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TRANSCRIPT
Type
ISO15407-2
type 44
CPX/VTSA
ISO5599-2
type 04A
type 04B
MPA
type 32
CPX/MPA
Midi/Maxi
type 03
CPX
Remote I/O
type 50
CPV – compact
performance
type 10
CPI system
Remote I/O
CTEC type 55
CPV direct
with fieldbus
CPV-SC direct
with fieldbus
CPA-SC direct
with fieldbus
CDVI direct
with fieldbus
CPV
with AS-interface
MPA
with AS-interface
CPX/CPI
combined
ISO15407-1
type 14
(ex. VDMA)
VUVB
type 24
MH1
miniature valve
MH2/3/4
fast-switching
valves
From a hybrid system through to control cabinet con-
struction, integration technology and customer-specific
solutions: Expert, individual, based on the latest tech-
nology, fully tested, complete with a guarantee and
documentation.
1 Central installation
Wide range of valve terminals for every application
Festo AG & Co. KG
Ruiter Strasse 82
73734 Esslingen
Germany
Telefon +49/711/347-0
Telefax +49/711/347-21 44
www.festo.com
This is why Festo is a strong partner for you:
• Over 15 years’ experience in fieldbus technology
• One of the first in the field of industrial communication
• The first to offer a high IP protection rating
• The first with M12
• Experience with 30 fieldbus protocols and Ethernet
• Advice, expertise, ideas for alternative solutions
Powerful even in aggressive environments – thanks to
IP65/67
Drilling emulsion, coolants, dust ... even Festo’s electrical
products are totally unaffected by these: Furthermore,
decentralised I/Os are available in protection class
IP65/67.
To allow direct machine mounting, Festo’s valve terminals
and decentral I/O modules have always been designed for
harsh field conditions, with the high degrees of protection
IP65/67.
Valve terminal concept:
the application is the key
50
03
4
EN
07
02
Industrial installation systems – 3 steps to quickly achieve your goal
[A] You define the machine and installation concept.
[B] You check our portfolio according to the requirements of your
relevant industry.
[C] You select the suitable valve terminal according to function
and performance. New: Even greater system competence from
Festo in central and decentral installation concepts – with data-
base-supported software for ideal and inexpensive concepts.
Developed for you quickly and simply.
We know: It’s the application that counts.
All in all: It’s quick and easy to find the right valve terminal
from all the options offered by Festo.
Reason: Whether general production automation or special
applications and industries: The critical factors for selection
of the optimum valve terminal are generally the machine
concept, the electrical installation concept, the respective
applications and the specific requirements of the relevant
industry.
Festo provides the answer: Highest problem solving exper-
tise. Thanks to the innovative valve terminal portfolio which
provides the appropriate valve terminal for a wide range of
applications.
[A] Four principles – four choices, depending on the machine and installation concept
Multiple drives and functions are combined and fully controlled via a large valve
terminal. The valve terminals are mounted at an easily accessible position, e.g.
in front of the machine, on the machine rack or above. The pneumatic control
loop should cover only a few metres.
Advantages of the concept:
• Minimum overhead costs thanks to a high number of channels per fieldbus node
• Minimised expenses for pneumatic and electrical supply
• Minimised expenditure thanks to centralised mounting
• Functionality supported by widespread use of signal mix (analogue, digital) on
modular valve terminals
• Flow-optimisation thanks to the combination of valve sizes
• Synergetic advantages through pneumatic and electrical function integration,
with facilities for easy system integration and remote diagnosis.
• Central service point if service is required
Festo solutions for this field:
• VTSA type 44
• ISO type 04
• MPA type 32
• Midi/Maxi type 03
• CPX terminal type 50
Industrial Ethernet
Feldbus
P
t
P
t
[B] From concept to application: selected industry-specific solutions
[C] The “What’s what” of Festo valve terminals: Selection criteria
Body assembly, heavy equipment engineering
Robust, resistant to welding spatter, flame-
retardant, with sturdy fieldbus system con-
nection technology for reliable protocol
transmission. Standardised products are
often required as well. The objective is
high availability of machines by means of
integrated diagnostics concept, individual
channel diagnosis, conditioning monito-
ring and intelligent pre-processing.
Sorted according to machine and installation concepts: The selection of the appropriate valve terminal is dependent on specifically required functions and performance characteristics.
For more flexibility – 8 connection technologies with protection class IP20, IP65/IP67: M8 3-pin, M8 4-pin, M12 5-pin, M12 5-pin metal thread, M12 8-pin, Harax®, Sub-D, CageClamp
®, metal housing 4 x M12, metal housing 8 x M12
Design
Sub-base,
modular
Sub-base,
modular
Sub-base,
modular
Sub-base,
modular
Interlinking
modules,
modular
Valve slice
manifold
Valve slice
manifold
Valve slice
manifold
Sub-base
Sub-base,
modular
Valve slice
manifold
Sub-base,
modular
Sub-base,
modular
Manifold strip
Sub-base
Sub-base
Protection
class
IP65
IP65
IP65
IP65
IP65/67
IP65
IP65/67
IP65
IP40
IP40
IP65/67
IP65
IP65
IP65
IP65
IP40
IP40 or
IP65
Number
of valve
positions
(functions),
modularity
32 (32)
1...32
16 (26)
1...26
64 (128)
2...128
26 (26)
2...26
---
8 (16)
2...16
---
8 (16)
2...16
16 (16)
4...16
24 (32)
4...32
12 (24)
4...24
8 (8)
2...8
8 (8)
1...8
16 (32)
1...32
12 (24)
2...12
24 (24)
2...24
10 (10)
2...10
Flow rate
550, 700
1100, 1400
1200,
2300, 4500
360, 700,
900
500, 1250
---
400, 800,
1600
---
400, 800,
1600
170
180
650
400, 800,
1600
360, 700
500, 1000
200, 500,
800, 1000
10, 14
100, 200,
400
Pressure
range (inter-
nal pilot air)
-0,9...10
(3...10)
-0,9...16
(3...10)
-0,9...10
(3...8)
-0,9...10
(4...8)
---
-0,9...10
(3...8)
---
-0,9...10
(3...8)
-0,9...7
(3...7)
-0,9...10
(3...8)
-0,9...10
(3...6)
-0,9...10
(3...8)
-0,9...10
(3...8)
-0,9...16
(3...10)
-0,9...8
(3...8)
0...8
-0,9...2
-0,9...8
Number of
pressure
zones (max.)
16 (32)
2 (4)
8 (16), 64
with X valve
8
---
2 (4)
---
2 (4)
8
2
(24 with
X valve)
3
2 (4)
4
2
2
---
---
5/2M
•
•
•
•
•
•
•
•
•
•
•
•
•
(4/2)
•
(only
MH2)
5/2J
•
•
•
•
•
•
•
•
•
•
•
•
•
•
(4/2)
5/3G
•
•
•
•
•
•
•
•
•
•
•
5/3E
•
•
•
•
•
•
•
•
•
•
•
5/3B
•
•
•
•
•
•
•
•
•
•
•
3/2G
•
•
•
•
•
•
•
•
•
•
•
•
•
•
3/2O
•
•
•
•
•
•
•
•
•
•
•
•
•
•
3/2GO
•
•
•
•
•
•
•
•
•
2/2G
•
•
•
•
•
•
•
•
•
•
•
(M8/
M12)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
(CPX)
•
•
•
•
•
•
•
•
(CPX)
•
•
•
•
•
•
•
•
•
•
•
•
•
(CPX)
•
•
•
Further data on
electrical connection
Ethernet: modbus/TCP, Ethernet/IP
normal text diagnosis via operator unit
CPX-MMI, error memory with timestamp
Decentralised, subordinate CP system
64 I/O
Ethernet: modbus/TCP, Ethernet/IP
normal text diagnosis via operator unit
CPX-MMI, error memory with timestamp
CPX I/O system. Type 03: Festo FB, ABB
CS31, Moeller Suconet K, 1771 RIO, FIP IO
Decentralised, subordinate CP system 64 I/O
Ethernet: modbus/TCP, Ethernet/IP
normal text diagnosis via operator unit
CPX-MMI, error memory with timestamp
IP Link, Festo CP bus for decentralised
systems
Ethernet: modbus/TCP, Ethernet/IP
normal text diagnosis via operator unit
CPX-MMI, error memory with timestamp
String extension Festo CP bus: 16O/32I
String extension Festo CP bus: 16O/32I
String extension Festo CP bus: 16O/32I
Ethernet: Powerlink
String extension Festo CP bus: 16O/32I
Optional 4 valves on 2 or 4 positions
Versions 4I/4O and 8I/8O alternatively
also as A/B slave 4I/3O and 8I/6O
Slaves 4I/4O or 8I/8O
Ethernet: modbus/TCP, Ethernet/IP
normal text diagnosis via operator unit
CPX-MMI, error memory with timestamp
Max. I/O
digital
(analogue)
72/104
(12 channels)
92/74
(12 channels)
72/128
(32/18)
92/74
(12 channels)
72/72
(32/18)
16/32
124/124
16/32
16/32
16/48
16/40
8/8
8/8
512/512
(32/18)
---/32
---/24
---/22
---/10
•
(4, 8, 16)
•
(4, 8, 16)
•
(4, 8, 16)
•
(4, 8, 16)
•
(4, 8, 16)
•
(8, 16)
•
(8, 16)
•
(8, 16)
•
(8, 16)
•
(8, 16)
•
(8, 16)
•
(4, 8)
•
(4, 8)
•
(4, 8, 16)
•
(4, 8)
•
(4)
•
(4, 8)
•
(4)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(4, 8)
•
(2, 4)
•
(1, 3)
•
(2, 4)
•
(1, 3)
•
(2, 4)
•
(2, 4)
•
(2, 4)
•
(1)
•
(2, 4)
•
(1)
•
(2, 4)
•
(2, 4)
•
(4)
•
(4)
•
(4)
•
(4)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
(CPX)
•
•
•
•
•
(CPX)
•
•
•
•
•
•
•
•
•
•
(CPX)
•
•
•
•
•
•
(CPX)
•
•
•
Further data on
pneumatic components
Valve size comb., pressure regulator, flow
control valves, pressure gauge, intermediate
supply/valve,shut-offplate,reverseoperation
Valve size combinations, pressure regulator,
flow control valves, pressure gauge
Valve size combinations, pressure regulator,pressure gauge, voltage zones, for emergency stop, individual channel diagnosis for valves, 2-colour LED
Valve size combinations, pressure regulator,
flow control valves
Vacuum generator, flow control valves,
relay outputs, pneumatic multi-pin
connector
Connectable valve terminals: CPV, MPA,
CPV-SC plus a wide range of I/O modules
Vacuum generator, flow control valves,
relay outputs, pneumatic multi-pin
connector
Vacuum generator, flow control valves,
relay outputs, pneumatic multi-pin
connector
Valve size combinations,
pressure regulator,
pressure gauge
Valve size combinations
Quick mounting valves with a single screw,
flow rate per valve from 200 to 1000 l/min
freely selectable
Soldering base for direct mounting on a
PCB
Fast-switching valves MH2: 2 ms, MH3:
3 ms and MH4: 4 ms
Valve functions
Electrical connection Electrical peripherals IP65/67,
modularity
Diagnostic services
Ind
ivid
ua
l
Mu
lti-
pin
Inte
rbu
s
De
vice
Ne
t
Pro
fib
us
CA
No
pe
n
CC
-lin
k
AS
-in
terf
ace
Eth
ern
et
Dig
ita
l
inp
uts
Dig
ita
l
ou
tpu
ts
An
alo
gu
e
inp
uts
An
alo
gu
e
ou
tpu
ts
Tem
per
atu
re
inp
uts
Sta
tus
bit
s
an
d L
ED
s
Mo
du
le-
ori
en
ted
d
.
Ch
an
ne
l-
ori
en
ted
d.
Co
nd
itio
n
mo
nit
ori
ng
(pre
ven
tive
ma
inte
na
nce
)
We
b s
erv
er/
we
b m
on
ito
r
Pa
ram
ete
ri-
sati
on
Festo valve terminals with these
characteristics include:
• VTSA type 44
• ISO type 04/14
• Midi/Maxi type 03
• CPV18 type 10
• MPA type 32
Food processing and packaging industry
Clean, hygiene design – easy to clean,
corrosion resistant and resistant to
cleaning agents.
Suitable for HACCP or GMP.
Festo solutions for this sector include:
• Clean design valve terminal type 15
for mounting within the process
• CPV valve terminal type 10, ready for
installation, mounted in special stain-
less steel control cabinets.
Light assembly industry
Highly compact and clean design: For
example, up to clean-room standard
through the use of ducted exhaust air.
Ideal for the manufacture and proces-
sing of extremely small components in
the semiconductor and electronics
industries, as well as in the pharma-
ceutical industry.
Festo solutions for this sector include:
• Valve terminals from the CPV-SC/CPA-
SC family (Smart Cubic)
• Miniature valves for pilot control or
for miniature drives
• Fast-switching valves for optimised
cycle times
Process automation
Not all processes are the same; this is
why there is such a huge variation in the
requirements. Depending on the appli-
cations, the key features are:
• Long service life, tried and tested tech-
nology
• Optimised control cabinet installation
(IP20 terminals and pneumatic multi-
pin connector)
Festo solutions for this sector include:
• Many valve terminals from the stan-
dard range with particularly long
product life cycles.
• CPX/MPA with up to 128 3/2-way
valves
• CPV-Ex-i with ATEX and UL certifi-
cation
• AS-interface solutions
• Special designs
2 Decentralised installation system
Individual functions are connected decentrally to a small valve terminal using
very short tubing lengths. The installation system uses a hybrid cable for data
signals and the power supply to provide an installation-saving link to a central
fieldbus node for up to 16 modules.
Advantages of the concept:
• Reduced cycle times of up to 40 % thanks to short tubing lengths, optimum
flow rates and switching times
• Smaller valves can be used thanks to low air consumption
• Compact units for confined installation space
• Minimal weight for portable use
• Automatic configuration thanks to teach-in key for true Festo plug and work®
• Short cables simplify and speed up servicing and maintenance
Festo solutions for this sector include:
• CPV type 10
• MPA type 32
• CPV-SC type 80
• Installation system CPI type 55
• 3 platforms for highly specialised CPI I/O modules
• 3 platforms for decentral CPI valve terminals
Feldbus
Industrial Ethernet
3 Decentralised installation for upstream functions (fieldbus direct)
Redirecting, loading and unloading frequently takes place outside the machine.
However, tools on robots or handling systems or stoppers and gates are also
placed upstream. In this case, small valve terminals with directly integrated
fieldbus connections or AS-interface components are ideal.
Advantages of the concept:
• All benefits of decentralised installation
• Ideal stages of functionality for small, medium-sized and distributed function
groups
• Can be expanded to include any components from the installation system CPI
• Comprehensive diagnostics and condition monitoring per slave via fieldbus.
• No subordinate sub-system: Fieldbus configuration per slave
Festo solutions for this sector include:
• MPA type 32
• CPX terminal type 50
• CPV type 10
• Installation system CPI type 55
Festo fieldbus solutions for this sector include:
• CPV type 10
• CPV-SC type 80
• CPA-SC type 82
• CDVI type 15
Festo AS-interface solutions for this sector include:
• CPV type 10
• MPA type 32
AS-Interface
Industrial Ethernet
4 Hybrid installation system (centralised/decentralised)
Only from Festo: A comprehensive combination of individual systems and their
specific advantages – and all expandable to any desired degree! With Festo, you
can implement both central and/or decentral concepts, even in protected in-
stallation spaces – with optimum installation in a control cabinet or on a control
cabinet wall.
Advantages of the concept:
• Optimised, decentralised control loops for short cycle times and high machine
performance
• Cost-optimised fieldbus interface, minimised overhead costs
• Maximum choice of centralised and decentralised function and technology
modules
• Choice of diagnosis options
FeldbusIndustrial Ethernet
2 Decentralised installation system – module and function group oriented
1 Central installation – station-oriented
3 Decentralised installation system for upstream functions – sub-system with direct bus integration (fieldbus direct)
Concept Example Concept Example
Concept Example Concept Example
5 Alternative installation with multi-pin connector, central plug and individual wiring
Examples for installation systems
4 Hybrid installation system – centralised/decentralised, control cabinet installation
Central and decentral I/O modules. Equipment levels from 4 inputs/outputs to 512 inputs/outputs. Design of I/O modules is robust, compact and particularly cost-effective.
AS-i I/Os
Spectrum
Typical
4 82Fieldbus I/Os
Spectrum
Typical
16 32 64 128 5128Fieldbus I/Os
Spectrum
Typical
16 32 64 128 5128
Fieldbus I/Os
Spectrum
Typical
16 32 64 128 5128Fieldbus I/Os
Spectrum
Typical
16 32 64 128 5128