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Nederlandse norm

NEN-EN 13001-1+A1 (en)

Cranes - General design - Part 1: General principles and requirements

Vervangt NEN-EN 13001-1:2005; NEN-EN 13001-1:2005/C1:2007; NEN-EN 13001-1:2005/C2:2008

april 2009

ICS 53.020.20;91.220

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NEN-EN 13001-1+A1

Als Nederlandse norm is aanvaard: - EN 13001-1:2004+A1:2009,IDT

Normcommissie 345002 "Hijswerktuigen" Apart from exceptions provided by the law, nothing from this publication may be duplicated and/or published by means of photocopy, microfilm, storage in computer files or otherwise, which also applies to full or partial processing, without the written consent of the Netherlands Standardization Institute. The Netherlands Standardization Institute shall, with the exclusion of any other beneficiary, collect payments owed by third parties for duplication and/or act in and out of law, where this authority is not transferred or falls by right to the Reproduction Rights Foundation.

Although the utmost care has been taken with this publication, errors and omissions cannot be entirely excluded. The Netherlands Standardization Institute and/or the members of the committees therefore accept no liability, not even for direct or indirect damage, occurring due to or in relation with the application of publications issued by the Netherlands Standardization Institute.

Auteursrecht voorbehouden. Behoudens uitzondering door de wet gesteld mag zonder schriftelijke toestemming van het Nederlands Normalisatie-instituut niets uit deze uitgave worden verveelvoudigd en/of openbaar gemaakt door middel van fotokopie, microfilm, opslag in computerbestanden of anderszins, hetgeen ook van toepassing is op gehele of gedeeltelijke bewerking. Het Nederlands Normalisatie-instituut is met uitsluiting van ieder ander gerechtigd de door derden verschuldigde vergoedingen voor verveelvoudiging te innen en/of daartoe in en buiten rechte op te treden, voor zover deze bevoegdheid niet is overgedragen c.q. rechtens toekomt aan de Stichting Reprorecht.

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©2009 Nederlands Normalisatie-instituut Postbus 5059, 2600 GB Delft Telefoon (015) 2 690 390, Fax (015) 2 690 190

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NEN-EN 13001-1+A1

Nederlands voorwoord

Voor de in deze norm vermelde normatieve verwijzingen bestaan in Nederland de volgende equivalenten: vermelde norm Nederlandse norm titel EN ISO 12100-1:2003 NEN-EN-ISO 12100-1:2003 Veiligheid van machines - Basisbegrippen,

algemene ontwerpbeginselen - Deel 1: Basisterminologie, methodologie

EN ISO 12100-2:2003 NEN-EN-ISO 12100-2:2003 Veiligheid van machines - Basisbegrippen, algemene ontwerpbeginselen - Deel 2: Technische beginselen

EN 1070:1998 NEN-EN 1070:1998 Veiligheid van machines - Termen en definities EN 1990:2002 NEN-EN 1990:2002 Eurocode - Grondslagen van het constructief

ontwerp EN 13001-2 NEN-EN 13001-2+A2 Hijskranen - Algemeen ontwerp - Deel 2:

Belastingen ISO 4306-1:1990 - -

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EUROPEAN STANDARD

NORME EUROPÉENNE

EUROPÄISCHE NORM

EN 13001-1:2004+A1

April 2009

ICS 53.020.20 Supersedes EN 13001-1:2004

English Version

Cranes - General design - Part 1: General principles and requirements

Appareils de levage à charge suspendue - Conception générale - Partie 1: Principes généraux et prescriptions

Krane - Konstruktion allgemein - Teil 1: Allgemeine Prinzipien und Anforderungen

This European Standard was approved by CEN on 2 March 2004 and includes Corrigendum 1 issued by CEN on 12 November 2008 and Amendment 1 approved by CEN on 7 March 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION C O M I T É E U R O P É E N D E N O R M A LI S A T I O N EUR OP ÄIS C HES KOM ITEE FÜR NOR M UNG

Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

Ref. No. EN 13001-1:2004+A1:2009: E

NEN-EN 13001-1:2005+A1:2009

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EN 13001-1:2004+A1:2009 (E)

2

Contents

Page

Foreword ............................................................................................................................................................. 3

Introduction ........................................................................................................................................................ 4

1 Scope...................................................................................................................................................... 4

2 Normative references ........................................................................................................................... 4

3 Terms, definitions, symbols and abbreviations ................................................................................ 53.1 Terms and definitions ........................................................................................................................... 53.2 Symbols and abbreviations ................................................................................................................. 5

4 Safety requirements and/or measures................................................................................................ 84.1 General ................................................................................................................................................... 84.2 Proof calculation ................................................................................................................................... 84.2.1 General principles ................................................................................................................................. 84.2.2 Models of cranes and loads ............................................................................................................... 104.2.3 Simulation of load actions ................................................................................................................. 104.2.4 Load combinations and load effects ................................................................................................. 114.2.5 Limit states .......................................................................................................................................... 114.2.6 Proof of competence .......................................................................................................................... 114.2.7 Methods for the proof of competence .............................................................................................. 124.3 Classification ....................................................................................................................................... 144.3.1 General ................................................................................................................................................. 144.3.2 Total numbers of working cycles ...................................................................................................... 154.3.3 Average linear or angular displacements......................................................................................... 154.3.4 Frequencies of loads .......................................................................................................................... 174.3.5 Positioning of loads ............................................................................................................................ 184.4 Stress histories ................................................................................................................................... 194.4.1 General ................................................................................................................................................. 194.4.2 Frequencies of stress cycles ............................................................................................................. 204.4.3 Transformation of the identified stress cycles into cycles with constant mean

stress or constant stress ratio .......................................................................................................... 214.4.4 Classification of stress histories ....................................................................................................... 24

Annex A (informative) Selection of a suitable set of crane standards for a given application ........................................................................................................................................... 27

Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC ........................................................................................... 28

Annex ZB (informative) !!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" ................................................................. 29

Bibliography ..................................................................................................................................................... 30

NEN-EN 13001-1:2005+A1:2009

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EN 13001-1:2004+A1:2009 (E)

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Foreword

This document (EN 13001-1:2004+A1:2009) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2009, and conflicting national standards shall be withdrawn at the latest by December 2009.

This European Standard was approved by CEN on 2 March 2004 and includes Corrigendum 1 issued by CEN on 12 November 2008 and Amendment 1 approved by CEN on 7 March 2009.

This document supersedes EN 13001-1:2004.

The start and finish of text introduced or altered by amendment is indicated in the text by tags !".

The modifications of the related CEN Corrigendum have been implemented at the appropriate places in the text and are indicated by the tags ˜ ™.

!This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s).

For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document."

Annex A is informative.

This European Standard is one Part of EN 13001. The other parts are as follows:

Part 1: General Principles and requirements

Part 2: Load actions

Part 3.1: Limit states and proof of competence of steel structures

Part 3.2: Limit states and proof of competence of rope reeving components

Part 3.3: Limit states and proof of competence of wheel/rail contacts

Part 3.4: Limit states and proof of competence of machinery

According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

NEN-EN 13001-1:2005+A1:2009

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EN 13001-1:2004+A1:2009 (E)

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Introduction

This European Standard has been prepared to be a harmonized standard to provide one means for the mechanical design and theoretical verification of cranes to conform with the essential health and safety requirements of the Machinery Directive, as amended. This standard also establishes interfaces between the user (purchaser) and the designer, as well as between the designer and the component manufacturer, in order to form a basis for selecting cranes and components.

This European Standard is a type C standard as stated in EN 1070.

The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard.

When provisions of this type C standard are different from those, which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.

1 Scope

This European Standard is to be used together with Part 2 and Part 3, and as such, they specify general conditions, requirements and methods to prevent mechanical hazards of cranes by design and theoretical verification. Part 3 is only at pre-drafting stage; the use of Parts 1 and 2 is not conditional to the publication of Part 3.

NOTE Specific requirements for particular types of crane are given in the appropriate European Standard for the particular crane type.

The following is a list of significant hazardous situations and hazardous events that could result in risks to persons during normal use and foreseeable misuse. Clause 4 of this standard is necessary to reduce or eliminate the risks associated with the following hazards:

a) rigid body instability of the crane or its parts (tilting, shifting);

b) exceeding the limits of strength (yield, ultimate, fatigue);

c) elastic instability of the crane or its parts (buckling, bulging);

d) exceeding temperature limits of material or components;

e) exceeding the deformation limits.

This European Standard is applicable to cranes which are manufactured after the date of approval by CEN of this standard and serves as reference base for the European Standards for particular crane types.

2 Normative references

This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any

NEN-EN 13001-1:2005+A1:2009

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EN 13001-1:2004+A1:2009 (E)

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of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments).

EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003).

EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles and specifications(ISO 12100-2:2003).

EN 1070:1998, Safety of machinery — Terminology.

˜EN 1990:2002, Eurocode - Basis of structural design™

EN 13001-2, Cranes — General design — Part 2: Load actions.

ISO 4306-1:1990, Cranes — Vocabulary — Part 1: General.

3 Terms, definitions, symbols and abbreviations

3.1 Terms and definitions

For the purposes of this European Standard, the terms and definitions given in EN 1070:1998, EN 1990-1:2002 and clause 6 of ISO 4306-1:1990 apply.

3.2 Symbols and abbreviations

For the purposes of this European Standard, the symbols and abbreviations given in Table 1 apply.

Table 1 — Symbols and abbreviations

Symbols, abbreviations Description

σadm Allowable (admissible) stress

C Total number of working cycles

iC Number of working cycles where a load i is handled

rC Number of working cycles of task r

D Classes of average displacements X

0linD to 9linD Classes of average linear displacement linX

0angD to 5angD Classes of average angular displacement angX

if Characteristic loads

jF Combined loads from load combination j (limit state method)

jF Combined loads from load combination j (allowable stress method)

k Stress spectrum factor

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