vendor information various mitigation methods · attach: crane lift 1.jpg; crane lift 2.jpg;...

EPA Region 5 Records Ctr.

253755

Vendor InformationVarious Mitigation Methods

August 14, 2000

CBS Corporation

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08/04/2000 10:07 12155299936 UNIVERSAL FABRIC SIR PAGE 02

UNIVERSALFABRIC STRUCTURES

Prepared for:Jim Patrick

CBSBloomington, IN

TFS Series ALL-SITE Enclosure

August 4, 2000

2200 Kumry RoadQuakertowo, PA 18951phone: 215-529-9921Fav: 215-529-9936toll free: SOO-634-8368e-mail: [email protected]

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08/10/2000 14:0B 12155299936 UNIVERSAL FABRIC SIR PAGE 05

The Universal ALL-SITEvs.

Conventional Steel Construction

Universal Fabric Structures would like to review the following as UFS designs/engin<:«rsstructures in both steel and aluminum. This will give you a true cost comparison vs. ourcompetition - Sprung (aiummum)/Rubb(steel) depending on your application, Universalwill illustrate the pro's and con's of each metal option.

Compost facilities and transfer stations have traditionally been built from pre-engineeredsteel buildings, primarily because there was no feasible alternative. Now, UniversalFabric Structures introduces the ALL-SITE, an aluminum framed, PVC fabric coveredenclosure system designed to perform much more effectively in the unique environmentfound in this type of facility. Compare the ALL-SITE to traditional steel construction:

• Aluminum and PVC membrane are non-corrosive materials that will not rust orbreak down when exposed to condensation or extreme temperature. Steel rusi::>and breaks, A composting facility constructed from steel in Sevierville,Tennessee is in need of major'renovations after only seven years. The facility,run by Bedminster Byconversion, continues to corrode and will need to berepainted at the very least. To do this, the operation will have to be shut downand all the garbage removed and stored elsewhere while the renovations are done,

• The average steel building has numerous gaps and openings (at eaves, perimeter,peaks, etc.) that make odor containment difficult, and requires a larger ventilai;i onsystem to make up for lost air.

• Garbage disposal is an ongoing operation that grows as the community it servesgrows. The ALL-SITE system is modular, and can easily be expanded as theneed presents itself.

• The ALL-SITE system requires little site preparation and can be installed at a ratethat is up to three times faster than that of conventional steel construction at amuch lower cost, allowing your facility to be up and running on schedule arid onbudget.

For all of these reasons and more, Stone and Webster chose the ALL-SITE systemfor a state of the art composting facility it constructed for Waste Options on NantucketIsland in Massachusetts. The result is a facility that is more efficient, attractive, and cost-effective than would have been possible with conventional steel construction.

08/10/2000 14:0& 1215529993&UNIVERSAL FABRIC STR PAGE 03

Fabric Membranes

The outer fabric membrane of any Tension Fabric Structure (TFS)is the single component most susceptible to wear and tear. Dueto the membrane being exposed to the extreme climates, UltraViolet Rays, pollution and movement from the wind, themembrane will naturally degrade over time.

In order to help combat this aging process and to insure ourclients realize the full life expectancy of the membrane, Universalhas developed and integrated the following key elements in all ofour production processes.

Keder Edge - We have attached a sample of our standard whiteopaque membrane that has our exclusive Keder Edge. Thebenefits of this Keder Edge are that it provides two times theamount of protection ie: double thickness and strength where themembrane is inserted into the track on the structural frame. Thisarea is the most susceptible to premature wear due to the fact youhave a soft surface in constant contact with the hard aluminumsurface. The special material used in the Keder is designed as ;-;ilow friction element also reducing wear.

This Keder Edge offers the benefit of easier installation orreplacement, a higher quality finish detail that it is attached usinga High Frequency Bar Welder versus a "hot air" welder, in additionto a solid center cord that will not compress. This solid cordeliminates "fabric pops" that occur when the "roped in edge" ofother fabrics compresses and pulls out, or away from the boltedon track.

Universal will be utilizing over 3,000 lineal feet of our Kederfor your project. Although the Keder Edge is quite expensivecompared to "rope edge systems" we believe by investing in thistechnology and offering the Keder Edge as standard equipmenton all of our structures offers testimony to our long termcommitment to our clients.


Page 2Fabric Membranes

Vertical Seams - Most manufacturers produce their fabric panelsin short, horizontal pieces that are welded together to make upeach long panel. Universal is the only manufacturer that uses; themore costly and time-consuming method of "Vertical SeamIntegration" in our off the shelf structures. The key benefits ofvertical seams over horizontal are that dirt or pollution, one of themain enemies will not build up as readily because there is no"shelf or "ledge" for the pollutants to adhere to.

In addition to better aesthetics in that the seams mirror thedirection of the structural frame, there is also fewer seams in eachpanel, which helps insure better overall quality and finish.

08/10/2000 14:06 1215529993& UNIVLKbAL HABK1U SIK

UNIVERSAL FABRIC STRUCTURESAIJJMINUM SPECIFICATIONS

1. The profile of the erected system shall be aerodynamic to minimize resistance to wind and snow. Thesystem shall be able to withstand winds up to 110 mph and be designed to shed snow.

2. All fabric shall be 18 ounce coated polyester scrim. Provide translucent coated fabric in the ridgs; peak 20feet on either side of the eerier line running the continuous length of the structure. Client will select colorfrom manufacturers standard samples.

3. System shall be capable of accepting an optional removable curtain wall of not less than SO' in length by 8'high, while maintaining its structural integrity and aesthetics.

4. System center arches shall be located on 4 or 5 meter centers measured along center line of structure.

\5, System shall have a modular design to allow for future reconfiguration, including extension or reduction inlength and changes in doors and accessories.

6. If special equipment is required,, bidder shall provide all special tools, equipment and training required toinstall and maintain this system as part of the base bid package.

The system shall be engineered in conformance with the local Building Codes, ASCE and ANSI Si;:Ln.dardsand shall be designed to shed snow.

3. Structure shall be modified to Client's specifications to accommodate unique conditions, including but notlimited to method of attachment of fabrk at grade, varying elevations of grade, and incorporation of utilities.

PRODUCT SPECIFICATIONS FOR EXTRUDED ALUMINUMPRODUCT PER ASTM B 221

All major structural aluminum shall have the following structural properties.

Tension:

Shear:

Bearing:

UltimateYield:Elongation:

Ultimate:Yield:Ultimate:

35KSI35KSI8%

25KSI22S4KSI

f /conljd/productspecs/aJuminum.doc

of2

From: "Sue Hoover" <[email protected]>To: <[email protected]>Sent: Thursday, August 10, 2000 10:32 AMAttach: crane lift 1.JPG; crane lift 2.JPG; valmet.JPG; Conti-coaltar testimonial.ppt

Here are some photo's of the crane lift and also one of our otherstructures. If I can be of any other help please call: Sue

«cranelift l.JPG»«valmet.JPG»

«crane lift 2.JPG»

Below is a Power Point (don't know if you can open it) describing customersatisfaction with our crane liftable building

«Conti-coaltar testimonial. ppt»

8/10/00

of2

8/10/00


UNIVERSALFABRIC STRUCTURES Facsimile

Date:

To:

Fax No:

From:

Pages:

Subject:

August 4, 2000

Jim PatrickCBS

1-812-334-7855

Rick Sharp, Jr.Universal Fabric Structures2200 Kumry RoadQuakertovvn, PA 18951Phone: (215) 529-9921Fax:(215)529-9936

(including this cover page):

Structure Details

Dear Jim:

Dave Delaney of WRS asked me to send you some information about the structure he was proposingusing for your project. If you have any questions or if there is anything else you need., please do nothesitate to give me a call.

Sincerely.Universal Fabric Structures



BUDGETARY PROPOSAL

August 4, 2000

Jim PatrickCBSBloomington, IN

Universal Fabric Structures is pleased to present the following quotation for the rental of two TFS S UALL-SITE Enclosures.

STRUCTURE ONE

SIZE: 96'(29M) x 99'(30M) = 9,504 square feet

RENTALPRICE:

TFS Structure complete with the following;

- 6061-T6 aluminum alloy frame- Flat Gable ends- Earth Anchorage System- 1 Soz PVC coated, membrane fabric

2 - Single Man Doors3 - 20'x 20' framed PVC cargo doorsDelivery to job site and return

STRUCTURE T\VO

SIZE: 96'(29M) x l4S'(45m) = 14,208 square feet

RENTALPRICE:

TFS Structure same as above >vith the following differences:

- Two airlocks with steel overhead roll-up doors on cither end 15'w x 15'h x 20'Lreplace framed PVC cargo doors



WRSAugust 4, 2000Page Two

OPTIONAL ACCESSORIES:

Lighting System: Light Banks - Military Spec, 5 fixture (1500 watt each)Multi tab outputs, quick conduit system, \vired to grade

Ventilation System: N/A

Heating System: N/A

Site Work: N/A

TERMS: 50% with order, 40% upon delivery, 10% upon completion.

DELIVERY: Four to six weeks from receipt of Contract/Deposit.

FOOTINGS:If required, the client is responsible for the design and installation of concrete footings orearth anchors. UFS will provide standard engineering, design and loading calculations toyour contractor.

STRUCTUREINSTALLATION:

Option # I - UNIVERSAL FABRIC STRUCTURES will supply atechnical consultant complete with hand tools at a cost of$350.00 per day plus travel and expenses to supervise theinstallation of the structure by your work force. It will be thecustomer's responsibility to supply all of the equipment andelectrical power required for the installation.

Option # 2 - UNIVERSAL FABRIC STRUCTURES will supply the technicalconsultant, non-union labor, equipment, and tools to install the complete Structure oncustomer provided footings

UTILITIES:The supply, installation and connection of all utilities ie; water, electricity, natural E.EISetc. is the responsibility of the customer and /or their sub contractors.

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08/04/2000 10:0? 12155299936UNIVERSAL FABRIC SIR PAGE 08

ROOFSHEET TENSION DETAIL

GABLE SHEET TENS ON DETAI

liioMuit nuuc

UNIVERSAL FABRIC STfLWiTUKES2200 KUMEY HOAB

QlttHEBTOlrN, PA 181'IM

TFS/RTENSION SfH & POCKET II'IOHLE

ACI AirClear, Inc.Pbooe 281-326-5911 0 422 Baytw View Drive, Sembrook. Tex«i T7SS6 D fa* 28WW-S815

FACSIMILE

TO: Mr. Jim Patrick

COMPANY: CBS Corporation

FAX. NO.: 812-334-7855

DATE: 7/30/00

FROM: Norman B. Swihart

PAGES: 2

FAX. NO.: 281-326-5815

Here is the sketch you requested.

Norm

Carbon VaporSystems

mediation

Visible DustFilters

HEPAFilters

AirClear. Inc

Air Filtrationand

Purification Specialistsfor

Hazardous and CorrosiveVapors

Phone: 281-326-5911 * 422 Bayou View Drive, Seabrook, Texas 77586 • Fax: 281-326-5815

ACI PRODUCT SHEET

Vapor and Liquid Phase granular and extruded carbons

Vapor Phase KOH impregnated carbons

Potassium Permanganate impregnated alumina ball media

Vent Drum Carbon Filters for vapor or liquid

Low Pressure Drop Carbon Systems for lease or purchase with flow ratesfrom 500 cfm to 10,000 cfm

Portable Blowers with dust filters for lease

High Efficiency Carbon Catalyst Systems for sulfide removal

ACI on-line disposable media bed Breakthrough Indicators

Sprung Instant Structures

Unicept high efficiency Oil Separators

Tri-Mer Wet Scrubbers and Dust Separators

Pisoae: 281-326-5911 • 422 Bayou View Drive, Seabrook, Texas 77586 » Fax: 2SS-326-5815

ACIVENT DRUM

FILTERSVENTING

TANK

PRESSURIZATIONAND

VENTILATIONSYSTEMSACI 810L

CHEMICALPROCESS VENT

FILTERSACI Mi UMTS

RPLANT

BLOWERWITH , -

DUST FILTERSON

STRUaiIRE

f A C J

O

- 2" THREADED COUPLING OUTLET

1" BUNG WITH

'AC! BREAK THROUGH INDICATOR

2" THREADED COUPLING INLET

. 1" THREADEDCONDENSATE DRAIIN COUPLIING

OPTIONAL

ACI VENT DRUM FILTER

TYPE

CARBON STEEL

* POLY-ETHYLENE

CARBON STEEL

CARBON STEEL

SIZEGALLONS

55

5S

85

110

DIAMETERDRUM

24 inches

24 inches

26 inches

31 1A inches

HEIGHTDRUM

34 !/2 inches

34 1A inches

40 inches

43 inches

DIAMETERINLET/OUTLET

2 or 4 inches

2 or 4 inches

2 or 4 inches

2 or 4 inches

** CARBONPOUNDS

165

165

220

440

* Polyethylene Drums for corrosive gases or liquids** Based on carbon at 30 pounds per cubic foot

REMEMBER

ACI Drum Vent Filters have a 20% longer carbon life because they are suppliedwith VIRGIN CARBON as standard.

(Our competitors supply reactivated carbon as standard.)

, Inc. • Phone: 281-326-5911 • 422 Bayou View Drive, El Lago, Texas 77586 • Fax:281-326-5815

Cartoon Filters Veffatlirag ga Tasik

ACI CARBON FILTER LEASE UNITS

APPLICATIONSACI

MODEL33L44L46L66L810L

820L

CARBONPOUNDS

10002000300040006000

15000

1TRUCK VENT

CFM5001000150020005000

10000

HG"0.50.50.50.50.5

0.5

2TANK VENTILATION

BLOWER6" Air Horn6" Air Horn

CP 20 Coppus BlowerCP 20 Coppus BlowerCP 20 Coppus Bloweror ACI Air Handler

CP 20 Coppus Bloweror ACI Air Handler

CFM500800120020005000

10000

'TV! 17

X 2 pleated 30% ASIIRAE,8 X2 jx>Iy pad>

4 cuch 24 X 24 X 22 6-pockct bag filters45^, to 65% ASHRAE.

(.inures; 2 nu-sgivahcilc 0 to 3 IW{? gauges across intersection.i magnalielic 0 to 15 IW(» gauge reading outlet pressure.

Blower: 25 HP, 220-440, 3 phase motor, material handling impeller.

Electrical: Manual disconnect and magnetic starter wired on skidwith 20' povterlead for generator or site power connection.

fax: :81-326-58l5 Air( k-nr. K>c., ~>22 B J t \ou \'ic-v Drive. Scahrcsok. IV\: c: 281-3:ii-5«li

TRUCK VENTILATION

MODEL CFM Hg"

Vacuum Truck K^BON FILTER

' f ^' ; t

'iWBk; ; :

B^ "~ f f x,. ..

ACI33L 500 0.5

Wet / Dry Vacuum Truck

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ACI44L 1i000 05

ACI46L 1,500 0.5

A" M'v.-e:

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ACI 66L 2,000 0.5ACI 810L 4,500 0.5

TANK VENTILATION

MODEL BLOWER T^CKP-CC^

.-

/!/

/ iL i

Storage Tank to 30,000 n3

\\ ACI CARBON FILTER

,. f)

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(

i

ACI 33L 6" Air Horn 500

/

Storage tank to 1 20.000 ft3

t

11 n

r=x oH V l^_aj

ACI46L CP20CoppusBlovver 800

ACI44L CP20CoppusBlo\er 1,200

/

Storage Tank to 240,0

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oo n3

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ACI66L CP20CoppusBbAer 2,000ACI 81 OL CP20 Copjxjs Blower 4,000

PHONE: 281-326-5911 AirClean Inc, FAX: 281-326-5815

ACI VENT DRUM FILTEPRESSURE DROP CURVE

fa

200

150

100

50

0 02 04 06 08 10 12

PRESSURE DROP (IWG)

AirClear, Inc. • 422 BayOu View Drive, Seabrook, Texas 77586 • Phone 281-326-5911 • Fax 281-326-5815

ACI LEASE UNIT PRESSURE DROP CURVE

20

j; 15v^

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c/i sC/j >>

* COMPETITORS' UNITS

0 0.5 1.0 1.5 2.0 2.5 3.0

FLOW - 1000 CFM UNITS

3.5

AirClear, Inc. • 422 Bayou View Drive, Seabrook, Texas 77586 • Phone: 281-326-5911 • Fax: 281-326-5815

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FEATURES'

Sensitive hydrocarbon detection.

Purple pellets change color,

Read brown for hydrocarbons,

Indicates carbon bed breakthrough,

Corrosion indicator for electrical cabinets,

Insiriil in carbon syMea? outlet pk'ni'mji.

Has 3/4" male pipe thread,

Remove cap and install.

Slide pellet cover up to read.

Leave pellet cover down except for reading

Replaces expensive electronic detection cc ;ii

NOTE: AirClear Breakthrough Indicators have beenaccepted for use on some multi-stage carbon systems bythe TNRCC. This is important news, if you are applyingfor an air permit.

Phone: 281-326-5911 AirClear, Inc., 422 Bayou View Drive, Seabrook, Texas 77586 Fax: 281-326-5815

AC1 <

FEATURES:

Remove H2S, mereaptons, and hydrocarbons.

Induce ammonia Ira carbon inlet.

Sulfides reduced to elemental sulfur.

Hydrocarbons adsorbed.

Simultaneous adsorbtion and reduction,

No competition for carboa sites.

Use drum of ammonium hydroxide,

Drip ammonium hydroxide into carbon inlet pleuusn,

Adjust by smell until there is only a slight ammonia odor,

Saturate carbon with ammonia before moving air,

Need 10 ppm ammonia in air stream.

Hazardous threshold is 1,000 ppm,

If ammonia is shut off, sulfides break through.

Carbon instantly recovers when fed more ammonia.

MEDIACarbon

Caustic CarbonAmmonia Carbon *

CARBON CAPACITY (% BY WEIGHT)H2S6%16%

50% to 90%

HYDROCARBONS25%

25%

*Odor control system of choice for City of Houston. Replaced caustic chlorine wet scrubbers.

Siiiin;: 2M-326-59I1 * AirClvar. inc., -422 Bavou Vien Drive. Stabrouk, Ti-uss 7"!jWfi = Fs\: 28*-326'58B

PRODUCT DATA

ACTIVATED CARBON FOR ADSORPTION AND AIR PURIFICATION

TYPE

SIZE

SHAPE

HARDNESS (Min. %)

IODINE NUMBER (Mia, mg/g)

CCL4 ADSORPTION (Min. %)

PARTICLE DIAMETER (mesh)

PARTICLE SIZE DISTRIBUTION (mesh)

ASH (Max. %)

BULK DENSITY (g/ml)

MOISTURE (Max. %)

BITUMINOUS BITUMINOUS COCONUT SHELL

AC-B—4 X 8 AC-B—403 AC-CS—4 X 8

Granular

900

60

Extruded

95

1100

Granular

1000

60

4 X 8

13

0.48

3

40

3.5—6.5

12

0.48

3

4 X 8

3

0.50

AirCJear, Inc., ® 422 Bayou View Drive, Sea brook, Texas 77586Phone: 281-326-5911 • Fax: 281-326-5815

PRODUCT DATA

ACTIVATED CARBON FOR WATER PURIFICATION

TYPE 8 X 30

SHAPE Granular

HARDNESS (Min. %) 90

IODINE NUMBER (Min, mg/g) 1000

METHYLENE BLUE ADSORPTION (Min. rag/g) 120

PARTICLE DIAMETER (mesh)

PARTICLE SIZE DISTRIBUTION (mesh) 8 X 30

ASH (Max. %) 8

BULK DENSITY (g/ral) 0.48

MOISTURE (Max. %) 3

Phone:281-326-5911 • AirClear, Inc., 422 Bayou View Drive, Seabrook, Texas 77586 • Fax:281-326-5815

FLO-GUARD 200Flo-Guard 200 is an air filter medium consisting of activated alumina spheres, impregnated withpotassium permanganate. It is designed for control of corrosive gaseous contaminants, such as hydrogensulfide or sulfur dioxide. Primary' application is to protect control rooms, computers, and delicateinstrumentation.

CHEMICAL DATA

DESCRIPTION: Brightly colored purple spheres of activated alumina, impregnated with potassiumpermanganate (about 4% by weight). Moisture is 12% to 16% by weight.

S}'H!^RES: Range from W to 8 mesh. Larger sizes are available upon request. The bulk density isapproximate!) 45-50 pounds per cubic foot.

HOW FLO-GUARD 200 WORKS

Flo-Guard 200 quickly absorbs impurities in the air stream. The potassium permanganate oxidizes manyimpurities. Flo-Guard 200 changes color from purple to gray-brown during reaction with oxidizablecontaminants. With sulfur compounds, the brown phase continues to react, and eventually turns an off-white.

TYPICAL APPLICATIONS

Computer roomsRefineriesElectronics Facilities

Wastewater Treatment PlantsControl RoomsPrinting Facilities

Petrochemical PlantsPulp and Paper MillsIntake air for compressors

AirClear, Inc.Norman B. Swihart, P. E.

Louisiana Registration No. 10803

Phone: 281-326-5911Pager: 281-625-2599

422 Bayou View DriveSeabrook, Texas 77586

NATIONAL ENVIRONMENTAL SERVICE COMPANY

^^^ August 2, 2000

fc*

Dale CarpenterWRS, Inc.2531 W. Vernal PikeBloomington. IN 47404

Dear Dale,

Thank you for the opportunity to quote dust suppression equipment systems to control emissionsfrom excavation operations at your landfill.

Attached you will find prices for two types of systems that may be applicable. The first is aperimeter system that consists of a high pressure pump module discharging to a total of 240 feet ofatomization line. The atomization line is fitted with fog nozzles on 12" centers and could be arrayed invarious configurations at the site depending on wind direction and speed. This system produces a true fogwith droplets of 10 microns or less that will help to suppress fine particulate and keep the area cool.

The second system consists of a total of four Work Zone 3 units which include a pump and fanmounted on a portable skid. The fan is equipped with an array of fog spray nozzles that will enable you toblow large amounts of fog into the air for dust control and evaporative cooling.

Please review our quote carefully and give me a call at 800-237-3878 if you have any questions orwish to place an order.

Thanks again.

Sincerely.

Mark Kestner Ph. D.President

7 HAMPSHIRE DRIVE • MENDHAM. NEW JERSEY 07945 « TELEPHONE (973) 543-4586www.drdust.com

NESCO

Cloud of dust createdby quarry operations

Before

After

A high pressurewater spray systemsuppresses visible

dust and keepsthe plant incompliance

NESCO'S Water Spray Systems use state-of-the-art technology to control dust yearround in aggregate plants without blindingscreens or throwing products out of spec.High pressure sprays use a powerful mistto suppress dust and conserve water.

Plant operators adjust the amount of waterfrom a remote control panel - no handvalves to turn on or off.

Constructed with quality components thisequipment is built to last and uses nochemical additives that can spill or leak.

Low Capital, Operating, and MaintenanceCosts make water spray systems the mostcost-effective solution for visible dust.

Call 800-2DR-DUST for a catalog andFREE price quotation.

National Environmental Service Co.,. 7 Hampshire Dr., Mendham, NJ 07945 Tel: 973-543-45*6 Fax: 973-543-45SS

Lx uo-i Control Spray Systems, NESCO Fage 1 ot 2

ional Environmental Service Company0&? '.^SSBfSJrtiV:';*.^,;,' ,•. '-•' " •

DUST <st Con fro/ Products and Service* i'or The Mining Industry

A high pressure water spray systemMippress.es visible dust and keeps the

T plant in compliance

A cloud of dusi created ••*by quarry operations

Effective & Affordable Water Spray Systems"Dr. Dust" High Pressure Spray Systems use state-of-the-art technology to control dustyear round in aggregate plants without blinding screens or throwing products out ofspec. High pressure sprays use a powerful mist to suppress dust and conserve water.Remote electronic control allows operators to switch on spray nozzles when and wherethey are needed.

Constructed with quality components, our equipment is built to last. Our water spraysystems use no chemical additives that can spill or leak, making them simple to use andmaintain. We can also build a wide array of custom equipment for specializedapplications.

Click here for more information about our productsor call 1-800-2DR-DUST (237-3878)

http: //www. drdust. com/ 7/28/00

Dust Control Spray Systems, NESCO

Click here for Spanish EMPLOYMENT OPPORTUNITY <version Position - Field Mechanic^

AOL users please click here j CONTACT PETER FOLEY (90S) 813-1195

O Spray Systems ^WheeiWash

NESCO - National Environmental Service CompanyOffice; 7 Hampshire Drive • Mendham, NJ 07S45

Phone: 973-543-4586 • Fax: 973-543-4588Plant. 700 Grand Avenue • Hackettstown, NJ 07840

Phone: 908-813-1195 • Fax: 908-813-1124Email: [email protected]

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Aggregate Plant Equipment, Mining Water Spray System - Dr. Dust rage 1 ui

National Environmental Service Companyir%:' ,>iK'ft."v.

Spray Systems

Standard Features:• High Pressure 200 psi pump• Flow Switch and Strainer• Pressure Gauge and ReliefValve• Remote Control Panel• Running Time Meter• All Brass Plumbing• Heavy-Duty Construction.10,20,40 Gpm Pumps

DUST PROProfession ill Series HighPressure lliifcr Sj»t(\' Sysic/n

DUST

Designed for Use at Stationary or PortableCrushing Plants Processing over 500 tons perhour.

Easy to operate and maintain, DUSTPRO spraysystems can eliminate visible dust using less thana gallon of water per ton.

Options:• Air Purge for Cold Weather• Glycol Injection• Dual Basket Strainer• Portable Trailer• Automation

DUSTBOYhttp://www.drdust.com/systems.htm 7/28/00

Aggregate Plant Equipment, Mining Water Spray System - Dr. Dust rage 2 01

High Pressure Water Spray Svstew

Low Cost, Big Savings for plants handlingless than 500 tph.

Standard Features:m 200 psi, 10 or 20 Gpm Pump• TEFC Motor• Pressure Gauge• All Brass Plumbing• Water Filter

This compact unit packs a big punch and can be adapted to virtually any one or two-stage crushing plant. Complete systems installed for less than $10,000!

Contact us for more info on our products.

Click here for Spanish version

NESCO - National Environmental Service CompanyOffice: 7 Hampshire Drive • Mendham, NJ 07945

Phone: 973-543-4586 • Fax: 973-543-4588Plant. 700 Grand Avenue • Hackettstown, NJ 07840

Phone: 908-81 3-11 95 • Fax: 908-813-1124Email: [email protected]

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Copyright © 1998 - 2000 National Environmental Service CompanyWeb design by Sales & Marketing Technologies.

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Dust Control Products and Services for the Mining Industry by NESCO - National Page 2 of3

NESCO Air Atomizing Spray Systems use water andcompressed air to produce micron sized droplets that areable to suppress respirable dust without adding anydetectable moisture to the process. Ideal for spray curtains tocontain dust within hoppers.

Fog Systems use ultra-high pressure and fine nozzle orificesto produce 10 micron droplets that humidify the environmentand suppress dust and diesel exhaust in a confined area.

Wetting Agents are chemicals that are added to water to improve the rate at whichspray droplets wet dust particles. NESCO doesn't sell chemicals but our DustPro andDustBoy spray systems can be modified to include a metering pump and in-line mixerto dispense a surfactant. Improves dust control on hard to wet materials like coal orpetroleum coke.

NESCO can also build Foam Systems that use water, compressed air, and chemicalagent to make a low-expansion foam that controls emissions from crushers andtransfer points. Unlike chemical vendors that lock a customer into their chemical,NESCO equipment allows the customer to use less expensive generic chemicals.

Finally, NESCO sells all the Pumps, Parts, and SprayNozzles to build spray systems from scratch. These are thesame field-proven components we use to build ourequipment. We keep a complete inventory of parts and arehappy to provide technical assistance.

Contact us for more info on our products.Click here for Spanish version

O Products o Spray Muzfes & Spray Systems Q Wheel Wash O Dealer List O Contact Us

NESCO - National Environmental Service CompanyOffice: 7 Hampshire Drive • Mendham, NJ 07945

Phone: 973-543-4586 • Fax: 973-543-4588Plant 700 Grand Avenue • Hackettstown, NJ 07840

Phone: 908-81 3-1 1 95 • Fax: 908-81 3-1 1 24Email: info(S!dreL'st.com

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Spray Nozzles - L>r. Uust rage i or z

nmental Service Company

Spray Nozzles

Flat Spray Nozzles

HU and HW series flat spray nozzles featurea high impact flat spray pattern with sprayangles and flows that can be varied over a widerange. They produce a uniform distribution ofsmall to medium sized droplets.

H-VV

Full Cone Nozzles

GG Series nozzles feature a solid cone-shaped spray pattern with around impact area. These nozzles produce a uniform spray ofmedium to large droplets over a wide range of flows and pressures.

Fogjet Nozzles

3/4FF4.8 features a full cone spray pattern. This high volume nozzleis ideal for truck hoppers where fine atomization and throwingpower are required.

Narrow Angle Full Cone Nozzles

Used where precise targeting is required.These nozzles produce a uniform spray ofmedium to large droplets over a wide range offlows and pressures.

About Ordering:

Spray nozzles are distinguished by theirsize, capacity, and spray pattern. Thepart number designates the parametersthat identify the nozzle as shown in theexample at right for a typical flat spraynozzle.

Prices listed are for brass spray nozzles,

http: //www. drdust. com/spray nozzles. htm

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Pollution Control and the Bottom LineLess dust can mean more production and higher profits for those who comply with airstandards by realizing that better dust control means better process control.

If fines don't go into the air, they muststay in the process. That means moretons in the truck.

BvMARKKESTNER

I began working in dust control in1978 with a company in New Jersey

that formulated chemical agents used tocontrol emissions in coal mines, steelmills, and power plants. These "smoke-stack" industries were the original targetsof the Clean Air Act and much of the dustcontrol technology that is used inaggregate plants today was originallydeveloped there. In the late 80's, theregulations that swept through the coalmining and related industries a decadebefore now descended upon mineral andhard rock mining.

How has your company meet thechallenge of compliance with air qualitystandards? Did management dig in its

heels determined to thwart anyattempt to sacrifice productivityfor clean air or did it see anopportunity to become moreprofitable by making aninvestment in control measures toprotect health and safety? Theanswer to this question depends onwhether your company realizedthat an effective and affordabledust control plan could actuallyresult in benefits that improve thebottom line.

What are these benefits?Perhaps the best way to illustratethem is to tell you somethingabout the business of dust control.After almost 20 years, first as aconsultant and then as amanufacturer, I discovered thatthere are three kinds of customers.The first are those that have beencited, fined, sued or otherwisecoerced into the purchase ofcontrol equipment. I have satacross the table from many a plantmanager under such tryingcircumstances who, judging from

their steely eyes, must have figured I wasin cahoots with the EPA.

The second type of customer are thosethat have to purchase control equipment toobtain operating permits. State and federalpermits now require the installation ofdust control equipment in aggregateplants. Operating without permittedcontrol apparatus can result in somemighty hefty fines. Unfortunately, dustcontrol equipment is often an overlookeddetail that becomes a Chinese fire drillwhen the plant suddenly realizes it cannotstart-up without it.

More than once, we have responded tourgent calls from companies whoseenvironmental consultant specified controlequipment in their permit but wereworking with an engineering firm that wasunaware that it had to be incorporated intothe plant design.

The final category is the enlightenedplant management that wants to get ahead

of regulation. These used to be rare birdsindeed but, having witnessed the trials andtribulations of others, more and moreproducers now take environmentalstewardship seriously and understand that agood dust control plan benefits everyone.

This article examines the very realbenefits of dust control that theseproducers have discovered in the hope thatit will encourage the industry to take amore positive view of control measures.

That controlling pollution canactually improve plant production andoperations may be news to many. I knowit was to me. That was the seconddiscovery I made. Some time ago, I wascontacted by one of our dealers in theMidwest who had scheduled a meeting topropose a spray system to an aggregateproducer that was in a lot of hot water.An elderly couple living next to his pitwas suing him over dust emissions whichthey claimed had caused the wife's lungcancer. As a result of a court order, thecompany was enjoined from operating thequarry and had to lease property from acompetitor to keep crushing. The owner'sinsurance company had already paid outabout $30,000 in claims to the couple formedical expenses. The state DEP was onhis case like fleas on a hound and, on topof everything else, he had to go into courtthe next day to show cause as to why theyshould be permitted even to operate at theleased site.

I figured this was one outfit thatwould benefit from improved dust con-trol. I took a look at the plant and foundthat installing a simple spray system andmaking a few improvements was all itwould take to resolve his problem. After aquick introduction and a couple ofcomments about how unfortunate it wasthat he suffered under such onerousregulation, the owner said, "Look, justbottom line it for me. What's it going tocost to put a system in?"

I said, "Well, total installed costs for aplant like yours ought to run about$25,000 to $30,000.

The owner got to his feet and hollered,

AGGREGATES MANAGER • September 1997 28

"$25,000! You must think I'm some kindof idiot to spend that much money on adamn pump!" With that, he stormed outof the room leaving the three of us instunned silence.

At this moment I had a revelation. Irealized that guys like him didn't give adamn about any regulation and that I hadto talk their language: production, produc-tion, production. Here I had been commis-erating with customers for years about theevils of regulation trying to sugarcoat thepill that I knew they were going to haveto swallow. That didn't benefit them inthe long run and, in this case, it suredidn't help me either.

I decided to try a new message. One thatemphasized the benefits of dust control andhow they can make a plant more produc-tive and efficient. This may sound likeheresy but I have seen too many examplesof plants that have complied with airquality standards that are still profitable. Irealized that even if there were noregulation it would still be a good idea tocontrol dust. A positive attitude is all youneed to turn the lemon of regulation intolemonade of production. Believe it or not,you can make your plant cleaner and moreproductive at the same time.

BENEFIT 1: MORE

PRODUCTIONIf they don't go into the air, fines

must stay in the process. That meansmore tons in the truck. Emission factorspredict product losses of as much as I % ormore from uncontrolled sources. For amillion ton per year plant, this means thatalmost 10,000 tons could be lostannually. While actual losses may belower, plants located in particularly dryand windy areas could experience suchlosses. I was in Las Vegas in April ofthis year when winds were clocked atspeeds of to 80 miles an hour. The dustin the valley was incredible and mostproducers had shut down simply becauseyou could not see your hand in front ofyour face. Rehearsal for the Air Force's50th Anniversary Air Show was canceled.A local news channel that had done severalinvestigative reports on what they termed"Deadly Dust" now crowed that officialsestimated as much as 60% of the dustcame from construction and mining sites.Such extremes are exceptions of course,but even if the losses are only 1 /4 % for amillion tpy plant, that can add up to over

AGGREGATES MANAGER • September 1997

Morale improves when the working environment is cleaner. People work better whenthey feel better. Some customers tell us that they have realized anywhere from a 2 to 5percent increase in production once they cleaned up the working environment.

$10,000 in revenue that evaporates alongwith the dust. That may not seem like alot when you are selling 4 million dollarsa year but it is enough to pay off a spraysystem in a few years or hire a part-timeman to help clean-up.

Here's another angle on improvedproduction. We have run into many plantsthat have jury-rigged a spray system tocontrol dust. You know, the old gardenhose in the crusher. Invariably, these sys-tems operate at pressures that are too lowto effectively atomize water and lack thepower to penetrate the material flow anduniformly distribute it. As a result, somuch water is used to control dust thatscreen efficiency plummets and the plantwinds up recrushing 20% more materialthan necessary. The installation of higherpressure spray equipment can correct thisdeficiency and improve plant production.The recouped production is often morethan enough to justify the cost of the newcontrol equipment.

Another way to make money bycontrolling dust is to sell it. If you arelucky enough to find a market for yourdust as a filler or additive even a baghousecan pay for itself. Not every plant will beable to find an outlet for fines but manyproducers have found some very creativesolutions. I have been told of one outfitthat bags the dust from their fabric filterand sells it as a soil conditioner at a localnursery for a real premium.

The idea that production has to sufferbecause of dust control is simply false.

BENEFIT 2: SELLING WATERLook at it this way. It's not your fault.

Tell your customers that the state said youhad to use water for dust control or else.Besides, some of your customers may liketheir rock a little wet because it is lessdusty and compacts better. If the stone isheaded for a drum plant that little bit ofwater may improve emulsification.

Using the example of a million ton peryear plant, let's look at what happenswhen a spray system is installed. Atypical high pressure spray system isgoing to add about 0.5% water by weight.Let's assume that the spray system is usedonly 50% the time the plant operatesbecause it might be raining or perhapsthere's enough natural moisture in the rockto keep the dust down. Total annual waterconsumption is calculated at 2500 tonsannually or about half a million gallonsper year. Even if 50% of this waterevaporates before stone goes into thetruck, that still means that 1250 tons ofwater go across the scale every year. At$5 a ton, that's over $6,000 a year.

Spray systems can pay for themselvesin 3 to 6 years just on this basis alone. Ionce quoted a spray system to a portableplant that had no controls at all and wason the verge of a citation. The plant man-ager was on our side because he was sickand tired of working in all the lousy dust.The owner, however, wanted nothing to dowith it and figured he was gonna fight cityhall. I just couldn't budge him until Ifaxed his office a calculation showing thatthe water added as a result of dust controlwould pay for the spray system in threeyears at his current production rate. Wegot the order two days later and now

29

everyone was happy. Now I know thatnot all producers will be able to benefit byadding water to their products. My pointis only that you have to keep an openmind and try to look at control measuresas part of the production process.

Idlers, rollers and bearings last longerwhen they are clean. Motors, belts andother machines run better when they arenot fouled with dust, mud or debris.

BENEFIT 3: MACHINERY LASTS

LONGERIdlers, rollers, and bearings last longer

when they are kept clean. Motors, belts,and other machine components run betterwhen they are not fouled with dust, mud,or debris. I can't tell you exactly howmuch more you will be able to squeezeout of the plant, but I do know that thepayback is there.

A good dust control plan can reduceservice and repair work. In the extreme, itcan literally make or break yourprofitability. I know of a screening plantat a nitrate mine in South America wheredust emissions were so severe that everydiesel engine on the property was blownout in six months from all the grit thatgot into them. The mine had to installdust control equipment just to operate.

Selecting and installing properlydesigned control equipment can also savemaintenance dollars. We replaced an oldspray system at a large quarry a few yearsago. One of the big problems at the plantwas nozzle pluggage. This customer wasspending about $200 a week to have twomen come in on Saturday to inspect andclean nozzles. We installed a large straineron the water supply line that eliminatedthe problem and saved the plant about$6000 that year.

The adage that nobody ever seems to

lave enough trucks or manpower hascertainly been the case at the vast majorityof plants I have worked in. Because man-power always seems to be in short supply,it is essential that they spend as muchtime as possible on production related

tasks and less time repairingequipment. The best way to dothis is to do make the investmentin quality control equipment thatwon't break down and institute arigorous program of preventivemaintenance and housekeeping.

I would estimate that about halfof the aggregate plants in the

•••' -\ji country try to do so. It has paid' ^£ off in dividends that allow them to

Y*-'''ij£*( get the most out of production

£'.1 equipment not to mention the*

improved relations they enjoy withtheir neighbors - just ask the

NSA's Eagle Award Winners. On theother hand, I still encounter plenty ofplants that only clean-up when spillageburies conveyors and run productionmachinery until it breaks. I guaranteethese same observations have also beenmade by the regulatory agencies whichhave become much less tolerant of amanagement that resists repairs andimprovements.

BENEFIT 4: MORALEIMPROVES

Imagine that you are a laborer and yourforeman has just told you to shovel outthe tail pulley under a T cone crusher thathas become fouled with spillage. And whyare you going to spend the next hourcleaning up dust and spillage? Probablybecause the belt skirting is worn through,the chutework leaks like a sieve, and dustescapes from every nook and cranny. Itamazes me that plants will spendthousands of dollars a year on manpowerfor clean-up but won't spring for a fewhundred bucks buy a belt scraper or somesheet steel just to patch things up.

Have you ever dropped a tool into a pileof dust- dust so fine it almost flows likewater? You might spend the next 15minutes trying to find it or, more likely,30 minutes trying to scare up another one.Small inefficiencies like these canaccumulate to such an extent that the realwork can't get done. I once helped toinstall a spray system at a crushing plantthat was about the most broken down pile

AGGREGATES MANAGER • September 1997

of steel I'd ever seen. I needed a fittingand the foreman told me I'd find it yonderin the parts shed. I opened the door andfound that all the shelving had collapsed,and all the parts were in disarray on thefloor. On top of that, 4 inches of finepowdery dust covered everything. As soonas I tried to pick anything up, dustbillowed into my face. I found the dangfitting but it took almost half and hour ofrummaging around in that pig pen. Was Ifilled with a sense of accomplishment?Hardly, I was dirty and ticked off.

I know from first hand experience thatmorale improves when the workingenvironment is cleaner. People work betterwhen they feel better. I know it may behard to believe, but we have actually had acouple of customers tell us that they haverealized anywhere from a 2% to 5%increase in production once they cleanedup the working environment. Whenemployees see that their company isacting in their interest, they develop amuch more positive attitude about theirwork that makes them more productive.

BENEFIT 5: FEWER LOST TIME

ACCIDENTS AND INJURIESI don't have the statistics to prove it but

it stands to reason that a good dust controlplan prevents accidents and injuries. Poorvisibility is a big problem in dusty plants.I don't know about you but I want tomake sure that your 85 ton haul trucks cansee my pick-up. Workers also have atough time keeping an eye on things whenthey are full of grit. Dust and spillage oncatwalks and floors can also create a hazardto workers that have to climb over it.

We installed a spray system severalyears ago at a harbor facility where stonewas being off-loaded from vessels. Thesewere self-unloaders, ships equipped withon-deck conveyors that swung out over thedock. In this particular case, the boomconveyor was to off-load into two side-by-side bins at a rate of 2000 tons per hour.

By providing acleaner environ-ment, you will helpto reduceabsenteeism.Your insurancecompany may evengive you a break onhealth carepremiums.

30

At the same time, trucks were to driveunderneath the bins and load-up with stonethat would then be transported to aprocessing plant.

The 1990 Clean Air Act Amendmentsallow companies to take emissioncredits for pollutants to the bank or tosell them to other companies. Emissioncredits for sulfur dioxide are now tradedlike pork bellies.

Because of the arid climate the stonewas bone dry. When the boom conveyorswung over the bins and started unloading,the dust was so bad that the operatorwasn't sure whether the conveyor wasreally over the bins. Truckers refused todrive under the bins because they could notsee where they were going. For safety'ssake, ships were forced to decrease theunloading rate from 2000 to 600 tons perhour. The only problem was that now itwould take 3 days to unload instead of 10hours. At $15,000 per day to charter thevessel, you can imagine the impact onprofits.

Is this an extreme example? Sure, butit's not the exception you might think.That's why many insurance underwriterswill often reduce rates to companies thatare environmentally proactive. Actuariesknow the odds favor plants that make theinvestment a comprehensive dust controlplan that protects the lives of theiremployees and the integrity of theirphysical plant.

BENEFIT 6: BETTER HEALTHHow much is your health worth? The

evidence that dust and paniculate ishazardous to our health is indisputable.Controlling dust means better health andthis has motivated regulatory agencies andenvironmentalists to call for even morestringent standards. MSHA has also takena strong position on silica containingdusts. Why, because sick people are not

very productive workers. By providing acleaner environment you will reduceabsenteeism. Maybe your health insurancecarrier will give you a break on thepremiums - it can't hurt to ask.

An owner of a large quarry once toldme that "dust is good for you because itscours out your lungs like that Ajaxpowder". He was only partially right-itdoes scour your lungs out. I grew up inCleveland in the 50's and saw that townchoke to death on pollution. When I wentto college in Pittsburgh things weren'tmuch better. I awoke every morning to therank odor of hydrogen sulfide that themills blew into the air. Even now youcan there are large surface mines likeChuquicamata in the desert of northernChile where the mine and smeltingcomplex looks today just like my oldhome town did 30 years ago. At "Chuqui"a plume of pollution blows for hundredsof miles along the Andes. My hosts fromMutual de Seguridad, a large insurancecompany that ran a health clinic at themine has documented the devastatingeffects of pollution on the minepopulation in the hope that new environ-mental laws will reduce the death rate.

Do we want to return to the "good olddays" before the Clean Air Act? I thinknot. The fact that "rust-belt" towns likeCleveland and Pittsburgh now enjoy athriving economy have put to lie theclaims that environmental regulationwould be our ruination. We all owe a debtof gratitude to those miners who had tosuffer and die before the government wascompelled to enact legislation that protectsthe rest of us.

Healthy employees are more productiveemployees. It's as simple as that.

BENEFIT 7: EMISSIONS

CREDITSDid you know that you can make

money by controlling pollution? The1990 Clean Air Act Amendmentsextended the concept of bankingemissions to a market-based system ofemissions trading. When you obtain apermit to operate, that permit allowsyou to produce a specified amount ofpollution. For example, a power plantmay be permitted to produce 10,000 ,.tons of sulfur dioxide annually. If theplant produces less pollution, it is nowable to sell the difference to another

plant that has had a more difficult timemeeting standards. This allows the sellerto profit by marketing his emissioncredits, and the purchaser to "buy-down"his emissions and avoid the higher cost ofinstalling more expensive control devices.Sulfur dioxide emissions are now tradedpublicly on the Chicago Board of Tradejust like other commodities.

I have been told of one aggregateproducer that made a deal to sell paniculateemission credits to a utility company for$20,000 per ton! The utility needed theemission credits to build a new plant andthe money spent on them was pocketchange compared to the cost of the newgenerating station. There are all kinds ofpossibilities here that companies are justbeginning to explore.

CONCLUSIONThe gloom and doom predictions of

industry that the Clean Air and Water Actswould ruin our economy have been provenwrong as have the shrill cries fromextreme environmentalists that anycommercial development would causeirreparable harm. The truth of the matteris that there is a balance that can be struckbetween industrial development andenvironmental protection. This equili-brium can be best achieved by recognizingthat there are tangible benefits to pollutioncontrol that can improve production andprofitability. •

MARK KESTNER is PRESIDENT OFNATIONAL ENVIRONMENTAL SERVICE CO.,IN MENDHAM, NJ

There is a balance that can be struckbetween industrial development andenviromental protection.

AGGREGATES MANAGER • September 1997 31

NESCO Spray Systems ProductsNESCO builds wet suppression systems to control visible dust produced by mining and materialhandling operations. Our effective and affordable spray system equipment has become theindustry standard for crushing and screening plants since we installed our first unit in 1989.

DustPro Spray Systems feature high (200 psi) pressure operation,remote electronic control, and heavy-duty construction. DustPro pumpmodules are "state-of-the-art" and can be fully automated or equipped withair and glycol purge systems for cold weather operation. Guaranteed tocomply with SubPart OOO or other applicable NSPS.Available in 10 to 100 gpm capacities.

The DustBoy is our most economical spray system and is designed forsmaller crushing or recycle plants processing less than 500 tph. DustBoypumps include a strainer, TEFC motor, and Nema 4X control panel. Availablein 10 or 20 gpm capacities, manually controlled.

Our DirtSquirt Wheel Wash stops trucks from tracking mud ontopublic roads. The DirtSquirt includes a 160 gpm, high-pressure pumpmodule, motion sensor, speed bump, and dual action spray bars. Fullyautomatic operation. No excavation required.

Designed for big dust control problems, theEnforcer is the ultimate in high pressure spraysystems for dust control. Operating at 800 psi, theEnforcer produces a powerful atomized mist thatsuppresses dust at water consumption ratescomparable to air-atomizing or foamsystems.

NESCO Air Atomizing Spray Systems use water andcompressed air to produce micron sized droplets that are able tosuppress respirable dust without adding any detectable moisture tothe process. Ideal for spray curtains to contain dust within hoppers.

Fog Systems use ultra-high pressure and fine nozzle orifices to produce 10micron droplets that humidify the environment and suppress dust and dieselexhaust in a confined area.

Wetting Agents are chemicals that are added to water to improve the rate at which spraydroplets wet dust particles. NESCO doesn't sell chemicals but our DustPro and DustBoy spraysystems can be modified to include a metering pump and in-line mixer to dispense a surfactant.Improves dust control on hard to wet materials like coal or petroleum coke.

NESCO can also build Foam Systems that use water, compressed air,and chemical agent to make a low-expansion foam that controls emissionsfrom crushers and transfer points. Unlike chemical vendors that lock acustomer into their chemical, NESCO equipment allows customer to useless expensive generic chemicals.

Finally, NESCO sells all the Pumps, Parts, andSpray Nozzles to build spray systems fromscratch. These are the same field-provencomponents we use to build our equipment. Wekeep a complete inventory of parts and are happyto provide technical assistance.

National Environmental Service Co. • 700 Grand Avenue • Hackettstown, NJ 08740Toll Free: 800-2DR-DUST Tel: 973-543-4586 Fax: 973-543-4588 e-mail: [email protected]

www.drdust.com

DUST PROProfessional Series High Pressure Water Spray Systems

Standard Features:High Pressure 200 psi PumpFlow Switch and StrainerPressure Gauge and Relief ValveRemote Control PanelRunning Time MeterAll Krass PlumbingAnti-Hammer SolenoidsHeavy Duty ConstructionW, 20, or 40 gum Pump Sizes

Options:Air Purge for Cold WfeallierGlycol InjectionDual Basket StrainerTrailer MountedAutomation

NESCO's Remote Control Panel lets your operatorswitch on spray nozzles when and where they areneeded. Saves time and conserves water. Statuslights verify that the purnp is running and alert theoperator if water supply is interrupted. Switchesilluminate for night operation.

t»

NESCO spray systems can be adapted to any stationaryor portable plant. A centrally located pump modulesupplies spray nozzles. High pressure hose connectsspray bars to pump unit. Easy to operate and maintain,NESCO spray systems can eliminate visible dust usingless than a gallon of water per ton.

For more information call us at l-SOO-237-3878 that's...

1-800-2DR-DUSTTo obtain a firm price for a complete DUSTPRO system, send or fax us a processflow diagram and plan view or call to schedule a site visit.

National Environmental Service Co. (NESCO)

Tel: 973-543-4586 7 Hampshire Dr., Mendham NJ 07945 Fax: 973-543-4588

DUSTBOYHigh Pressure Water Spray System for Dust Control

LOW, LOW Cost!BIG, BIG Savings!At last! A spray systemfor small mines, quarriesand recyling plants.

Standard Features:• 200 psi, 10 gpm Pump• TEFC, 3 Hp Motor• Pressure Gauge• All Brass Plumbing• Water Filter

The DUSTBOY is the latest addition to our product line. Designed forone- or two- stage crushing and screening plants that handle less than500 tph, this compact unit packs a big punch. Just flip the switch andnozzles spray an atomized rnist with plenty of power to control dust fromproduction machinery. The DUSTBOY is just what you need to complywith Subpart OOO and pass your inspection.

For more information call us fit 1-SOO-237-387S tliat's...

1-800-2DR-DUSTThe DUSTBOY pump module can pe purchased separately or as part of a package s if stemthat includes WOO ft. of connecting hose, universal spray bars, nozzles and mountingbrackets. DUSTBOY has four independent output spray Hues, and is fitted with compressorconnections for ivintcr bloiudown. For a firm price, send or fax us a process flow diagram.

National Environmental Service Co. (NESCO)

Tel: 973-543-4586 7 Hampshire Dr., Mendham NJ 07945 Fax: 973-543-4588

And you thought "fines" meanttiny little pieces of rock.

Well they are. But thefines we're talkingabout are big ones you'llbe getting if your plantisn't in compliance with

Subpart OOO - up to$25,000 per day.

Hopefully you'veinstalled dust controls and

have all your permits in order.If not, NESCO can help. DustBoy andDustPro High-pressure Water SpraySystems keep dust down without expen-sive chemicals. A healthier workplace for

your employees. A clean site forincreased productivity. No more hasslefrom the state. All for a better bottomline. We guarantee it!

Three installation choices: Turnkey,Supervision or Do-it-Yourself—get you upand running fast.Check out DustBoyand DustPro systemson our website, or callus or your local dealerdirectly for more infor-mation or a demon-stration video.

nes700 Grand Ave • Hackettstown, NJ 07840 • Tel 973-543-4586 or 800-2DR-DUST • Fax 973.543.4588 • www.drdust.com

Here's How IMESCO Spray SystemsCan Help Your Bottom Line:

Increased ProductivityBy reducing dust and spillage, you'llput more tons into trucks instead ofinto the air or on the ground.

Machinery Lasts LongerMotors, idlers, and bearings lastlonger when you keep them clean. Asound dust control program reducesservice and repair work.

Improved MoraleA healthy worker is a more produc-tive worker. Your people will workharder and faster if they feel better

on the job and know you care abouttheir health.

Fewer InjuriesA NESCO Spray System improves visi-bility and makes the workplace safer.Ask your insurance carrier to revisityour premiums after installing yournew NESCO system.

Improved ProfitabilityMany end-users prefer moist prod-ucts that handle with less dust andcompact better. A little water goingacross your scale will help pay foryour NESCO Spray System.

Reduced Compliance CostsGet out in front of regulation now.Reduce the cost of compliance withSubpart OOO using a high pressurespray system instead of more expen-sive chemical equipmentor baghouses.

NEW DirtSquirtNESCO's powerful newportable wheel wash systemsets up quickly and easily.Avoid fines for tracking mudand dirt onto public roads.For more information, call800-2DR-DUST.

THREE WAYSto install a cost-effective NESCO Spray System:

1- Supervision 2- Turnkey 3- Do-It-YourselfOur engineer will show your crew Our crew will handle the project We train your crew to install andhow to install the system, start it from start to finish and make sure optimize NESCO systems and sup-up and optimize performance. that you're satisfied. ply all the parts you need.

ARKANSASMitchell Machinery Co./G. W. VanKeppel Co., Inc.Little Rock 501-945-4594VanBuren 501-474-5281

CALIFORNIACompass EquipmentOroville 530-533-7284Cooley Equipment Corp.Corona 909-277-7820

CONNECTICUTWhitney & SonsFitchburg, MA 800-245-5472

DELAWARENance CorporationRichmond, VA 804-784-5266

GEORGIAMartin TechnologyAugusta 706-737-3700

ILLINOISProcess Machinery, Inc.Indianapolis, IN 317-241-3315G. W. Van Keppel Co., Inc.St. Louis, MO 314-872-8440

INDIANAProcess Machinery, Inc.Indianapolis 317-241-3315Guilford 812-487-2237

IOWAContractors Supply Co.Des Moines 800-422-3083

KANSASG. W. Van Keppel Co., Inc.Kansas City 913-281-4800

KENTUCKYProcess Machinery, Co.Shelbyville 800-860-1523

MAINEWhitney & SonsFitchburg, MA 800-245-5472

MARYLANDNance CorporationRichmond, VA 804-784-5266

MASSACHUSETTSWhitney & SonsFitchburg 800-245-5472

MICHIGANR. B. Scott EquipmentEau Claire, Wl 715-832-9792

MINNESOTAR. B. Scott EquipmentOsage 218-538-6766

MISSOURIG. W. Van Keppel Co., Inc.St. Louis 314-872-8440Kansas City, KS 913-281-4800

MONTANAWestate Machinery Co.Billings 406-373-6010

NEW HAMPSHIREWhitney & SonsFitchburg, MA 800-245-5472

NEW MEXICOAggregate & Mining SupplyAlbuquerque 505-344-1300

NEW YORKL. B. SmithSyracuse 315-474-1567

NORTH CAROLINAMartin TechnologyAugusta, GA 706-737-3700

OHIOProcess Machinery, Inc.Medina 330-723-3864Guilford. IN 812-487-2237

OKLAHOMAG. W. Van Keppel Co., Inc.Oklahoma City 405-495-0606Tulsa 918-836-8851

PENNSYLVANIAACM TechnologiesLansdale 215-361-3632Washington 724-223-8162

RHODE ISLANDWhitney & SonsFitchburg, MA 800-245-5472

SOUTH CAROLINAMartin TechnologyAugusta, GA 706-737-3700

TENNESSEEAggregate & Mining EquipmentCompanyMaryville 423-984-5525

VERMONTWhitney & SonsFitchburg, MA 800-245-5472

VIRGINIANance CorporationRichmond 804-784-5266

WEST VIRGINIANance CorporationRichmond, VA 804-784-5266

WISCONSINR. B. Scott EquipmentEau Claire 715-832-9792

In Pit & Quarry indicate #252on reader service card for moreinformation. In Aggregates Managerindicate #210 on reader service cardfor more information.

If your state is not listed above,please call the NationalEnvironmental Service Co. at800-2DR-DUST.

nes700 Grand Ave • Hackettstown, NJ 07840 • Tel 973-543-4586 or 800-2DR-DUST • Fax 973.543.4588 • www.drdust.com

Operational and climatic factors affect the designand selection of efficient water-spray systems

Water-spray systems:the dust-control workhorse

By Mark Kestner, Ph.D.

Pr o c e s sf u g i t i v ee m i s s i o n sregulated

a n ddus t

areair

p o l l u t a n t s . Stan-dards adopted byfederal and stateagencies are enforcedto protect worker healthand limit the amount ofparticulate entering theenvi-ronment.

O v e r t h e p a s ts e v e r a l y e a r s ,p a r t i c u l a t e - emis-s i o n s t a n d a r d sh a v e b e c o m emore stringent andt h e i r e n f o r c e m e n tmore strenuous. Many states, infact, have adopted zero visibleemission standards in response tonew source p e r f o r m a n c estandards.

Furthermore, the NationalAmbient Air Quality Standards(NAAQS) recently have beenmodified to target PM10 (-10micron particulate) because thesevery fine particles represent themost serious health hazard.

M i n i n g ope ra t i o ns mayemploy wet suppression, drycollection or a combination ofboth methods to achievecompliance. While dry collection(fabric filtration) is very efficient,this control technology is capitalintensive, high maintenance, andapplicable only to sources that canbe enclosed.

Mark Kestner is President ofNational Environmental ServicesCo., Mendham, NJ

Water-spray pressure should exceed 100 psi to ensureproper atomization and spray pattern

A fabric filter would not, forexample, constitute a practicalcontrol technology for emissionsproduced during stacking to apile. Furthermore, the disposal offines collected by the filter oftenproduces secondary emissions.

Water-spray systems remain thework horse of dust controltechnology because they areapplicable to both process- andfugitive-dust emissions, low costand easily maintained.Material-handling dust

There are several types of spraysystems employed to control dustfrom process emissions producedduring crushing, screening,stacking, conveying and othermaterial-handling operations.There are two com-merciallyimportant systems: conventionaland fogging.

C o n v e n t i o n a l w a t e r - s p r a yequipment features a pumping andm e t e r i n g system t h a t d is-

charges to outputl i nes connec tedto s p r a y - n o z z l emanifolds. Theyare des igned tosuppress dus t atthe source oper-ation and adde n o u g h mois tu reto suppress d u s ta t d own s t r e a ml o c a t i o n s .

For e x a m p l e ,water a p p l i e d ata primary c r u s h -e r s u p p r e s s e s

e m i s s i o n s f romthe crushing op-eration and wet the

rock to reduce dust when thematerial is stacked to a pile or fedinto the conveyor system.

Generally speaking, a conven-tional water-spray system shouldbe capable of adding up to about1.5 percent water by weight to theprocess. A circuit handling 500st/h, for example, requires a pumpcapacity of about 30 gal/min.

U n l e s s the ma te r i a l i sparticularly fine or porous, theaddition of 1.5 percent moisturegenerally eliminates visibleemissions. A properly designedspray system permits addition oflesser amounts of water inresponse to lower emission levels.

Conventional spray systemsshould be designed to operate atpressures grea ter than 100 psito obtain the fine atomizationneeded to suppress dust. Thehigher the pressure, the greater theshear through the nozzle orifice toproduce fine droplets. At lower

26 • PIT & QUARRY/MARCH 1991

spray pressures, spray droplets aretoo large to capture finer, morehazardous dust and are unable topenetrate the material flow.

State agencies may even specifythat the system operate at apressure in excess of 100 psibecause of the current emphasison PM10 emissions.

While conventional sprays workwell in most material-handling cir-cuits, operations handling veryfine material may not be able totolerate much water. Screen blind-ing and belt carryback commonlyoccur when water consumption isexcessive or the material is partic-ularly sensitive to moisture.

Fog systems were developed toovercome the deficiencies ofconventional spray systems. Fogsystems are designed to suppressairborne dust without wetting theprocess flow.

This is accomplished byproducing a very finely atomized,high-pressure mist. Droplet size iswell w i t h i n the 10-micronrange. Because droplet size is sominute, fog systems are moreefficient in suppressing finerdusts-if they are properly sizedand enclosed.

Fog systems, however, posseslittle downstream effectivenessbecause they do not wet theprocess flow.

The high degree of dropleta tomiza t i on , resulting in lesswater consumption, is the dis-tinguishing feature of fog systems.There are th ree commer -

Fog systems can be used at sources-like thisloading bay where emissions are diffuse or theproduct cannot tolerate any water addition

cially important types:• High-pressure hydraulic• Air atomizing• SonicEach system uses extremely

high shearing forces at the nozzleorifice to produce very finedroplets.

High pressure hydraulicsystems operate at pressures inexcess of 800 psi. Coupled withextremely small orifice nozzles-about the width of a human hair-asuitable fog is produced for dustcontrol.

Air atomizing systems utilizecompressed air in lieu of highwater pressure to obtain thenecessary shear. Air atomizingsystems require a dual spraymanifold to deliver air and waterto nozzles. Air atomizing systemscan employ nozzles withconsiderably larger orifice sizethan high pressure hydraulicequipment.

Sonic systems are air atomizingsystems that feature nozzles fittedwith resonators that vibrate at highfrequency to promote dropletatomization.

If properly installed, fogsystems can produce controlefficiencies on the order of 95percent and constitute a practicalcontrol technology for sourcesthat are very diffuse or can toleratelittle or no moisture. High-pressure hydraulic fog systems aregenerally more cost-effective sincethey do not r equ i r e com-pressed a i r .

Fugitive dustcontrol

Water sprays y s t e m s a r ea l s o w i d e l yused to sup-press emiss ionsfrom f u g i t i v ed u s t s o u r c e s .Fugi t ive dus trefers to emis-sions from areas o u r c e s pro-duced by winde r o s i o n o rt ra f f i c . Piles,u n p a v e d andpaved roads are

A tanker equipped with a spraycannon is a versatile unit thatcan be used to water roads,wet piles, or clean materialhandling equipment

the most common examples offugitive sources.

Because the emissions arediffuse or arise from mobilesources, spray systems have beendesigned to accommodate theirsporadic nature and topography.Commercially important systemscan be categorized as mobile orstationary.

A water tanker equipped with apressurized spray bar and turret-mounted cannon is the bestexample of a mobile spray system.The spray bar is used to waterunpaved traffic areas while thecannon is employed to wet downpiles and flush paved surfaces

The combination of spray barand cannon is extremely versatileand also can be utilized to washdown equipment and watershotrock. This later practiceproves to be an excellent methodof reducing emissions duringhaul-truck unloading at primarycrushers.

Generally speaking, suchequipment is the exception ratherthan the rule. While most plantsemploy a water tanker of somesort, the equipment often featuresa rudimentary gravity-fed spraybar or splash pan.

Stationary aerial spray systemsare also employed to suppressemissions from piles and, lessfrequently, traffic areas. Suchsystems range tremendously insize and cost depending upon theareas to be treated and the degreeof process control.

Manual control may be satis-factory for smaller plants. Largef a c i l i t i e s may require systemsthat are automated and operatein response to sensors detectingwind speed, p rec ip i t a t ion and

PIT & QUARRY/MARCH 1991 • 29

temperature. The type, size, andeconomy of an aerial spray ors p r i n k l e r system d e p e n d sprimarily upon the area to becovered and the frequency ofapplication.

Aerial spray systems to controlpile emissions at large plantstypically consist of a water cannonmounted atop a turret, which canbe manually or automaticallyrotated.

Smaller facilities may be able toemploy conventional sprinklersystems similar to those used forcrop or lawn irrigation. Sprinklersystems also have been used alongroadways. They work well as longas provisions are made to protectthem from errant vehicles.

Winter problemsWinter operation of spray

systems poses particular problemsfor plants located in the North:

• Freezing of spray nozzlesand water lines.

• Freezing of pumping andaccessory controlequipment.

• Icing of conveyors Andother equipment.

• Freezing in piles.While spray-system utilization

is aggravated, these problems arenot insurmountable. There aremany examples of metallic andnon-metallic mining operationsthat use wet-suppression systems insub-freezing temperatures.

Options to facilitate winteroperation depend primarily uponthe severity of the season and theresources a t the p l a n t ' sd isposa l .

If an alternate control is usedduring the winter, water-spraysystems should be thoroughlydrained and dried. Because waterexpands when it freezes, even asmall amount of moisture issufficient to crack a pump casing.Flushing and filling the unit with anon-corrosive antifreeze providesadded protection.

If the spray system is to operateduring the winter, locate the pumpunit is a heated enclosure. Thereare several options which may beexercised individually or in

combination to protect spray linesand nozzle manifolds:

• Install manual or automaticdrain valves.

• Install a compressed airpurge.

• Heat-trace and insulatelines and nozzle manifolds.

• Substitute an antifreezesolution for water.

The best solution to winteroperation of spray systems is ananti-freeze. Salt brines are theleast expensive freezing pointdepressants, but also considerglycols. A suitable antifreeze, willprove uneconomical in mostinstances unless the plant hasaccess to an extremely inexpensivesource or the product can toleratea hefty premium.

In the event the economics arefavorable compared to the costs ofmodifying the equipment system,the user should be careful toensure that the antifreeze is notcorrosive, will not harm the pumpor affect ma te r i a l properties.

M o s t

systems to permit winter operation.Automatic drains coupled with anair purge and heat-tracing providethe best protection. Heat-tracingalone can generally keep linesfrom freezing, but it is difficult toprevent ice from forming innozzles. An air purge can remedythis situation. Audible or visiblealarms should be used to warnoperators of any malfunction.

Freezing of piles and conveyoricing is primarily a matter ofdesign and operation. If materialfreezes solidly in piles or trucks,the odds are more water thannecessary has been used.

Nozzles of excessive capacitymay be installed or the operatormay have too many spraymanifolds in service. Belt icingusually occurs because an operatordoes not shut the spray systemdown when process flow isinterrupted or when nozzles arenot properly targeted at the stone.

Special consideration mayapply if the spray system uses achemical additive, for example, a

TA R I P 1modify the

IADUC I ^^^^^^^^^^^^^H

spray

COSTS

Basis: 1,000 st/h, 1V •* *

wetting

OF

million

or foaming agent. If

CONTROL TECHNOLOGIES

st/y stationary point

Cost

source

Control*.,-*"Capital O & M 5-Year Total

($)- ($/yr) ($)

Conventional Water Spray - 25,000'* ^ v*. 2,500or Fog System" •> - ^ " *\

Water Spray System with

Wetting Agent

Foam System,

Fabric RlfratiorF''>;*-** ?. - "~ - 3?T "

>- -k^^?

30,000 7,000

35,000 23,500

150,000 - \ 15,000

37,500

65,000

147,500

225,000

-' - *

O & M cost estimated at 10 percent of capital cost annually

' Cost of chemical agent estimated at $4,000/yr. -r *" "^- ~-^£t "I v

Cost of chemical estimated at 2 cents/st or $20,000/yr

30 • PIT & QUARRY/MARCH 1991

Insufficient spray pressure andimproper nozzle location arecommon features of poor design

the additive becomes too cold, itsviscosity may increase to the pointwhere it becomes difficult to pumpproperly or the agent may not mixas easily.

Freeze-thaw cycling may alsocause some chemical suppressantsto coagulate or otherwise deterio-rate. Heated storage generally isrequired.

As far as fugitive dust sourcesare concerned, road watering can-not be employed in freezingweather. Even though it is possibleto design a suitable tanker system,road icing poses a safety hazard.

If the plant is unable to treatunpaved roads with a salt brine, oil,or other substitute, controlsemphasizing speed limits, chippingor traffic restriction can be used.Reducing the amount of inventory,maintaining low pile heights andrestricting traffic in and aroundpile helps minimize pile emissionsuntil the watering system can bereturned to service.

Control efficiencies varyControl efficiency refers to the

performance of a control appar-atus. It is measured as the percent-age reduction is dust emissionsdue to the use of the control.

The control efficiency of awater-spray system depends uponequipment design, its operationand maintenance.

Improperly sized or engineeredequipment is a common failing ofmost do-it-yourself spray systems.Too little or too much water maybe applied, resulting in non-compliance or handling problems.

Often, spray nozzles areinstalled at locations wheredistribution onto the process flowis poor. For example, placingnozzles over a conveyor isgenerally unsatisfactory becausefines tend to sift down to the belt

surface, leading to superficialtreatment.

Instead, locate nozzles wherethe flow is in free fall or the pro-cess operation affords better mix-ing. Some experimentation isusually necessary to obtainoptimal performance.

The operator is responsible forensuring that the spray system isemployed when emissions occur.All to often, equipment is under-utilized.

Alternatively, operators mayforget to turn off the sprays whenflow is interrupted, causing belts tobecome wet. Consequently, thereis an increasing trend towardautomation in an attempt toeliminate operator error.

Finally, preventive maintenanceis critically important to consis-tently high efficiency. Unfortun-a te ly , p r o d u c t i o n e q u i p m e n treceives first attention and manycontrol systems often deteriorateand fall into disuse.

New source performance stan-dards and stricter permit condi-tions now generally stipulate thatcontrol apparatus be maintained ingood working condition. Eventu-ally this will lead to theenlightened attitude that bothproduction and pollution-controlequipment deserve equivalentmaintenance and repair.

EPA estimates of water-orwater-and chemical-spray system-control efficiencies range from 50percent to 95 percent. Because ofthe difficulty and expense ofconducting air-sampling tests inthe field, very little data has beenpublished. This has engenderedconsiderable debate about thecontrol efficiencies that can beused in permit applications.

The EPA regards baghouses asBACT (Best Available ControlTechnology) with control efficien-cies in excess of 99 percent. TheEPA has generally disallowedwater-pray control efficienciesmuch in excess of 75 percent.

Industry, on the other hand, re-alizes that baghouses are inap-propriate for sources that cannotbe enclosed and generally favorslower-cost spray systems. Conse-quently, the current trend in newsource permitting and control

selection has been toward a combi-nation of wet and dry technology.

Cost comparisonWith the notable exception of

California, most state agenciesleave selection of controls to theowner/operators as long assatisfactory control efficiency canbe demonstrated. This permits theplant to consider the relative costsof control apparatus.

Table 1 compares the cost ofvarious water-spray systems tofabric filtration over a five-yearperiod. Conventional water-sprayand fog systems are by far themost cost effective. Capital costsare low and they require onlyperiodic preventive maintenance.

Incorporating a wetting agentin low concentration to improvecontrol efficiency approximatelydoubles the cost of control over afive year period. But, it is stillconsiderably less expensive thanfabric filtration.

Foam systems have beenpopularized as a method ofreducing water consumption andimproving control efficiency.Foaming agents, however, are usedin relatively high concentrationand may add 2 to 5 cents per tonto production costs.

Over a five year period, a foamsystem may prove to be three tofive times as expensive as acomparable water spray unit .Even so, foam technology isavailable at roughly half the costof a baghouse.

Because oft h e w i d earray of con-trol o p t i o n sava i l ab le toan a f f e c t e df a c i l i t y , theplant should investigate each todetermine which apparatus orcombination of systems providesthe necessary dust control atreasonable cost.

As long as environmentalregulators permit owners andoperators permit owner andoperators to participate in theselection of appropriate controls,water-spray systems will remainthe industry standard. •

PIT & QUARRY/MARCH 1991 • 31

NEW FROM

Work ZoneIndustrial Cooler

Five years of research and development inheat stress relief has produced the WORK ZONE. New from

COOL ZONE™ the leaders in flash evaporative cooling.

The WORK ZONE model is engineered specificallyfor the industrial workplace. Tough enough for the factory

floor, it operates efficiently, with low maintenance.

Exclusive Cool Zone™ Features:Features unique to COOL ZONE™ produce excellentcooling without wetness, with temperature drops up to50°F depending upon ambient temperature.

• Two-stage adjustable fogging system.Easily adjusts to meet differenttemperature demands.

• 30" fan with 9557 CFM for effectiveflash evaporation and air distribution.

• Durable high performance directional shroudon 3-position tilting and oscillating fan head.

• High pressure/low flow water pumpwith TEFC motor creates ultra-fine fogfrom 1000 PSI.

• Patented Anti-Drip Nozzles.

• NO TOOLS required for assembly.

• Dual water filtration minimizesnozzle maintenance.

• Quick-connects allow for base systemto operate additional fan systems atremote locations.

COOLZONE

W O R K ,

Proven Winner! Cool Zone™ products 'have been used by the NFL and college" ^football teams for the last five seasons,including three Super Bowls, providing :heat stress relief for thousands of athletes.

Put Cool Zone™ in your "WORK ZONE"

It takes a rugged industrial-duty productto do an ongoing job against heat stressand improve employee performance.This is it from Cool Zone™.

Work ZoneCooler

•High Pressure/Low Flow Pump: At the heart ofa WORK ZONE cooling system is a specially designedpump with a TEFC motor. This pump is capable ofproviding 1000 PSI at very low flow rates to the two-stage fogging system. As a result, as few as threenozzles can be operated without the pump beingoverheated. An operating range of 3 to 20 nozzlesmeans the WORK ZONE system will accommodatemany different configurations of fans and nozzles tomeet your specific cooling requirements. This meansgreater flexibility and performance.

•Two-Stage Fogging System: Two stainless steelfogging rings are each equipped with four precisionmachined nozzles. These create a fine fog, approxi-mately 10 microns in water droplet size. Since the

33.75"

86.50"

SIDE VIEWOF

WORK ZONE

30.00"-

86.50"

SIDE VIEWOF

SATELLITE

-36.00"

American MadeExperience in design, engineering, manufacturingand quality control testing ensures performance ofCOOL ZONE™ products.

rings are mounted in front of the fan, flash evapora-tion and convection provide for a major decrease inair temperature. An in-line ball valve allows for quickand easy switching from either stage of cooling. ThiCool Zone™ feature allows the user to maximize the.cooling capability of the WORK ZONE as ambientconditions change. *•»

•Fan Assembly: A 30" fan rated at 9557 CFM pro-vides the necessary volume and velocity of forced ai,s*to evaporate the "fog" generated by the two-stagefogging system. A specially designed Cool Zonemolded plastic shroud helps direct the air to the wo^area and also maximizes the evaporative process.

•Dual Filter Assembly: A dual cartridge water filtersystem provides clean particle-free water to the two-stage fogging system. This standard Cool Zone™feature improves the performance of the WORKZONE cooling system by substantially reducingnozzle maintenance. In addition, an optional CoolZone™ in-line water conditioner can be added toaccount for high levels of calcium.

SPECIFICATIONSFan HeadFan MotorTwo Speed MotorFan AmpsOscillationPump Pressure RangePump Flow RatePump MotorPump AmpsFog RingNozzle Flow RateMin/MaxGuard & ShroudWheelsManifold Line

FiltrationPump CoverFan & Pump BodyDimensionsWeightMin. RequirementSensor

Satellite Units

Water ConditionerCustom ManifoldControlsNozzles

30" fan diameter1/2 HP, 115volts,TEAO, 1075RPM9557/8588 CFM6.0 full load90° - 45° sweep0-1000 PSI0.5 GPM at 1000 PSI0.5 HP, 115/230 volts, TEFC6.4 Amps / 3.2 Amps24" and 18" diameter stainless steel0.025 GPM at 1000 PSIMin. 3-.008 nozzles, Max. 20-.008 nozzlesOSHA guard, plastic molded shroud10" semi-pneumatic1 s* stage has 24" manifold, quick-disconnect2n^ stage has 24" manifold, ball valve5 & 10 micron polypropylene filter, 10" sizeFiberglassAluminum30Lx 34Wx 87H; satellite 40Lx34Wx87H159 Ibs. / 72 kg; satellite 81.5 Ibs. /37 kg.1 GPM at 20 PSI, Potable Water OnlyLow water pressure safety switch

OPTIONALIncludes quick-disconnect 24' manifold lineand 24" fog ringX-Scale® Catalytic Water Conditioner300' per pump moduleAutomated on/off and 2nc' stage controller0.012", 0.015" and 0.020 orifice

The most economical way to bringfogging technology into the workplace

COOL ZONEIndustrial Retro-Kits

MODULAR - FLEXIBLE - EXPANDABLE

• Temperature reductions up to 50° Fdepending upon ambient temperature.

• Universal fog ring design fits virtually anyindustrial fan.

• 1 to 5 fans can operate from just one high-pressure water pump. Start with a basesystem and add-on as needed.

• Cover up to 200 lineal feet with a 5-fansystem.

• Cooling without wetness. Flashevaporation is achieved by using as few as1 to 4 nozzles per fan.

• Modular two-ring fan facing utilizing 8nozzles for extreme heat conditions.

• Up to 20 nozzles pressurized at 1000 PSIfrom base pump.

• Easy assembly, maximum flexibility,low maintenance.

Easy for plant personnel to attach new COOL ZONE"Retro-Kit face to most existing industrial fan systems.

FOG RING/

COOLZONE

PUMP MANIFOLD

8' FAN MANIFOLD'/QUICK-CONNECT

PUMP MODULE

200 FT.

Base system is one pump and one 4-nozzle fogging fan face. Expandable to five fans on a single pump. Fog rings fit virtually any fan.

COOL ZONEIndustrial Retro-Kits

PUMP AND FOG SPECIFICATIONS

Stainless SteelFog Ring

18" and 24"Diameters

PatentedAnti-DripNozzles

Pressure RangeFlow RatePump MotorFan AmpsNozzle Flow RateMin/MaxFiltrationPump FramePump CoverDimensionsWeightMin. RequirementSensor

0-1000PSI0.5GPMat1000PSI0.5 HP, 115/230 volts, TEFC8.6 Amps / 4.3 Amps0.025 GPM at 1000 PSI3 to 20 nozzles @1000 PSI5 & 10 micron, polypropylene filters, 10" sizeAluminumLexan21 L x 1 2 . 5 W x 1 3 H55 Ibs. / 25 kg1 GPM at 20 PSI, Potable Water OnlyLow water pressure safety switch

RETRO-KITS FOGGING FACEStandard Ring 24" fog ring, four (4) nozzles, includes 8 feet

of manifold line and quick-disconnectOptional 2n^ Stage 18" fog ring, four (4) nozzles, includes 8 feet

of manifold line & ball valve assembly.008" orifice, patented anti-drip nozzles3/8" x .035 seamless stainless steel1/4" high-pressure line. Rated at 1500 PSIStainless steel / brassEach additional 24" fog ring comes with24 feet of manifold line

NozzlesFog Ring MaterialManifold (flexible)FittingsFan Additions

Water ConditionerCustom ManifoldControlsNozzles

OPTIONALX-Scale® Catalytic water conditionerMaximum of 300 feet per pumpAutomated on/off and 2nc' stage controller0.012", 0.015" and 0.020" orifice

Larger systems and custom design available for quote.

ZONE

DISTIBUTED BY:

NATIONAL ENVIRONEMENTAL SERVICE CO.7 HAMPSHIRE DRIVEMENDHAM, NJ 07945

TEL: 800-2DR-DUST (237-3878)

National Emnronmental Service Company

Dust Control Products and ServicesFor The Mining Industry

High Pressure Water Spray SystemsOffer Economy and

Durability!

NESCO Model 204 Spray System(PATENT PENDING)

Standard Features:• High Pressure Pump

• Remote Control Panel

• Flow Switch and Filter

• Pressure Gauge and Relief Valve

• Running Time Meter

• Anti-Hammer Solenoids

• Brass Plumbing

• Illuminated Switches

• Guaranteed to Comply withSUBPART 000 of New SourcePerformance Standards for Non-Metallic Mineral Processing Plants

Only NESCO Spray Systems offer so many profitprotecting features and are backed by an EmissionControl Warranty that no one else offers. Weguarantee that our spray systems will reduce visibledust to compliant levels.

NESCO Spray Systems use no chemical and canhandle tonnages from 50 to 5000 tph. Optionsinclude air purge and anti-freeze protection systemsfor cold weather operation and filters to protectpumps and nozzles from wear and pluggage.

NESCO Spray Systems feature a rugged, highpressure pump protected by a strainer, check valve,and flow switch. Our equipment is dependable andeasy to maintain.

Give us a call today at 1-800-2DR-DUST or contactour dealer in your area to discuss a dust controlsystem for your plant.

Compare Costs...Water Spray Systems are the most cost-effectivemethod of dust control. Just compare our pricesto any chemical system or baghouse.

ESTIMATED COSTS OF CONTROLS*Basis: 1000 TPH, 1 million TPY stationary point source

DUST CONTROL

MEASURE

NESCO Water Spray

Wetting Agent

Foam

Baghouse

COST

CAPITAL

$25,000

$30,000

$35,000

$150,000

O & M

$2,500/yr

$7,000/yr

$23,500/yr

$15,000/yr

5-YR TOTAL

$37,500

$65,000

$147,500

$225,000

'Source: Pit <f- Qiiarry/Meircl) 1991

NESCO's Remote Control Panel allows your operator toswitch on spray nozzles when and where they areneeded. Save time, conserve water. Status lights verifythat the pump is running and alerts the operator if watersupply is interrupted.

NESCO spray systems can be adapted to any stationary or portableplant. A centrally located pump and control module supplies waterto spray nozzles mounted on the plant. High pressure hoseconnects spray bars to pump. The operator turns spray nozzleson and off electronically.

NESCO water spraysystem are easy toinstall and operate.High pressure spraynozzles and electroniccontrol can eliminatevisible dust withoutadding more than 0.5%water. That's onlyabout a gallon per ton.

In addition to a one-year warrantyagainst defects in material orworkmanship, we stand behindour equipment by offering anEmission Control Warranty thatguarantees your plant will complywith NSPS Subpart 000!

Other NESCOProducts and Services:

Training Seminars Having the rightequipment is only part of the solution. Our workshop, "Howto Control Fugitive Dust", will train your personnel in workpractices designed to minimize dust and how to use goodengineering practice to reduce your reliance on wetsuppression systems or dry collectors. Our seminar pro-gram has been adopted by the National Stone Associationin its Regional Training Seminars and incorporated into

„ Nordberg's Crusher Technology Courses.

- AlldltS Maybe you don't need any control equip-ment, just a check-up to make sure that you are doing allthe things you need to do to stay in compliance. NESCO ex-

— perts can inspect your plant and prepare an EmissionControl Plan that will identify dust sources, evaluatecurrent controls, and recommend remedial actions.

Custom Equipment Most miningoperations don't need to use chemical or air atomizingsystems. If you do, let us design and build it. Our shophas fabricated just about every type ofsurfactant, foam, orfog system there is. We just don't sell the chemicals.

If you are looking for pumps, spray nozzles,solenoids, or other components foryour spray system, you'llfind them in our catalog. NESCO can supply you with thesame quality parts we use in our systems and help you todesign and build your own.

Our lab is the only one of its kindspecializing in the measurement of dust emission factorsand the material properties that affect dustiness. Worriedabout spending a lot of money in field testing a chemical?Send us a sample and have it tested for effectiveness in ourlab at a fraction of the cost.

Bringing You the Benefits of Dust ControlNESCO specializes in dust control. We manufacture spray systems and offer consulting and engineeringservices to solve your dust control problems. Our knowledge of material handling comes from over 15 years inhard hats and steel toes using common sense and hard work to make mining and industrial operationscompliant and productive.

Compliance doesn't have to be painful or expensive when properly managed.Our products and services can:

® Make your plant healthier and safer

@ Improve prof Mobility

® Prevent costly litigation

@ Increase the service life of production equipment

® Lower the costs of compliance

a Optimize production

The 1990 Clean Air Act Amendments and other regulation have resulted in tougher air quality and permittingstandards that I hope will motivate your company to call on us for effective and affordable dust control.

Give me a call at 1-800-2DR-DUST or contact our dealer inyour area today about your dust control problem for anaffordable and effective solution. You'll find us friendly andeasy to work with because we'll do it your way/ ;

Mark Kestner, Ph.D. (Dr. Dust)President

Partial list of customers and clients:

The Balf Company (CT) • Fanwood Crushed Stone (NJ) • Blue Circle Aggregates (NJ, GA) • Kentucky Stone (KY, OH) •

National Lime and Stone (OH) • General Crushed Stone (PA) • U.S. Navy • Florida Rock (GA) • Martin Marietta (MO)

^England Power (MA) • Everett Quarries (MO) • Vulcan Materials (IL) • J.S. Lane (MA) • Maryland Materials

,)N Research (NJ) • Edward Kraemer & Sons (WI) • International Mill Service (IN) • El Paso Ready Mix

ries (NY) • Lone Star Industries (NY, IN) • Luck Stone Co. (VA) • U.S. Army • Usibelli Coal (AK)

Light (PA) • France Stone (IN) • The Rogers Group (IN) • Conco Western (IL)

National Environmental Service Company

Office: 7 Hampshire DriveMendhaoi^ 07945

| 973-543-4586 Fax:973-543-4588

. . . . venue"'"'"• Hafckettst^pi^ 07840

: 9Q8-813-1.195 Fax7^08-813-l 124

P. i

CONSTRUCTIONEQUIPMENT

AISCONSTRUCTION

K^ykajt ^gf ^g^^a fi s i i seaaisss^ ' i'iii

Service is the other halfof a great product!!

T«* CRS

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C«fip«»y

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Rue Fax -5177771581

P»q«» (Inc. Covwr)

D D D

ComnMttts:

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P.O. BOX461»R«AWBWDGEWRT -Vi. T22

FAX: 517-777-1^3PHONE: S-.7-?T7-aao

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Original BAUER pipes andaccessories cover almostany requirement in thisfield of application.Our pipes and fittings aregalvanized accordingto DIN 50976. Fast andsimple installation.With LTD to 30° articulationon the coupling joint thepipes adapt easily to thesite and ground conditionswithout loss of suction andpressure integrity.The sealing ring is captive•n the coupling socket.HK couplings are coupledand uncoupled wrrh a "fewsimple hand movementsana require no specialskills or tools.Pipes and couplings arefactory wesded and pres-sure tested - an integralsystem that ensures totalerformance.

Friction loss water value

Imp.G.p.m.1C 5C •UOU 1500

•8.0 :

nug

The original BAUER HK quick coupling rangeUnrivalled after 50 years of development

p.3

oAdvantages

ApplicationsM'mnq c:,-.. tunneling. civi; engineering oroiecis roac cor>-structio' ^pi 've'v o' iresh water, waste water, anc com-pressec 5 • Sucvon ano delivery lines Tnr sne devvsiering.on sr~.ors.c t -sncrt- drilling, snip TO shin/snore transferIn civii'rr-:;:;a-v emergency, drinking water supply, disaste-'anc f ' ^e co~''oi temporary and emergency water supplylines, se'.-vaoe sluoge. and waste disposal, by pass unesExhausi yas emission, oil industry applications.Poei.irr.3vc conveyance svstcmr. k>r powoar and oran-jlar

iii Xacuun-, ioacinq ana extraction svstems

cri^Kir.g -A-ate: waste water, compressed argasses =""•: exhaus' ;umes. sludge. rnor;a.r, benio.'iiiecrude o : r'o nil prnouc's. pneumatic loadirio o' powderTia'eria:; arc many more, subiec.1. to su-.tabre seaoplio:ij S'.iti 'Ties? steel range suitable tor fooa. p"3'ma-ceuticai a^n cnemicai industries

Media

FastA complete system quickly installed, even in the dark.No toois - no loose pans

FlexibilityWitn UD to 30C articulation on coupling |0irr Suctior. anapressure-oroof. providing excellent flexiouity o: installa-tion, 'deal for difficult site conditions

Strong and durableDroduced from high-grade hign-tensiie steel, aorasion-resistant not-dip galvanisation according to DIN 50976 -also stainless steel option

SafeSuction ano pfessuf^-pfoo* up TO 20 bar with all types ofmeoia. subject to suitable seal material options.

Heat resistanceResists UP to "i 1p° C with specie1 sea'.s

Tensile resistanceSuction and oressure-proof while suoiect to tensile stress.

VersatileSuitable tor handling all types of prOQ'jcts' hot tiio galva-nised or stainless steel product range. Special coatingsonTOpticatron.

SecurityWith special locking pin system option

c

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f'ne TrueFog System is a comprehensive environmental management system that offers the ability to control temperature

Welcome to TrueFog. USAA Licensed Stats Contractor

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Qttebratitu]is of service

C A L I F O R N I ACONTRACTORS

Ciick here to check our license status

California Contractor's State License # 735167

eFog Industrial Humidlfication Sy

2142 Southtidge Drive Q Palm1324.9832 IT Fax 760 / 32&6069 D email: Tl

http://www.truefog.com/ 8/5/00

iruerog, USA. - inausinai numiuincauon rog «, iviisi systems ror UULUUUI vjiccunuusc... rage

Catalog& Pricing

ComponentsOptions &

Accessories

OutdoorCooling

GreenhousefInformation I

Odor [Control - . " * -

Dust \Suppression i

OrderingInformation

SatisfiedCustomers

TrueFogHome Page

••r.-*M-r.f . .-:•-;--• -.—-.,.,.-..:-W^- --

1 iiteFog. USA - Greenhouse Cooling & 1 lumidification - Industrial Humiditicaiion - Poultn HouseCooling - Outdoor Cooling - Odor Control - Dust Suppression - Special Fog Effects - We Do li All !

The TrueFog System is a comprehensive environmental management system that offers the ability tocontrol temperature, eliminate dust, and administer chemical concentrates into the environment andcreate special fog effects such as in the picture above . TrueFog is highly versatile and adaptable tovirtually any environmental control application, including outdoor cooling, indoor cooling, odor control,greenhouse cooling and humidification, dust suppression, special fog effects, equipment cooling andmany others. The TrueFog System with our TrueFog Pump Modules, TrueFog nozzles and fog linescan help dramatically control most environments, indoors or outdoors.

The TrueFog System is an arrangement of special atomizing mist nozzles or fog nozzles locatedalong a network of specially designed and fabricated stainless steel tubing or flexible fog line. Utilizinga specially designed fog pump module, providing super high water pressure, the atomizing nozzlesconvert water into billions of aerosol-sized water particles capable of achieving the highest levels ofevaporative efficiency possible. Controlled by a multitude of electronic methods, including thermostator timer, a central computerized control module or a simple on/off switch.

This web site is designed to help you, our customer, better understand some of the applications of theTrueFog systems and mist nozzles and fog nozzles and how they operate under various conditionsand environments. On our catalog p_age you will find the component parts necessary to build ourTrueFog mist and fogging systems. Parts such as; Mist Nozzles, Fog Nozzles, Fog and Mist Pump

http: //www. truefog. com/ 8/5/00

nucrug, - muusuiai nuiiuuiiicaiiuii rug oc iviisi oysicms rui wuiuuui v_uccmiuu»c... rage j

modules, including both low and high pressure mist nozzles and fog nozzles. We manufacture thehighest quality mist and fog nozzles on the market today.

We promise that as you read these pages you will develop a complete knowledge and understandingof these high performance fogging and mist systems. If you have questions regarding any aspect ofthis information, please call or e-mail us at any time. Our experienced technical assistance staff willgladly guide you through the design, purchase and installation of a system for your particularapplication, be it commercial, industrial or residential. We can help you with greenhouse cooling andhumidification, odor control, dust suppression, special fog effects or outdoor cooling, as well as manyother industrial applications, utilizing TrueFog components such as TrueFog Pump Modules, TrueFogMist Nozzles and TrueFog fog line.

TrueFog by Mist Systems Company has specialized in manufacturing, designing, selling andinstalling high quality, high pressure fogging and outdoor cooling systems, mist cooling nozzles, fognozzles, mist and fog pump modules and both high and low pressure fog nozzles and mist nozzles fornearly two decades, with more than Four Thousand successfully completed projects around theworld. Click on our rejerencejDage for just a few of our satisfied customers!

Today, company founder, Steve Grasha, has sold and installed more outdoor cooling and mistfogging systems and mist nozzles and fog nozzles than any other person in the world. The companyhas grown to become the world leader in manufacturing quality outdoor cooling, humidification,fogging and mist systems. The company continues to grow with distributors worldwide, including,Nevada, Arizona, Saudi Arabia, Kuwait, Argentina, Australia, India, Hong Kong, Spain, Kuala Lumpur,South Africa and Singapore.

Using only the highest quality component parts to produce the TrueFog misting and fogging systems,including stainless steel fog line and bronze fitted mist nozzles or stainless steel fog nozzles and theTrueFog pump module that produces up to 1000 pounds of pressure at the nozzle, we provide themost efficient fogging effect possible, whether it be greenhouse cooling, odor control, dustsuppression, special fog effects or outdoor cooling and most any industrial application.

TrueFog Systems and our fog nozzles and mist nozzles are in use throughout the world at X.S. SmithGreenhouses and places like Palomino Restaurant, Morton's Steak House, Knott's Berry Farm,Disneyland, Max's Opera Cafe, Kaiser Grill, Desert Hospital in Palm Springs, King Fahds1 palace, theHaj at Mecca in Saudi Arabia, the Hoover Dam in Nevada and more than Four Thousand otherprofessional installations worldwide.

Mist Systems Company remains committed to the goals set in the beginning; to provide the bestindustrial cooling and humidification systems and fog and mist nozzles and pumps possible and toprovide customers with first rate service after the sale.

TrueFog Industrial Climate Control Systems2142 Southridge Drive, Palm Springs, CA 92264Telephone 760.324.9832 - Fax 760.328.6069

T R U E F O G , U S A

COPYRIGHT 2000 © ALL RIGHTS RESERVED

http://www.taiefog.com/ 8/5/00

TrueFog, USA - nozzles tor outdoor cooling, mist, misting, tog, logging rage i or

(jlebratinq

C A L i f:' O H; -M i ACONTRACTORS

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rueFog Industrial Humidificatio

Company 0 2142 Southriitge Drive a PaWt7eO/3249S32 D Fax 760 / 328.6069 D email:

ORDERiNG INFORMATION RETURN TO HOME PAGE

Get there fast! Pick a part - click a button!or, use your scroll bar to see it all!

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TrueFog, USA - nozzles for outdoor cooling, mist, misting, tog, togging Page 2 ot 15

Nozzles Nozzte Plugs Spigots

Drain Valves TrueFog Line Pump Modules

In-Stucco Supply Line I Pressure Gage

Baidor Motors Pump Heads accumulator

Extenders Injectors Controllers

-«••*

SERIES 100-SS FOG NOZZLESINDUSTRIAL DUTYALL STAINLESS STEEL

This HIGHEST QUALITY ALL STAINLESS STEELIndustrial duty nozzle with anti-drip. For continuous10 year duty used in both our 12/24 thread sizestainless steel and super-flex fog line. Also used asquality replacement in most quality brands of fogsystems. Produces superfine 10 micron waterdroplets and 0.008" nozzle orifice. 10 micron droplets are 1/10 - the diameter of ahuman hair. Unique check valve prevents the nozzle from dripping after shutdown and reduces calcium build-up. These nozzles are for continuous duty FOGapplications.

PARTNUMBER

TF100CVSS

THREADSIZE

12/24

OPERATINGPRESSURE

I

1000

FLOWRATE

©1000PSI

0.0210

PRICEEACH

$13.95

CONSTRUCTIONMATERIALS

ALL STAINLESS

http://www.truefog.com/catalog.htmi 8/2/00

Truehog, USA - nozzles tor outdoor cooling, mist, misting, tog, togging 3 ot 13

SERIES 100 FOG NOZZLESINDUSTRIAL DUTYBRONZE FITTED STAINLESSSTEEL

This TOP QUALITY fog nozzle with anti-dripvalve. Used in both our 12/24 thread sizedstainless steel and super-flex fog line. Alsoused as quality replacements for mostbrands of fog systems. Produces superfine 10 micron water droplets and 0.008"nozzle orifice. 10 micron droplets are 1/10 - the diameter of a human hair. Uniquecheck valve prevents the nozzle from dripping after shut down and reducescalcium build-up.These nozzles are for intermittent industrial duty FOG applications.

PARTNUMBER

TF100CVBS

THREADSIZE

12/24

OPERATINGPRESSURE

1000

FLOWRATE

@1000PSI

0.0210

PRICEEACH

$8.95

CONSTRUCTIONMATERIALS

BRONZE FITTED

SERIES 400 FOG NOZZLESCOMMERCIAL DUTYBRONZE FITTED STAINLESS STEEL

Designed for use in systems that require nozzles toadapt to 1/8 MPT pipe thread fog line such as cattlecooling and poultry house cooling systems. This 5 yearcommercial duty nozzle Produces superfine 10 micronwater droplets and 0.008" nozzle orifice. 10 microndroplets are 1/10 - the diameter of a human hair. Unique check valve prevents thenozzle from dripping after shut down and reduces calcium build-up. Includesattached 5 micron filter. These nozzles are for intermittent commercial duty FOGapplications.

PARTNUMBER

TF400CVF

THREADSIZE

1/8 MPT

OPERATINGPRESSURE

RANGE

800 PSI

FLOW@1 000 PSI

0.0276

PRICEEACH

$9.95

http: //www. truefog. com/catalog. html 8/2/00

TrueFog, USA - nozzles tor outdoor cooling, mist, misting, tog, togging rage <4 01 i D

SERIES SO Anti-DripMINI-MISTCONSUMER DUTY NOZZLES

The MINI-MIST consumer 5 year duty nozzleproduces a 20 micron droplet for use in light dutymisting for residential outdoor cooling and poultryhouse and heifer cooling where droplet size is not aconcern. Bronze fitted stainless steel construction with 10/24 threads. Uniquecheck valve prevents the nozzle from dripping after shut down and reducescalcium build-up. These nozzles are for intermittent light duty MIST applications.

PART NUMBER

MM50AD

PRICE EACH

$8.95 ]

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SERIES 50MINI-MISTCONSUMER DUTY NOZZLES

The MINI-MIST consumer 5 year duty nozzle producesa 20 micron droplet for use in light duty misting forresidential outdoor cooling and poultry house and heifercooling where droplet size is not a concern. Bronzefitted stainless steel construction with 10/24 threads.These nozzles are for intermittent light duty MIST applications.

PART NUMBER

MM50

PRICE EACH

$5.25

NOZZLE PLUGS

Nozzle plugs are used to block nozzle outlet ports inareas of fog line where atomization may not bedesired. Available in both brass and stainless steelwith 10/24 and 12/24 thread sizes.

PART NUMBER

NP100

NP100SS

THREAD SIZE

12/24

12/24

PRICE EACH

$2.40

$3.80


TrueFog, USA - nozzles for outdoor cooling, mist, misting, tog, togging Fage5 ot

NP50 10/24

top of page

$2.40

Stainless Steel Spigots

These stainless steel spigots, sometimes called risers,are TIG welded to 1/2 grade 304 stainless steel tubingallowing the attachment of our 12/24 or 10/24 threadsize TF100CV or Mini-Mist 50 nozzle. This allows forthe fabrication of complete stainless steel fog line thathas proven the most effective system for long life andtrouble free performance in all applications requiring atop quality fogging systems.

PARTNUMBER

SS1224

SS1024

THREADSIZE

12/24

10/24

PRICEEACH

$1.49

$1.49

Nozzle Extender Kit

This easy to fabricate nozzle extenderkit includes both brass inlet and outletports to extend series 100 nozzles (orany nozzle with 12/24 thread patternfrom TrueFog line) allowing theredirection of the spray pattern. You supply the 1/4 inch copper tube and simplysolder to the length required for your application.

PARTNUMBER

TF1224EX

PRICEper

PAIR

$5.90

PRICEASSEMBLED

$9.90

Auto Drain Valve

3/8 Bronze M.P.T. allows quick release of highvolumes of water for quick drainage. To protectsystems from freezing and dripping. A provenproduct; adjustable, easy to install and reliable.


TrueFog, USA - nozzles for outdoor cooling, mist, misting, fog, togging Fagefcol

PART NUMBER

#1025

PRICE EACH

$8.95

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TrueFoq Line

The worlds top selling StainlessSteel fog line, used for outdoorcooling, greenhouses, odorcontrol, dust-suppression andother applications were highestquality and durability are mostimportant. Fog line is weldedstainless, you specify grade, 304or 316. Lifetime Guarantee.

True-Flex is a popularproduct when easyinstallation is necessary. Ahigh quality product for use ingreenhouses, outdoorcooling, odor control, PoultryFarms and dust suppression.

True-Flex operates at up to 1200 PSI. Prices below include nozzles.

Pricing for TrueFog Stainless Steel and True-Flex Line includes;TF100CV nozzles, basic mounting hardware and brass fittings necessaryfor proper assembly and installation.

NOZZLESPACING

BLANK

12 INCHES

18 INCHES

24 INCHES

30 INCHES

PRICE PERFOOT

STAINLESS &TRUEFLEX

$2.40

$19.60

$ 13.70

$10.80

$9.00

II


TrueFog, USA - nozzles for outdoor cooling, mist, misting, fog, fogging Page 7 of 15

1 •• II "• • —

48 INCHES

54 INCHES

60 INCHES

72 INCHES

84 INCHES

96 INCHES

108 INCHES

120 INCHES

$6.40

$5.90

$5.50

$4.90

$4.50

$4.20

$3.90

$3.70

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TrueFog LXSOO-Series Modules

Belt-drive fog modules operate quietlyand smoothly between 800 and 1000PSI. The wide range of TrueFog belt-drive Pump units can include anadjustable low pressure water safetyswitch and thermal relief valve that willinterrupt the optional low voltage circuitand shut down the pump/motor. Thisensures that the pump is protected fromoverheating if there is water flow failure.This feature is very important for largesystems to insure long, trouble free operation. An internal bypass configuration isfitted as standard. This allows the user immediate access to control the systempressure, making it extremely flexible in operation. On the larger models anexternal bypass is used allowing excess water to be returned to the suction side ofthe pump via a cooling reservoir. Pressure control by the user is immediatelyavailable and flexible enough to allow accurate control over the system operatingpressure.

The TrueFog system requires clean water. TrueFog, USA Series LX800 pumpmodules all have complete filtration systems to help ensure proper performance.Filter components rated at 5 Microns are installed prior to the pump/motor unit.Optional pressure gauges are mounted on the inlet and outlet side of the filter unit.Excessive differences in pressure will indicate that the filters are due for changingor cleaning.

Available in many sizes with nozzle capacity from 10 nozzles up to 230 nozzles.

http://www.truefog.com/catalog.html

MODEL #

TFLXTT5051EBF

TFLXTT9061EBF

TFLXTT9051EBF

NOZZLE'S

40

65

110

GPM@1750RPM

0.5

1.1

2.0

H.P.

1.5

1.5

1.5

PRICE

$2165.00

$2265.00

$2375.00II II II II

8/2/00

TrueFog, USA - nozzles tor outdoor cooling, mist, misting, tog, togging or

ITLAI i aoocor || i/o || o.o || o.u || ^ouwu.uu

TFLXEZ2542E

| TFLXEZ2545E

200

230

4.2

4.6

5.0

5.0

$3290.00

$3490.00

C&unte

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E-Series TrueFog Modules

Direct-drive fog modules operate between800 and 1000 PSI. The wide range ofTrueFog pump modules features andoptions include; high temperatureprotection. Available in many sizes withnozzle capacity from 10 up to 230.

E-Series Pump modules by TrueFoginclude; mounting base, pressureregulator / unloader, pressure gage, inletsolenoid, 110/220 volt 1725 R.P.M. 1.5HP to 5.0 HP / 60 Hz, Baldor Motor,accumulator and vibration shockabsorbers. Specify voltage at time oforder.

Totally Enclosed, Fan-Cooled (TEFC) Baldor Motors

MODEL #

TFTT5051EBF

TFTT9061EBF

TFTT9051EBF

NOZZLE'S

40

65

110

GPM @ 1750RMP

0.5

1.1

2.0

H.P.

1.5

1.5

1.5

PRICE

$1365.00

$ 1465.00

$ 1575.00

II II II IIhttp://www.truefog.com/catalog.html 8/2/00

TrueFog, USA - nozzles tor outdoor cooling, mist, misting, tog, togging Fage 9 ot 15

I i r i i .J<J<jc.or I! t / I! o.u n o.u M -9 . ou.uu

TFEZ2542E

TFEZ2545E

200

230

4.2

4.6

5.0

5.0

$ 2490.00

$ 2690.00

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TrueFog. USA - Controllers for yourEnvironment... While You Controlyour COSTS!

With the TrueFog, USA Computerizedcontroller, now, you can save labor, saveenergy, save water, and produce the bestpossible product, all with one compact, state-of-the-art environmental controller. The Grower'sChoice automates on/off equipment (fans,pumps, heaters, TrueFog USA - foggingsystems and irrigation valves), and proportionaldevices too (vents, curtains, valves, etc.).Virtually any device can be precisely controlledwith GROWER'S CHOICE. This low-cost unitcontrols up to 24 different functions and canintegrate zone information with outdoor information. The Grower's Choice givesyou the precision you need in your controlled environment at a very competitiveprice, making it ideal for small to medium single-zone operations. The TrueFogGROWER'S CHOICE is the SMART CHOICE! For All you flow control needs.PLEASE CALL OR E-MAIL FOR MORE INFORMATION

Key Benefits of the TrueFog, USA - GROWER'S CHOICE CONTROLLER

Everything you need is included for one low price.

Brings modern technology to your business for improved quality control andenergy efficiency. Your controllers can be networked at a later time if you desire.The Grower's Choice is the Affordable Choice.

MODEL NUMBER

TF-Q-COM/GC

PRICE |

$ 2,690.00

TrueFog Chemical Injector

The TrueFog USA, Advantage™chemical feed injectors are waterpowered proportioning pumps used inPoultry Houses as animal healthmedicators, in greenhouses ashorticultural fertilizer injectors, as odorcontrol chemical injectors, to injectlubricants onto conveyors and bottling


TrueFog, USA - nozzles for outdoor cooling, mist, misting, tog, togging Fage lUot

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disinfectants into TrueFog.

ITo inject chemicals or medicines intoTrueFog with the percentage or ratiostaying accurate regardless of flow rate, you need the

TrueFog USA Advantage proportioner.

| PART NUMBER

TFA10

PRICE

f $ 795.00

lop of page

MOTORS AND DRIVES

Designed for TrueFog, USA - highpressure fog systems, self-containedstationary systems for direct drive mountand couple mount systems. Single phaseball bearing design. Manual thermaloverload located in conduit box. UL andCSA recognized component approval. 200Degree C. copper windings.

Specifications

Rigid base with C-Face Open Drip ProofShaft: 5/8"Frame: 56CHorsepower: 1.5 - 5.0Voltage: 115/230Shipping Weight (approx.): 50 Ibs.

PARTNUMBER

2548

2550

2553

3128

HP

1.5

2.0

3.0

5.0

SHAFT

5/8

5/8

5/8

1-1/8

FRAME

56C

56C

56C

84TC

VOLTS

115/230

115/230

208/230

230

AMPS

14/7.0

18.4/9.2

13.7/12.5

23

RPM

1725

1725

3450

1725

PRICE

$266.94

$297.64

$331.34

$555.34

Baldor Electric Motor Warrantee: All Baldor standard motors are warranted against defects in Baldor



workmanship and materials. Most Baldor motors are warranted for 18 months from the date of shipment toBaldor's customer from Haider's district warehouse, or if applicable, from Baldor's warehouse. Baldor Standard-Estandard efficient motors are warranted for 24 months. Baldor Super-E premium efficient motors are warranted for36 months. Baldor control products are warranted for 24 months. All warranty claims must be submitted to aBaldor service center prior to the expiration of the warranty period.

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TrueFog USA - FOG PUMPS

TrueFog, USA high pressure plungerpumps are designed andmanufactured by General Pump topump water and other liquids ofsimilar viscosity compatible with theconstruction materials used in thepump. Durable by design, TrueFog,USA Plunger Pumps are built to ISO9001 standards and are ideal for avariety of intermittent fog systemapplications. You won't find betterhigh pressure pumps anywhere!

Specifications

Triplex Plunger PumpDirect Drive Pump with flange for electric motorMaximum Volume: 3.5 GPMMaximum Discharge Pressure: 1500 PSIMaximum Inlet Pressure: 125 PSIMaximum Pump Speed: 1750 RPMMinimum Horsepower Requirements: 1.5 - 2.0 bhpBore: .591 "(15mm)Stroke: .370" (9.4mm)Crankcase Capacity: 11.2 oz. Non-detergent SAE SOW oilMaximum Fluid Temperature: 165 degrees F.Inlet Port Thread: 3/8" FPTDischarge Port Thread: 1/4" FPTShaft Diameter: ID 5/8" FlangeDimensions: 7.2" x 6.9" x 5.5"Weight: 9 Ib.

PART NUMBER

2900

2918

3805

G.P.M.

0.5

2.2

1.4

PSI

1500

1500

1500

RPM

1725

1725

1725

SHAFT

5/8

5/8

5/8

PRICE

$ 354.50

$ 354.50

$ 354.50

Lubrication: Fill the crankcase to dot on oil gauge window per specifications with Non-detergent SAE 30/w oil.Change the oil after a 40 hour break-in period, then every three (3) months or 500 hour intervals thereafter.



CAT PUMPS

TrueFog, USA high pressureplunger pumps are designed andmanufactured by Cat Pump topump water and other liquids ofsimilar viscosity compatible withthe construction materials usedin the pump. Durable by design,TrueFog, USA Plunger Pumpsby Cat are built to ISO 9001standards and are ideal for a variety of continuous-duty fog system applications.You won't find better high pressure pumps anywhere!

CAT PUMP FEATURES:

• UNI-FLOW design provides continuous fluid flow forward through thepump, reduces cavitation risk and increases pump life

• Unique spring loaded inlet valves and the flow through ceramic plungersallow excellent suction capabilities.

• Ultimate portability, less than 11 pounds, less than 10" long.• Regulating unloader is standard on each pump to assure system pressure

control and pump protection.

Technical Notes/Specifications

Triplex Plunger PumpDirect Drive Pump with flange for electric motorMaximum Volume: 3.0 GPMMaximum Pressure: 1200 PSIMaximum Inlet Pressure: 75 PSIMaximum Pump Speed: 1725-3450 RPMMinimum Horsepower Requirements: 1.5 bhpBore: .708" (18mm)Stroke: .122" (3.1mm)Crankcase Capacity: 11 oz. use CAT Pump hydraulic oilMaximum Fluid Temperature: 160 degrees F.Inlet Port Thread: 3/8" FPTDischarge Ports: Dual 3/8" FPTBypass Port: 1/4" FPTDimensions: 9.13" x 6.65" x 6.50"Weight: 10.6 Ib.

ORDER NUMBER PART NUMBER GPM PSI RPM PRICE

I II II II II II

http.V/www.truefog. com/catalog, html 8/2/00


| £.IO*J || t-OT £-{.*— || I.I || K1UU || I/^.J|| ) HOH.UU

3857

3743

3498

2SF22EL

2SFX20E

2SFX30E

2.2

1.0

1.5

1200

1500

1500

1725

1725

1725

$ 434.00

$ 434.00

$ 434.00

Lubrication: fill crankcase with CAT Pump hydraulic oil per pump specifications. DO NOT RUN PUMPWITHOUT OIL IN CRANKCASE. Change initial oil after 50 hour break-in period, and every three months or 500hour intervals thereafter.

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TrueFog Non-Detergent Pump Oil

Specially blended pump crankcase lubricating oil, SOWviscosity, non detergent. Approved and recommended for usein all TrueFog pump modules. Recommended for use withother high pressure pump crankcases. Oil changes shouldoccur at-least every 500 hours of service. Not for use ininternal combustion engines.

PART NUMBER

4022

4021

PRICE

$ 7.48 Each

$ 38.00 Case

SIZE

16 oz bottle

6-1 6 oz bottles

Accumulator

Install on discharge of pump to prevent pulsation and vibrationthroughout the fog system. Check accumulator every three monthsto see it is properly charged 100 PSI air pressure.

PART NUMBER

2407

PRICE

$135.96

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TrueFog, USA - nozzles for outdoor cooling, mist, misting, fog, fogging Fage i D or

orwu-uo - 10 iviivi IUUU . I LDO «KOO

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Pressure Gage

These top quality pressure gages are speciallyconstructed for use on TrueFog humidification andcooling systems. Gages are designed to withstandconditions normally encountered in the highhumidity greenhouse environment.

DESCRIPTION

#2965

PRICE EACH

$ 29.60

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ORDERING INFORMATION RETURN TO HOME PAGE

TrueFog Industrial Climate Control Systems2142 Southridge Drive, Palm Springs, CA 92264Telephone 760.324.9832 Fax 760.328.6069

For additional information, E-Mail: [email protected]

COPYRIGHT 2000 © ALL RIGHTS RESERVED



VB Trapped Pressure Unloader Valve

TrueFog, USA - recommends the use of this pressureactuated unloader with a safety relief valve with thisunloader valve when installed on our positivedisplacement pump. This valve is a quality replacementproduct for any brand of high pressure fogging system,requiring a pressure actuated unloader valve. Easy toreplace and may enhance performance of your foggingsystem considerably.

| PART NUMBER

3594

PRICE

$ 73.59

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In-Stucco

Our most popular productfor outdoor cooling. In-Stucco systems are used onnew construction projects toconceal the fog line andsupply line from view. Thesupply lines and extrudedaluminum back track ismounted to the framing,prior to brown coating. Thefog line and attractive capare installed after colorcoating to complete the system. A proven product for new custom homes.

PART NUMBER

PART #1065

PRICE EACH

$8.95

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TrueFlex by Svnflex Supply Line

Furon thermoplastic, 4:1 burst pressure,ultra violet resistant. Simple and reliablecoupling attachments used as feed linefrom fog module to fog line.

PRODUCT #

3R30-04

3R30-06

INSIDE DIA. || PSI

1/4 -6 MM || 1500

3/8 -10 MM || 1250

WEIGHT P/100

5.3 LBS

8.1 LBS

PRICE P/F

$2.40

$3.28

II II II IIhttp://www.truefog.com/catalog.html 8/2/00

.Koolfog Incorporated misting systems, outdoor cooling and special effects Fage 1 01

Outdoor Air ConditioningEvaporative cooling is highly efficient, achieving maximum evaporative potentials inmost environments or climates without the traditional wetting and residual moisture.For cooling applications, the Koolfog pumping module is controlled using multiplethermostats and optional staging controls. Koolfog systems have proven to beeffective in hotels, restaurants, warehouse, greenhouses, poultry houses, and servicestations.

Koolfog can reduce the temperature on your patio by up to 24 degrees even on thehottest summer days and research indicated that it costs about 40 cents an hour torun the system, including both power and water. Aside from the obvious advantagesof cooling, Koolfog systems also help maintain outside foliage by keeping it moist,and deters flies and other insects.

Commercial ApplicationsKoolfog is used in many industrial processes for precise control of humidity and

http: //www. koolfog. com/mistingsy stems, htm 7/28/00

.Koolfog Incorporated misting systems, outdoor cooling and special effects Page 2 ot 2

McCarthy Park - Upland CA

spraying, and for humidifying storage areas. Fog is used for concrete curing and othercuring processes. Koolfog is also used to cool large shop areas. Fog is much moreenergy efficient and cost effective than conventional methods.

' • „ . 1,;

Terminator 2 queue lines, Universal Studios, Hollywood

About Kqolfogl JMistin_gJj;stems| [Products] |Projects] |Special Effects! [Contact Us] [Home]

© July 1998, Koolfog Misting Systems, Inc.

For Information about these web pages contact I )usci I \\:cb OcsuniFor Information about Internet Marketing contact i 'yocrMiirk International

http://www.koolfog.com/mistingsystems.htm 7/28/00

CREATIVE MIST SYSTEMS INC. fage 1 01 2

Of Special interest

lSl OySt©iinS oners it patented por!,nWc medium pressure system designed for the home owner' sim;:il» business. 3< wiiS run ;i m i n i m u m of 6 no//,'U\s $wj vs n i . ; j \ r i i ' un5 of SO ;ii 250 pss. Our use of both ? micron resin' i ? » ' r : ' ffi3s?r.s and ^Siosphn-k" poJUns rnsj!s\^ 'fr;'sier |??i; 'i1> P V S V S n - t J D C v ^ sc;>1c ;nnl nisi s l e O N s s s in all our systems. Other

.; : .• ' , ' • : ;<••. . . ' i K u s s i r y SMMises, greenhouses, wine s to rae , tennis

" • ' i - . - H - ' i ' iV'sisJ Sv.si>!'?i'i;-; • ! • ; . «>" dcsJe?! ^ cooS i-sn'Jii 'osns^.M'i! s ' i i r -

http://www.misting.com/mistspec.htm 7/28/00

CREATIVE MIST SYSTEMS INC. rage 2 ui 2

Commercial and ResidentialIndoor / Outdoor Cooling and Humidifying Systems

Creative Mmt SystemsP.O. Box 9493, Palm .Springs, CA 92263

PHONS-: (760)521-7791WWW. iV3 Ki HI

' " ' : " ' E-mail: ^ • • - • . • • - ' • h - . • •

http://www.misting.com/mistspec.htm 7/28/00

Mist Maker fage 1 01

A wall of mist that keeps a patio cool

ONE-STOP SHOPPINGFOR ALL OF YOUR

MISTING EQUIPMENT NEEDS!

We Supply Custom-Designed or Off-the-shelf Commercial,Recreational,and Residential Systems

What Can Misting Systems Do!

For many years, mist cooling systems which rely upon the principle of

http: //www. mistmaker. com/default. htm 7/28/00

Mist Maker 2 oi

evaporative cooling have been used to create a more pleasantenvironment in the hotter regions of the world (Swamp Coolers).

Pressure Mist Engineering, while employing these same principles, hasdeveloped a modern family of mist systems based on sound engineering

and creative design techniques to deliver the finest, most effecientmisting equipment at reasonable cost. Some of the features:

•Reduce Ourdoor 'Eliminate/ReduceTemps by 30°+•Correct LowHumidityProblems•Eliminate HeatStress

Odors

•Create TheatricalEffects

•Attract Crowds forPromotions

•Create a FunWater Attraction

•Create HumidAgri-Conditions

•Make Money forOwners

Mist Promotions attract attention and sell products

Where Are Misting Systems Used?

Mist cooling equipment is multifunctional! Commercial applicationsinclude dust/particulant suppression, temperature/humidity control, andvent cleaning: Recreational uses include heat stress relief/remediation,

http://www.mistmaker.com/default.htm 7/28/00

Mist Maker Page 3 or 3

water sport options for hot outdoor events, cool comfort for anyoutdoor activity, and promotional activities to attract crowds:

Residential uses include patio/pool/backyard cooling, water sports, andinsect control. You may see our equipment at or in:

Outdoor Concerts Home Patios and FactoriesGazebos

Hotels and Restaurants Swimming Pools Outdoor SportsEvents

Golf Courses and Race Tracks Farms andDrivingRanges Nurseries

Pressure Mist Engineering, in the commercial mist business for over 20years, is home-based in Phoenix, Arizona, the heartland for mist cooling

and humidity control applications. Recent affiliations have moved thecompany into recreational and residential misting systems which are nowavailable nationally. There has been no compromise in quality. To learn

more about our current product line, select a category on the left.

Back.to.top Copyright 1999 Wpagc. inc. Designed and Hosted by Wpage.

http://www.mistmaker.com/default.htm 7/28/00

tnvironmemai engineering rage i ui z.

Environmental Engineering Concepts Inc.1229 South Gene Autry Trail

Palm Springs, CA 92264, USA760.322.1111, Fax: 760.322.4341

E-mail: [email protected]

Home

About Us

Outdoor Cooling

Events Cooling

Animal Cooling

A/C PrecooHng

Turbine Pneoooling

MfetFans

Foundry

Greenhouse

Wine

Bakeiy

Wood Storage

fndusfrial HumJdfficabon

F*e Suppress !

Co!d Storage

Dust

Odor

Theme Pate; Special FX

About Our Nozzles

Technkai

"Creating the Right Environment"You have entered the home of MicroCool®, EnviroMist® and MicroFog®

environmental control and misting systems, manufactured by Environmental EngineeringConcepts, Inc.

Proud sponsor and active partner with NASA "Mist in Space" program.

Environmental Engineering Concepts, Inc. has been selected by the Center forCommercial Applications of Combustion in Space and NASA for their Water Mist

research project. Experiments are scheduled to be performed on the Space Shuttle in theyear 2000 and shortly thereafter on the International Space Station.

http://www.microcool .com/ 8/5/00

Fnvironmental Engineering Concepts I'age 1 or

Environmental Engineering Concepts Inc.

H n

Home

About Us

Outdoor Cooling

Events Goofing

Animal Cooling

Ai'G Preceding

TurbJne Pneoooling

Mist Fans

Foundry

Greenhouse

Wine

Bakery

Wood Storage

Industrial HumkJification

Fire Supprasson

Odd Storage

Dus;

Oder

Theme Pate,'Special FX

1229 South Gene Autry TrailPalm Springs, CA 92264, USA

760.322.1111, Fax: 760.322.4341E-mail: sales@microcool,com

Creating the Right Environment

Dust Suppression

Until recently, dust suppression has involved expensive systems suchas bag houses and electrostatic precipitators. EnvironmentalEngineering Concepts, Inc., pioneered in 1981, the use of high-pressure fine fog systems. Our research andproduct development has been essential in helpingclients meet the EPA PM 10 standards for dustsuppression. EEC's proven technology generates10 micron water droplets which attract and

suppress PM 10 and smaller dust particles. In addition, each EnviroMist® dustsuppression system is designed and engineered specifically for each

application, taking into account the type of dustand the processes that produce it. With new EPArules, setting particle size limits for dust as low as2.5 microns in diameter, isn't it time you called oneof our design engineers at EEC to find a costeffective solution to your dust problems?

Click Here to view the Dust ControlReport

Applications:

Barge and Ship Load-Out FacilitiesAsbestos AbatementCoal DustConveyor Drop Points

http://www.microcool.com/dust.html 7/28/00

Environmental Engineering Concepts i'age 2 ot

HQOW uur

Technical

Coca Links

• Fly Ash Control• Mining• Earthwork• Quarries• Foundry Dust• Grain Silos• Aggregate Plants• Tub Grinders• Cement Plants• Bulk Powder• Dust Generating Equipment

Qualified dealer applications from North America and around the world are welcome. Fax or e-mail detailedcorporate resume to EEC, Inc.

http://www.microcool.com/dust.html 7/28/00

Ejivironmenuu nngmeenng L,oncepis i ui

Home

About Us

Outdoor Coding

Everts Goofing

Animal Coding

A/CPrecoofing

Turbine Frecooling

Mist Fans

Foundry

Greenhouse

Wine




"Creating the Right Environment"

Outdoor Cooling

EEC has designed the MicroCool® outdoor coolingsystem to lower outside air temperatures up to 30° F(17° C). With reliable, high tech fogging, using waterpressure up to 1,000 PSI, the world's original, patented,outdoor cooling system can keep patio and pool areas acomfortable 85 degrees F, even in hot desert regions.

Wood Storage

Fire Suppression

Odd Storage

Dust

Odor

Tterre Paris/ Special FX

About Our Nozztes

Techraaj

CocS Links

The MicroCool®: outdoor cooling| system produces a10-micron (one tenththe size of a humanhair) water droplet.This droplet instantlyevaporates upon contact with hot, dry air, resulting ina cooling of the air temperature. The system causes

no wetting or noticeable increase in humidity.

Unique features include:

Double filtration to five micronsMicroCool® patented spray nozzles with impellersDirectional swivels and anti-drip check valves800-1500 PSI industrial-quality pump modulesSingle stage or multi stage systems3-ply heat and UV-resistant flexible tubingStainless steel lineAttractive 1x1 inch, paintable, extruded aluminum fasciaAutomatic drain and flush valves3-way electric controlsOptional hard water treatment systems.

Qualified dealer applications from North America and around the world are welcome. Fax ore-mail detailed corporate resume to EEC, Inc.

http://www.microcool.com/cooling_outdoor.html 8/5/00

niiviiuiuiiciiuu




"Creating the Right Environment"

Animal Cooling SolutionsHome

About Us

Outdoor Cooling

Events Cooling

Animal Cooling

A/C Precooling

Turbine Preceding

Mist Fans

Foundry

Greenhouse

Wine

Bakery

Wood Storage

industrial HymkfifieaSon

Fire Suppress-on

0& Storage

Dust

Odor

Th6nw Paste / Spsaai FX

About Our Noaies

Teehnfcal

CociUnte

Equestrian centers in hotter climates require MicroCool®systems to cool horses and riders. Systems can be used indoorsand outdoors shielding horses from the adverse effects of directsunlight, cooling and protecting the animals from frying insectsand also suppressing dust.

Systems installed in barnshumidify the air and keepanimals in excellent physicalcondition. These systems canbe installed in a variety ofstalls, kennels and cages thathouse animals, includingzoos and shelters.

MicroCool® systems are used in poultry cooling, as birds have no natural means ofperspiration, chicken and turkey farms loose millionsof dollars each year due to extreme heat waves thatkill poultry.

J

Cooling Dairy Cows During Hot Weather

Dairy and beef cattle are able to adapt to a wide range of environmental conditions.However, prolonged periods of high temperature alter metabolism and depress feedintake, milk production, weight gain and reproduction.

There have been many studies done that agree,utilizing a fogging system at the corral manager iseffective and cost efficient. Cooling the cattle,produced a milk yield of 8% loss whereas the loss fornon-cooled cows was 12% and beef cattle maintainedtheir market weight. The fog system is a perfectenvironmental choice, in comparison to sprinklers orsprays. The fog flash evaporates cooling the

surrounding air without saturating the animals and leading to unsanitary conditions inpens and parlors.

Qualified dealer applications from North America and around the world are welcome. Fax ore-mail detailed corporate resume to EEC, Inc.

http://www.microcool.com/cooling_animal.html 8/5/00

Environmental Engineering Concepts, Inc.

ENVIROMISTDUST SUPPRESSION

Cloud of dust createdby almond sweeper,Sacramento Valley,

California.

Dust suppressed byEnviroMist high-pressure

fog using only two gallonsof water per minute.

Fog (visible as light graycloud) controls up

to 95% of dust.

EnviroMJSt'S Dust Suppression System brings state-of-the-art technology to the difficult and costly task ofcontrolling dust at manufacturing, industrial andagricultural sites. It produces an ultra-fine water fog thateffectively attracts and holds dust particles so that they canbe more readily removed from the workplace and otherenvironmentally sensitive areas. In a typical application,EnviroMist can serve as an auxiliary unit to cyclones,making them much more efficient, and earning, where

applicable, emission reduction credits. The fog can alsodeliver highly effective odor neutralizing agents.

Low Initial Cost. Low Operating & Maintenance Cost.Operating at 800 PSI, EnviroMist requires no costly aircompressors, making the initial outlay lower than for aventilation-type control system. EnviroMist can beinstalled for as little as 60% of the conventional bag filter-type system. It can operate on as little as five percent ofthe total energy of a conventional system.

EnviroMist is one of a wide range of environmentalcontrol systems developed by Environmental EngineeringConcepts, Inc., a public company that has been a leader inits field since 1982. EEC, exclusive manufacturer of thepatented fogging nozzle and its various delivery systems,exports to over 20 countries, world-wide.

TESTIMONIALS

"EnviroMist is very effective in knocking down dustand reduces the temperature significantly inside the(city's) refuse transfer station. Employees find theworking environment much more comfortable."

Mark H. Gauerke, Resource & Sanitation ManagerCulver City, California

'We are very pleased with the results at our almond hullingand shelling plant. Without EnviroMist we would have been

forced to install a bag house at ten times the cost."R. W. Minkler, CEO, Lassen Land Company

Chico, California

Why The Fog Overpowers Dust

The EnviroMist fog is delivered at .018 gallons (of water)per nozzle per minute. In atypical situation —.05 grams ofdust per cubic feet of airspace — there would be, at anygiven moment, 210 times more water particles than dustparticles (this is assuming both have the same density).

Cooler Temperatures, Higher Productivity. EnviroMistalso provides cooler temperatures in hot, dry outdoorsituations, improving worker productivity. Inexpensive tooperate, lightweight and compact, the system can be setup in a few hours, quickly providing a safer, morecomfortable environment while reducing labor costs.

BENEFITS

The EnviroMist Dust Suppression System can be a bigmoney saver. Water consumption averages only 1.08gallons per hour per nozzle. Operating cost, depending onthe size of the system, can be as low as 20 cents an hour,water and electricity combined.

* Reduces PM-10 levels in open plant areas by 50% ormore. May also remove much of the finer dust particles.

* Safer than bag houses. No fire hazard.* Can be used in high humidity conditions.* Cools workers by evaporation on jobs where hot, dry airis a part of work environment.

* Traps dust particles without over-wetting material (lessthan 0.2%). Can be programmed for wetting if desired.

* Airborne particulates are suppressed back to originalmaterial-handling surface.

FEATURES

Each EnviroMist Dust Suppression System is custom-designed to catch and suppress dust in the most effectiveway at any given site. The patented nozzle and deliverysystem create a 10-micron fog droplet without using an aircompressor, resulting in exceptionally cost-effective PM-10suppression.

* Lightweight, compact. Minimum of interference withplant and worker activity.

* Easily installed. Flexible hose lines and swivel nozzlesset up swiftly for same-day operation.* Completely automated operation programmable up to24 hours.

* Injects surfactants (making water wetter by 50%) tobetter attract and hold dust particles.

* Operates at a recommended 800 to 1,000 PSI waterpressure without an air compressor. Triple water filtration.

APPLICATIONS

EnviroMist's highly effective PM-10 suppression cancreate a safer, more comfortable environment in a widerange of situations.

Almond Processing PlantsAsbestos Abatement • Asphalt Tunnels

Coal Dust Control • Conveyor Drop PointsFly Ash Control • Manufacturing • Milling • Mining

Moving Equipment (tractors, scrapers, etc.)Quarries • Raw Feed Bins • Rock CrushingSoil Remediation • Open Vehicle Loading

Waste Transfer & Recycling Stations

Distributed by:

NESCO7 HAMPSHIRE DRIVE

MENDHAM, NJ O7945201/543-4586

Misting Systems rage 1 or /

i:A,V>:•.Ten,"!..' Mid) Oii.-iiii'.

i i i n n ; . ' , ;s 'ic OrHi i i t ; ' ; ! K . : ; i ; ; n ' c ! k c , I Sono; ol N i i s h n i i System K i t s '

Order JV1ond;i\ Ihrouj jh I7nd;n l n ; ^ ( i um w o - . K ) pin i ;:•', • ; ; ! H I : K I i4 IU) ..r; I -7106 F;i\ I (4 Hi) 43 1-7107

Our misting system kits can be used for reptiles, amphibians, birds, orchids, aeroponics, bonsai, livestock,insect control, mushrooms, odor control, veterinary clinics, zoo's, public aquariums, wildlife parks,greenhouses, cooling, humidifying etc

Our Misting System fvits ^rc iioadcci wi lh jjreat features!

• Produces a mist so fine that it floats on air. Dropletsrange from 50-100 microns in size.

• Self priming pumps, can be used for misting, cooling,aeroponics, humidification, etc.

• Reservoir fed system allows precise control of watertemperature and composition.

• Minimum "on" times as low as

• Low flow rates starting at just

• Flexible supply lines, very easysoldering or welding required.

5 seconds per cycle.

1/2 ounce per minute.

to install, no gluing,

http://www.cloudtops.com/mistkits.htm 7/28/00

Misting Systems Fage 2 or /

• No electrical or plumbing work required. Simply plugsinto a standard receptacle.

• Can be programmed to operate 150 times or more perday.

• Mist a single terrarium or an entire greenhouse.

• Easy to expand, simply add another piece of hosenozzle wherever one is needed.

• Uses less electricity than a standard 100 watt light

and

bulb.

• Very quiet operation.

Click here for IVijstjng.System Accessories incl^ & digital timers, highpressure hose, bulkhead & plastic fittings, etc.

Vtist a single enclosure or a whole room full. Includes everything necessary to mist 2 areas and can be expanded to mist up to20 or more. Designed for intermittent duty only. Can be programmed to operate up to 6 times per day for up to 5 minutes:>er on time. 1 10 V 50/60 HZ operation, 220 Volt power converters available.

• 1 -

• 1 -

• 1 -

. 1-

. 6-

• 1 -

1 OOP SI Misting Pump

Pump Mounting Bracket

Tee Style Nozzle Assembly

Elbow Style Nozzle Assembly

Stainless Steel Hose Clamps

12 Cycle Digital Timer

• 1- Five Gallon Reservoir

• 1- Hose Fitting for Reservoir

• 1- Bulkhead Fitting with Neoprene Gaskets

• 2 - Spare Nozzle Filter Screens

• 12' - Flexible High Pressure Hose

• 1- Instructions and Warranty Packet

http: //www. cloudtops. com/mistkits. htm 7/28/00

Misting Systems Page 3 ot /

Installation time: approximately 15-30 minutes. Tools required: screwdriver to tighten the hose clamps and a sharp knife tocut the misting line.

Rainmaker Jr. System - Price $189.00

Rainmaker Jr System with 110 Volt to 220 Volt power converter - $238.99flsjchsdes heavy duty 200 watt power converter model # TC-200)

A l I N M A K & t f I IVHST3M-; SYSTEM KIT

Includes our upgrade pump. Runs dry and is designed for intermittent or continuous duty. Mist a single enclosure or a wholeroom full. Can be programmed to operate automatically up to 14 times per day for as little as 1 minute or as long as desired.110V 50/60 HZ operation, 220 Volt power converters available.

. 1

• 1

• 2

• 2

• 2

• 2

- Upgrade Misting Pump # WT25FI

- Heavy Duty 28 Cycle Digital Timer

- Tee Style Nozzle Assemblies

- Elbow Style Nozzle Assemblies

- All Hose Barb Elbows

- All Hose Barb Tees

• 2 - Hose Couplings

• 1- Bulkhead Fitting with Neoprene Gaskets

• 20' - Premium Quality High Pressure Hose

• 1 - Five Gallon Reservoir

• 10 - Stainless Steel Hose Clamps

• 1 - Instructions and Warranty Packet

http://www. cloudtops. com/mistkits.htm 7/28/00

Misting Systems Page 4 of 7

Installation time: approximately 15-30 minutes Tools required: screwdriver to tighten the hose clamps and a sharp knife to cutthe misting line.

Rainmaker I System - $259.00

Rainmaker I System with 110 Volt to 220 Volt power converter - $308.99(includes heavy duty 200 watt power converter model # TC-200)

1- ;A!N.VJAK ivi- 1 ' - ' X r A r S i ^ K i i iVnsiT'^-] SVSTKiVS KIT

Includes our upgrade pump and enough extra components to mist up to 35 areas. Can be expanded to mist 70 or more. Runsdry and is designed for intermittent or continuous duty. Can be programmed to operate automatically up to 14 times per dayfor as little as 1 minute or as long as desired. 110 V 50/60 HZ operation, 220 Volt power converters available.

• 1 -

. 30

• 2-

. 4-

• 4-

. 2-

. 1 -

Upgrade Misting Pump # WT25FI

- Tee Style Nozzle Assemblies

Elbow Style Nozzle Assemblies

All Hose Barb Elbows

All Hose Barb Tees

Hose Couplings

12 Cycle Digital Timer

• 1 -

• 3-

• 90

• 80

• 1-

• 1 -

Five Gallon Reservoir

Hose Fittings for Pump and Reservoir

- Stainless Steel Hose Clamps

- Premium Quality High Pressure Hose

Bulkhead Fitting with Neoprene Gaskets

Instruction and Warranty Packet


Misting Systems Fage 5 01 /

Installation time: approximately 2-3 hours. Tools required: screwdriver to tighten the hose clamps and a sharp knife to cut themisting line.

Rainmaker I Expanded System - $399.00

Rainmaker I Expanded System with 110 Volt to 220 Volt power converter - $448.99(hiciudes heavy duty 200 watt power cosiverter model # TC-200)

Can be used outdoors to attract wildlife or for providing relief from extreme temperatures for people, livestock ordomesticated animals. Temperature drops of up to 30f degrees can be realized under ideal conditions. Keeps animals healthyand relieves heat induced stress which can lead to various health problems.

Also great for greenhouses, aviaries, stables, outdoor events, or any other areas where a garden hose or water bib is available.

Extremely easy to install and operate. System includes a battery operated electronic timer (batteries not included) that simplyscrews onto a standard garden hose or water bib and requires no electrical connections. Once the timer is connected to awater supply then its just a simple matter of adding the hose and misting nozzles. An assortment of mounting hardware isincluded with each kit to mount the hose and nozzles to trusses, fences, etc. Depending on local water pressure system willoperate from 1-50 or more nozzles.

• 1 - High Quality Battery Operated ElectronicTimer/Solenoid Valve Combo.

• 1 - Elbow Style Nozzle Assembly

• 1 - Tee Style Nozzle Assembly

• 20' - Premium Quality High Pressure Outdoor Hose

• 2- Extra Low Flow Wide Angle Nozzles

• 1 - Instruction and Warranty Packet


Misting Systems Fage 6 ot /

1 - Assortment of Fittings and Mounting Hardware.

Installation time: approximately 15-30 minutes. Tools required: screwdriver to tighten the hose clamps and a sharp knife tocut the misting line.

Basic Outdoor Misting System Kit with 4 (2 on/offs per day) Cycle Electronic Timer/Solenoid Valve Combo. $79.95Basic Outdoor Misting System Kit with 12 (6 on/offs per day) Cycle Electronic Timer/Solenoid Valve Combo $114.95

PLEASE NOTE!Standard nozzles are included with all misting system kits unless another type is specified. Feel free to

choose the nozzle that best suits your needs. All three types will produce an ultra fine mist @ 15 -250 PSI.

Standard Nozzle - Emits approximately 1/2 - 1 ounce per minute. 20" x 20" spray diameter covers 3 sq. ft

Wide Angle Nozzle - Emits approximately 5 ounces per minute. 32" x 32" spray diameter covers 7 sq. ft

Low Flow Wide Angle Nozzle - Emits approx. 1/2 - 1 ounce per minute. 24"x 24" spray diameter covers 4 sq. ft.

Click here for Misting System Accessories including spray nozzles,electronic & digital timers, high pressure hose, bulkhead & plastic fittings, etc.


Misting Systems - Prices and Parts Page 1 ot8

ECOLCHiK. ' T r X . ' H ' N C M ( H U M Sri'i.!.', N i g h Qinlih V l i s u n u ; - : \ M c n i s rr» •,;•... ;-•,,.•;. Sp,-:iv l - i i i i i p i u c i i l Since il,''-Pi

Featuring the Original R a i n m a k e r I Scries of Mis t ing System Kits!

Order iVfoiuiiv through Frid;i> H i . - . i O urn (o «i << pm i -'ST Phone i f - i - j d ! 4" l - 7 ! ( ) c , Fn.\ I {410)411-7107

SPRAY

These are the same high quality spray nozzles that are included with all ofour standard misting systems kits. Produces an ultra fine mist at pressuresas low as 15 PSI but can be operated at pressures as high as 250 PSI.Includes an inexpensive replaceable 200 mesh nozzle filter screen. 1/8"MPT. Produces a full cone spray pattern. Unlike brass, these are highlyresistant to lime and mineral deposits.

Please note that the figures given below are approximate and will vary depending on several factors such as operatingpressure, available water supply, etc.

Standard Nozzle - Emits approximately 1/2 - 1 ounce per minute. 20" x 20" spray diameter covers 3 sq. ft

Wide Angle Nozzle - Emits approximately 5 ounces per minute. 32" x 32" spray diameter covers 7 sq. ft

Low Flow Wide Angle Nozzle - Emits approx. 1/2 - 1 ounce per minute. 24"x 24" spray diameter covers 4 sq. ft

http://www.cloudtops.com/access.htm 7/28/00

Misting Systems - Prices and Parts Page 3 of 8

Part#TSNA14TSNA38

TSNA14-5TSNA38-5TSNA14-10TSNA38-10

Size1/4"3/8"1/4"3/8"1/4"3/8"

Quantity11551010

Price$6.99$6.99$31.95$31.95$59.99$59.99

^Rainmaker I's purchased before June 30,1997 require the 3/8" nozzle assemblies.

o,§Mnv STYLE M>zzi,y ,\*W,MBL\ - ?/4" or3/8"

Choose the 1/4" for the *Rainmaker I, Rainmaker Jr. and our Basic Outdoor MistingSystem Kit

Choose the 3/8" for the Rainmaker I Expanded misting system kit.

Part#ESNA14ESNA38

ESNA14-5ESNA38-5

ESNA14-10ESN A3 8- 10

Size1/4"3/8"1/4"3/8"1/4"3/8"

Wjj^fijarag

~'*iMHHK

JH

Quantity11551010

Price$6.29$6.29$30.95$30.95$56.50$56.50

*Rainmaker I's purchased before June 30,1997 require the 3/8" nozzle assemblies.


Misting Systems - Prices and Parts rage 2 or

I $3.49/ea $14.94/6 | $24.96/12

Click here for Spray Nozzle Specifications & Large Quantity Pricing.

NO/ZLE ASSEMBLES

Use these with any of our misting systems. Two types are available.Choose the Elbow Style for use at the end of system lines or the Tee Stylefor everywhere in between. Tees allow water to pass through to othernozzles on the line while an Elbow only allows water to enter from oneside.

INCLUDES

Nozzle of your choice

Nozzle filter screen

Female coupling

Elbow or tee style hose fitting

Stainless steel hose clamps

TEE STYLE NOZZLE A S S E M B L Y - 1/4" or 3/8"

Choose the 1/4" for the *Rainmaker I, Rainmaker Jr. and our BasicOutdoor Misting System Kit

Choose the 3/8" for the Rainmaker I Expanded misting system kit.


Misting Systems - Prices and Parts fage 4 ot 8

R E P L A C E M E N T 1/2 R O S ' i N I * NO/i^UC FILTER SCREENSChangeflow or

your nozzle filter screens every six months or whenever a reducedodd spray pattern is noticed. 200 mesh.

Part#HRNFS3

HRNFS10HRNFS20

55Quantity

31020

Price$0.99$2.99$4.95

Use these when installing a nozzle assembly into an enclosure with thickwalls. 10 sizes to choose from!


Misting Systems - Prices and Parts i'age 5 01

Part#SSE 18-15SSE 18-20SSE 18-25SSE 18-30SSE 13-35SSE 18-40SSE 18-45SSE 18-50SSE 18-55SSE 18-60

Threads1/8"1/8"1/8"1/8"1/8"1/8"1/8"1/8"1/8"1/8"

Length1 1/2"

2"2 1/2"

3"3 1/2"

4"4 1/2"

5"5 1/2"

6"

Price/ea$2.99$2.99$2.99$2.99$3.49$3.99$3.99$3.99$3.99$3.99

Heavy duty 316 marine grade.

Part# Fits hose size Price/eaSSC-4 1/4" $0.75SSC-6 3/8" $0.75

Other sizes are available. Discounts apply in larger qtys.


Misting Systems - Prices and Parts Page 6 or

TEFLON PUIMBER.S TAI

Use to insure a leak free seal on all threaded fittings. 2-3wraps is usually sufficient on smaller fittings and nozzles.

Part# Roll Size Price/eaTPT - 520 1/2" x 520" 1.00/ea

UIGls Oa- TY PUSH 'iisr'i'rs-v o : J* < TS 'WITH AUTO SHUTOFf

Use wherever a quick disconnect is desired. Try one betweenthe pump and reservoir to facilitate cleaning of the reservoir.Simply push the button to disconnect. Shuts off flow on bothsides. White Delrin.. Buna Seal. Max 120 PSI.

Part# Fits Hose Size

QD 14-AS 1/4" ID

QD 3 8-AS 3/8"ID


Misting Systems - Prices and Parts Page 7 of 8

GOOD QUALITY PUSH BUTTON QS. ' ICK DISCONNECTS , NO SHUTOFF

Use wherever a quick disconnect is desired. Try one betweenthe pump and reservoir to facilitate cleaning of the reservoir orat the beginning of branch lines to shut off an entire line.White Delrin, Buna Seal. Max 120 PSI. Simply push theutton to disconnect.C

Part# Fits Hose SizeQD 14-NS 1/4" IDQD 38-NS 3/8"ID

Add a strainer between your pump & reservoir to insure thatno debris enters your system. Strainers are outfitted with hosebarbs and include a 100 mesh filter screen. Filter screens arelong lasting, simply unscrew the bottom of the strainer,remove the screen, rinse and replace.

Part# Fits Hose SizeMS-14 1/4" IDMS-38 3/8"ID

ACK HOME


ivucroiviisi dysiems. ivusuiig aim lugging systems

CORPORATEPROFILE

iHORTICULTUREI & POULTRY

I PRODUCTI TECHNOLOGY

SYSTEMDESIGN

| REQUEST| QUOTATION

CONTACTS

BAUMAC1.800.881 .FOG1

379015.11.1998

The Leader in High Performance Fog Systems

Baumac International has been leading the industry in thedevelopment of high performance fog systems for morethan four decades. Consistently at the forefront oftechnological advances and system development, Baumac'sMicroMist Systems have helped establish "fog" as the mostefficient method of climate control for a broad range ofapplications.

In service through out the world, and effective in all typesof climates, MicroMist Systems are used extensively tomodify temperature and humidity for a variety ofapplications in agriculture and industrial environments.

MicroMist SYSTEM WQ(J, the most advancedsystem available, has evolved from decades of research,development, and application experience. From designthrough installation, SYSTEM IttQQ reflects theBaumac standard for complete product integrity.

As the proven industry leader, Baumac is committed tostate of the art technology, sophisticated productiontechniques, and the highest quality materials in themanufacture of its fog systems.

The Baumac commitment to product integrity and systemperformance is backed by a worldwide distributionnetwork and a team of knowledgeable service and technicalpersonnel. On-site technical support is available before,during and after all MicroMist installations. In addition,MicroMist Systems come with the most comprehensivewarranty program in the industry.

While fog technology has changed significantly in the past four decades, one company hascontinued to lead the industry in the design and manufacture of high performance aerosol fogsvstems.

Baumac International setting the standardforfoRjystems worldwide

http://www.micromist.com/ 8/5/00

iviicroivusi iysiems: iviisung aim lugging systems

1 CORPORATEI PROFILE

IHORTICULTUREI & POULTRY

; PRODUCT^TECHNOLOGY

SYSTEMDESIGN

REQUESTQUOTATION

CONTACTS

RAUMAC1.800.881 .FOG1

379015.11.1998

SAUMAC IHTERNAT10MAI.

Engineered Solutions For Superior Environmental Control

The evaporative cooling effect of the micron-sized water particles dispersed at highpressures by a MicroMist System lowers airtemperature. When proper design principlesare employed, this temperature reduction canbe dramatic, leading to a significant increasein equipment efficiency.

Each MicroMist System is engineered specifically for its intended environment and use basedon psychromerric calculations from reported temperature and air exchange data. The result is acomplete system, custom-tailored and devoted exclusively to production-enhancement.

MicroMist Systems are being usedsuccessfully in numerous industrialapplications. From gas turbines to treatmentplants, from cooling towers to textilefactories, it has been proven that a top-quality fog system can significantly improveenvironmental conditions. In many cases, upto a 20% efficiency increase can be expected athigh temperatures.

Ji

Baumac's engineering and production capacities are vertically integrated witSorenson Engineering, a longtime force in the precision Swiss lathe productsinriitctrv

J

http://www.micromist.com/ 8/5/00

iNonnwesi misi systems - rruviuing imsi cooling systems. i ui z.

Winery

Dust-SmokeControl

NORTHWESTMist

New Applications are constantly being developed for ourfogging and misting systems.

We provide cooling and humidity services for residential,commercial, and agricultural applications.

The Concept of Fog and it's benefits have been in use for over 5Cyears. Applications include cooling, humidiflcation, frost protectair filtration, dust abatement, odor removal, fire and smoke contrspecial effects and more.

Ask us about our custom designed portable high pressure fogginjfans.

We Provide the following:

Misting, Cooling, Fogging, Dust control, Humidity control, tennis courts, landscaping,greenhouses, nursery, cooling fans, dust and smoke control, winery humidification, sp«cooling, concrete curing, textile mills, paper factories, fruit and vegetable storage, fogeffects, turbine cooling, outdoor cooling, landscape effects, airborne allergies.

http://www.nwmist.com/index.htm 8/5/00

microiviisi systems, oeunig me duuiutuu lui rug systems wunuwiuc

SETTING THE STANDARD FOR FOG SYSTEMS WORLDWIDE

http://www.micromist.com/home.html 8/5/00

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z r.c

FOG SYSTEMAPPLICATION

a* "2 - . " . ' • ' - - •i >>^::\-i?v.v-v:"' ' s^ .••-•:••. • ' . - - . • - . - • »

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http://www.nwmist.com/dustand.htm 8/5/00

Nortnwest Mist - L>ust ana somice rage i ui

Dust-Smoke Control

Here's A Chart of Various Applications:

http://www.nwmist.com/dustand.htm 8/5/00

iNonnwest iviisi - uusi aim OOIIIKC

Other possible applications are:

. Dust abatement

. Fire and smoke control

. Zoos and Amusement Parks

. Metal forging

. Playgrounds and stadiums

• Equestrian centers, kennels, livestock, etc.

Please contact [email protected] (FAX)509-735-9079

Home Winery Humidity Mist-Cooling Dust-SmokeControl Humidity Control Mist-Fogging Equipment Fog Fans Contact Us

http: //www. nwmi st. com/dustand. htm 8/5/00

.: MEC uses layers of fine fog to scrub emissions with the capability of appling odour neutralizers to combat odours at the moleculiPage 1 or 2

Mwtry IndweltCanada

The ( ;in;uli;uiKnvi ron men till Solutions Stnttcgis

Help W h a t ' s New Site Map Feedback Abou t Us Francis

GO TO

Author - Industry Canada - Environmental Affairs Branch

Main Menu"* Business Information by Sector

«=» Canadian Environmental Solutions

Search Strategis

Publication Date - 2000-04-26

In CCS

ISearch | Reset

GOTO:

Problem(s):

• "•* Air pollution from smoke, dust and odour emissions exhausted into the open air

Solution(s):

• MEC uses layers of fine fog to scrub emissions with the capability of appling odour neutralizers tocombat odours at the molecular level

Description:MEC's misting technologies produce atomized water particulates measuring sub-micron to 10 micron size onaverage. These minute particulates are effective in capturing fly-ash, dust (PM-10), and other micro pollutants.With the proper design and control, layers of fog can be produced to act as a scrubber/filtration system forpolluting emissions. The atomization process is done efficiently through MEC's specially designed nozzles witha pressure of 1000 psi delivered by MEC's MISTer modules. These high pressure MISTer pumping modules aredesigned and manufactured in Chilliwack, BC, Canada and are CSA approved.

Through an intricate design of stainless steel nozzle lines and nozzle positioning, MEC's systems are veryeffective in solving air quality issues. Currently, after years of research, MEC's technologies are being applied toTee Pee Burners and Olivine Burners to scrub emissions and allow for a clean burn.

http://strategis.ic.gc.ca/SSG/es30833e.html 7/28/00

Solution: MEC's custom designed smoke, dust and odour control systems rage 2 01

EnvironmentalPerformance Office

EnvironmentalSolutions

technology are: hydrogen sulphide, ammonia, sulphur dioxide, methyl mercaptan, ethyl mercaptan, benzene,cortel mercaptan, dibutylamine, diisopropylamine, methylamine, ter-butyl mercaptan, triethylamine, thiocresol,and thiphenol.

MEC Systems Inc. also provides turnkey systems for environmental control of smoke from smoke stacks anddebris burning. MEC can utilize existing smoke stacks by incorporating their technologies to create a secondaryscrubbing process to control any emissions that still may exist after scrubbing by the present system. Minimaldown time is required for installation. Capital costs are far less than other possible remedies. MEC's technologyacts as an external scrubber allowing for clean burning of debris. Fly ash is eliminated, reducing potential firehazards.

Turnkey systems for environmental control of fugitive dust from pulp mills, quarries, mines and stacks are alsoprovided. The dust particles and other contaminants are filtered, then saturated by the sub-micron sized dropletsof water, thereby making them heavier than air, which causes them to fall to the ground, allowing for easyretrieval for recycling and disposal. Cycle duration for this process is fully adjustable for optimal control andefficiency.

Provider(s):

• MEC Systems Inc.

Help What's New Sitemap Feedback About Us Franyais Top of Page

CanadShttp://strategis.ic.gc.ca


Solution: MEC's custom designed smoke, dust and odour control systems rage 1 01

WMunykiduM'wc - - •ICarwdi Crodi

. Hie ( ;imuii;mKn\ iron menta l Solut ions

Kelp What 's New Site Map Feedback About Us Francis

GO TO

Author - Industry Canada - Environmental Affairs Branch

Main Menu"=» Business Information by Sector

«* Canadian Environmental Solutions

I Search Strategis

Publication Date - 2000-04-26

L_Searchj in CCS

GO TO:

EnviroEbiz

Virtual Office

Problem(s):

Odour emissions from commercial and industrial sites^ Fugitive dust emissions from pulp mills, quarries, mines and stacks"* Smoke from smoke stacks and debris burning

Solution(s):

• MEC's custom designed smoke, dust and odour control systems

Description:MEC's technologies offer several unique, cost-effective solutions to common industrial, agricultural,commercial and residential air pollution problems.

MEC Systems Inc. provides turnkey systems for environmental control of airborne dust and odour emissions.The systems breakdown and scrub gas and air molecules, with sub-micron sized water droplets. An odourneutralizing agent that is completely organic and biodegradable consisting of natural essential oils, is alsometered into the system to control odorous gases. This process has proven to convert foul and potentiallyharmful gases into non odorous, non toxic molecules. It is effective in the breakdown and reduction ofpotentially toxic gases in industries such as: wastewater treatment, oil and gas, pulp and paper, rendering, fishprocessing and transfer stations. Some of the common compounds currently being controlled by MEC's


MEC uses layers of fine fog to scrub emissions with the capability of appling odour neutralizers to combat odours at the molecui r age 2 01

Business MEC's atomization process is also very efficient in distributing various agents and can be used to eject odourEnvironmental neutralizers into the affected area.Performance Onice

Canadian Providers):EnvironmentalSolutions

• MEC Systems Inc.

Help What's New Sitemap Feedback About Us Francais Top of Page

Canadahttp://strategis.ic.gc.ca


., Inc. - line \\utwi No*. -gel

Who We Are

Whats New

Quality &Technology

Brandinterchange

TechnicalSupport

FINE SPRAY WATER NOZZLESWater Atomizing Spray NozzlesHago specializes in low flow, fine atomizing nozzles, so our expertise is valuable inproducing humidifying nozzles for home, agriculture and industry. Atomizing nozzlesare available in various grades of stainless steel, as well as brass.

Mini NozzlesOur brass or stainless steel miniature spray nozzles are a perfect solutionwhere small size, accurate flow rates, very fine atomization and low cost aredesired. These nozzles feature an integral 1/8" NPT male thread and are

available in flow rates from 1.00 through 15.0 GPH. Ratings are based on water flow@ 100 psi. The standard Type M (80° spray angle) and the wide angle version, TypeMW (160° spray angle) offer nozzles for a host of applications. These nozzles findwidespread applications in such varying installations as green houses, industrial andresidential humidifying and poultry and hog cooling and misting of all types. Particlesize information at various operating pressures is shown on our Technical Data Sheetfor these nozzles.

No Drip NozzlesThe Hago #4023 nozzle is unique to the industry and is the solution when apositive shut off with absolutely no after drip is needed. Our exclusive designproduces a fine mist with a precisely controlled flow rate and spray angle, butalso with a liquid cut-off at the orifice, while maintaining supply pressure in the

system. This assures sputter free start ups and no entry of air into the system duringthe off cycle. With this nozzle there is no need to install costly individual in-line checkvalves. The #4023 nozzle is the perfect solution when after drip could damage ordestroy things beneath the nozzle. Chemicals, insecticides and even water, if allowedto drip, can foul the environment and kill or injure livestock, seedlings or industrialmaterials. Standard flow rate is .75 GPH @ 160 psi, water. Spray angle: 70°.

http://www.hagonozz1es.com/water.shtml 8/4/00

., In,,, ^ine ^^.ay V, ^^

Conditions

Contact Info

f InternationalInquiries

Type B Humidifying NozzlesOriginally designed for use with home power spray humidifiers, these nozzlesproduce the finest possible atomization with direct water pressure operation.Minimum operating pressure is 40 psi but increasingly finer droplets result fromhigher operating pressures. Flow rates are tested and calibrated at 40 psi,

water. Each nozzle is individually spray tested for flow rate, spray angle and sprayquality. Standard spray angle is 70°. The extremely fine atomization of the Type Bnozzle has resulted in it's adoption for many uses where fine atomization and preciseflow rates are required such as evaporative cooling, humidification, moistening andmisting.

Industrial Water Spray NozzlesOur Type ASW series of air operated nozzles provide very fine atomization at higherflow rates ranging from 1 to 900 GPM when used with water and compressed air.Available in three different flow rate ranges, they are commonly used for gas cooling,scrubbing and various industrial processes. The ASLW offers flow rates of from 1-4GPM, the ASMWfrom 5-10 GPM and the ASHW from 12-15 GPM. These patentednozzles achieve finer atomization and with lower compressed air consumption thancompetitive nozzles. Their 5:1 turndown ratio and total spray angle fluctuation of only5° provides a very wide range of acceptable performance.

Industrial Return Flow Water NozzlesThe Type RFLW return flow or spill back nozzles are offered in flow rates of 50 GPHto 300 GPH on water @ 300 psi. These nozzles offer a means to vary flow rates withconstant supply pressure over a turn down range of 5:1 by returning or by-passingsome of the liquid from the nozzle's interior, back to the incoming liquid's reservoir.When the by-pass line is closed the nozzle acts as a simplex nozzle, delivering it'srated capacity. A unique feature of these nozzles is their ability to maintain a smallchange in spray angle (10°) across the entire operating range. The RFLW nozzlesallow an accurate and predictable flow rate due to linear and uniform relationshipsbetween spill back pressure and orifice flow. Standard material of construction is type316 stainless steel.

Spray LancesThese lance assemblies are designed for providing a simple means of mounting andproviding proper piping for either the Type ASW or Type RFLW nozzles. All lances

http://www.hagonozzles.com/water.shtml 8/4/00

Hago ivlanuiaciuring L.O., Inc. - fine spray Vvaier Nozzies . dge 1. v/i 3

are custom designed according to customer's individual specifications. In line andright angle variations are available in a wide range of materials for all types ofcorrosive liquids and / or extreme operating temperatures. An integral mountingarrangement is provided, according to your specifications.

€> 1998 Hago Manufacturing Co. Inc.All Rights Reserved.

http://www.hagonozzles.com/water.shtml 8/4/00

Hago Manufacturin Inc. - Fine Spray Water Nozzles' -f Page 1 of2

What's New

Uu.il it-.- ftTechnology

Oil Nozzles

Water Nozzles

F '

BrandInterchange

Terms &.Conditions

Contact Info

InternationalInquiries

FINE SPRAY WATWater Atomizing Spray NozzlesHago specializes in low flow, fine atomizing nozzles, so our expertise isproducing humidifying nozzles for home, agriculture and industry. Atomiare available in various grades of stainless steel, as well as brass.

ini NozzlesOur brass or stainless steel miniature spray nozzles are a perfectwhere small size, accurate flow rates, very fine atomization and lodesired. These nozzles feature an integral 1/8" NPT male threadavailable in flow rates from 1.00 through 15.0 GPH. Ratings are b

flow @ 100 psi. The standard Type M (80° spray angle) and the wide aType MW (160° spray angle) offer nozzles for a host of applications. Thfind widespread applications in such varying installations as green housand residential humidifying and poultry and hog cooling and misting ofParticle size information at various operating pressures is shown on ourData Sheet for these nozzles.

No Drip NozzlesThe Hago #4023 nozzle is unique to the industry and is the solutpositive shut off with absolutely no after drip is needed. Our exclproduces a fine mist with a precisely controlled flow rate and spralso with a liquid cut-off at the orifice, while maintaining supply p

system. This assures sputter free start ups and no entry of air into the sthe off cycle. With this nozzle there is no need to install costly individualvalves. The #4023 nozzle is the perfect solution when after drip could ddestroy things beneath the nozzle. Chemicals, insecticides and even wto drip, can foul the environment and kill or injure livestock, seedlings ormaterials. Standard flow rate is .75 GPH @ 160 psi, water. Spray angle

Type B Humidifying NozzlesOriginally designed for use with home power spray humidifiers, tproduce the finest possible atomization with direct water pressurMinimum operating pressure is 40 psi but increasingly finer droplhigher operating pressures. Flow rales are tested and calibrated

water. Each nozzle is individually spray tested for flow rate, spray anglequality. Standard spray angle is 70P. The extremely fine atomization oftnozzle has resulted in it's adoption for many uses where fine atpmizatioflow rates are required such as evaporative cooling, humidjfication, moimisting.

Industrial Water Spray NozzlesOur Type ASW series of air operated nozzfes provide very fine atomizatflow rates ranging from 1 to 900 GPM when used with water and comprAvailable in three different flow rate ranges, they are commonly used foscrubbing and various industrial processes. The ASLW offers flow ratesGPM, the ASMW from 5 - 110 GPM and the ASHW from 12-15 GPM. Tnozzles achieve finer atomization and with lower compressed air consucompetitive nozzles. Their 5:1 turndown ratio and total spray angle fluct

htto://w\vw,hagonozzles.com/water.shtml0T/I'd

8/3/00scne-M-royd-da-M 00, £0

Hago Manufacturing Co., Inc. - Fine Spray Water Nozzles Page 2 of 2

5e provides a very wide range of acceptable performance.

Industrial Return Flow Water NozzlesThe Type RFLW return flow or spill back nozzles are offered in flow rateto 300 GPH on water @ 300 psi. These nozzles offer a means to vary flconstant supply pressure over a turn down range of 5:1 by returning orsome of the liquid from the nozzle's interior, back to the incoming liquid'When the by-pass line is closed the nozzle acts as a simplex nozzle, derated capacity. A unique feature of these nozzles is their ability to maintchange in spray angle (10°) across the entire operating range. The RFLallow an accurate and predictable flow rate due to linear and uniform relbetween spill back pressure and orifice flow. Standard material of const316 stainless steel.

Spray LancedThese lance assemblies are designed for providing a simple means ofproviding proper piping for either the Type ASW or Type RFLW nozzlesare custom designed according to customer's individual specifications. Iright angle variations are available in a wide range of materials for all tycorrosive liquids and / or extreme operating temperatures. An integralarrangement is provided, according to your specifications.

€> 199$ Hago Manufacluring Co. Inc.All Rights Reserved.

tuft

httD^/^vw.hagonozzles.com/water.shtml 3ana-N-royd-da-M Wd00:T0 00, £0

HA GOPRECISION NOZZLES

Fine Atomizing Water Spray Nozzles

JOO1

T E C H N I C A L D A T A S H E E T

TYPE IT 6 TYPE "Mr MINI NOZZLES

Our unique Mini nozzles are the perfect solution where small size, accurate flow rates, very fine atomization and low costare desired. Hago Mini nozzles are widely used in both professional and home green houses for plant and seedingmisting, in industry for process cooling or humidifying and in agriculture for livestock cooling. In recent years they havebeen used in dry climates for home patio cooling.

TYPE "M" Ml*" . FEATURES:

App/fcatfons:» Misting, coding, humidifying• Spraying light oils, insecticides, and waxes

Materials:• Brass• 416 Stainless steel• Nickel Silver (optional - see reverse)

Construction:» Integral 120 mesh strainer» Unique design allows easy cleaning and

maintenance.• Shipped with protective plastic cap• Individual spray testing assures quality• 1/8" male NPT

\ i Spray Angles/Pattern:* Standard spray angle Is 80° @ 100 PSI water

pressure.• Spray pattern: Solid (full) cone

TYPE "MW" WIDE ANGLE MINI NO771F FEATURES;

"MW designates "Wide Angle* and provides a very fineatomization in low volume flow rates with a wide sprayangle and large coverage area.

Applications:* Same as the "M' nozzle

Materials/Construction:* Same as the °M* nozzle

Spray Anglos/Pattern:» Standard spray angle is 160° @ 100 PSI water

pressure.* Spray pattern: Hollow cone

ORDERING INFORMATION:Part numbers on both nozzles represent the flow rate ingallons per hour (GPH) @ 100 PSI water pressure.Examples:M4 - 4.00 gph @ 100 psiMW5 = 5.00 GPH Wide Angle @ 100 psi

FLOW CHARTS. DROPLET SIZE INFORMA T1ON AND CORROSION RESISTANCE CHART ON REVERSE SIDE

TYPE"M" TYPE"MW

1/9 - a? NPT 1/8 -27 NPT

7/16 HEX16CT

Hago Industrial Corp. - 1120 Globe Ave. - Mountainside, N.J. 07092Phone (908) 232-8687 Fax (908) 232-7246

u o / u t / ^ o u u rm ± i ; 4 o rAA HAUU

TYPTO "Mr MINI NOZZLES

ROM rates at minus opfnrtir

M2M3

M4

MS

M10

M15

MW5

MW7

MW11

MW1S

0.63

1.26

1.90

2.53

3.16

6.329.49

3.164.43

6.969.49

0.77

1.55

2.323.10

187

7.75,

11.623.87

5.428.52

11.62

0.89

1.79

2.683.584.47

8.94

13.42

4.47

6.269.34

13.42

1.00

2.00

3.00

4.00

5.00

10.00

15.00

5.007.00

11.00

15.00

1.41

2.834.24

5.66

7.07

14.14

21.21

7.07

9.9015.56

1.73

3.48

5.206.93

8.6617.32

25.980.66

12.12

19.05

25.98

2-244.47

6.718.94

11.18

22.36

33.54

11.18

15.65

24.6033.54

Pnssuro vs. FtowFor general purposes, change in flow rate due to change inpressure can be estimated as being approximately equal tothe square root of the pressure ratio. Therefore: Flow rate @the desired pressure = /RATED FLOW @ 100 PSI * A / PesKaPBHSU*

OR F2=FRExample: To deterrninVfhe flowrate of a 2.00 gpn nozzle @300 psi, multiply 2.00 times the square root of 300/100

OR 2.00'300100

Therefore the flow rate would be about 3.50 gph.

MATERIALSBrass - Our 'standard* material of construction. Suppliedunless otherwise specified. Acceptable for most passivewater applications.

Tvoe 418 stofft/aaa sfcaf • A high chrome grade of stainlesssteel that is rust resisting, but not absolutely rust proof. Goodresistance to erosion at higher water pressures. Mediumcorrosion resistance. Works wefl in waters with high mineralcontent.

Nickel Silver- Our best grade of material.Nickel Silver is a trade name for a non magnetic, nickelcopper alley trial has become very popular due to itscorrosion resistance which is comparable to Type 316stainless steel. Reasonably priced due to its macrrinabfflty.

Santa- Mean Karwter at whom

Prop/ef sizes: Given in microns (pm)

TestAooamus: MUNHALL PSA - 32 particle size analyzerwhich measures drops based on Fraunhofer's DiffractionPrinciple.

Verification: An tests are verified using a photomask testreticle which contains a known distribution of droplets perASTM draft photomask / reticle method.

CHRROSIOH RBOTANGE TABLE FOR NICKEL SllYlR

Acetic Acid

Alcohols

Ammonia, Dry gas

Ammonium Chlorides(solutions)

Bleach

Boric Acid

Chlorine, Dry gas

Chromic Acid

CltrteAchJ

GasoNne, Oude

Hydrochloric Acid

Hydrochloric Acid

Hydrofluoric Addanhydrous andsolutions)

Hydrogen Peroxide

Lactic Acid

Mineral Ota

Saline (mist/gas}

Sodium Chloride

SulftiricAcM

SulfuricAcid

Water. Brine (extremesalt)

2.50%

5%

0.50%

65%

aH

an

allpure

3%

70 1 A

85

70

all

all

70

70

140/180

70

70

alt

ad

70

70

A

B

B

B

A

B

A

A

A

A

A

B

A

A

A

B

A

AA « Very Good B «Qood C-Falr

HAGOPRECISION NOZZLES

C A I D A T A S H E E

Fine Atomizing Water Spray Nozzles 1YPE T HUMIDIFYING NOZZLESThe Type B Humidifying nozzles were originally designed for use with power humidifiers to be sprayed into the duct workof home hot afr furnaces. Their extra fine atomization at relatively low operating pressures has resulted in their use inmany other diverse applications where fine atomization and precise control of flow rates is required.

These nozzles produce the finest possible atomization with direct water pressure operation. Minimum operating pressureis 40 PSI but increasingly finer droplets result from higher operating pressure. Each nozzle is individually spray tested foraccuracy of flow rate, spray angle and spray quality.... your assurance of perfect performance on every installation.

Aoo/fcaffons:• Residential duct humidification• Evaporation cooling• Humtdification• Moistening• Misting

Materials/Construction:• Unique 2 piece construction• 9/16" - 24 UNEF 2A machine thread» 416 Stainless steel• Nickel silver .(optional-see reverse)• Other material available upon request

Spray anotes/Opefatina pressures:• Standard spray angle is 70° - other angles available

on special request• Minimum operating pressure 40 psi

Adaptors:» Brass -1/4' or 1/8" Female NPT» Type 303 Stainless steel -1/4' Female NPT

Ordering information:• Part number represents the flow rate, in gallons per

hour (GPH) @ 40 PSI water pressure.• Example: B37 = .37 GPH @ 40 psi

FLOW CHARTS. DROPLET SIZE INFORMATION AND CORROSION RESISTANCE CHART ON REVERSE SIDE

NOZZLE STRAINER ADAPTER

I—3/8 HEX

NOZZLETIP

3/0-40 UNS-a* TWO.

9/16 - 2A SHORT

STANDARD

LONG

3/8

17/38

3 3/32

SHORT

STANDARD

LONG

1

1; 3/82 '

1 /8-?7 NPT

l/4-i a r*»T

Hago Manufacturing Company, Inc. - 1120 Globe Ava. - Mountainside, NJ - USA 07092Phone (908} 232-8687 Fax (908) 232-7246 WebSite: htto-JANww.HaaoNo2ztes. com

E-mail: [email protected] [email protected]

U8/04/200U tKl 14:47 FAA 2UY02.J2868 HAGO SALES 1005


H N ^ C A L IA S

OIL BURNER NOZZLES USED FDR WATER ATOMIZING

Although rated and tested for use on US #2 light fuel oil, these nozzles are very commonly also used for water sprayapplications because they are available in a very wide range of flow rates, spray angles and spray patterns.

Because water has a lighter viscosity than fuel oil, flow rates are about 10% tower than when these nozzles are used withfuel oil. Lower operating pressures, common with water, also further reduce flow rates. The chart on the reverse showsapproximate performance on water. Each nozzle is individually spray tested for accuracy of flow rate, spray angle andspray quality.... your assurance of perfect performance on every installation.

Applications:Evaporative cooHngHumidrficatjonMoisteningMistingSpraying waxes or chemicals

Materials/Construction:• Unique 2 piece construction• 9/16" - 24 UNEF 2A machine thread» 416 Stainless Steel• Nozzles are furnished standard with sintered bronze

filters up to 1.35 GPH. Mesh strainers are standardfrom 1.50 GPH and up.

• Row rates 40.0 GPH & up furnished as Tips only",i.e. without filters or strainers.

Available Spray angles:30', 45*. 60*. 70*. 80*. 90'(in most sizes)

Sorav Patterns• Solid (B), hollow (H) and semr-soiid (S-S) patterns

are available.• Semi-solid pattern is furnished unless otherwise,

specified.Adaptors;• Brass -1/4" or 1/8" Female NPT• Type 303 Stainless steel -t/4" Female NPT

Ordering information:• Part number represents the flow rate in gallons per

hour (GPH) @ 100 PSI on oil of 35 SSU (2.7 Cstk)and nominal spray pattern.

• Example: 1.00-80° S-S

FLOW CHARTS AND SPRA Y PA TTERNS ON REVERSE SIDE

NOZZLE STRAWS? ADAPTER

t—3/8 HEX

3/8-40 UNS-2H THDL

9/16 - £4 NtF SA SHORT

STANDARD

LONG

3/9

17/3Z

1 3/3E

SHORT

STANDARD

LONG

1

( 3/8Z

1/8-27 NPT1/4-58 NPT

Hago Manufacturing Co.. Inc. • 1J2O Globe Ave. - Mountainside, N.J. 07092Phone 1908) 232-8687 Fax {908) 232-7246

U8/U4/2 in )U fKl,_14 : 414:4» FAA MhU SALES 1^006

JMt

•TNT

MPSl

.17JO

-f.31.34.37

.49

.sr

fti

.at

*.3538

.52-9?.63-

.W•W

a*

.40

.44

.49

J8D•W.72

!»»*«»»

.32

.45

.50

.54.59

.77

.90-99-

Pccwflow

PSt

4*.so.55.at.66.72.83.9499

t.dtttit1.32

v ; gTV^:, ;-^T:re*^

.64

.71

83

1.44

43

BS.71

.8593-98

t.4Z1.5Bt.BI

("• f •: "•'"*•• • "»"

4ft,404040403030303030-

-30303030

tin ahw be iwod on water. Compartbl* flaw rtta chan§tii <jiit WvKtcbsity

Ahti-QHpP»rfdrm*nce: ffytffiF%JI6atton wiuhw ab*oM0Jy no aftowirip, ask u« about our" patents* rtO-dr1pvafv» for us« on these nozzles.

6rt>pJ0t sfczes: Glvdnir>Micron* (pm). Infprniatiofi shown is for reptts^ntative sizes.lntenh>dfata «i*e* can i» roughly irrterppfatetL

.7*..

3UJO

43.S

448

35.9

37.7

34.534.3

35.035-2

33.3

31.332.535.0

25.527.0

27:8

23323.923.22^.922.9

19.&20,519.9.19.718.0117

THE NOZZLE bf1 CHOICE!Vfe* OUT \flfebSrte: www.haqonczztes'cotH

Tecftokaf ^ypjXKt and Tnfofmatjon: TeTelephone: (906) 232-6687 - Fax: (906) 232-7248

U 8 / U 4 / 2 0 0 0 frKl 14:4 t> FAi 2U762.J2»t>8 HAGO Ml-ti SALtb 1^)004

flow rates at variom nperatin

TYPE"B" HUMIDIFYING NOZZLES

hmiHEpri)] Sauter HMD Diameter it various operating prenuro. [nricronstuml]

B37

850B75

B100

8150

B200

0.500.751.00

1.50

2.00

0.61

0.92

1.22

1.84

2.45

0.71

1.06

1.41

2.12

2.83

0.79

1.19

1.58

2.37

3.16

1.121.68

2.24335

4.47

1.37

2.052.74

4.11

5.48

177

2.853.54

5.30

7.07

Pressure vs. FlowFor general purposes, change in flow rate due to change inpressure can be estimated as being approximately equal tothe square root of the pressure ratio. Therefore: Flow rate @the desired pressure «RATED FLOW @ 40 PSI *

OR F2 = FH VExample: To determine the flow rate of a B50 nozzle @ 300psi, multiply 0.50 times the square root of 300/40

OR 0.50*

Therefore the flow rate would be about 1.40 gpn.

DUCT HUMIDIFICATIDN NOZZLE SIZING CHART

-7500075000-100000

100000-125000125000-150000150000-180000180000-250000

B37

850

B75

B100

B150

8200

MATERIALSType 416 stainless start - A high chrome grade ofstainless steel that is rust resisting, but not absolutelyrust proof. Good resistance to erosion at higher waterpressures. Medium corrosion resistance. Works well inwaters with high mineral content

Nickel Silver- Our best grade of material.Nickel Silver is a trade name for a non magnetic, nickelcopper alloy that has become very popular due to itscorrosion resistance which is comparable to Type 316stainless steel. Reasonably priced due to itsmachinabilfty.

837

850

375

B100

B 150

B200

54.0

43.6

45.9

44.0

42.9

44.8

39.4

37.9

37.5

359

37-.0

37.7

34.5

34.5

34.3

33.0

35.0

35.2

32.1

33.3

32.5

31 3

32.5

33.0

26.5

27.6

26.5

27.0

26.0

27.8

23.1

23.8

23.9

r 23.2

21.9

22.9

19.5

20.5

19.9

19.7

18.0

187

DrooM sizes: Given in microns (urn)

Test Apparatus: MUNHALL PSA - 32 pdrtide size analyzerwhich measures drops based on Fraunhofer's DiffractionPrinciple.

Verification: AH tests are verified using a photomask testreticle which contains a known distribution of droplets perASTM draft photomask / reticle method.

CORROSION RESISTANCE TABLE FOR NICKEL SILVER

Acetic Acid

Alcohols

Ammonia, Dry gasAmmonium Chlorides(solutions)

Bleach

Boric Acid

Chlorine, Dry gas

Chromic Acid

Citric Acid

Gasoline, Crude

Hydrochloric Acid

Hydrochloric Acid

Hydrofluoric Acid(anhydrous andsolutions)

Hydrogen Peroxide

Lactic Acid

Mineral Oils

Saline (mist/gas)

Sodium Chloride

Sulfuric Acid

SutfuricActdWater, Brine («xtrem«salt)

2.50%

5%

0.50%

65%

art

all

anpure

3%

70

85

70

all

all

70

70

140/f«0

70

70

all

all

70

70

A

A

B

B

B

A

B

A

A

A

A

A

B

A

A

A

B

A

A

A*V«yGood B*8ood D • Not RecomiMruted

08/04/2000 FR1 14:49 FAX 2076232868 HAGO MFC SALES


E C H N J C A A T A

Special Claq Resistant Oil Burner Nozzles Type W Oouble Filter NozzlesMHiions of installations in Europe with this special nozzle construction have proven Hago's Dual Filtrationtechnology. The Type DFN, Double Fitter Nozzles, are uniquely designed to help overcome the problems ofclogging normally associated with very tow flow rate nozzles. Since the internal openings of low flow ratenozzles can be nearly as small as a human hair, conventional nozzles are extremely vulnerable to cloggingfrom any impurities in the oil. The Double Fitter feature of the DFN nozzles gives a greatly added securityagainst nozzle failures due to clogging, unmatched by any standard nozzle.

Type DFN nozzles are equipped with Hago's unique external 'Ribbed" sintered bronze fitter that provides upto 30% more filtration area than competitor's filters. Additionally, there is a secondary internal sinteredbronze filter that catches any impurities that may have penetrated the outer filter. This inner filter provides anadditional 35% more surface filtration area to help prevent nozzle clogging. Both the external and internalfitters are made of grade 68 HP bronze powder and are nominally rated at 30 to 40 microns (.0012* -.0016") filtration.

To give you the most options, the Hago DFN nozzle is offered in two spray patterns, the DFN-B solid coneand the DFN-H hollow cone. With either version, your installation reliability against premature burnershutdown on low flow rate jobs due to nozzle clogging wifl be greatly improved, compared to conventionalnozzles.

Type DFN-B Solid Cone Pattern

This spray pattern is identical to our standardType B solid pattern that has proven verysuccessful in providing the cleanest possible firesin today's high static pressure oil burners.Developed together with various EngineeringDepartments of the world's premier burnermanufacturers, this pattern is increasinglybecoming the nozzle of choice with oil burnermanufacturer's application laboratories andinstallers everywhere. Hago's great nozzle tonozzle consistency makes this nozzle a sure bet.

Type DFN-H Hollow Cone Pattern

The hoflow cone spray pattern of the DFN nozzleis unique and has been found to be extremelyeffective in producing optimal combustion resultson burners, worldwide. In this era when towerparticulate and NOx emissions are becomingincreasingly important, the extra hollow spraypattern of this nozzle has proven very effective.

Solid Pattern

••••••

Hollow Pattern

SWTERED BRONZEFILTERS

dfntech.doc Jan.99

Hago Manufacturing Company, Inc. - 1120 Globe Ave. - Mountainside, AU - USA 07092Phone (908) 232-8687 Fax (90S) 232-7246 WeoSfte: nttpy/www.HaQOfVo7Z/es.com

E-mail: [email protected] or [email protected]

., In.,. Who ,, ~ Art

Whals Mew

Quality &Technology

Water Nozzles

BrandInterchange

TechnicalSupport

WHO WE ARE

PRECISION MANUFACTURING is a way of life at Hago. From our beginnings in1937, craftsmanship and innovation have made quality and reliability the cornerstoneof our reputation.

We are one of the few nozzle manufacturers who fabricatesall of its components in-house - even designing and buildingmost of the machinery that produces our nozzles. This givesus total control over the quality of our products, and is a keyreason why our nozzles remain the standard in the industry.Every Hago nozzle is individually tested and guaranteed

against defects in material and workmanship.

As one of the world's largest nozzle manufacturers,Hago makes them for virtually every type of oilburner, as well as specialty nozzles for aerospaceand industrial applications. And we never stopsearching for better nozzle designs. Our exclusiveRibbed Filter is a proprietary innovation that providesthe largest filtration area in the industry.

Precision, craftsmanship and innovation - a way of life at Hago.

© 1998 Hago Manufacturing Co. Inc.All Rights Reserved.

http://www.hagonozzles.com/who.shtml 8/4/00

The "Nozzle of Choice" for low flow rate installations.Type DFN-B (solid cone) and Type DFN-H (hollow cent)

Applications:For protection against dogging with low flowrates in combustion (especiallymanufactured homes) or special industrialapplications.

Materials/Construction:• Nozzle parts are type 416 stainless

steel.• Filters are of sintered bronze. Inner and

outer filter are rated @ nominal 30 - 40microns. (.0012"-.0016")

• Special materials upon request.OFN nozzles are supplied in protectiveplastic tubes with yellow caps.

Availability / Spray Angles:• Flow rates from .30-1.00 GPH.• All sizes: spray angles of 45°, 60° and

80°.• Flow rates .40 through .75 GPH: 30°

spray angle also available.

FOR MANUFACTURED / MOBILE HOMES:Our special model for manufactured home use, the #559 DFN-H nozzle delivers the extramargin of protection needed in these installations that are typically difficult, operating undersevere conditions and often with more frequent service calls due to nozzle clogging. Thisnozzle is rated at 0.55 GPH with a 90° spray angle. It provides a short, clean, bushy fire withminimal likelihood of rear wall impingement in the combustion chamber.

The special construction of the OFN Nozzles allows the use of Hago's anti-drip strainer-check valve, the EcoValve™-. This provides a powerful combination of benefits to givethe cleanest, most long lasting installations on manufactured homes and other low flow rateapplications.

Tolerances:• Flows are rated at 100 PSI on test oil of

35 SSU (2.7 Cstk) viscosity at 100° F..30 -.45 GPH: = ±5%.50 -.85GPH: = ±4%.90- 1.00 GPH: =±4%

• Spray angles: + 5°, - 0° from nominal atrated conditions.

Ordering (nfbrmation:Specify the nominal flow rate, the sprayangle and the nozzle type,"DFN-B orDFN-HVExample: .30- 60* - DFN-B.

Available Flow Rates f USGPH1:.30 .45 .60 .85.35 .50 .65 .90.40 .55 .75 1.00

Move up to QUAUTY... Move up to HAGOThe Nozzle of CHOICE

100% Stainless Steel 100% Tested100% Guaranteed

Web site: www.HagoNozzles.comE-mail: [email protected].

Technical Assistance: [email protected]

Spray NozzlesFor information aoout spray nozzles, see pagre 1626: tor information about pipe sizing, sec page ;

Low- to Medium-Pressure Nozzlesnight-Angle Full and Hollow Cone Spray

Nozzles project spray ai a right angl«Ifom th* threaded connection. Applica-tions including cooling, rinsing, andwashing. Made of brass, the nozzles havea maximum pressure of 100 psl and anNPT male connection.

Choose iron full con« spray nozzles(90° spray angle) and hollow cone Spraynozzles (70* spray angle).

Nozzles

gpm O psl •40 100 1-0

. Full Cono Permm%' 0.35 0,5 1.11 31975K12 $29,41 $25.66V>' O.SS 0.77 1.73 3197SK14... 29.41 25.66VB" 0.88 1.24 2.77 31975K16 30.63 26.85W 1.7S 2.48 5.55 31B73K18.. 30.63 26.85V 3.51 4.S6 11.1 31975*21 30.63 28.85Vf..,. 4.38 6.2 13.9 31976K23. 38.71 33.88Hollow COM PatternW 0.07 0.1 0.16 3405M9 7.78 5.90W 0.14 0.2 0.32 34O5K32 7.78 5.90

:/a Fittings; Attaching a nozzle to this fitting lets you tilt and ro-i tate the nozzle up to 45° lor precise spray direction; arid coverage. Jusi thread your nozzle into the female: outlet and thread the male inlet into piping system, Flt-: tings have NPT female outlet (for attachma to nozzle)1 and NPT male inlet (for attaching to piping system).: Maximum pressure is 300 psl. Choose from brass: and Type 303 stainless steel.

Brass Stalnlett StnelPipe

Ye"

w :::'..w

Each1-9 10-Up

3461SK7134615K723461SK7334615K74

,.$11.40... 15.65... 16.50.. 28.93

$9.9113.6114.3S25.91

34615X7534615X7634615X7734615K7B

Each1-9 10-Up

.$27.18 $23.92

. 32.94 28.99

.. 34.09 30.0056,18 49.38

Misting NozzlesMini-Mist Nozzles

An economical choice lor misting, hu-midifying, and Cooling applications. Theseeasy-to-clean nozzles can also ba used (orspraying light oils, -axta, and ins*cti-cides,

Standard—Operating pressure is 25 to10O psi, AH have a Ye" NPT male connec-tion and a removable strainer for easycleaning. Choose from brass and copper-nickel alloy, which has excellent corrosionresistance, similar to that ol Type 316stainless steel.

uilt-in check valve eliminates Dripping once the nozzleis turned off. Operating pressure is 100 to 250 psi. Made of Type 416stainless etefijl with a bronze filter. Have an NPT female connection.

•tandard Mouleit

Standard i No-Drip

Bratsr OPh & psi i Each4O 100 : 1-9 10-UpFull Con* Pattern — SO' Spray Afiqlc0.63 1.Q: 3178K61 $2,43 $2.141.26 2.0! S178K62 2.43 2.141.90 3.0. 3178K63 2.43 2.142.53 4.0: 3178K74 2.43 2.143.16 5.0! 317BK75 2.43 2.146.32 TO.O! 317BK76 2.43 2.149.49 15. 0: 3178K7T 243 2 14Hollow Cone 'famm — 750° Spray Angle3.16 5,0. 3178K64 3.24 5,844.43 7.0; 3178K65 . 3.24 2.846-96 11.0:.,....317bK66.... 3.24 2.849,49 15.0 3178X67.... 3.24 2,64N«-Orlp Nozzle*

Pipe r~- 9PK ® «»" 1Dia. 100 160 250

Copf>c

3178K81317BK823178K833178K643178K65317SKB63178K87

3178K943178K953178K963178K97

Stalnh

Each1-9 10-Up

.$4.06 $3.574.06 3.574.06 3.574.06 3.574.06 3,574.06 3.574 06 3 57

5.08 4.475.08 4,475.06 4,475.08 4.47

»u StetilEach

1-9 10-UpFull Cone Pettom— 70° Spray AngleV,' 0.59 O.'S 0-94V.' 0,59 0.75 0.94

32215K11 S8.90 $7.833221SK12. 8.90 7.83

PipaSizeHallownVYe".,....W ....%"Vi"%"V.''/V1A"W

Vs'..W3/fl" . .s/«" .,,,,'A'Y""

*"

i gpm » ps/ 120

Cone Pattern0.28

. .. 0.420.711.410.140.28

.. .. 0.420.711.13

. . ..1,411.13

....1.412.12

. . ,2.834.24S.667.07

40fCont.)0.4 .......0.61.02.00.20.40.61.01.62.01.62.03.04.06.08.0

10.0

100

.. 0.63..

., 0,95,,.,

.. 1.58.... 3.18...

.. 0.32....„ 0.83,..... 0.95...,. 1.58,,.... 2.53....„ 3.16,,,,.. 2.53...... 3.16.... 4.74 ..., 6.32..... 9.49 ....,,12,6..15,8

.,,.3405*33

...3405K34

....3405*35.-.3405X71.......3405K72..,...3405X36....3405KS7,„„ 3405MB.. .M03K3S,,....3405K41.. .3405X42.,..340SK41..3405X44..

..,3405K45,,.

... 3405X4*..., , 3*05X«7 .

3405K48.

I** 11-1 ttl— 1

~>n a"« iJ6.2. t.»'. f6.J- i,B.t •m< .8.3: U

1fJ.« >100! >I0.fc >

15.2' -.;15,24 ".,15* r:

Pipe-Saddle Nozzle FittingsHere's 8 (eat and economical way * *

nozzles on piping systems. Simply *'•'*'pipe, slip the connector around triepn*-**clamp bolts to lock in plact, and *••nozile. TTie connector design mhim»"ging, whil« the Buna-N gasket provide••proof seal. Clamps and bolt* art '"-"steel; connector body is Type 303 st

250-psi fittings require a %s" dia. hole drilled in pipe,tings require a Vic" dia. hole drilled In pipe. ___«»

1 Please specify pipe size: W or "•" WPT ferrates***1

200 MM.Each „ "

1-9 10-Uc ±i--3351K53..3351 K5*3351K&5 .

...$17.26,., 17.28... 17.26

$14.6514.6514.65

3351*61...33S1K62,3351X63-

23«.. 23«

Spiral Hollow Cone MistA uniquely designsd spiral <ip

mial in a 90 spray angle, hollowpared to other misting nozzles,both a wider variety and higher ral _In dust control, cooling, and coating

Made of brass, these nozzles have » - _ - „sure of 100 psl. IH-j.'.fjjj Please spec")1"or Vt' NPT male connection.

20- gpn * pal -

40 10012.0...22.231.8.

103.2..

16.831.845.0

. 145.8

.. 26.450-471.4

230.4.

. .33685

Compressed-Air Mist Nozzles ^Nozzles combine compressed »if ** -'

vide ultra-fine sprsy. Good for catomization, and humidificatlon. ,pressed air from 70 to 100 psi wwfj^;up to 20 psi. Both air and water < "female. A knob lets you control30 gph. Nozzles have a brass body,

Fogging—Excellent for ^ litiofevaporative cooling, and dust sui

HymWrtyf<79^Larger spray a'.directed, billowing spray, Excellent ^evaporative cooling, moisturizing, *n ^ gp|

A»A«*l/VCMM Cvr->£tllar>t T^r W3&h>n3

DropletSize

Typo

bricants.

SprayPattern

SprayAngle

Fogging Hollow Conft. 23° LHumidifying ....Hollow Cone . 100' - 147'...20-200Atomizing Full Cone ,, 23°., 60-200

1628

SO'd 20:ST 0002 f

V

3f

-1*

MISTING™ I

HOLLOW CONE NOZZLES

.1/4" NPT (M/F) ;

FINE SPRAY™

HOLLOW CONE NOZZLES

1/4" to 1/2" NPT(M/F)

MistingLechlc- r, Axial Hollow

Cone Mi:,img nozzle utilizesa replaceable swirl insert toiconvert | nessurized liquid :into a miM like atomization.

typical Applications:MistingEvaporate coolingGas coo-ing

Lechler's Fine Spray nozzleutilizes a unique three piecedesign to develop a finelyatomized hollow cone spraypattern. This design provideseasy disassembly for cleaningof the swirled core and nozzleorifice.

Typical Applications:MistingEvaporative Cooling

SDwn.NPT)

1/4

280.5ttJCX.BC2BO.603Jtt.BCZ80.$73LM.BC280.7S3BC3C

280.S5WOUIC,Z80.B85JXX.BCZB0.91S.XX.BCZ8D.WS.aaBC

280.MJtt.BC

281.(E6ja.BCZB1.0363X.BC

2M.S43.XX.BD280.603 Jtt.BD2BB.S7lXX.BDTSH3333CLSD

28t«SSJCX.BO280.B85JOC.BD280.B16.XX.BD280.MS.XX.BD

BJ9BSJQC.8D

atJOSJOLBD281.026.XX.BDZB1,036.XX.BD

.020

.020

.026

.026

.035,046.040.046.046.055168.058.073.073

1,62-43-24.04.75.56.37.17.98.6

M

1.31-7Z.63.5

0.861.0 1.201.5 1.802.O.- 2.403.0 3.60'4.-0 4.80

0.98 1.11.40 1.62.10 2.3

4.3 5.0 6.205.2 6.0 7.406.0 7.0 8.606,9 :4.0 9.807,8 Sa-.11.008.7 10.0 12.309.5 11.013.50

10.4 12-0 14.70

2,804.105.507.108.50

1.52.23.3

4:3

1.8 2.32.7 3.44.0 5.1

8.73.1 4:3 5.34-6 m3 7.6$.1 $-5 10.2 13,08.0 11.3 13.8 18.09.5 13.5 16.5 21.3.

9.90 11.1 15.7 19.2 24.811.30 12:7 13.0 2J.O 28.512.70 142 20:2 24.8 32.014.20 16.8 22.5- 27 J 35.515.50 17.4 24.5 30.0 39.017.00 19.0 27.0 33.0 42.5

40SO

4568807577708076768688

70 8274 8468 88

«6 $676 8286 S8BO 8580 8474 8283 '.'• «5-78 8278 :&

88 9090 92

inletcConn.CNPT)

3/8

1/2

FINE^WW NOZZLES

27d.305JOt.BC270.356 JOUC270,425 Jtt.BC

270.496JQLBE

27D.655ja,BGZ70.71fJa.Bfi270.757.XX.BGZ70.88«JOLflG

270.305 JOC.BD270.3S5.XX.BDZ70.42S.XX.BD

Z70.«S3CX,BFI7041KXX.BF27B.B2tXX.BF

279.655.XX.BHZ70.716.XX.BHCT0.757.XX.B6

»am.<h)->^• '

.046.062.078

,089.125.161

.152

.201

.250

.265

0.049 0.0680.095 0.130

0.13 0.170 0.240

0-20 0.280 0.3800.30 0.420 03800.40 0.550 0.770

0.49 0.680 0.94Q0.72 1.0001.4000.89 1.200 1.7001.70 2.400 3.500

0.310.591.00

01.7002.600.35004.2006.3007.7015.90

0.082 0-094 0.110.160 0.180 0.220.290 0.340 0.40

0.13 0.140.25 0.280.46 0.52

0.460 0-530 OjSl0.700 (L800 4£80.930 1.100 1,30

0.74 0.811.101-201.50 1.70

1.100 1.300 1.601,7001.900 2.302.100 2.400 2.904.200 4.900 5.90

1.80 2.002.703,003.30 3.706-80 7.60

70 7482 8580 90

45$460

75 8085 9097 99

658090

«2

80 8291 92

108 10887 90

t

cAccessories

Fine Spray Misting nozzletips are compatible with theLechler Twistloc quickconnect nozzle system. For adescription of this system, seethe Accessory section onpage 86 of this catalog. €

iNozzleInlet

Conn.("NPT)

1/4

3/8

1/2

Dimensionsin (in.)

A Hex B1-3/16 11/16 1-1/81-3/16 11/16 1-1/81-1/4 11/16 1-3/16

1-13/1613/161-23/321-13/1613/161-23/321-13/1613/161-23/321-19/3215/161-15/321-19/3215/161-15/321-19/3215/161-15/321-19/32 15/16 1-15/32

Weigrit

oz.1-3/4

22-1/2

333

3-1/2,3-1/23-1/2..3-1/2

62

Ordering information:Type + Material Code + Connector No. = Order No.270. 305 16 BC 270. 305. 16. BC

Material Code:16 303 SS ;30 Brass

20'd W):ST OOOS t? H331

HOLLOW CONEi

PIGTAIL™

HOLLOW CONE HELIX NOZZLES

1/4" to 1-1/2" NPT(M)

PigtailLechler's TOG piece helix

design holi<.-w cone nozzlehas no intpnal parts, andfeatures a Uirge tree passage

for minimized clogging. Pigtailnozzles deliver fine droplets ata higher velocity than tangen-tial whirl chamber nozzles.Compact nozzle design

provides higher flow ratesthrough relatively smallerconnection sizes—for lowerinitial nozzle cost andinstallation costs.

typical Applications:Gas scrubbersCooling towers

'ill49

•(>

«

(

&..

Nozzle>teiConn,•-NPT)

1/4

3ffl

1/2

3/4

1/4

3/8

1/2

3/4

1/4

1/8

1/2

3/4

1

1-1/2

SprayAngle

50"

120"

180'

ProtoefcCodes;for&ntering ,j• ^ . ' 3

>>; '?ir 5

(H)3fttead $274.B63.XX.BC274.7W.W.BC27AJ53.XX.BC

z74*ttXX,BE274S71XXKZTSaWJOLBt;275JBB3.M.BE

Z7S.mXX.BGZ752ia.XX.BG

Z75253.XX.BK

27«B.XX.BCTTCmOX.BCZ74S5B.XX.BC;

Z74.91B.XX.BE771978.XX.BE275J)1B.XX.BE77&aKUa.BE

Z7£-BBLXX_BGzTlfcULXXpGZ7S.2S8.XXBK

274.779.XX.BCZ74.850.W.8C

Z74J19.XX-KZK«79JQ(.BEZTWM9JCXBE275.099.XX.BE

275.169.XX.BH275.219.XX.BG

Z7U09.XXJKzn.339.XX.0MZT&amJOUm

27S.459.WC.BRZ75.499.XX.BR275.529.XX.BB

,A "

><<-1

Wncfl•Usm.*».)

3/32T/8

5/32

.dH6•im.••W-.--5/163/8

7/16

J/2

3/32

**B5/32

3/167/321/4

•••&*

•3/87/16;1/2

•1/85/32

:ane7/321-1/45/16:3/87/16itffl:-5/81 3/4

'7/8! 111-1/8

10 20:pa -paS /

0.7 1.01.3 1.92.0 2.9

3.0 4.24.0 "5.7,5.3 , 7.5

B.2 11.7

12,0 17.016-4 23.0

21.0 30.0

(L7 ;1.01.3 1.92.0 2.9

3.0 4-24.0 5.75.3 7.58.2 11.7

12.0 17.016.4 23.021.0 30.0

1.3 1.92.0 2.9

3.0 4,24.0 5:7S.3 ?£8.2 11.7

12.0 17.016.4 23.0

21.0 30,0

34.0 48447.0 .67.0

64.0 93.084.0 120.096.0 137.0

he

•Ounulc

2.0:bar

4.5e.e

13.2

19.125.934.1

53.3

77,5104.0

136.0

4.58.6

13.2

19.125.934.1

53.3

77.51D4.0

136.0

8.613.2

19.125.934.153.3

77.5104.0

136,0

218.0305.0

424.0547.0624,0

• - • • . Flow Rate. " " , / V ", -; ;"'::.•"•. , (Gallons PerWnwte) ' '-; - ; : ' ••; :,:;>':.; - :.,

30 40 50 fid .'.6Q-. «0 200:^WJ.:

p$i psi psi .;. • -pSi .. i.-psi . ;«si ^psr v.jpst: ^1.2 1.4 1.6 1.7 2.0 2.2 3.1 4.42,3 2.6 2.9 3.2 3.8 4.1 6,0 8.23,5 4.0 4.5 5.0 5.9 6,6 9.2 13.0

5.2 6.0 6,7 7.4 8.S 9.5 13.4 19.07.0 8.1 9.0 -10.0 11.4 12.5 tf.O .25,09.2 10.6 11.8 13.0 15.0 .16.7 24.0 33.0

14.3 16.5 18.4 20.0 23.3 26.1 36.0 52.0

20.8 24.1 26.8 29.4 34.0 38.0 54.0 76.028.0 33.0 37.0 40.0 46.0 52.0 74.0 104.0

37.0 42.0 47.0 52.0 60.0 67.0 94.0 134.0

1.2 1.4 1.6 1.7 2.0 2.2 3.1 4,42.3 2.6 2.9 3.2 3.8 4.1 6.0 8;23;5 4,0 43 5.0 5,9 6.5 9.2 13.0

5.2 6.0 6.7 7,4 8.5 9,5 13-4 19.07.0 8.1 9.0 10,0 11.4 12,5 18,0 25.09.2 10.6 11.8 13.0 15.0 16.7 24.0 33.0

14.3 16.5 18,4 20.0 23,3 26.1 36.0 52.0

20.8 24.1 26.8 29.4 34.0 38.0 54.0 76.028.0 33.0 37.0 40.0 46.0 52.0 74.0 1040

37.0 42.0 47.0 52.0 60.0 67.0 94.0 134.0

2.3 2.6 2.9 3.2 3.8 4.1 6.0 8.23,5 4.0 4.5 5.0 5.9 6.5 9.2 13.0

5.2 6.0 6.7 7-4 8.5 9.6 13.4 19.07.0 8.1 9.0 10.0 11.4 12.5 18:0 25,09.2 10.6 11.8 13,0 15.0 16.7 24.0 33.0

14.3 16.5 18,4 20.0 23.3 26,1 36.0 52.0

20.8 24.1 26,8 29.4 34.0 38.0 54.0 76,028.0 33.0 37,0 40.0 46,0 52.0 74.0 104.0

37.0 42.0 47.0 52-0 60.0 67.0 W.O 134.0

57.0 67.0 74.0 81.0 94.0 106.0 148,0 210.083.0 95,0 107.0 117.0 135.0 151-0 214.0 302.0

112.0 129.0 145.0 159.0 184.0 205-0 290.0 410,0147.0 169,0 190.0 208.0 240.0 268.0 380.0 536.0165.0 192,0 213.0 23S.O 270.0 302.0 426.0 604.0

'freePassageOiam.;<in.) .

3/321/81/8

1/81/81/81/8

3/163/16

3/16

3/321/81/8

1/81/81/81/8

3/163/16

3/16

1/81/8

1/81/81/81/8

3/163/16

3/16

1/41/4

5/165/165/16

'-fiirriaisiors•infin.l

Hex : ••: -i." •9/16 1-7/89/16 1-7/89/16 1-7/8

11/16 1-7/811/16 1-7/811/16 1-7/811/16 1-7/8

7/8 2-1/27/8 2-1/2

1-1/8 3

9/16 1-7/8 .9/16 1-7/89/16 1-7/8

11/16 1-7/811/16 1-7/811/16 1-7/811/16 1-7/8

7/8 2-1/27/8 2-1/2

1-1/8 3

9/16 1-7/89/16 1-7/8

11/16 1-7/811/16 1-7/811/16 1-7/8

11/16 1-7/8

7/8 2-1/27/8 2-1/2

1-1/8 2-31/32

1-3/8 3-5/81-3/8 3-5/8

2 4-3/82 4-3/82 4-3/8

•Weight

Plastic Mm)•. tSL. - ;.;Xtt, ..

1/2 11/J 1r

1/2 1

3/4 1-1/23/4 1-1/23/4 1-1/23/4 1-1/2

1 2-3/41 2-3/4

1-1/2 4-1/2

1/2 11/2 11/2 1

3/4 1-1/23/4 1-1/23/4 1-1/2

3/4 1-1/2

1 2-3/41 2-3/4

1-1/2 4-1/2

1/2 11/2 t

1 1-3/41 :1-3/4

1 1-3/41 1-3/4

1-1/4 31-1/4 3

2 5

3 83 8

7 247 247 24

i

Ordering Information

. _

WTd

Type s274. 663

SO: SI

- Material Code + Connector17

0002 f BnyBC

•» Order274.

No.663. 17. BC

682I8£62I2:XPJ

Material Code:16 303 SS173050

316 SSBrassPVC

HD31 Uaj.31

;63

ifdraulic ATOMIZING NOZZLESSpray Characteristics—AtoxnizaUon is finest possible,using hydraulic pressure alone. Hollow cone spraypatterns with uniform distribution.Construction—Slotted core type ... all parts precisionmachined. Orifice inserts, cores and strainers arc re-placeable.Materials—Standard nozzles made in choice of brasswith 303 stainless steel orifice insert and core tip andwith monel metal screen . , . and in 303 stainless steelthroughout . . . and in PVC in all sizes except the—.60 capacity as Type V^NPVC. Other materials onspecial order.

HOLLOW CBNESFMYPATTERN

Type I* _feirale Connectioniniernal strainer

Type UNmale connectionirlemal strainer

TypeNale connection

TypeKN'iM connection

Type*n.ale connection

(supplied with strainer:* Type WML)

Typ. L*FfmileCclin.

UN.60UNI'U.NJ.5ViLN2V.LN3'UN4'/.LN6V.LN8

M.LN1Z'UN 14V.LN18>UN22V.IN26

TypcUWMaltConn.

V,LHN.60M.LNN1Y,LNN1.5'UNN2'ALNN3V,LNN4'/.LNNSV.LNN8V.INN1QV.LNN12V,LNN14V.LNN18V.LNK22

Ftm»lcConn.

V,N.60V,N1

V.N1.5V.N2•i,N3V,N4

V.N6

'/.N8

'/.NIBV.NZ2'/.N2€

Conn.

'/.NN.60'iNNl'/.NN1.5'4NN2V.NN3V.NN4V.NN6V.NN8V4NN10'ANN12V.NN14V.NNI8'/.NN22V.NN26

V,M1'/,M1.V.M2V,M3V.M4V,M«V.M8

'/.M12V,M14V.M18V.MZ2

Orilic*0iam.Nqm.

.016"

.020"

.020"

.028"

.026-

.042'

.042'

.060"064 •.076".076".076"076'.086"

Cor*No.

no21021621622022022522542042042142262S625

CAPACITY BPH (9»IIWS ftf h«ur)

30P-S-i.

1.31.72.63.55.26.9S.610.412.115.$19.123

P.S.I.

1.01.52.03.04.06.08,010.012.014.01802226

«0P.*. i.

1.21.82.53.74.97,39.812.214.717.1222732

100p.S.i.

.951.62.43.24.76.39,512.615,819.022293541

209p-s-i.

1.32.23.44.56.79.013,417,9222731404956

300p.ti.

1.62.74.15.58.211.016.522273338496071

socp.J-i.

2.13.55.37.110.S14.22123354350$47892

2.54.26.38.412.516.725344250597592109

1QODp.J-i-

3.05.07.510.01S.O203040

50607090no130

SPBAT AN«E» !

40

45'65'70"65'72'73'85'62'78*85°81'70'73'

35°62'70"75°

300 ,

65"72' '

81 'J91' I86- r85'90'86'

77°;How to Orfer—specify Hydraulic Atomizing Nozzle No. and mate-rial. Example: VtlNZ Hydraulic Atomizing Nozzle, stainlessSteel,

'See page 3 for sprsy angle data.

WIDE SPRAY HYDRAULIC ATOMIZING NOZZLESHollle He.

T>B«L«-WF»mBl«Conn,

V.LN2W

'/.LN3WV.LN4WUN9W

Type LNN-WM»l.Conn,

V,LNN2WVANN3W

V.LNN4WV.LNN8W

T.po H-WFemaleConn.

V,N2WV.N3W

V4N4WV.N8W

Type NN-W• akConn.

V.NN2WV.NN3W

V.NN4WV.NN8W

OrifkeDlMH.Norn.

-039",039'

.060'

.060'

CartNo.

210

216

220

225

CAPACITY GPH(9»llpnj per hour)

20p.s.i.

2.1

3.5

5.6

36p.t.i.

1,7

2.6

4.3

6,8

40P-S.i-

2,0

3.0

5,0

8.0

«Pp.i.1.

2.5

3.7

6.1

9,7

toop.I.i.

3,2

4.S

SPRAY»NGLE«

40p.S.i,

165'

157=

156' '

152'

eop.i.i.

158'

152°

155'

LHHWmale connectioninternal strainer

Typ« LM-W ^gjgi VT 7female connectioninternal strainer

Type N-Wfemale connection

no internal strainer

TrpeHH-Wmale connection

no internal strainer

WILL MOUNTEDHYDRAULIC ATOMIZING

NOZZLESSame sprsy chume-terSstiea. construc-tioa UM! mnteriaSs aftTyps LN and 1JJKnozzles . . . raojptbody is «ternflflythrtadfd for wanmoantwg-

NPT male:wall mounting:

connection

TypeLHN-Dwall mounted

male connectioninternal strainer

Type LN-Dwall mounted

female connectionInternal strainer

DIMENSIONSAND

WEIGHTS

Nozife No.

'/.LN

'/.INN

V.WN

V.M

V.LND

'/.tNND

'/.LM-W

V.LNN-W

'/.N-W

'/.NN.W

Netwrighi

3V. oj.

31/, oz.

IV, oz.

I1/, az.

V, az.

Tit

2V. oj.

Pip*Conn.

Fem.V,"Male

Fern.'/<-MaleV."Malt

Fem.V.-Male

Overall

2V,'

I'/,.'

I"/**'

I7//

21/,,'

Hex.

Hex.

C»p

H(?K.

Dia.

CORES110

210

216

220

225

420

421

422

625

GBDOVES

.010"

.016"

.020'

.025"

.020',020".025'

,025"

Ocplh

.012"

.018"

.024

.031"

.037'

.035"

,040'

.048'

,048"

SO'd SO:SI 0002 t7 HD31

TypeHydraulic Atomizing Spray

Spray Characteristics—Fine particle spray forms anoverall full cone type pattern.Construction—Nozzle consists of body and seven re'movable spray caps, each cap with an internal core.Caps easily removed for cleaning or replacement.Materials—Made standard in brass \vith .type 303stainless steel orifice inserts and core tips ... or inall 303 stainless steel. Other materials on special order.

Nozzl*Ho.

1-7N21-7N31 7N41-7N61-7N8"1-7N101-7N12

1-7N16

1-7N18

1-7N22

1-7N26

AF..I

34. Up34 Up3& Up3& Up

3& Up

3 & Up

3 4 Up

7 & UD

7& Up

3

7& Up

4V,

5V,

5V,

8V,

9V,

10

12

cs.,\

2V,31/,

3V,

4V*

4V,

S1/,

5V,

cAPAcrnrGFM (jalltmi per minute) >r p.i.i. (pgundl per S««»rc inch)

20p.j.l.

.25

.33

.50

.66

.83

1.0

1.3

1.5

2.1

40p.vi.

.23

.35

.47

.70

.93

1.21.4

1,9

2.6

3.0

«op.s.i.

.29

.43

.86

l.a

2.3

3.2

3.7

60p.s.i.

.33

.50

.66

.98_

1.72.0

2.6

3.0

3.6

4.3

looB.l-i.

.37

.55

,74

1,11.51.8

2.2

3.0

3.3

4.1

4.8

iz?p.S-i.

.41

62,831.21.7

2.1

2.5

3.3

4.5

5.4

.45

,68.901.4

1.82.3

27

3.6

4.1

5.0

S.9

Tm7NFogJtt NoQlt

female connection

FUUi COVERAGEsmr PIHERH

Coverage in the "C" zone isabout 65% of the total distri-bution density. The "B" zo»erepresents the overall coveragepattern. About 35% of the totaldistribution occurs in the areaoutside of the "C" zone . . .with density gradually declin-ing as the pattern perimeter isapproached.

Net Weight-1% Ibs.Pipe Connection— 1" NFT (F)

HOW TO ORDtH-specify FogJet No;-z le-Wo. and material. Example:1-7NZ Foglet Nozzle, stainless steel,

. M'rL \YING SYSTEMS CO., NorrK Avenue or Sehmale Rood, WKeoton, Illinois 60167• . • i

90 rd 90 = SI 0002 t? Bny 68ZI8£6ZT£:xej HD31

35

?/.'- f'K-JMultiple Flat Sprays

Type F and FF with

Spray Characteristics—Water is projectedforward with a 6 or 8 foot diameter spray,in a full coverage pattern. Provides largeflow rates with relatively small sprayparticles.Construction and Materials—Type FF areone-piece nozzles, available in all biass orall stainless steel. Type F nozzles are two-piece nozzles, with the No. 1-11'APIS noz-zle available in all nickel plated brass andthe other type F nozzles supplied with castiron body and nickel plated brass cap.

FUU COVERWE TYPESPRAY PATTERN

Type FFNPT thread

i male connection

NUIkNo.

J.FT-18'l-llVJ-18

•IFF- 25i 1FF-35.l'/,-9F-35

.l'i-ll'iF-35•r/,FF-50

:l'k-9F-50il'/s-ir/jF-SO:iV,FF-70l't-9F-70iv1-nv»F_7o

CAPACITYGPM (gallons per minute) at p.a.i,

(pounds per square inch)

20p.s.i.

13

18

JS

35

50

40p.s.i.

18

25

35

50

70

60p.s.i.

V.

31

43

61

66

80p.s.i.

25

35

50

7]

99

100p.s.i.

28

40

55

79

no

150p.j.i.

35

48

68

97

i>5

DIMENSIONS AND WEIGHTS

Female Connection

V H.PJ,•r'-IJVi HP* Thread1" N.f.T.r N.P.T.IV, '-9 Hose Thread

•IVi'^ll^HossThrnjd

I'/.' N.P.T.IV, "-9 Hose Thread

•IV-ll'i*! ROM Thread1VN.P.T.IV, "-9 Hose Thread

•IV-ir/iHosiThrjad

Oicralllength

1"

**/„"

J'/aljI'/iTn5"/»"

r/it

s1*/!.-

!'/„'

5'1/,,-

M»X.Dtdrrt,

1 . . -i-3/.;Wt^

i»/,,"i"/,t-

2'/.-

23/»»

2V.-

2J/3i"

21/."

N.IWtight

3 o2.

12 oz,

5 or5 07.

I1/, Ibs

8 01.

]'/, Ibs.

8 oz.

I'/. Ibs.

"Can be used with corresponding lapered pipe thread connections.

NoizleSize

18

— 25

— 35

: — 50

- -70

HeightAboveDoorri.

3

3

3

3

•a

SPRAY DIMENSION; AND COVERAGES

dO p.c.i.

AF..1

29

32

36

37

46

6reel

6

S

9

8

8

Cf«»t

19

24

28

28

36

1DO p.t.i.

aF»«1

36

42

55

60

72

BFe.t

5.5

5,5

6

6

6

CFBOt

26

32

*S

50

60

TnieFhost thread

emale connection

HOW TO OMER: Specifyfnp.iel Nozzle No, mamaii'fiji. Example: IFF-35 Multiple orifice noz-zle, stainless sleel.

36

NozzleSiie

18

25

--35

— 50

70

14Peel

3

b

7

10

3

b

7

10

SPRAY COVERAGE "0" IN FEETAT VARIOUS PRESSURES

40p. 6,.,

2

3

4

5V,

2'/3

4

s6V,

60PS. i ,

X

3

4

^

ri,4

b

6

100p.s.i.

2

3

3'/»

*'/,

2'/,

3'/,

4V,

5V,

150p.i.i.

2

2V,

3

4

2

3

4

5

C

90: ST 0002 t? 6ny HD31

Type 7G with multiple full cone spraysSpray Characteristics—Spray forms in a shower-likefull coverage pattern. Provides large capacities withrelatively small spray particle sizes.Construction—Nozzle assembly consists of body andsevea removable PullJet caps, each cap with an in-ternal vane. Caps and vanes easily removed andreplaced.Materials—Made in choice of all brass and all stain-less uteel. Other materials on special Older.

No.

.•7G1

V7G3

.',-7G5

1-7G10

1-7G251 /,-7G25

1-7G301 ';-7G30 .

1-7G32

1-7&4Q1 />-7G40

1 /,-7G45

1 ,',-7050

SPRAT PATTCRN

afeet

5S

11358

' 11358

11358

1135S

nq5

' 8113

' 5a

n356

11358

11358

11

6F*tt

4;"£10:11'

if

12*.14!

13J/,16'/•

13V.

J!13Vi

. is;17;

13'A16:17;

17Vi1*

16$is1

14'/j17)&191

c

4'/l«J/.5V.

7*7'/,6V.

8*

9'9

10 '/i

1

9101/,n

910'/,

11Ji 1 / ,

910V,

1111 V,

if12

I?1/,10 '/2

12)3Vi

14

GPM (ssllom p*r minute) il p s.L (pounds ptr squire inch)

20p.s.u

.98

2.9

4,8

9.8

24

29

31

39

44

48

40

1.3

4.0

6,7

13.5

34

40

43

53

60

67

60

1.6

4.8

6.1

16.4

41

4.

52

64

n

81

80p.ij.

1.8

^

9.2

IP. 9

47

55

59

74

82

92

100raj.

2.1

6,2

10.3

210

' 52

62

66

83

91

103

125p.u.

2.3

68

11.3

23

57

68

74

92

100

113

ISOp.s.i.

2.5 ;

i7,4

,,4 :25 .

62 ;

74

79

100

110

124

TneTBFo&Jtt Nozzle

female connection(pipe mounted)

FULL COVERAGESPRAT PATTERN

jm&•7///nnmA ////

S} ^\L< <; ^ >^V 5t "•'

ft 1

C B

| 1j

CoveragQ in the "C" zone is about 65% of the tutal distribution density. The HOW TO ORDER: Specify"B" sone represents the overall pattern coverage. About 35% of the total dis- FogJet Nnzile Ho,' andtribution occurs in the area beyond the "C" zone . . . with the density gradually m a t e r i a l . Example: 1-declining as the pattern edge is approached. 7G10 M u l t i p l e orifice

: nozzle, stainless steel.

i

DIMENSIONS AND WEIGHTS

Noiilt Me, '

%-7GlV7G3st-7G5 •1-7G10 ;1-7625 !ttiru 1-7G4D !1V«-7G25 ;*rolV7G*5-IV»-7G50 i

PipeC^nn.

J/.-Vrr

i1/,-iv,-

H

!"/»•

l'3/lt-2'/,.'

3'/,.-

3'

3a/u"

0

?'/,«•, 2'V

2"A.-

•!'/„•

4"

4'/.-

Not w«ijht

12 oz.

12 01.!'/» Ibs.

3Vi Ibs.

3»/, Iht.

3Vj Ibs.

;. Ko»"- tveni.i'. c' Scnrr-.ai? toac Wheel or., li'iiri

80 d 90:ST 000^ H331

37

vendor information various mitigation methods · attach: crane lift 1.jpg; crane lift 2.jpg;...

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