [Weight: 0.3 g] ZP3-08UM� [Weight: 0.3 g]

Compact PadPad

diameter

Symbol/Type

U: FlatUM: Flat with

grooveB: Bellows

How to Order

Pad unit

Pad type—Pad diameterPad diameter

(Symbol)Pad typeU (Flat)UM (Flat with groove)B (Bellows)

Sales unitø1.5 to ø8 : 10 pcs.ø10 to ø16 : 5 pcs.

Flat

Flat with

groove

1

ø9ø6ø4

22

1

ø11ø10

ø2

7

ø9ø6

ø4

7ø14ø13

ø2

1.2

22

7

ø4ø6ø9

22

1.2

ø17ø16

ø2

ø7ø5

ø3

21.

5

2.2

ø9

ø4

ø1.8

8

ø6ø4

22

2

ø11ø10ø6

ø2

10

ø7ø5

ø3

8

ø7ø6

ø3.4

ø2

3 1.5

2

ø9

ø8ø5.2ø2

3

8

ø7ø5

ø3

21.

5

ø9ø6ø4

10

22

2

ø14ø13ø8.4ø3

10

ø4ø6ø9

22

2

ø17

ø16ø11.4ø3

ø4.5

0.4

1.5

ø1.5ø0.8

ø2

R

R

R

1.4

3.5

R R

R

R

R

ø5ø3

ø1.8

RR

R

R

ø6ø4

ø1.8

1.8

4

R

Dimensions: Pad Unit

ZP3-10UM� [Weight: 0.6 g] ZP3-13UM� [Weight: 0.7 g] ZP3-16UM� [Weight: 0.8 g]

ZP3-04B� [Weight: 0.3 g] ZP3-06B� [Weight: 0.3 g] ZP3-08B� [Weight: 0.4 g]

ZP3-10B� [Weight: 0.8 g] ZP3-13B� [Weight: 1.0 g] ZP3-16B� [Weight: 1.1 g]

Pad Mounting DimensionsIf an adapter will be made by the customer, design the adapter with the dimensions shown below.

Applicable pad015U/02U/035U

Applicable pad04UM/06UM/08UM/04B/06B/08B

Applicable pad10UM/13UM/16UM/10B/13B/16B

Note) R part has to be smooth with no corners. *Refer to page 47 and 48 for applicable adapter.

Bellows

Pad Unit Series ZP3

Flat with

groove

Pad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

2

M3 x 0.5

8

32.

52.

5

2.5

2.5

ø2

0.3

M3 x 0.5

8

0.3

ø2

M3 x 0.5

3

8

ø4

ø3.5

0.3

ø1.5

ø0.8

ø2.5

ø0.8 ø0.8

2.5

2.5

3

ZP3-T015U�-A3[Weight: 0.6 g]



ZP3 T 015 U A6

NSUF

GNGS

Pad material (�)

NBRSilicone rubber

Urethane rubberFKM


Symbol Material

N

Mounting thread size

B3

A3 A5A6A10A12 B3 B5

ø1.5to ø3.5

M3 x 0.5M5 x 0.8

M6 x 0.75M10 x 1M12 x 1M3 x 0.5M5 x 0.8

�—�——�—

ø4 to ø8

—�—�——�

ø10to ø16

—�——�—�

B3B5U2U4U6020406

A6�—��—��—

015

�——

02

�——

035

�——

04

—��

06

—��

08

—��

10

—��

13

—��

16

—��

Pad type—Pad diameter

Pad typePad diameter

(Symbol)

U (Flat)UM (Flat with groove)B (Bellows)


(Symbol)


A10—��—��—

A12—��

1 Polyurethane tube piping2 Soft nylon/Polyurethane tube piping

Note 1) � in the table indicates the pad material.Note 2) in the table indicates the vacuum inlet.Note 3) Fitting is ordered separately.

Suffix of how to order () U2: M-5AU-2,U4: M-5AU-4-X83, 02: KJH02-M5

ZP3-T (015/02/035) U�-A3ZP3-T (015/02/035) U�-B3ZP3-T (015/02/035) U�-A6-

ZP3-(015/02/035)U�


Suffix of how to order () U2: M-3AU-2,U4: M-3AU-4-X83 02: KJH02-M3,04: KJH04-M3-X83

ZP3-T (10/13/16) UM�-A5ZP3-T (10/13/16) B�-A5ZP3-T (10/13/16) UM�-B5ZP3-T (10/13/16) B�-B5ZP3-T (10/13/16) UM�-A12-ZP3-T (10/13/16) B�-A12-ZP3-T (10/13/16) UM�-A12-04ZP3-T (10/13/16) B�-A12-04ZP3-T (10/13/16) UM�-A12-06ZP3-T (10/13/16) B�-A12-06


Suffix of how to order () U2: M-5AU-2,U4: M-5AU-4-X83 U6: M-5AU-6-X83,02: KJH02-M5

ø1.5 to ø3.5Pad diameter

Flat

Vacuum inlet direction

TSymbol Direction

Vertical

08101316

ø8ø10ø13ø16

015020350406

ø1.5ø2

ø3.5ø4ø6

Symbol Pad diameter Symbol Pad diameterPad diameter

How to Order

Vertical vacuum inlet/With adapter

Vacuum inlet ()

Symbol Vacuum inlet

—


A3/A5/B3/B5

Replacement Part No.Pad diameter: ø1.5 to ø3.5

Model Pad unit part no. Adapter part no.

Pad diameter: ø4 to ø8Model Pad unit part no. Adapter part no.

ZP3-T (04/06/08) UM�-A5ZP3-T (04/06/08) B�-A5ZP3-T (04/06/08) UM�-B5ZP3-T (04/06/08) B�-B5ZP3-T (04/06/08) UM�-A10-ZP3-T (04/06/08) B�-A10-ZP3-T (04/06/08) UM�-A10-04ZP3-T (04/06/08) B�-A10-04


ZP3- (10/13/16) UM�ZP3- (10/13/16) B�ZP3- (10/13/16) UM�ZP3- (10/13/16) B�ZP3- (10/13/16) UM�ZP3- (10/13/16) B�ZP3- (10/13/16) UM�ZP3- (10/13/16) B�ZP3- (10/13/16) UM�ZP3- (10/13/16) B�

ZP3A-T3-A5

ZP3A-T3-B5

ZP3A-T3-A12-B5

ZP3A-T3-A12-04

ZP3A-T3-A12-06

ZP3A-T1-A3ZP3A-T1-B3

ZP3A-T1-A6-B3

ZP3A-T2-A5

ZP3A-T2-B5

ZP3A-T2-A10-B5

ZP3A-T2-A10-04

ZP3- (04/06/08) UM�ZP3- (04/06/08) B�ZP3- (04/06/08) UM�ZP3- (04/06/08) B�ZP3- (04/06/08) UM�ZP3- (04/06/08) B�ZP3- (04/06/08) UM�ZP3- (04/06/08) B�

Dimensions/With Adapter: Vacuum Inlet Vertical

Width across flat 5 Width across flat 5

SymbolMounting

Thread size

Male thread

Female thread

M3 x 0.5 female threadM5 x 0.8 female threadø2 tubing/barb fitting 1ø4 tubing/barb fitting 2ø6 tubing/barb fitting 2

ø2 tubingø4 tubingø6 tubing

—

indicates vacuum inlet symbol is "—".

Width across flat 5

Series ZP3

Pad type

3

32

22

12

15

M6 x 0.75 M3 x 0.5

3.5

0.3

ø2

ø1.5

ø0.8

M6 x 0.75 M3 x 0.5

3.5

0.3

ø2

ø2.5

ø0.8

22

M6 x 0.75 M3 x 0.5

3.5

0.3

ø4

ø3.5

ø0.8

ø0.9

(6.5

)

ø1.2

(7.4

) (10)

(13.

7)

3.5

8.5

3

ø3.5

ø4

0.3

3.5

8.5

3

0.3

ø2

3.5

8.5

3

0.3

ø2

M3 x 0.5

ø1.5

ø0.8

M3 x 0.5

ø2.5

ø0.8

M3 x 0.5

ø0.8

10

32

12

15

10

32

12

15

1022

ZP3-T015U�-A6-B3[Weight: 2.8 g]



M-3AU-2 [Weight: 0.7 g] 2

ZP3-T015U�-A6-U2ZP3-T02U�-A6-U2ZP3-T035U�-A6-U2

ZP3-T015U�-A6-U4ZP3-T02U�-A6-U4ZP3-T035U�-A6-U4

M-3AU-4-X83 [Weight: 0.7 g] 2

ZP3-T015U�-B3[Weight: 0.9 g]



KJH02-M3 [Weight: 1.1 g] 2

ZP3-T015U�-A6-02ZP3-T02U�-A6-02ZP3-T035U�-A6-02

ZP3-T015U�-A6-04ZP3-T02U�-A6-04ZP3-T035U�-A6-04

KJH04-M3-X83 [Weight: 1.9 g] 2

Width across flat 5 Width across flat 5 Width across flat 5

Width across flat 8

Width across flat 5

Width across flat 8

Width across flat 5

Width across flat 8

Width across flat 5

Vacuum Inlet Dimensions

Width across flat 4.5

Bar

b f

itti

ng

Width across flat 5

On

e-to

uch

fit

tin

g

Width across flat 5.5 Width across

flat 8

1 Refer to "ZP3-T U�-A6-B3" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-T U�-A6-B3".

With Adapter: Vacuum Inlet Series ZP3Vertical

VerticalDimensions/With Adapter: Vacuum Inlet

ø1.5 to ø3.5Pad diameter

FlatPad type

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

4

62.

53

11.5

M5 x 0.8

0.5

ø4.5

ø1.2

62.

53

11.5

M5 x 0.8

0.8

ø6.5

62.

53

11.5

M5 x 0.8

0.8

ø8.5

ø1.8ø1.8

ø6 ø8ø4

6

13.5

M5 x 0.8

50.

5

ø4.5

ø1.2

6

13.5

M5 x 0.8

50.

8

ø6.5

ø1.8

6

13.5

M5 x 0.85

0.8

ø8.5

ø1.8

ø4 ø6 ø8

ZP3-T04UM�-A5[Weight: 1.7 g]



ZP3-T04UM�-B5[Weight: 2.3 g]



Series ZP3




ø4 to ø8Pad diameter

Flat with groovePad type

5

ZP3-T08UM�-A10-04[Weight: 10.2 g]

ZP3-T06UM�-A10-04[Weight: 10.2 g]

ZP3-T04UM�-A10-04[Weight: 10.2 g]

20

12

14

63

3

M10 x 1

M5 x 0.8

5

ø4.5

M10 x 1

20

12

14

63

3

ø6.5

5

M5 x 0.8 M5 x 0.8

M10 x 1

20

33

12

14

222

6

ø8.5

5

0.5

ø4

ø1.2 ø1.8

ø60.

8

0.8

ø8

ø1.8

(6.5

)

ø0.9(8

.7)

(8.5

)

ø1.8

M10 x 1ø8

0.5

ø4.5

ø4

ø1.2

33

122

617

23

M10 x 1ø8

0.8

ø6.5

ø6

ø1.8

33

1217

2

6

23

M10 x 1ø8

0.8

ø8.5

ø8

ø1.8

33

122

17

23

6


Bar

b f

itti

ng

On

e-to

uch

fit

tin

g



ZP3-T04UM�-A10-B5[Weight: 11.0 g]



M-5AU-2 [Weight: 1.5 g] 2 M-5AU-4-X83 [Weight: 1.6 g] 2

1 Refer to "ZP3-T UM�-A10-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-T UM�-A10-B5".




Width across flat 14


Width across flat 7

Width across flat 7


Width across flat 7

Width across flat 7

Width across flat 7

Width across flat 7

Width across flat 14 Applicable tubing: ø4

Width across flat 7

Width across flat 7



Width across flat 7

ZP3-T04UM�-A10-02ZP3-T06UM�-A10-02ZP3-T08UM�-A10-02

ZP3-T04UM�-A10-U4ZP3-T06UM�-A10-U4ZP3-T08UM�-A10-U4


Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

6

7

14.5

M5 x 0.8

5

1.2

ø17

ø1.8

7

14.5

M5 x 0.8

51.

2

ø14

ø1.8

ø11

ø1.8

7

14.5

M5 x 0.8

51

ø16ø13ø10

72.

53

12.5

M5 x 0.8

1.2

ø17

ø1.8

72.

53

12.5

M5 x 0.8

1.2

ø14

ø1.8

72.

53

12.5

M5 x 0.8

1

ø11

ø1.8

ø16ø13ø10















Series ZP3

Dimensions/With adapter: Vacuum inlet Vertical

7

30

1218

22

7

5

30

1812

7

ø11

ø10

M12 x 1

M5 x 0.8 M5 x 0.8

M12 x 1

5

ø14

ø13

ø1.8 1 ø1.8

1.2

30

1812

7

5 5 5

ø17

ø16

ø1.8

M5 x 0.8

5

1.2

M12 x 1

ø0.9

(6.5

)

(8.5

)

ø1.8ø2.5

(10.

5)

(8.7

)

22

22







Bar

b f

itti

ng







M-5AU-4-X83 [Weight: 1.6 g] 2


M-5AU-6-X83 [Weight: 1.8 g] 2



ZP3-T10UM�-A12-02ZP3-T13UM�-A12-02ZP3-T16UM�-A12-02



Width across flat 7


On

e-to

uch

fit

tin

g

Width across flat 7

1 Refer to "ZP3-T UM�-A12-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-T UM�-A12-B5".



Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

8

ZP3-T16UM�-A12-04[Weight: 20.4 g]

ZP3-T13UM�-A12-04[Weight: 20.3 g]

ZP3-T10UM�-A12-04[Weight: 20.2 g]

M12 x 1

1.2

ø17ø16

ø1.82

25

7

1218

33

1.2

M12 x 1

ø13ø14

ø1.8

22

57

1218

33

M12 x 1

1

ø11ø10

ø1.8

22

57

1218

3333

.2

1812

75 5 5

22

ø11

ø10

ø1.8 1

M12 x 1

2218

12

7

33.2

ø14

ø13

ø1.8

1.2

M12 x 1

33.2

22

7

1218

M12 x 1

ø17

ø16

ø1.8

1.2













Applicable tubing: ø6 Applicable tubing: ø6 Applicable tubing: ø6

ZP3-T10UM�-A12-06[Weight: 18.1 g]

ZP3-T13UM�-A12-06[Weight: 18.2 g]

ZP3-T16UM�-A12-06[Weight: 18.3 g]



Series ZP3


9

M5 x 0.8

38

2.5

13.5

ø4.5

ø4

ø1.8

M5 x 0.8

38

2.5

13.5

3

ø7

ø6

ø3.4

ø1.8

M5 x 0.8

38

2.5

13.5

3

ø9

ø8

ø5.2

ø1.8

2.2

M5 x 0.8

5

2.2

8

15.5

ø4.5

ø4

ø1.8

M5 x 0.8

53

8

15.5

ø7

ø6

ø3.4

ø1.8

8

15.5

M5 x 0.8

53

ø9

ø8

ø5.2

ø1.8

Width across flat 7

Width across flat 7

Width across flat 7

Width across flat 7

Width across flat 7 Width across

flat 7

ZP3-T04B�-A5[Weight: 1.7 g]



ZP3-T04B�-B5[Weight: 2.3 g]




BellowsPad type



Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

10

ZP3-T08B�-A10-04[Weight: 10.3 g]

ZP3-T06B�-A10-04[Weight: 10.2 g]

ZP3-T04B�-A10-04[Weight: 10.2 g]

M10 x 1

33

8

12

22

ø1.8

ø4

ø4.5

2.2

5

M5 x 0.8

M10 x 1

M5 x 0.8

5

83

3

12

22

3

ø7

ø6

ø3.4

ø1.8

M10 x 1

M5 x 0.8

5

3

ø9

ø8

ø5.2

ø1.8

82

22

12

14

2

14

2

14 33

(6.5

)

ø0.9

ø1.8

(8.7

)

(8.5

)

M10 x 1

ø8

2.2

ø4.5

ø4

ø1.8

33

122

178

25 M10 x 1

ø8

3

ø7

ø6

ø3.4

ø1.8

33

122

178

25 M10 x 1

ø8

3

ø9

ø8

ø5.2

ø1.8

33

122

178

25


Bar

b f

itti

ng Width across

flat 7

On

e-to

uch

fit

tin

g

ZP3-T04B�-A10-B5[Weight: 11.0 g]




ZP3-T04B�-A10-U2ZP3-T06B�-A10-U2ZP3-T08B�-A10-U2



ZP3-T04B�-A10-02ZP3-T06B�-A10-02ZP3-T08B�-A10-02

1 Refer to "ZP3-T��B�-A10-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-T��B�-A10-B5".


BellowsPad type

Series ZP3


Width across flat 7


Width across flat 7


Width across flat 7

Width across flat 7

Width across flat 7


Width across flat 7


Width across flat 7


Width across flat 7


11

52

M5 x 0.8

10

17.5

ø11

ø10

ø6

ø1.8

5

M5 x 0.8

17.5

10

ø14

ø13

ø8.4

ø1.8

2

5

M5 x 0.8

17.5

10

ø17

ø16

ø11.4

ø1.8

2

M5 x 0.8

310

2.5

15.5

ø11

ø10ø6

ø1.8

2

ø14

ø13

ø8.4

ø1.8

2

102.

5

15.5

3

M5 x 0.8

ø17

ø16

ø11.4

ø1.8

2

M5 x 0.8

310

2.5

15.5








BellowsPad type









Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

12


Bar

b f

itti

ng

33

ø11

ø10

ø6

ø1.8

25

M5 x 0.8

1815

10

M12 x 1

22

18

33

15

10

M12 x 1

M5 x 0.8

ø14

ø13

ø8.4

ø1.8

2

18

33

15

10

5 5 5

M12 x 1

M5 x 0.8

5

2

ø17

ø16

ø11.4

ø1.8

5

(6.5

)

ø0.9

(8.5

)

ø1.8

(10.

5)

(8.7

)

ø2.5












M-5AU-4-X83 [Weight: 1.6 g] 2


M-5AU-6-X83 [Weight: 1.8 g] 2



ZP3-T10B�-A12-02ZP3-T13B�-A12-02ZP3-T16B�-A12-02


BellowsPad type

Series ZP3O

ne-

tou

ch f

itti

ng

1 Refer to "ZP3-T B�-A12-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-T B�-A12-B5".


Width across flat 7


Width across flat 7

13

M12 x 1

ø17ø16

ø11.4ø1.8

2

105

15

22

1836

M12 x 1

ø14

2

ø13ø8.4

ø1.8

105

15

22

1836

M12 x 1

2

ø11ø10ø6

ø1.8

105

15

22

1836

M12 x 1

1015

36.2

18

22

ø11ø10

ø6ø1.8

2

36.2

1510

ø14ø13ø8.4

ø1.8

2

M12 x 1

2218

36.2

1510

5 5 5

M12 x 1

2218

ø17ø16

ø11.4ø1.8

2

ZP3-T10B�-A12-06[Weight: 18.3 g]

ZP3-T13B�-A12-06[Weight: 18.5 g]

ZP3-T16B�-A12-06[Weight: 18.6 g]

ZP3-T16B�-A12-04[Weight: 20.7 g]

ZP3-T13B�-A12-04[Weight: 20.6 g]

ZP3-T10B�-A12-04[Weight: 20.4 g]







Applicable tubing: ø6 Applicable tubing: ø6 Applicable tubing: ø6







BellowsPad type



Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

14

ZP3 T 015 U J 3 B3N

B3B5U2U4U6020406

M3 x 0.5M5 x 0.8

ø2 tubing 1ø4 tubing 2ø6 tubing 2


�—��—��—

ø4 to ø8

ø1.5to ø3.5

—��—��—

ø10to ø16

—��

Vacuum inlet ()

Symbol Connection

Female thread

Barb fitting

One-touch fitting

01502035040608101316

ø1.5ø2

ø3.5ø4ø6ø8ø10ø13ø16

Pad diameterSymbol Pad diameter

JJBK

Buffer specifications (�)Rotating

Rotating, With bushingNon-rotating

Refer to the "Specifications" below, for applicable stroke.

3 6101520

��———

ø1.5 to ø3.5J J JBK K

��———

ø4 to ø16

��——

———��

��

015

�——

02

�——

035

�——

04

—��

06

—��

08

—��

10

—��

13

—��

16

—��


(Symbol)


NSUF

GNGS

Pad material (�)

NBRSilicone rubber

Urethane rubberFKM


Symbol Material

T

Vacuum inlet directionSymbol

VerticalDirection

JKJ

JBK

ø1.5 to ø3.5

ø4 to ø16

M6 x 0.751.5 to 1.8

2.0 to 2.50.2

0.5

0.4

M8 x 0.75

3, 6

3, 6, 1015, 20

3, 6, 10, 15, 20


Suffix of how to order () U2: M-5AU-2,U4: M-5AU-4-X83 02: KJH02-M5,04: KJH04-M5



Vertical vacuum inlet/With buffer



(Symbol)



Stroke (�)—Buffer specifications

Stroke

Specifications

Stroke[mm]

Tightening torque [N·m] Mounting Spring reactive force

At 0 stroke [N] At full stroke [N]

Replacement Part No.


Suffix of how to order () U2: M-5AU-2,U4: M-5AU-4-X83 U6: M-5AU-6-X83,02: KJH02-M5 04: KJH04-M5, 06: KJH06-M5

Series ZP3

How to Order

Pad diameter Buffer specifications

Pad diameter: ø1.5 to ø3.5Model

ZP3-T(015/02/035)U�(J/K)3-ZP3-T(015/02/035)U�(J/K)6- ZP3-(015/02/035)U� ZP3B-T1(J/K)3-B3

ZP3B-T1(J/K)6-B3

Pad diameter: ø4 to ø8

ZP3-T(04/06/08)UM�(J/K)3-ZP3-T(04/06/08)B�(J/K)3-ZP3-T(04/06/08)UM�(J/K)6-ZP3-T(04/06/08)B�(J/K)6-ZP3-T(04/06/08)UM�(J/K)10-ZP3-T(04/06/08)B�(J/K)10-ZP3-T(04/06/08)UM�(JB/K)15-ZP3-T(04/06/08)B�(JB/K)15-ZP3-T(04/06/08)UM�(JB/K)20-ZP3-T(04/06/08)B�(JB/K)20-

ZP3-(04/06/08)UM�ZP3-(04/06/08)B�ZP3-(04/06/08)UM�ZP3-(04/06/08)B�ZP3-(04/06/08)UM�ZP3-(04/06/08)B�ZP3-(04/06/08)UM�ZP3-(04/06/08)B�ZP3-(04/06/08)UM�ZP3-(04/06/08)B�

ZP3B-T2A(J/K)3-B5

ZP3B-T2A(J/K)6-B5

ZP3B-T2A(J/K)10-B5

ZP3B-T2A(JB/K)15-B5

ZP3B-T2A(JB/K)20-B5

Buffer assembly part no. Note 3)Pad unit part no.

Model Buffer assembly part no. Note 3)Pad unit part no.

Pad diameter: ø10 to ø16Model Buffer assembly part no. Note 3)Pad unit part no.

ZP3-T(10/13/16)UM�(J/K)3-ZP3-T(10/13/16)B�(J/K)3-ZP3-T(10/13/16)UM�(J/K)6-ZP3-T(10/13/16)B�(J/K)6-ZP3-T(10/13/16)UM�(J/K)10-ZP3-T(10/13/16)B�(J/K)10-ZP3-T(10/13/16)UM�(JB/K)15-ZP3-T(10/13/16)B�(JB/K)15-ZP3-T(10/13/16)UM�(JB/K)20-ZP3-T(10/13/16)B�(JB/K)20-


ZP3B-T2B(J/K)3-B5

ZP3B-T2B(J/K)6-B5

ZP3B-T2B(J/K)10-B5

ZP3B-T2B(JB/K)15-B5

ZP3B-T2B(JB/K)20-B5

15

ADB

22

ø2

ø1.5

ø0.8 0.3

M6 x 0.75

ø5

ø2.5

ø0.8

ø2

0.3

3

ADB

22

ø5

M6 x 0.75

ø5

22

3

ADB

M6 x 0.75

0.3ø0.8

ø4

ø3.5

3

(10)

(6.5

)(7

.4)

ø0.9

ø1.2

(13.

7)

ø7

3

0.3

M8 x 0.75

ø2

ø0.8

ø1.5

3

A

22

DB

0.3

3

ø7

22

DBA

3

ø0.8

ø2

ø2.5

M3 x 0.5M3 x 0.5

M3 x 0.5 M3 x 0.5 M3 x 0.5 M3 x 0.5

ø7

3

M8 x 0.75

M8 x 0.75

0.3

ø4

ø3.5

ø0.8

3

A

22

DB

A 710

B2431

D1014

A 710

B2431

D1014

A 710

B2431

D1014

3.44.4

3.44.4

3.44.4

A 811

B26.533

D11 14.5

A 811

B26.533

D11 14.5

A 811

B26.533

D11 14.5

6.88.2

6.88.2

6.88.2

Pad diameter ø1.5 to ø3.5

ZP3-T015U�J�-B3 ZP3-T015U�K�-B3 ZP3-T02U�J�-B3 ZP3-T02U�K�-B3

Width across flat 4

Width across flat 8

Width across flat 6Width across flat 10


Width across flat 4

Width across flat 8

Width across flat 6



Dimensions (per stroke) Dimensions (per stroke) Dimensions (per stroke) Dimensions (per stroke)Model Model Model ModelWeight [g] Weight [g] Weight [g] Weight [g]

ZP3-T015U�J3-B3ZP3-T015U�J6-B3

ZP3-T015U�K3-B3ZP3-T015U�K6-B3


ZP3-T02U�K3-B3ZP3-T02U�K6-B3

Note) � in the table indicates the pad material "N, S, U, F, GN, GS."




ZP3-T035U�J�-B3 ZP3-T035U�K�-B3

Width across flat 4

Width across flat 8

Width across flat 6



Dimensions (per stroke) Dimensions (per stroke)Model Weight [g]



Model Weight [g]ZP3-T035U�K3-B3ZP3-T035U�K6-B3


Vacuum Inlet DimensionsBarb fitting One-touch fitting

ZP3-T015U��-U2ZP3-T02U��-U2ZP3-T035U��-U2

ZP3-T015U��-02ZP3-T02U��-02ZP3-T035U��-02



ZP3-T015U��-U4ZP3-T02U��-U4ZP3-T035U��-U4

ZP3-T015U��-04ZP3-T02U��-04ZP3-T035U��-04

M-3AU-2 [Weight: 0.7 g] 2 KJH02-M3 [Weight: 1.1 g] 2


M-3AU-4-X83 [Weight: 0.7 g] 2 KJH04-M3-X83 [Weight: 1.9 g] 2

1 Refer to "ZP3-TU��-B3" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-TU��-B3".

FlatPad type

3, 6 mmStroke

With Buffer: Vacuum Inlet Series ZP3Vertical

VerticalDimensions/With Buffer: Vacuum Inlet

Vertical

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

16

6

AB

D2

2

4

ø4.5 ø6.5

6

AB

22D

M5 x 0.8M5 x 0.8

0.8

0.5

ø4ø1.2

ø6ø1.8

M8 x 0.75

4

6

AB 2

2

D

ø8.5ø8

ø1.8

0.8

4

M5 x 0.8

ø7

(6.5

)

ø0.9

(8.5

)

ø7 ø7

M8 x 0.75

M8 x 0.75

ø1.8

(8.7

)(1

3.9)

A

111418

B

30.53747

D

1114.520.5

Dimensions (per stroke)

Model

ZP3-T04UM��3-B5ZP3-T04UM��6-B5ZP3-T04UM��10-B5

Note 1) � in the table indicates the pad material "N, S, U, F, GN, GS."Note 2) The symbol "�" indicates buffer type "J" or "K".

A

111418

B

30.53747

D

1114.520.5


Model



A

111418

B

30.53747

D

1114.520.5

7.4 8.610.5

7.4 8.610.5

7.4 8.610.5

7.3 8.610.5

7.3 8.610.5

7.3 8.610.5

Weight [g]Rotating

[J]Non-rotating

[K]Rotating

[J]Non-rotating

[K]ZP3-T06UM��3-B5ZP3-T06UM��6-B5ZP3-T06UM��10-B5

ModelWeight [g]



Weight [g]




M-5AU-4-X83 [Weight: 1.6 g] 2

ZP3-T04UM�J��-B5 ZP3-T04UM�K��-B5 ZP3-T06UM�J��-B5 ZP3-T06UM�K��-B5


Width across flat 7


Width across flat 7

ZP3-T08UM�J��-B5 ZP3-T08UM�K��-B5



flat 7

Width across flat 7

Width across flat 7

Width across flat 8

1 Refer to "ZP3-TUM��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-TUM��-B5".

Rotating[J]

Non-rotating[K]

Series ZP3Pad diameter ø4 to ø8

Pad type

3, 6, 10 mm

Flat with grooveStroke


ZP3-T04UM��-U2ZP3-T06UM��-U2ZP3-T08UM��-U2

ZP3-T04UM��-02ZP3-T06UM��-02ZP3-T08UM��-02



Dimensions/With Buffer: Vacuum Inlet Vertical

17

4

ø6.5

ø6

ø1.8

0.8

612

AB

22

10M8 x 0.75

4

M5 x 0.8ø7

612

AB

ø8.5ø8

ø1.8

0.8

M8 x 0.75

M5 x 0.8ø7

4

2210

BA

126

ø4.5

M8 x 0.75

22

10

ø1.2

ø4

0.5

M5 x 0.8ø7

(6.5

)

(8.7

)

ø0.9

(8.5

)

(13.

9)

ø1.8

Width across flat 6Width across flat 10 Bushing

Bushing

Width across flat 7


Bushing

Width across flat 7


Bushing

Width across flat 7

KJH02-M5 [Weight: 1.9 g] 2M-5AU-2 [Weight: 1.5 g] 2

A

36.544

B

5562.5

A

36.544

B

5562.5

A

36.544

B

5562.5

10.310.9

10.310.9

10.310.9

12.313.4

12.313.4

12.313.4


Pad diameter ø4 to ø8Pad type

15, 20 mmStroke

Flat with groove

ZP3-T04UM�JB��-B5 ZP3-T04UM�K��-B5 ZP3-T06UM�JB��-B5 ZP3-T06UM�K��-B5

ZP3-T04UM��15-B5ZP3-T04UM��20-B5

ModelWeight [g]


Note 1) � in the table indicates the pad material "N, S, U, F, GN, GS."

Note 2) The symbol "�" indicates buffer type "JB" or "K".

Model

Weight [g]Dimensions (per stroke)

ZP3-T06UM��15-B5ZP3-T06UM��20-B5Note 1) � in the table indicates the pad material "N,

S, U, F, GN, GS."Note 2) The symbol "�" indicates buffer type "JB" or "K".

ZP3-T08UM�JB��-B5 ZP3-T08UM�K��-B5

Model

Dimensions (per stroke)Weight [g]

ZP3-T08UM��15-B5ZP3-T08UM��20-B5Note 1) � in the table indicates the pad material "N,

S, U, F, GN, GS."Note 2) The symbol "�" indicates buffer type "JB" or "K".




Width across flat 7

Width across flat 7

KJH04-M5 [Weight: 2.4 g] 2M-5AU-4-X83 [Weight: 1.6 g] 2

Width across flat 7

Width across flat 8





Rotating[J]

Non-rotating[K]

Rotating[J]

Non-rotating[K]

Rotating[J]

Non-rotating[K]

Vertical

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

18

7

AB 2

2D

M5 x 0.8

ø7

4

M8 x 0.75

ø1.8

ø11

ø10

1

4

M5 x 0.8

ø7

1.2ø1.8

ø14

ø13

7

AB 2

2DM8 x 0.75

4

ø17

1.2ø1.8

ø16

72

2DA

B

M8 x 0.75

M5 x 0.8

ø7

(10.

5)

ø2.5

(14.

7)(1

3.9)

(8.5

)

ø1.8

(8.7

)

ø0.9

(6.5

)

Width across flat 6



Width across flat 6






A

121519


Note 2) The symbol "�" indicates buffer type "J" or "K".

B

31.53848

D

1114.520.5

Model



A

121519

B

31.53848

D

1114.520.5



Model



A

121519

B

31.53848

D

1114.520.5

8.4 9.611.7

8.5 9.711.8

8.6 9.811.9

8.3 9.611.7

8.4 9.711.8

8.5 9.811.9

ZP3-T10UM�J��-B5 ZP3-T10UM�K��-B5 ZP3-T13UM�J��-B5 ZP3-T13UM�K��-B5





Width across flat 7

Width across flat 7



Width across flat 7

Width across flat 8




Width across flat 7


M-5AU-6-X83 [Weight: 1.8 g] 2 KJH06-M5 [Weight: 3.3 g] 2

ZP3-T16UM�J��-B5 ZP3-T16UM�K��-B5



Model





Pad type

3, 6, 10 mm

Flat with grooveStroke

Weight [g]Rotating

[J]Non-rotating

[K]

Weight [g]Rotating

[J]Non-rotating

[K]

Weight [g]Rotating

[J]Non-rotating

[K]

Dimensions/With Buffer: Vacuum Inlet Vertical

19

ø11

7

13

AB

22

10

M5 x 0.8ø7

M8 x 0.75

41ø1.8

ø10

7

13

AB

22

10

ø14ø13

ø1.81.

2

M8 x 0.75

4

M5 x 0.8ø7

ø17

7

13

AB

ø1.8

ø16

1.2

M8 x 0.75

M5 x 0.8ø7

4

22

10

(6.5

)

ø0.9

(8.5

)

ø1.8

ø2.5

(10.

5)

(14.

7)(1

3.9)

(8.7

)A

37.545

B

5663.5

13.316.4

15.316.4

A

37.545

B

5663.5

13.216.3

15.216.3


A

37.545

B

5663.5

13.116.2

15.116.2



Pad diameter ø10 to ø16Flat with groovePad type

15, 20 mmStroke

ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T10UM��15-B5ZP3-T10UM��20-B5


ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T13UM��15-B5ZP3-T13UM��20-B5






Width across flat 7

Width across flat 7




Width across flat 7

Width across flat 8




Width across flat 7







ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T16UM��15-B5ZP3-T16UM��20-B5



ZP3-T10UM�JB��-B5 ZP3-T10UM�K��-B5 ZP3-T13UM�JB��-B5 ZP3-T13UM�K��-B5

Width across flat 6

Width across flat 10 Bushing

Bushing


Width across flat 6


Bushing


ZP3-T16UM�JB��-B5 ZP3-T16UM�K��-B5

Width across flat 6


Bushing


Vertical

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

20

M5 x 0.8ø7

4

22

M8 x 0.75

2.2

ø4.5

ø4

ø1.8

8

AD

B

4

M5 x 0.8ø7

8

A

B

D

3

ø7

ø6

ø3.4

ø1.8

M8 x 0.75

22

ø9

ø8

ø5.2

ø1.8

3

8

A

B

D

22

M8 x 0.75

4

M5 x 0.8

ø7

ø0.9

(6.5

)

(8.7

)(1

3.9)

ø1.8

(8.5

)


ModelWeight [g]

1 Refer to "ZP3-TB��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-TB��-B5".

A

131620

B

32.539 49

D

1114.520.5

A

131620

B

32.539 49

D

1114.520.5

A

131620

B

32.539 49

D

11 14.520.5

7.4 8.610.5

7.5 8.710.6

7.4 8.610.5

7.3 8.610.5

7.4 8.710.6

7.3 8.610.5

ZP3-T04B��3-B5ZP3-T04B��6-B5ZP3-T04B��10-B5





Pad type

3, 6, 10 mm

BellowsStrokeDimensions/With Buffer: Vacuum Inlet Vertical

ZP3-T04B�J��-B5 ZP3-T04B�K��-B5 ZP3-T06B�J��-B5 ZP3-T06B�K��-B5

Width across flat 6


Width across flat 7

Width across flat 6


Width across flat 7

Weight [g]Rotating [J] Non-rotating [K]Model




Weight [g]Rotating [J] Non-rotating [K]Model

ZP3-T04B��-U2ZP3-T06B��-U2ZP3-T08B��-U2


ZP3-T04B��-02ZP3-T06B��-02ZP3-T08B��-02

Width across flat 7




Width across flat 7

Width across flat 8

ZP3-T04B��-04ZP3-T06B��-04ZP3-T08B��-04

Width across flat 7

Dimensions (per stroke)Weight [g]

Rotating [J] Non-rotating [K]Model

ZP3-T08B�J��-B5 ZP3-T08B�K��-B5

Width across flat 6


Width across flat 7

21

M8 x 0.75

4

M5 x 0.8ø7

M5 x 0.8ø7

22

10A

B

814

2.2

ø4.5

ø4

ø1.8

ø7

ø6

ø3.4

ø1.8

3

814

AB

22

10

M8 x 0.75

M8 x 0.75

M5 x 0.8ø7

2210

BA

148

3

ø9

ø8

ø5.2

ø1.8

44

ø0.9

(6.5

)

(8.7

)


(8.5

)

(13.

9)

ø1.8

Bushing

Bushing

Width across flat 7

A

38.546

B

5764.5

10.411.0

12.413.5

A

38.546

B

5764.5

10.310.9

12.313.4

A

38.546

B

5764.5

10.310.9

12.313.4



Pad diameter ø4 to ø8BellowsPad type

15, 20 mmStroke



ZP3-T04B�JB��-B5 ZP3-T04B�K��-B5 ZP3-T06B�JB��-B5 ZP3-T06B�K��-B5

Width across flat 6


Bushing

Width across flat 7

Width across flat 6



ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T04B��15-B5ZP3-T04B��20-B5




ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T06B��15-B5ZP3-T06B��20-B5



ZP3-T04B��-02ZP3-T06B��-02ZP3-T08B��-02

Width across flat 7

Width across flat 7



Width across flat 7

Width across flat 8


ZP3-T04B��-04ZP3-T06B��-04ZP3-T08B��-04

Bushing

Bushing

Width across flat 7



ZP3-T08B�JB��-B5 ZP3-T08B�K��-B5

Width across flat 6



ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T08B��15-B5ZP3-T08B��20-B5

Vertical

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

22

M5 x 0.8ø7

4

ø11

ø10

ø6

ø1.8

2

10

A

M8 x 0.75

22

D

B

ø14

ø13

ø8.4

ø1.8

2

M5 x 0.8ø7

4

10

A

B

D

22

M8 x 0.75

M5 x 0.8ø7

4

ø17

ø16

ø11.4

ø1.8

2

10

M8 x 0.75

DA

B

22

(6.5

)(8

.5)

(10.

5)

(8.7

)(1

4.7)

(13.

9)

ø0.9

ø1.8

ø2.5

Width across flat 6



Width across flat 6





ZP3-T10B��-02ZP3-T13B��-02ZP3-T16B��-02

Width across flat 7




Width across flat 7

Width across flat 8

ZP3-T10B��-04ZP3-T13B��-04ZP3-T16B��-04

Width across flat 7


ZP3-T10B��-06ZP3-T13B��-06ZP3-T16B��-06

Width across flat 7



A

151822

B

34.541 51

D

11 14.520.5

8.6 9.711.7

8.5 9.711.7

A

151822

B

34.541 51

D

11 14.520.5

8.7 9.811.8

8.6 9.811.8

A

151822

B

34.541 51

D

11 14.520.5

8.8 9.911.9

8.7 9.911.9

ZP3-T10B�J��-B5 ZP3-T10B�K��-B5 ZP3-T13B�J��-B5 ZP3-T13B�K��-B5Dimensions (per stroke)

ZP3-T10B��3-B5ZP3-T10B��6-B5ZP3-T10B��10-B5Note 1) � in the table indicates the pad material "N,

S, U, F, GN, GS."Note 2) The symbol "�" indicates buffer type "J" or "K".

Weight [g]Rotating

[J]Non-rotating

[K]Model




Weight [g]Rotating

[J]Non-rotating

[K]Model


Width across flat 6



ZP3-T16B�J��-B5 ZP3-T16B�K��-B5




Weight [g]Rotating

[J]Non-rotating

[K]Model


Pad type

3, 6, 10 mm

BellowsStrokeDimensions/With Buffer: Vacuum Inlet Vertical

23

M5 x 0.8ø7

4

M8 x 0.75

ø11

ø10

ø6

ø1.8

2

10

16

A

B

10

22

ø7M5 x 0.8

M8 x 0.75

4

ø14

ø13

ø8.4

ø1.82

10

16

AB

2210

M5 x 0.8ø7

M8 x 0.75

ø17

ø16

ø11.4

ø1.8

2

10

16

AB

22

10

4

ø0.9

(6.5

)(8

.5)

ø1.8

(10.

5)

ø2.5

(8.7

)(1

3.9)

(14.

7)

Bushing

Bushing


Width across flat 6


Bushing


Width across flat 6




ZP3-T10B��-02ZP3-T13B��-02ZP3-T16B��-02

Width across flat 7

Width across flat 7



ZP3-T10B��-04ZP3-T13B��-04ZP3-T16B��-04



ZP3-T10B��-06ZP3-T13B��-06ZP3-T16B��-06

Width across flat 7


A

40.548

B

59 66.5

13.616.7

15.616.7

A

40.548

B

59 66.5

13.516.6

15.516.6

A

40.548

B

59 66.5

13.316.4

15.316.4




ModelWeight [g]

Rotating(J)

Non-rotating[K]

ZP3-T10B��15-B5ZP3-T10B��20-B5




ModelWeight [g]

Rotating(J)

Non-rotating[K]

ZP3-T13B��15-B5ZP3-T13B��20-B5





15, 20 mmStroke



ZP3-T10B�JB��-B5 ZP3-T10B�K��-B5 ZP3-T13B�JB��-B5 ZP3-T13B�K��-B5

Bushing

Bushing


Width across flat 6





ModelWeight [g]

Rotating[J]

Non-rotating[K]

ZP3-T16B��15-B5ZP3-T16B��20-B5

ZP3-T16B�JB��-B5 ZP3-T16B�K��-B5

Vertical

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

24

01502035040608101316

ø1.5ø2

ø3.5ø4ø6ø8ø10ø13ø16


ZP3 Y 015 U B3 B3N

Y

Vacuum inlet directionSymbol Direction

LateralB3B5U2U4U6020406

Connection

�—��—��—

—��—��—

—��

Vacuum inlet ()

Female thread

Barb fitting

One-touch fitting

Symbol ø4 to ø8

ø1.5to ø3.5

ø10to ø16

M3 x 0.5M5 x 0.8


ø2ø4ø6

015

�——

02

�——

035

�——

04

—��

06

—��

08

—��

10

—��

13

—��

16

—��



(Symbol)


NSUF

GNGS

Pad material (�)

NBRSilicone rubber

Urethane rubberFKM


Symbol Material

B3B5

ø1.5to ø3.5

M3 x 0.5M5 x 0.8

�—

ø4to ø16

—�


Female thread

Symbol Thread size

ZP3A-Y1-B3

ZP3A-Y2-B5

ZP3A-Y3-B5

Pad diameter: ø1.5 to ø3.5Model Pad unit part no. Adapter part no.

ZP3-Y(015/02/035)U�-B3- ZP3-(015/02/035)U�Note 1) � in the table indicates the pad material.Note 2) in the table indicates the vacuum inlet.Note 3) Fitting is ordered separately.



ZP3-Y(04/06/08)UM�-B5-ZP3-Y(04/06/08)B�-B5-

ZP3-(04/06/08)UM�ZP3-(04/06/08)B�




ZP3-Y (10/13/16)UM�-B5-ZP3-Y (10/13/16)B�-B5-

ZP3-(10/13/16)UM�ZP3-(10/13/16)B�



Series ZP3

How to Order

Lateral vacuum inlet/With adapter


Specifications

25

14

53

2

ø2

5

3 3 3

5

5

5

5

ø1.5

0.3

ø0.8

7M

3 x

0.53

M3 x 0.5

ø5

142

3

7M

3 x

0.53

M3 x 0.5

ø5

ø0.8

ø2.5

ø2

143

2

ø4

ø5

M3

x 0.

53

70.

3

ø0.8

ø3.5

M3 x 0.5

0.3

(12.4)

ø0.

9

(9) (9.9)

ø1.

2

(16.2)


Bar

b f

itti

ng

On

e-to

uch

fit

tin

g

ZP3-Y015U�-B3-U2ZP3-Y02U�-B3-U2ZP3-Y035U�-B3-U2

ZP3-Y015U�-B3-U4ZP3-Y02U�-B3-U4ZP3-Y035U�-B3-U4


Width across flat 5


ZP3-Y015U�-B3-02ZP3-Y02U�-B3-02ZP3-Y035U�-B3-02

ZP3-Y015U�-B3-04ZP3-Y02U�-B3-04ZP3-Y035U�-B3-04

KJH02-M3 [Weight: 1.1 g] 2 KJH04-M3-X83 [Weight: 1.9 g] 2


Width across flat 8

1 Refer to "ZP3-YU�-B3-B3" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YU�-B3-B3".

Dimensions/With Adapter: Vacuum Inlet Lateral

With Adapter: Vacuum Inlet Series ZP3Lateral

Pad diameter ø1.5 to ø3.5Pad type Flat

ZP3-Y015U�-B3-B3[Weight: 1.9 g]



Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

26

22

6

0.5

8

8 8

8

6

22

11

M5 x 0.8

ø8

M5 x 0.8

ø8

11

ø6.5

ø4.5

M5

x 0.

8

M5

x 0.

85 5

4 4

0.8

ø4

ø1.8

ø1.2

ø6

ø1.8

8

8

6

22

M5 x 0.8

ø8

11

0.8

ø8.5

ø8

ø1.8

4

M5

x 0.

85

(12.6) (17.8)

(12.5)

ø1.

8

(10.5)

ø0.

9

Dimensions/With Adapter: Vacuum Inlet LateralPad diameter ø4 to ø8

Pad type Flat with groove

Series ZP3

ZP3-Y04UM�-B5-B5[Weight: 7.0 g]




Bar

b f

itti

ng

On

e-to

uch

fit

tin

g

ZP3-Y04UM�-B5-U2ZP3-Y06UM�-B5-U2ZP3-Y08UM�-B5-U2


Width across flat 7

Width across flat 7


KJH02-M5 [Weight: 1.9 g] 2 KJH04-M5 [Weight: 2.4 g] 2

Width across flat 7

Width across flat 8

1 Refer to "ZP3-YUM�-B5-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM�-B5-B5".

ZP3-Y04UM�-B5-02ZP3-Y06UM�-B5-02ZP3-Y08UM�-B5-02


27

23

7

12

M5 x 0.8

ø1.8

ø11

ø10

1

4

M5

x 0.

8

5

ø8

ø1.8

ø13

ø14

7

23M5 x 0.8

ø8

M5

x 0.

8

5

12

4

1.2

7

23

ø17

ø16

ø1.8

121.

2

4

M5

x 0.

8

5

M5 x 0.8

ø8

(12.6) (17.8) (18.6)

(14.5)(12.5)(10.5)

ø1.

8

ø2.

5

ø0.

9




Square 8


Bar

b f

itti

ng

On

e-to

uch

fit

tin

g



Width across flat 7


Width across flat 7

M-5AU-4-X83 [Weight: 1.6 g] 2

Width across flat 7





Width across flat 8


Width across flat 7


1 Refer to "ZP3-YUM�-B5-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM�-B5-B5".


Square 8Square 8


With Adapter: Vacuum Inlet Series ZP3Lateral

Pad diameter ø10 to ø16Pad type Flat with groove

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

28

8

8

8

8

24

82

ø4.5

13

24

28

ø7

13

M5 x 0.8 M5 x 0.8

M5

x 0.

8

M5

x 0.

8

5 5

ø8ø8

4 4

3

2.2

ø4

ø1.8

ø6

ø3.4

ø1.8

8

8

8

24

2

133

ø9

ø8

ø5.2

ø1.8

4

M5

x 0.

8


Bar

b f

itti

ng

On

e-to

uch

fit

tin

g

Width across flat 7

Width across flat 7


5

M5 x 0.8

ø8

(12.6)

(12.5)

ø1.

8

(10.5)

ø0.

9

(17.8)

ZP3-Y04B�-B5-U2ZP3-Y06B�-B5-U2ZP3-Y08B�-B5-U2


ZP3-Y04B�-B5-02ZP3-Y06B�-B5-02ZP3-Y08B�-B5-02


Width across flat 7

Width across flat 8


1 Refer to "ZP3-YB�-B5-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YB�-B5-B5".

Dimensions/With Adapter: Vacuum Inlet LateralPad diameter ø4 to ø8

Pad type Bellows

Series ZP3

ZP3-Y04B�-B5-B5[Weight: 7.0 g]



29

152

26

210

M5 x 0.8

ø8

(10.5)

ø0.

9

(12.5)

ø1.

8

ø2.

5

(14.5)

(18.6)(17.8)(12.6)

102

5

M5

x 0.

8

ø1.8

ø10

ø6

ø11

26M5 x 0.8

ø8

152

ø14

ø13

ø8.4

ø1.8

M5

x 0.

8

5

10

26

2

ø17

152

M5

x 0.

8

5

M5 x 0.8

ø8

ø16

ø11.4

ø1.8

4 4 4

Square 8 Square 8 Square 8


Bar

b f

itti

ng

Width across flat 7





Width across flat 7

Width across flat 7

M-5AU-6-X83 [Weight: 1.8 g] 2




On

e-to

uch

fit

tin

g Width across flat 7

Width across flat 8


KJH02-M5 [Weight: 1.9 g] 2 KJH04-M5 [Weight: 2.4 g] 2 KJH06-M5 [Weight: 3.3 g] 2

1 Refer to "ZP3-YB�-B5-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YB�-B5-B5".


With Adapter: Vacuum Inlet Series ZP3




Lateral


Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

30

ZP3 Y 015 U J 3 B3

NSUF

GNGS

Pad material (�)

NBRSilicone rubber

Urethane rubberFKM


Symbol Material

N

Y

Vacuum inlet directionSymbol Direction

Lateral

B3B5U2U4U6020406

M3 x 0.5M5 x 0.8



�—��—��—

ø4to ø8

ø1.5to ø3.5

—��—��—

ø10to ø16

—��

Vacuum inlet ()

Female thread

Barb fitting

One-touch fitting

Symbol Connection

01502035040608101316

ø1.5ø2

ø3.5ø4ø6ø8ø10ø13ø16


JJBK

Buffer specifications (�)Rotating

Non-rotating, With bushingNon-rotating

3 6101520

��———

ø1.5 to ø3.5J K J JB K

��———

��——

———��

ø4 to ø16

��

Stroke (�)—Buffer specifications

Stroke015

�——

02

�——

035

�——

04

—��

06

—��

08

—��

10

—��

13

—��

16

—��


(Symbol)




(Symbol)


JKJ

JBK

ø1.5 to ø3.5

ø4 to ø16

M6 x 0.75M8 x 0.75

1.5 to 1.82.0 to 2.5

2.0 to 2.5 M8 x 0.75

0.2

0.2

0.40.5

0.5

3, 6

3, 6, 1015, 20

3, 6, 10, 15, 20


Lateral vacuum inlet/With buffer

Pad diameter: ø1.5 to ø3.5Model Pad unit part no. Buffer assembly part no. Note 3)

ZP3-(015/02/035)U�ZP3-Y(015/02/035)U�(J/K)3-ZP3-Y(015/02/035)U�(J/K)6-

ZP3B-Y1(J/K)3-B3ZP3B-Y1(J/K)6-B3



Pad diameter: ø4 to ø8Model Pad unit part no. Buffer assembly part no. Note 3)

ZP3-Y(04/06/08)UM�(J/K)3-ZP3-Y(04/06/08)B�(J/K)3-ZP3-Y(04/06/08)UM�(J/K)6-ZP3-Y(04/06/08)B�(J/K)6-ZP3-Y(04/06/08)UM�(J/K)10-ZP3-Y(04/06/08)B�(J/K)10-ZP3-Y(04/06/08)UM�(JB/K)15-ZP3-Y(04/06/08)B�(JB/K)15-ZP3-Y(04/06/08)UM�(JB/K)20-ZP3-Y(04/06/08)B�(JB/K)20-


ZP3B-Y2A(J/K)3-B5

ZP3B-Y2A(J/K)6-B5

ZP3B-Y2A(J/K)10-B5

ZP3B-Y2A(JB/K)15-B5

ZP3B-Y2A(JB/K)20-B5



Pad diameter: ø10 to ø16

ZP3-Y(10/13/16)UM�(J/K)3-ZP3-Y(10/13/16)B�(J/K)3-ZP3-Y(10/13/16)UM�(J/K)6-ZP3-Y(10/13/16)B�(J/K)6-ZP3-Y(10/13/16)UM�(J/K)10-ZP3-Y(10/13/16)B�(J/K)10-ZP3-Y(10/13/16)UM�(JB/K)15-ZP3-Y(10/13/16)B�(JB/K)15-ZP3-Y(10/13/16)UM�(JB/K)20-ZP3-Y(10/13/16)B�(JB/K)20-


ZP3B-Y2B(J/K)3-B5

ZP3B-Y2B(J/K)6-B5

ZP3B-Y2B(J/K)10-B5

ZP3B-Y2B(JB/K)15-B5

ZP3B-Y2B(JB/K)20-B5



Model Pad unit part no. Buffer assembly part no. Note 3)

Specifications

Series ZP3

How to Order

Pad diameterBuffer

specificationsStroke [mm]

Tightening torque [N·m] Mounting

Spring reactive forceAt 0 stroke [N] At full stroke [N]

Replacement Part No.

31

(17.7)(11.4) ø1.

2

(10.5)

ø0.9

(13.9)

ø73

13

AD

B

22

M8 x 0.75M

3 x

0.5

73

0.3

8

8

8

8

8

8

ø0.8ø1.5ø2

ø7

ø0.8ø2

ø2.5

ø4

ø0.8ø3.5

3

13

BD

A

70.

3

3

M3

x 0.

5M8 x 0.75

22

ø7

3

13

AD

B

22

7M

3 x

0.5M8 x 0.75

3

0.3

ø5

M6 x 0.75

3

ø2ø1.5ø0.8

8

ø5

M6 x 0.75

3

ø2ø2.5

ø0.8

8

ø5

M6 x 0.75

3

ø4ø3.5

ø0.8

8

313

AD

B

M3

x 0.

57

0.3

8

313

AD

B

M3

x 0.

57

0.3

8

3

13A

B

22

D

M3

x 0.

57

0.3

8

22

22

Width across flat 4 Width across flat 6 Width across flat 4 Width across flat 6

Width across flat 8

Width across flat 4

Width across flat 8

Width across flat 6




ZP3-Y015U�J�-U2ZP3-Y02U�J�-U2ZP3-Y035U�J�-U2

ZP3-Y015U�J�-U4ZP3-Y02U�J�-U4ZP3-Y035U�J�-U4

ZP3-Y015U�J�-02ZP3-Y02U�J�-02ZP3-Y035U�J�-02

ZP3-Y015U�J�-04ZP3-Y02U�J�-04ZP3-Y035U�J�-04

ZP3-Y015U�J3-B3ZP3-Y015U�J6-B3

A1720

B3037

D1014

7.78.6


A1720

B3037

D1014

7.78.6

ZP3-Y015U�K3-B3ZP3-Y015U�K6-B3

A1720

B34 40.5

D11 14.5

11.012.2


A1720

B34 40.5

D11 14.5

11.012.2


A1720

B3037

D1014

7.78.6


A1720

B34 40.5

D11 14.5

11.012.2

Pad diameter ø1.5 to ø3.5 Pad type

3, 6 mmStroke

Flat

Dimensions/With Buffer: Vacuum Inlet Lateral

With Buffer: Vacuum Inlet Series ZP3Lateral

ZP3-Y015U�J�-B3 ZP3-Y015U�K�-B3

ZP3-Y035U�J�-B3 ZP3-Y035U�K�-B3

ZP3-Y02U�J�-B3 ZP3-Y02U�K�-B3

Dimensions (per stroke)Model Weight [g]














M-3AU-4-X83 [Weight: 0.7 g] 2 KJH04-M3-X83 [Weight: 1.9 g] 2

1 Refer to "ZP3-YU��-B3" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YU�� -B3".




Lateral

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

32

ø1.

8ø

0.9

(17.8)

(12.6)(10.5)

(12.5)

M8 x 0.75

4

ø4.5ø4

ø1.8ø1.2

ø7

8

M8 x 0.75

ø6.5

ø1.8ø6

ø7

4

8

M8 x 0.75

ø8ø8.5

ø7

4

ø1.8

8

6

18A

B

22

D

11

0.5

M5

x 0.

8

8

0.8

618

AB

22

D

M5

x 0.

8

11

8

0.8

618

AB

22

D

M5

x 0.

8

11

8

ZP3-Y04UM��3-B5ZP3-Y04UM��6-B5ZP3-Y04UM��10-B5

A

22.525 29

B

404656

D

11 14.520.5

12.814.216.6

12.213.415.4


A

22.525 29

B

404656

D

11 14.520.5

12.814.216.6

12.213.415.4


A

22.525 29

B

404656

D

11 14.520.5

12.814.216.6

12.213.415.4

ZP3-Y04UM��-U2ZP3-Y06UM��-U2ZP3-Y08UM��-U2


ZP3-Y04UM��-02ZP3-Y06UM��-02ZP3-Y08UM��-02




ZP3-Y04UM�J��-B5 ZP3-Y04UM�K��-B5 ZP3-Y06UM�J��-B5 ZP3-Y06UM�K��-B5

Pad type

3, 6, 10 mm

Flat with grooveStrokeDimensions/With Buffer: Vacuum Inlet Lateral

ZP3-Y08UM�J��-B5 ZP3-Y08UM�K��-B5




ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]





ModelWeight [g]

Rotating[J]

Non-rotating[K]





Width across flat 7

Width across flat 7


1 Refer to "ZP3-YUM��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM��-B5".

33

(12.6)

(17.8)(12.5)

(10.5)

ø0.

9ø

1.8

ø7

M8 x 0.75

4

ø4

8

ø1.8ø1.2

ø4.5

ø7

4

ø6ø1.8

8

ø6.5

M8 x 0.75

8

ø7

4

ø8ø8.5

ø1.8

M8 x 0.75

618

AB

22

10

11

0.8

M5

x 0.

8

AB

22

10

M5

x 0.

8

11

0.5

86

18

86

18A

B

22

10

M5

x 0.

8

11

0.8

8





ZP3-Y04UM��15-B5ZP3-Y04UM��20-B5

A

42.550

B

59 66.5

14.315.1

15.516.6

ZP3-Y08UM��15-B5ZP3-Y08UM��20-B5

A

42.550

B

59 66.5

14.315.1

15.516.6

ZP3-Y06UM��15-B5ZP3-Y06UM��20-B5

A

42.550

B

59 66.5

14.315.1

15.516.6


Pad diameter ø4 to ø8

ZP3-Y04UM�JB��-B5 ZP3-Y04UM�K��-B5



Pad type

15, 20 mmStroke

Flat with groove



Width across flat 6


Bushing

Width across flat 6


Bushing


ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]



Width across flat 6


BushingWidth across flat 7

Width across flat 7

Width across flat 8

Width across flat 7



1 Refer to "ZP3-YUM��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM�� -B5".

Lateral

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

34

ø2.

5ø

1.8

(18.6)

(10.5)

ø0.

9

(12.6)

(12.5)

(14.5)

ø7

M8 x 0.75

4

ø11

ø10

ø1.8

ø7

M8 x 0.75

4

ø14

ø13

ø1.8

ø7

M8 x 0.75

4

ø17

ø16

ø1.8

7

19

AB

22

D

12

1M

5 x

0.8

719

AB

22

D

M5

x 0.

8

121.

2

719

AB

22

D

M5

x 0.

8

121.

2

(17.8)


A

23.526 30

B

414757

D

11 14.520.5

13.614.917.3

13.014.216.1







ZP3-Y16UM��3-B5ZP3-Y16UM��6 -B5ZP3-Y16UM��10-B5

A

23.526 30

B

414757

D

11 14.520.5

13.815.117.5

13.214.416.3

ZP3-Y13UM��3-B5ZP3-Y13UM��6-B5ZP3-Y13UM��10 -B5

A

23.526 30

B

414757

D

11 14.520.5

13.715.017.4

13.114.316.2


Pad type

3, 6, 10 mm

Flat with grooveStrokeDimensions/With Buffer: Vacuum Inlet Lateral

ZP3-Y10UM�J��-B5 ZP3-Y10UM�K��-B5 ZP3-Y13UM�J��-B5 ZP3-Y13UM�K��-B5

ZP3-Y16UM�J��-B5 ZP3-Y16UM�K��-B5


Square 8


Square 8


ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]




Square 8





Width across flat 7

Width across flat 7

Width across flat 7

Width across flat 7


Width across flat 8

1 Refer to "ZP3-YUM��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM��-B5".

35

(18.6)

ø2.

5ø

1.8

(12.6)(10.5)

ø0.

9

(17.8)(12.5)

(14.5)

ø7

M8 x 0.75

4

ø11

ø10

ø1.8

ø7

M8 x 0.75

4

ø14

ø13

ø1.8

ø7

M8 x 0.75

4

ø17

ø1.8

ø16

7

19

AB

22

10

M5

x 0.

8

12

1

7

19

AB

22

10

M5

x 0.

8

121.

2

7

19

AB

22

10

M5

x 0.

8

121.

2

ZP3-Y10UM��15-B5ZP3-Y10UM��20-B5

A

43.551

B

60 67.5

15.015.8

16.217.3

ZP3-Y16UM��15-B5ZP3-Y16UM��20-B5

A

43.551

B

60 67.5

15.216.0

16.417.5

ZP3-Y13UM��15-B5ZP3-Y13UM��20-B5

A

43.551

B

60 67.5

15.115.9

16.317.4



15, 20 mmStroke

Flat with groove



ZP3-Y10UM�JB��-B5 ZP3-Y10UM�K��-B5 ZP3-Y13UM�JB��-B5 ZP3-Y13UM�K��-B5


Width across flat 6


Bushing

Width across flat 6


Bushing

Square 8

Width across flat 6


Bushing

Square 8

Square 8


ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]




ModelWeight [g]

Rotating[J]

Non-rotating[K]






Width across flat 7

Width across flat 7

Width across flat 8


Width across flat 7

Width across flat 7

1 Refer to "ZP3-YUM��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YUM�� -B5".







Lateral

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

36

(12.6)

(17.8)(12.5)

(10.5)

ø0.

9ø

1.8

ø7

4

ø4

ø1.8

8

M8 x 0.75

ø4.5

ø7

4

M8 x 0.75

ø7ø6

ø3.4ø1.8

8

8

ø7

4

ø9ø8

ø5.2ø1.8

M8 x 0.75

820

AB

D 22

M5

x 0.

8

13

2.2

8

820

AB

D 22

M5

x 0.

8

13

3

8

8

820

AB

22D

13

3M

5 x

0.8

ZP3-Y04B��3-B5ZP3-Y04B��6-B5ZP3-Y04B��10-B5

A

24.527 31

B

424858

D

11 14.520.5

12.814.216.6

12.213.415.4


A

24.527 31

B

424858

D

11 14.520.5

12.914.316.7

12.313.515.5


A

24.527 31

B

424858

D

11 14.520.5

12.814.216.6

12.213.415.4

ZP3-Y04B��-U2ZP3-Y06B��-U2ZP3-Y08B��-U2

ZP3-Y04B��-02ZP3-Y06B��-02ZP3-Y08B��-02


ZP3-Y04B��-04ZP3-Y06B��-04ZP3-Y08B��-04


Pad type

3, 6, 10 mm

BellowsStrokeDimensions/With Buffer: Vacuum Inlet Lateral

Width across flat 6


ZP3-Y04B�J��-B5 ZP3-Y04B�K��-B5 ZP3-Y06B�J��-B5 ZP3-Y06B�K��-B5

ZP3-Y08B�J��-B5 ZP3-Y08B�K��-B5


ModelWeight [g]

Rotating[J]

Non-rotating[K]



Width across flat 6



ModelWeight [g]

Rotating[J]

Non-rotating[K]



Width across flat 6



Model

Weight [g]Rotating

[J]Non-rotating

[K]




Width across flat 7


Width across flat 7

Width across flat 7

M-5AU-4-X83 [Weight: 1.6 g] 2

Width across flat 8


1 Refer to "ZP3-YB��-B5" for dimensions.2 When calculating the weight, add the weight of the fitting to "ZP3-YB��-B5".

37

(12.6)

(17.8)(12.5)

(10.5)

ø0.

9ø

1.8

ø7

4

ø4ø1.8

8

ø4.5

4

ø7ø6

ø3.4ø1.8

8

ø7

8

ø7

M8 x 0.75

4

ø9ø8

ø5.2ø1.8

820

AB

22

10

M5

x 0.

8

13

2.2

8

2.2

13

M5

x 0

.8

820

AB

22

10

8

3

8

820

AB

22

10

3M

5 x

0.8

13

M8 x 0.75

Width across flat 6


Bushing

M8 x 0.75

Width across flat 6


Bushing

Width across flat 6


Bushing

ZP3-Y04B��15-B5ZP3-Y04B��20-B5

A

44.552

B

61 68.5

14.315.1

15.516.6

ZP3-Y08B��15-B5ZP3-Y08B��20-B5

A

44.552

B

61 68.5

14.415.2

15.616.7

ZP3-Y06B��15-B5ZP3-Y06B��20-B5

A

44.552

B

61 68.5

14.315.1

15.516 .6


ModelWeight [g]

Rotating[J]

Non-rotating[K]


ModelWeight [g]

Rotating[J]

Non-rotating[K]



Width across flat 7




ZP3-Y04B��-02ZP3-Y06B��-02ZP3-Y08B��-02


ZP3-Y04B��-04ZP3-Y06B��-04ZP3-Y08B��-04


15, 20 mm

ZP3-Y04B�JB��-B5 ZP3-Y04B�K��-B5 ZP3-Y06B�JB��-B5 ZP3-Y06B�K��-B5

ZP3-Y08B�JB��-B5 ZP3-Y08B�K��-B5

Stroke

BellowsDimensions/With Buffer: Vacuum Inlet Lateral







ModelWeight [g]

Rotating[J]

Non-rotating[K]




Width across flat 7


Lateral

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

38

ø2.

5

(14.5) (18.6)

(17.8)

ø1.

8ø

0.9

(12.6)(10.5)

(12.5)

ø7

4

ø11

ø1.8

M8 x 0.75

ø10

ø6

ø7

4

ø14

ø1.8

ø8.4

ø13

ø7

M8 x 0.75

4

ø17

ø16

ø11.4

ø1.8

10

22

AB

22D

M5

x 0.

8

15

2

10

22

AB

22D

15

2M

5 x

0.8

10

22

AB

22D

M5

x 0.

8

152

Square 8

M8 x 0.75

Square 8

Width across flat 7

Width across flat 7

Width across flat 7


Width across flat 8


M-5AU-4-X83 [Weight: 1.6 g] 2






A


ModelWeight [g]

Rotating[J]

Non-rotating[K]

26.529 33

B

445060

D

13.815.117.5

13.214.216.3


A

26.529 33

B

445060

D

11 14.520.5

14.115.417.8

13.514.516.6


A

26.529 33

B

445060

D

11 14.520.5

14.015.317.7

13.414.416.5


ModelWeight [g]

Rotating[J]

Non-rotating[K]



ZP3-Y10B��-02ZP3-Y13B��-02ZP3-Y16B��-02


ZP3-Y10B��-04ZP3-Y13B��-04ZP3-Y16B��-04


ZP3-Y10B��-06ZP3-Y13B��-06ZP3-Y16B��-06

11 14.520.5


Pad type

3, 6, 10 mm

BellowsStrokeDimensions/With Buffer: Vacuum Inlet Lateral

ZP3-Y10B�J��-B5 ZP3-Y10B�K��-B5 ZP3-Y13B�J��-B5 ZP3-Y13B�K��-B5

ZP3-Y16B�J��-B5 ZP3-Y16B�K��-B5

Width across flat 6


Width across flat 6






Square 8

Width across flat 6



ModelWeight [g]

Rotating[J]

Non-rotating[K]



39

ø2.

5ø

1.8

ø0.

9

(12.6)(10.5)

(12.5) (17.8)

(18.6)(14.5)

M8 x 0.75

4

ø11

ø1.8

ø10ø6

ø7 ø7

M8 x 0.75

4

ø14

ø1.8

ø13ø8.4

ø7

M8 x 0.75

4

ø17ø16

ø11.4ø1.8

1022

AB

22

10

M5

x 0.

8

15

2

1022

AB

22

10

M5

x 0.

8

152

15

1022

AB

22

10

M5

x 0.

8

2

Width across flat 6


Bushing

Width across flat 6


Width across flat 7

Width across flat 7

Width across flat 7



Bushing

Width across flat 6


Square 8

Bushing

Square 8Square 8




ZP3-Y10B��15-B5ZP3-Y10B��20-B5

A

46.554

B

63 70.5

15.216.0

16.417.5

ZP3-Y16B��15-B5ZP3-Y16B��20-B5

A

46.554

B

63 70.5

15.516.3

16.717.8

ZP3-Y13B��15-B5ZP3-Y13B��20-B5

A

46.554

B

63 70.5

15.416.2

16.617.7


Model


Model


Model


Weight [g]Rotating

[J]Non-rotating

[K]

Weight [g]Rotating

[J]Non-rotating

[K]

Weight [g]Rotating

[J]Non-rotating

[K]




Barb fitting One-touch fitting


ZP3-Y10B��-02ZP3-Y13B��-02ZP3-Y16B��-02


ZP3-Y10B��-04ZP3-Y13B��-04ZP3-Y16B��-04


ZP3-Y10B��-06ZP3-Y13B��-06ZP3-Y16B��-06


15, 20 mmStroke

BellowsDimensions/With Buffer: Vacuum Inlet Lateral









Lateral

With

Buf

fer:

Va

cuum

Inle

tP

ad

Un

it

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

40

w

e

i

y

t

u

r

e

w

q

i

y

t

u

r

o

e

w

q

i

y

t

u

r

e

w

q

i

y

t

u

r

e

w

q

q

w

q

w

q

t

w

q

tr

Pad with buffer

Pad

AdapterGasket

Nut

Fitting

M6 x 0.75M8 x 0.75M12 x 1

M10 x 1

1

23

4

5

1

23456789

No. DescriptionDescription Note

NBR/Silicone rubberUrethane rubber/FKM

Conductive NBR/Conductive silicone rubberBrass(Electroless nickel plated)

Stainless steel 304/NBR

Structural steel(Trivalent chromated)

Brass(Nickel plated)—

No. Material (Surface treatment)

Pad

AdapterPiston rodReturn springBuffer bodyBuffer adapterNutFittingBushing

NBR/Silicone rubberUrethane rubber/FKM

Conductive NBR/Conductive silicone rubber

Brass(Electroless nickel plated)Stainless steelStainless steel

Brass(Electroless nickel plated)Brass(Electroless nickel plated)

Structural steel(Trivalent chromated)——

Component Parts

Component Parts

Description

Pad with adapter

Series ZP3Construction

Component Parts List

Material (Surface treatment)

41

P.47ZP3-015U�ZP3-02U�ZP3-035U�

ZP3A-T1-A3

P.47ZP3-015U�ZP3-02U�ZP3-035U�

ZP3A-T1-B3

P.47ZP3-015U�ZP3-02U�ZP3-035U�

ZP3A-T1-A6-B3

P.47

ZP3-04UM�ZP3-06UM�ZP3-08UM�ZP3-04B�ZP3-06B�ZP3-08B�

ZP3A-T2-A5

P.47


ZP3A-T2-B5

P.47


ZP3A-T2-A10-B5

P.47


ZP3A-T2-A10-04

P.47


ZP3A-T3-A5

P.48


ZP3A-T3-B5

P.48


ZP3A-T3-A12-B5

P.48


ZP3A-T3-A12-04

P.48


ZP3A-T3-A12-06

P.48ZP3-015U�ZP3-02U�ZP3-035U�

ZP3A-Y1-B3

P.48


ZP3A-Y2-B5

P.48


ZP3A-Y3-B5

Series ZP3Adapter Applicable Pad List

Page

Series ZP3 Mounting Adapter Part No.Applicable pad part no.

Series ZP3Adapter part no. Adapter part no.

Applicable pad part no.

Series ZP3Page

Co

nst

ruct

ion

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

42

P.49ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-T1J3-B3

P.49ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-T1J6-B3

P.49ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-T1K3-B3

P.49ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-T1K6-B3

P.49


ZP3B-T2AJ3-B5

P.49


ZP3B-T2AJ6-B5

P.49


ZP3B-T2AJ10-B5

P.49


ZP3B-T2AK3-B5

P.49


ZP3B-T2AK6-B5

P.49


ZP3B-T2AK10-B5

P.49


ZP3B-T2AJB15-B5

P.49


ZP3B-T2AJB20-B5

P.49


ZP3B-T2AK15-B5

P.49


ZP3B-T2AK20-B5

Buffer Assembly Part No.

PageBuffer assembly part no.Applicable pad part no.

Series ZP3Buffer assembly part no.


Series ZP3Page

Series ZP3Buffer Applicable Pad List

43

P.50


ZP3B-T2BJ3-B5

P.50


ZP3B-T2BJ6-B5

P.50


ZP3B-T2BJ10-B5

P.50


ZP3B-T2BK3-B5

P.50


ZP3B-T2BK6-B5

P.50


ZP3B-T2BK10-B5

P.50


ZP3B-T2BJB15-B5

P.50


ZP3B-T2BJB20-B5

P.50


ZP3B-T2BK15-B5

P.50


ZP3B-T2BK20-B5

P.51ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-Y1J3-B3

P.51ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-Y1J6-B3

P.51ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-Y1K3-B3

P.51ZP3-015U�ZP3-02U�ZP3-035U�

ZP3B-Y1K6-B3

Buffer Applicable Pad List Series ZP3

Buffer assembly part no.Applicable pad part no.

Series ZP3Page PageBuffer assembly part no.


Series ZP3


Buffe

r App

licab

le

Pad

List

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

44

P.51


ZP3B-Y2AJ3-B5

P.51


ZP3B-Y2AJ6-B5

P.51


ZP3B-Y2AJ10-B5

P.51


ZP3B-Y2AK3-B5

P.51


ZP3B-Y2AK6-B5

P.51


ZP3B-Y2AK10-B5

P.51


ZP3B-Y2AJB15-B5

P.51


ZP3B-Y2AJB20-B5

P.51


ZP3B-Y2AK15-B5

P.51


ZP3B-Y2AK20-B5

Series ZP3

PageBuffer assembly part no.Applicable pad part no.

Series ZP3Buffer assembly part no.


Series ZP3Page


45


P.52


ZP3B-Y2BJ3-B5

P.52


ZP3B-Y2BJ6-B5

P.52


ZP3B-Y2BJ10-B5

P.52


ZP3B-Y2BK3-B5

P.52


ZP3B-Y2BK6-B5

P.52


ZP3B-Y2BK10-B5

P.52


ZP3B-Y2BJB15-B5

P.52


ZP3B-Y2BJB20-B5

P.52


ZP3B-Y2BK15-B5

P.52


ZP3B-Y2BK20-B5


Series ZP3Page Page

Buffer Applicable Pad List Series ZP3


Series ZP3

Buffe

r App

licab

le

Pad

List

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Ada

pter

: Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Mou

ntin

g Ad

apte

r Pa

rt No

.Bu

ffer A

ssem

bly

Part

No.

46

1.8

M3 x 0.5

ø2ø1.5ø0.8

2.5

2.55

0.4

1.5

M6 x 0.75M3 x 0.5

3.5

10

12

0.4

1.5

ø2

ø1.5ø0.8

3.5

M3 x 0.5

5.5

0.4

1.5 ø0.8

ø1.5ø2

M5 x 0.8

ø5

ø3

ø1.8

1.4

3.5

5.5 3

2.5

5

M5 x 0.8

ø8

M10 x 1

ø5

ø3

ø1.8

1.4

3.5

14

5

M5 x 0.8

7.5

3.5

1.4

ø5

ø3

ø1.8

M5 x 0.8

ø6

ø4ø1.8

32.

55.5

43

32

12

2

2

2

ø6

173.

5

1.4

12

33

2

M10 x 1

ø8

ø1.8

ø3

ø5

ZP3-015UZP3-02UZP3-035U

ZP3A-T1-A3 [Weight: 0.5 g]

ZP3-015UZP3-02UZP3-035U

ZP3A-T1-A6-B3 [Weight: 2.7 g]Adapter part no.

ZP3-015UZP3-02UZP3-035U

ZP3A-T1-B3 [Weight: 0.8 g]

ZP3-04UMZP3-06UMZP3-08UMZP3-04BZP3-06BZP3-08B

ZP3A-T2-A5 [Weight: 1.4 g]Adapter part no.


ZP3A-T2-A10-B5 [Weight: 10.7 g]


ZP3A-T2-A10-04 [Weight: 9.9 g]Adapter part no.




ZP3A-T3-A5 [Weight: 2.4 g]Adapter part no.

Series ZP3Mounting Adapter Part No.

Vacuum Inlet Direction VerticalAdapter part no. Adapter part no.

Adapter part no. Adapter part no.

Width across flat 5

Width across flat 5

Width across flat 8

Width across flat 5

Width across flat 7

Width across flat 7

Width across flat 7



Width across flat 7


Gasket









Gasket

Gasket

Applicable tubing: ø4

47

7.5

4

1.8

ø6

ø4

ø1.8

5

M5 x 0.8

ø6

ø4

ø1.8

M12 x 1

426

.2 185

22

1.8

5

M5 x 0.8M12 x 1

ø6

ø4ø1.8

1.8

423

185

22

51.

84

26 18

22

M12 x 1

ø1.8ø4ø6

ø5M3 x 0.5

2

11

0.4

1.5

ø2

ø0.8

ø1.5

4

M3

x 0.

5

3

3

ø8

M5 x 0.8

2

163.

5

1.4

ø5

ø3

ø1.8

5

4

M5

x 0.

8

5

ø8

M5 x 0.8

164

1.8

ø6

ø4

ø1.8

5

4

M5

x 0.

8

5

8

8

8

8

5

5




flat 14










ZP3A-T3-A12-04 [Weight: 19.6 g]


ZP3A-T3-A12-06 [Weight: 17.5 g]

ZP3-015UZP3-02UZP3-035U

ZP3A-Y1-B3 [Weight: 1.8 g]






ZP3A-T3-A12-B5 [Weight: 18.2 g]

Mounting Adapter Part No. Series ZP3

Vacuum Inlet Direction


Adapter part no. Adapter part no.

Adapter part no.

Adapter part no. Adapter part no.Adapter part no.

Adapter part no.



Applicable pad part no.Applicable pad part no.Applicable pad part no.


Lateral

Vertical

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Lateral

With

Ada

pter

: Va

cuum

Inle

tM

ount

ing

Adap

ter

Part

No.

Buffe

r Ass

embl

y Pa

rt No

.

48

22

ø1.5

ø5M3 x 0.5

22D

B

A

0.4

1.5

ø2

ø1.5

ø0.8

M6 x 0.75

ø7

M5 x 0.8

4

B

DA

1.4

3.5

M8 x 0.75

22

ø7M5 x 0.8

4

M8 x 0.75

ø5

ø1.8

ø3

A

B3.

5

10

ø5

ø3

ø1.8

1.4

ø7

M3 x 0.5

3

22D

A

B1.

5 ø0.8

ø2

M8 x 0.75


Width across flat 8


Width across flat 6


Width across flat 7


Width across flat 6

Bushing

Bushing


Width across flat 7

Series ZP3Buffer Assembly Part No.

Dimensions (per stroke)Model

47

A2128

B1014

DZP3B-T1J3-B3ZP3B-T1J6-B3

ZP3B-T1J�-B3 ZP3B-T1K�-B3

ZP3B-T2AJ3-B5ZP3B-T2AJ6-B5ZP3B-T2AJ10-B5ZP3B-T2AK3-B5ZP3B-T2AK6-B5ZP3B-T2AK10-B5

7.1 8.310.2 7.0 8.310.2

Buffer assembly part no. Weight[g]

ZP3B-T1J3-B3ZP3B-T1J6-B3ZP3B-T1K3-B3ZP3B-T1K6-B3

3.54.36.78.1


ZP3B-T2AJB15-B5ZP3B-T2AJB20-B5ZP3B-T2AK15-B5ZP3B-T2AK20-B5

10.010.612.013.1


ZP3-015UZP3-02UZP3-035U






5 812

A 24.531 41

B11 14.520.5

DZP3B-T2A�3-B5ZP3B-T2A�6-B5ZP3B-T2A�10-B5


58

A23.530

B11 14.5

DZP3B-T1K3-B3ZP3B-T1K6-B3


30.538

A49 56.5

BZP3B-T2A�15-B5ZP3B-T2A�20-B5


ZP3B-T2AJB��-B5 ZP3B-T2AK��-B5

ZP3B-T2AJ�-B5 ZP3B-T2AK�-B5

VerticalVacuum Inlet Direction

Note) The symbol "�" indicates buffer type "J" or "K".

Note) The symbol "�" indicates buffer type "JB" or "K".

49

22

ø7M5 x 0.8

4

B

DA

4

1.8

ø6

ø4

ø1.8

M8 x 0.75

22

M5 x 0.8ø7

M8 x 0.75

ø6

ø4

ø1.8

1.8

4

A

B

10

4

Width across flat 6





Buffer Assembly Part No. Series ZP3

Bushing

Bushing

ZP3B-T2BJB15-B5ZP3B-T2BJB20-B5ZP3B-T2BK15-B5ZP3B-T2BK20-B5

12.515.614.5 15.6

ZP3B-T2BJ3-B5ZP3B-T2BJ6-B5ZP3B-T2BJ10-B5ZP3B-T2BK3-B5ZP3B-T2BK6-B5ZP3B-T2BK10-B5

7.8 8.910.9 7.7 8.910.9


ZP3B-T2BJ��-B5 ZP3B-T2BK��-B5

ZP3B-T2BK��-B5ZP3B-T2BJB��-B5Buffer assembly part no. Weight[g]





30.538

A49 56.5

BZP3B-T2B�15-B5ZP3B-T2B�20-B5


5 812

A24.531 41

B11 14.520.5

DZP3B-T2B�3-B5ZP3B-T2B�6-B5ZP3B-T2B�10-B5


∗ Refer to the front matter 25 for nut tightening torque.

VerticalVacuum Inlet Direction



Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Lateral

With

Ada

pter

: Va

cuum

Inle

tM

ount

ing

Adap

ter

Part

No.

Buffe

r Ass

embl

y Pa

rt No

.

50

22

1.5

M8 x 0.75

ø5

M6 x 0.75B

A

100.

4

1.5

22D

M3

x 0.

5

43

ø2

8

8

ø1.5

ø0.8

ø7

M8 x 0.75

M5 x

0.8

54

1.4

12A

BD

8

8

ø5ø3

ø1.8

3.5

8

8

ø7

1.4

3.5

12

AB

10

22

M5

x 0.

8

54

ø5

ø3ø1.8

M8 x 0.75

ø7

22D

A

Bø0.8

ø2ø1.5

3

M3

x 0.

5


Width across flat 6

Width across flat 6




Width across flat 8

Bushing

36.544

A53 60.5

BZP3B-Y2A�15-B5ZP3B-Y2A�20-B5


ZP3B-Y1J3-B3ZP3B-Y1J6-B3ZP3B-Y1K3-B3ZP3B-Y1K6-B3

7.6 8.510.912.1

ZP3B-Y2AJ3-B5ZP3B-Y2AJ6-B5ZP3B-Y2AJ10-B5ZP3B-Y2AK3-B5ZP3B-Y2AK6-B5ZP3B-Y2AK10-B5

12.513.916.311.913.115.1

ZP3B-Y2AJB15-B5ZP3B-Y2AJB20-B5ZP3B-Y2AK15-B5ZP3B-Y2AK20-B5

14.014.815.216.3

ZP3-015UZP3-02UZP3-035U

ZP3B-Y1J�-B3 ZP3B-Y1K�-B3

ZP3B-Y2AK��-B5

ZP3B-Y2AK��-B5ZP3B-Y2AJB��-B5

ZP3B-Y2AJ��-B5

1417

A2734

B1014

DZP3B-Y1J3-B3ZP3B-Y1J6-B3







1417

A31 37.5

B11 14.5

DZP3B-Y1K3-B3ZP3B-Y1K6-B3


16.519 23

A344050

B11 14.520.5

DZP3B-Y2A�3-B5ZP3B-Y2A�6-B5ZP3B-Y2A�10-B5





Series ZP3

LateralVacuum Inlet Direction



51

4

1.8

M5

x 0.

8

ø7

22

12

DA

B

8

8

ø1.8

ø6ø4

45

M8 x 0.75

8

8

ø7

B10

A

12

4

1.8

22

M8 x 0.75

4

M5

x 0

.8

5

ø1.8ø4

ø6

Width across flat 6

Width acrossflat 10

Width across flat 6


Bushing




Applicable pad part no.ZP3B-Y2BJB��-B5 ZP3B-Y2BK��-B5

ZP3B-Y2BK��-B5ZP3B-Y2BJ3-B5ZP3B-Y2BJ6-B5ZP3B-Y2BJ10-B5ZP3B-Y2BK3-B5ZP3B-Y2BK6-B5ZP3B-Y2BK10-B5

13.014.316.712.413.615.5

ZP3B-Y2BJB15-B5ZP3B-Y2BJB20-B5ZP3B-Y2BK15-B5ZP3B-Y2BK20-B5

14.415.215.616.7

∗ Refer to the front matter 25 for nut tightening torque.



ZP3B-Y2BJB��-B5

36.5 44

A53 60.5

BZP3B-Y2B�15-B5ZP3B-Y2B�20-B5


16.519 23

A344050

B11 14.520.5

ZP3B-Y2B�3-B5ZP3B-Y2B�6-B5ZP3B-Y2B�10-B5

Dimensions (per stroke)Model D




Buffer Assembly Part No. Series ZP3

Lateral

Pa

d U

nit

Vertical

With

Ada

pter

: Va

cuum

Inle

t

Vertical

With

Buf

fer:

Va

cuum

Inle

t

Lateral

With

Buf

fer:

Va

cuum

Inle

tC

on

stru

ctio

nAd

apte

r App

licab

le

Pad

List

Buffe

r App

licab

le

Pad

List

Lateral

With

Ada

pter

: Va

cuum

Inle

tM

ount

ing

Adap

ter

Part

No.

Buffe

r Ass

embl

y Pa

rt No

.

52

Design/Selection

Warning1. Confirm the specifications.

Products represented in this catalogue are designed only for use in compressed air systems (including vacuum).Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction. (Refer to the specifications.)Please contact SMC when using a fluid other than compressed air (including vacuum).We do not guarantee against any damage if the product is used outside of the specification range.

2. Safe designs should be developed, which account for the possibility of accidents resulting from a drop in vacuum pressure due to power failure or trouble with the air supply, etc.If vacuum pressure drops and there is a loss of vacuum pad adsorption force, workpieces being carried may fall, causing human injury or damage to machinery.Sufficient safety measures should be implemented, such as drop prevention, to avoid any accidents.

3. Fol low vacuum specif ications for vacuum switching valves and vacuum release valves.If non-vacuum equipment is installed in a vacuum piping, vacuum leakage will occur. Therefore, select only equipment for vacuum specifications.

4. Select an ejector which has a suitable suction flow rate.<When there is vacuum leakage from the workpiece or the piping>If the ejector’s suction flow rate is too low, the adsorption will be poor.<When piping is long or the diameter is large>The adsorption response time will delay due to the increased volume of the piping.Select an ejector with a suitable suction flow rate by referring to the technical data.

5. If the suction flow rate is too high, setting of vacuum switch will become difficult.Setting the vacuum switch when absorbing a small (few millimeter) workpiece will sometimes become difficult, if the selected ejector has a high suction rate and there is a small pressure difference when absorbing and releasing the workpiece.

6. When two or more pads are piped to one ejector, if one pad releases its workpiece, the other pads will also release.When one pad releases its workpiece, there is a drop in vacuum pressure which causes the other pad to release its workpiece as well.

7. When separating the pad from the workpiece, break the vacuum and confirm that the pressure is atmospheric pressure.Do not separate them forcibly while vacuum pressure exists between them. This may cause cracking, tearing, or distortion of the pad, or cause the pad to come off the adapter.

8. Do not apply lateral load (force) such as rotation or sliding force of the workpiece to the adsorption surface of the pad during adsorpt ion of the workpiece.This may cause deformation, cracking, tearing, or distortion of the pad, or cause the pad to come off the adapter.

Caution1. Mounting the suction filter

Because the suction of vacuum equipment acts not only on workpieces but also on dust or water droplets in the surrounding atmosphere, steps must be taken to prevent their penetration into the equipment’s interior.Even when using equipment equipped with filters, if there is a considerable amount of dust in the environment, use a separately ordered large-size filter as well.If there is a possibility of water droplets being sucked in by the vacuum, use a drain separator for vacuum.

2. The maximum vacuum pressure of the vacuum ejector is affected by the atmospheric pressure of the operating environment.As atmospheric pressure changes based on altitude, climate, etc., the actual maximum vacuum pressure may not reach the value listed in the specifications.

3. For information on related items, such as directional control equipment and drive equipment, refer to the caution sections in each respective catalogue.

4. Do not use the product in an environment that exposes it to vibration. If the product is used in such an environment, we can offer a lock nut type product to prevent it from loosening. Please contact SMC for model number.

Mounting

Warning1. Operation manual

Install the products and operate them only after reading the operation manual carefully and understanding its contents.Also, keep the manual available whenever necessary.

2. Ensure suff ic ient space for maintenance activities.When installing the products, allow access for maintenance.

3. Tighten threads with the proper tightening torque.When installing the products, follow the listed torque specifications.

4. Do not obstruct the exhaust port of the ejector.If the exhaust port is obstructed when mounted, a vacuum will not be generated. Also, do not obstruct the exhaust port with the goal of

9. Do not disassemble the product or make any modifications, including additional machining.It may cause human injury and/or an accident.When disassembling or assembling the product for the purpose of replacing parts, etc., be certain to follow the operation manual or catalogues.

10. Check valveSMC can issue no guarantees regarding the maintenance of workpiece adsorption when using check valves. Take separate safety measures to prevent workpieces from dropping in the case of an electrical power outage, etc.Please consult with SMC when using check valves as a means of preventing interference caused by the exhaust from nearby ejectors.

Vacuum EquipmentPrecautions 1Be sure to read this before handling.

53

3. Drain flushingIf condensation in the water separator and drain bowl is not emptied on a regular basis, the bowl will overflow and allow the condensation to enter the compressed air lines. It causes malfunction of pneumatic equipment.If the drain bowl is difficult to check and remove, installation of a drain bowl with an auto drain option is recommended.For compressed air quality, refer to website www.smc.eu

4. Use clean air.Do not use compressed air that contains chemicals, synthetic oils including organic solvents, salt or corrosive gases, etc., as it can cause damage or malfunction.

1. Type of fluidsPlease consul t wi th SMC when using the product in applications other than compressed air.

2. When there is a large amount of drainage.Compressed air containing a large amount of drainage can cause malfunction of pneumatic equipment. An air dryer or water separator should be installed upstream from filters.

1. Do not use in an atmosphere having corro-sive gases, chemicals, sea water, water, wa-ter steam, or where there is direct contact with any of these substances.

2. Do not use in a place subject to heavy vibra-tion and/or shock.

3. Do not use in an environment where flamma-ble gas or explosive gas exists. Usage may cause fire or explosion. The products do not have an explosion proof construction.

4. The valve should not be exposed to prolon-ged sunlight. Use a protective cover.

5. Remove any sources of excessive heat.6. In locations where there is contact with spat-

ter from water, oil, solder, take suitable protective measures.

7. In cases where the vacuum unit is surroun-ded by other equipment, etc., or the unit is energized for an extended time, take meas-ures to exhaust excess heat so that the tem-perature is within specifications.

1. Under certain conditions, the exhaust of the vacuum ejector may generate intermittent noises, and vacuum pressure may be uneven.Using the ejector under these conditions will not result in decreased performance, but if the intermittent noise becomes a nuisance, or if there is an adverse effect on the operation of the vacuum pressure switch, try lowering or raising the supply pressure of the vacuum ejector to find a supply pressure level at which the intermittent noise ceases.

Warning

1. Refer to the Fittings and Tubing Precautions (www.smc.eu) for handl ing onetouch fittings.

2. Preparation before pipingBefore piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.

3. Wrapping of pipe tapeWhen screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not enter the piping. Also, if pipe tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads.

4. Use piping with an adequate conductance.Select equipment and piping for the vacuum side which has an adequate conductance so that the ejector's maximum suction flow rate can be accommodated by the piping.Also, make sure that there are no unnecessary restrictions or leaks, etc., along the course of the piping. Furthermore, design the air supply taking into consideration the ejector's maximum air consumption and the air consumption of other pneumatic circuits.

5. Avoid disorganized piping.Used direct piping with the hortest possible length should be used for both the vacuum and supply sides.Disorganized piping should be avoided. Unnecessary length increases the piping volume, and thus increases the response time.

6. Use piping with a large conductance on the exhaust side of the ejector.If the exhaust piping is restrictive, there will be a decline in the ejector’s performance.

7. Be certain that there are no crushed areas in the piping due to damage or bending.

Piping

Caution

Caution

Windingdirection

Pipe tape

Expose approx. 2 threads

Air Supply

Warning

Warning

Air Supply

Operating Environment


54

1. Perform maintenance inspection according to the procedures indicated in the operation manual.If handled improperly, malfunction and damage of machinery or equipment may occur.

2. Maintenance workIf handled improperly, compressed air can be dangerous. Assembly, handling, repair and element replacement of pneumatic systems should be performed by a knowledgeable and experienced person.

3. Drain flushingRemove drainage regularly from the water separator, air filters, vacuum drain separator, etc.

4. Removal of equipment, and supply/exhaust of compressed airWhen components are removed, first confirm that measures are in place to prevent workpieces from dropping, run-away equipment, etc. Then, cut off the supply pressure and electric power, and exhaust all compressed air from the system using the residual pressure release function.When machinery is restarted after remounting or replacement, first confirm that measures are in place to prevent lurching of actuators. Then, confirm that the equipment is operating normally.

5. Clean suction filters and silencers on a regular basis.The performance of an ejector will deteriorate due to clogged filters and silencers. High flow filters should be used, especially in dusty locations.

Warning


Maintenance

55

Lithuania +370 5 2308118 www.smclt.lt [email protected] +31 (0)205318888 www.smcpneumatics.nl [email protected] +47 67129020 www.smc-norge.no [email protected] +48 (0)222119616 www.smc.pl [email protected] +351 226166570 www.smc.eu [email protected] +40 213205111 www.smcromania.ro [email protected] +7 8127185445 www.smc-pneumatik.ru [email protected] +421 (0)413213212 www.smc.sk [email protected] +386 (0)73885412 www.smc.si [email protected] +34 902184100 www.smc.eu [email protected] +46 (0)86031200 www.smc.nu [email protected] +41 (0)523963131 www.smc.ch [email protected] +90 212 489 0 440 www.smcpnomatik.com.tr [email protected] UK +44 (0)845 121 5122 www.smcpneumatics.co.uk [email protected]

Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362

1st printing RS printing RS 00 Printed in Spain

Austria +43 (0)2262622800 www.smc.at [email protected] +32 (0)33551464 www.smcpneumatics.be [email protected] +359 (0)2807670 www.smc.bg [email protected] Croatia +385 (0)13707288 www.smc.hr [email protected] Republic +420 541424611 www.smc.cz [email protected] Denmark +45 70252900 www.smcdk.com [email protected] Estonia +372 6510370 www.smcpneumatics.ee [email protected] +358 207513513 www.smc.fi [email protected] +33 (0)164761000 www.smc-france.fr [email protected] +49 (0)61034020 www.smc.de [email protected] +30 210 2717265 www.smchellas.gr [email protected] +36 23511390 www.smc.hu [email protected] +353 (0)14039000 www.smcpneumatics.ie [email protected] +39 0292711 www.smcitalia.it [email protected] +371 67817700 www.smclv.lv [email protected]

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.

SMC Corporation (Europe)

1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalogue information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.

2. Only personnel with appropriate training should operate machinery and equipment.The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.

3. . Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1. The inspection and maintenance of machinery/equipment should only be

performed after measures to prevent falling or runaway of the driven objects have been confirmed.

2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1. Conditions and environments outside of the given specifications, or use

outdoors or in a place exposed to direct sunlight.2. Installation on equipment in conjunction with atomic energy, railways, air

navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalogue.

3. An application which could have negative effects on people, property, or animals requiring special safety analysis.

4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.

Warning

Limited warranty and Disclaimer/Compliance Requirements The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.Read and accept them before using the product.

1. The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.

Caution

Limited warranty and Disclaimer1. The warranty period of the product is 1 year in service or 1.5 years after

the product is delivered.∗2)

Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products.

∗2) Vacuum pads are excluded from this 1 year warranty.A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.

Compliance Requirements1. The use of SMC products with production equipment for the manufacture of

weapons of mass destruction (WMD) or any other weapon is strictly prohibited.

2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed.

These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)∗1), and other safety regulations.

∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems. ISO 4413: Hydraulic fluid power – General rules relating to systems. IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1: Manipulating industrial robots - Safety. etc.

Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

Caution:

Warning:

Danger :Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.

Safety Instructions

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