wire joints - nylon insulated · strain common in most elec-trical installations. ... two-way...

4
Sta-Kon Wire Joints - Nylon Insulated one piece nylon self-insulated Installing tool - WT2000, WT2130A(RC&RP) two piece nylon insulator Installing tool -WT161M one piece non-insulated Installing tool - WT161M Sta-Kon wire joints come in one-piece nylon, self-insulated and non-insulated, and a two- piece nylon insulator. Tool applied. U.L. Listed E9809 Items on this page sold in multiples of unit packages only. Installation Procedure for "PT" Connectors % \ Crimp on Wire Joints - Tool Applied ^ D 3} Cat. No. RB44 RB4 RC55 RC6 RP12 RP7 , PT66M PT6M PT60M , PT70 PT70M PT80 Pkg. Qty. 100 1000 so 500 100 1000 100 in 100 200 200 50 Win Range Mln. 2*18 4*18 3*14 2*18 2114 2*14 MM 2*16 Max. . 2*16 2*12 : c';.:£ 4*12 3*12 combination Insulator only 3*12 Connector only 3*12 r\.::; ' 4*12 4*10 Dimensions A ,31 .43 .53 .50 .31 .29 .31 .35 B M x ..::,:,. . ..t.08 ..:.:,<- .93 .37 .34 •37 .62 Wt./Lbs. Per 1000 2 3 3 4 2 2 2 2 6 ., Twist wires, insert through ? serrated barrel of wire joint. (PT60M, PT70, PT70M, PT80). Crimp and trim off excess wire with WT161M hand tool. Screw PT6 insulator firmly onto PT160M barrel. ThomasiBetts 42 O 2000 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COm

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Page 1: Wire Joints - Nylon Insulated · strain common in most elec-trical installations. ... two-way splices to U.L. 486C, ... Letter B denotes 16-14 AWG wire range Letter C denotes 12-10

Sta-KonWire Joints - Nylon Insulated

one piecenylon self-insulated

Installing tool - WT2000,WT2130A(RC&RP)

two piecenylon insulator

Installing tool -WT161M

one piecenon-insulatedInstalling tool -

WT161M

Sta-Kon wire joints come in one-piece nylon,self-insulated and non-insulated, and a two-piece nylon insulator. Tool applied.

U.L. Listed E9809Items on this page sold in multiples of unit packages only.

Installation Procedure for "PT" Connectors

%\ Crimp on Wire Joints - Tool Applied

^

D

3}

Cat.No.

RB44RB4RC55RC6RP12

RP7

, PT66MPT6MPT60M

, PT70PT70MPT80

Pkg.Qty.

1001000so5001001000

100in100

20020050

Win Range

Mln.

2*18

4*18

3*14

2*18

2114

2*14MM2*16

Max.

. 2*16

2*12 : c';.:£

4*12

3*12 combinationInsulator only

3*12 Connector only

3*12

r\.::; • ' 4*124*10

Dimensions

A

,31

.43

.53

.50

.31

.29

.31

.35

B

M

x ..::,:,.

. ..t.08 . . : . : , < -

.93

.37

.34

•37.62

Wt./Lbs.Per

1000

2

33

4

2

2

2

26

., Twist wires, insert through? serrated barrel of wire joint.

(PT60M, PT70, PT70M, PT80).

Crimp and trim off excess wirewith WT161M hand tool.

Screw PT6 insulator firmlyonto

PT160M barrel.

ThomasiBetts

42 O 2000 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COm

Page 2: Wire Joints - Nylon Insulated · strain common in most elec-trical installations. ... two-way splices to U.L. 486C, ... Letter B denotes 16-14 AWG wire range Letter C denotes 12-10

Sta-KonTerminals

Why Sta-Kon Terminals Are Better - continued

Selective Annealing

•DeepInternalSerrations

• Flat bottom box• Electro-tin plating• Center reinforced

spring detent lorminimum insertionforce

• Compound SpringRails providepositive contactafter repeatedinsertions

Because of the mechanical strength ofcopper, an installer can experiencefatigue associated with repeated instal-lations. For this reason Thomas & Bettsputs our terminals through one morestep called selective annealing. Thisprocess leaves the barrel soft enoughto crimp and form around the wire.However, we "cold form" the tongueduring the manufacturing process so it

remains strong. This is done so thetongue can withstand repeated

bends and bolt tighteningstrain common in most elec-

trical installations. Manycompetitors attempt toaccomplish similar goalsby removing valuablematerial or using a softer

copper which has lowerconductivity. This increases

electrical resistance as well as theodds for shorting and downtime.

Anti-Rotational TonguesThis is a unique feature to the Thomas& Betts ring tongue terminal. Thisdesign prevents terminal shorting bykeeping the terminal secure in the ter-minal block. The installer can place agreater number of terminals closertogether without worry.

Proper IdentificationWe identify all terminals with Thomas &Betts initials, T & B. We also indicatewire and stud sizes. These markingsare clearly visible on the surface of thetongue, taking any guesswork out ofreplacing or reordering additionalparts. Our superior bright plating alsoassists in visibility.

All Sta-Kon* Terminals areDebarred and DegreasedTo insure a Sta-Kon® terminal is proper-ly plated and insulated, all our parts areput through a process which cleansand smooths the terminal of any manu-facturing by-products, mainly grease,oils and sharp edges. Many competitiveproducts do not put their productthrough such rigorous finishing.

Platings/FinishElectroplated-Tin is standard. All othersrequire minimum order quantities andare generally not stocked. Alternativeplatings as follows: Gold, Silver, Tin-alloys, Nickel, etc.The following finishes are available onmost one-piece Sta-Kon® terminals:

Finish

Gold Plate

Nickel Plate

Plain FinishSilver Plate

Tin Plate

Suffix

GP

NP

PF

SP

TP

Spec.

MIL-G-45204Type II, Grade B,C, D, Class OQQ-N-290 Class 2,Grade GNoneMIL-T-16366Typelor II, 400° F, 204 ° C

MIL-T- 10727 Type 1

To order add the indicated suffix to theregular catalog number.

Underwriters LaboratoriesListingSta-Kon® Rings, Fork, and LockingForks are tested and listed to U.L486A, two-way splices to U.L. 486C,disconnects to U.L. 310 and all appli-cable products to CSA 22.2.

ThomasiBetts

O 2000 Thomas & Betts Corporation Specifications are subject to change without notice. WWW.tnb.COm

Page 3: Wire Joints - Nylon Insulated · strain common in most elec-trical installations. ... two-way splices to U.L. 486C, ... Letter B denotes 16-14 AWG wire range Letter C denotes 12-10

Sta-KonTerminals

Sta-Kon* Ring, Fork & Locking Fork

ERG-2001

• Complete line of installing tools engineered to match tool with terminal.• First to gain military approval for pressure connections ... many styles available for

military applications.• Sta-Kon® products exceed test specification requirements of military, U.L. and CSA.• TEFZEL® & Nylon Terminals provided with extra metal sleeve to grip insulation.• Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels which

can be crimped at any place on the barrel circumference.

Sta-Kon* Disconnects• Internal barrel serrations and long barrel provide for maximum tensile strength.• Complete line of installing tools, engineered to match tool with terminal.• Funnel entry insulators allow for easier inserting of wire into barrel.• Color-coded for easy installation.

The Shure Stake" Tools are Matched to TerminalsThe Shure Stake" mechanism prevents the dies from releasing the terminal untilthe proper compression has been completed. With this method, an operatorachieves a reliable crimp everytime. Thomas & Setts' tooling techniques correctlymatch tools, wire size and terminal to produce optimum mechanical and electricalperformance.

Sta-Korf Technical Data

Terminals & SplicesInsulation RatingNylonVinylTEFZEL"" 1000V fixture or signDisconnects

U.L. 94Flammability

V-2v-ov-o

Voltage600V**600 V"600V"

300V

Temperature705°CW5"C150°C

105°C

The Sta-Kon* Terminal Numbering SystemDistributor Package 100/50Bulk "O.E.M." Packaged 1000/500

Common to Both PackagesLetter A denotes 22- 18AWG wire rangeLetter B denotes 16-14 AWG wire rangeLetter C denotes 12-10 AWG wire rangeLetter R preceding the above letters indicates the terminal is insulatedNo letter R... no insulation ...no exception!

Distributor PackagedPart numbers are very descriptive indicating insulation and type, stud size, tonguestyle and the largest maximum wire that can be put inside.• If the letter R precedes the number the part is nylon insulated - RA18-6• If the letter R follows the number the part is vinyl insulated - 14RB-8

EXAMPLE: 10RC-8F

C-Indicates 12-10 AWG10RC-Vinyl Insulated8 - Indicates stud sizeF - means a fork tongue terminalFL-would indicate locking lork

Telzer is a registered trademark ot DuPont.

EXAMPLE: 2RA18X

2 - Indicates a 2 way or butt style connectorX - means expanded insulation.

ThomasiBetts

© 2000 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COtTI

Page 4: Wire Joints - Nylon Insulated · strain common in most elec-trical installations. ... two-way splices to U.L. 486C, ... Letter B denotes 16-14 AWG wire range Letter C denotes 12-10

Color-KeyedColor-Keyed® Connectors

Order From

Catalog No.. Qty..(For 54100, 54200, 54800 & 54900 Series Copper Lugs Only)

Design Controls and RequirementsAll "MADE-UP" catalog numbers start with a standard or basic catalog number and are followed by the customer required extra

features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). A codeletter or a number has been assigned to each extra feature. See CODE TABLE.

NOTES: 1) Lack of any of the extra features on the "MADE-UP" catalog number means that the standard Cat. No. features areprevalent.

2) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code num-bers will appear on the "MADE-UP" Cat. No. (See example below)

Cat. No. 54212UB0416BSP

54212 UB 04 16

2 hole4/0 cu. lug

basic cat. no.

Tongue Shape

Type Code

45° UF90° UB

Blank BT(No Bolt Hole)

Bolt Holes

Size

18#10Vf5VWVf%"IffW1"

.020

.173

.204

.281

.344

.406

.531

.656

.812

.937

1.062

Code

02030405060810121416

90°bend

1/4" V'holebolt hole spacing

CODE TABLEBolt

Hole Centers

Distance .015

VfWW7/8'

rr/s"w1 ya-

rn"

1%"1*

'17/8"

•2"

Code

08101214161820222426283032

Stacking Fin'?h ,(Plating)

Type Code Type 1 Code

Top T" Silver Plate SPBottom B Lead Plate LP

Nickel Plate NPPlain Finish PFNotQTPifsuffix otherthan - PF or

standardtin plate

bottomstack

Inspection Hole Inspection Hole(Long Barrel) (Short Barrel)

I.D. Code I.D. Code

Peephole PH Blind End BE

" These bolt centers not available lor bolt holes larger than'" Not required for 45° & 90° Top Stacking.

Cable

D«3

D*2

D2/0

CodeQWeldQ

D*6

n#iD3/0

D#4

D voCM/o

n 250 MCM & up (Code Only)

Barrel LengthInspection Hole

f jYesnspection ~\Hole

e

DNO

k

^

Hole — U — »offset |

tTongueWidth

1

f-

~*~

-}

1

"V

BarrelLength

4 C\ \

I.D.

^ — *** \O.D

tHole -/

ThomasiBetts

© 2000 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tflb.COm