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Listen to the sweet sound of higher productivity New WMX wiper inserts

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Page 1: WMX wiper inserts - krshent.com · Head of ce: AB Sandvik Coromant SE-811 81 Sandviken, Sweden  E-mail: info.coromant@sandvik.com C-1040:083 ENG/01 Printed on recycleable paper

Listen to the sweet sound of higher productivity

New WMX wiper inserts

Page 2: WMX wiper inserts - krshent.com · Head of ce: AB Sandvik Coromant SE-811 81 Sandviken, Sweden  E-mail: info.coromant@sandvik.com C-1040:083 ENG/01 Printed on recycleable paper

WMX wiper – your new fi rst choice insertBy halving cutting times yet keeping the same component specifi cations as conventional nose-radius inserts, WM and WF wiper inserts rewrote the productivity rules for turning. Now new WMX wipers are about to boost your machine shop productivity even further.

A WMX wiper insert is smart and sophisticated at the same time. Its innovative design combines a main radius with multiple complimentary radii and blends the result superbly with new chip-breaker geometry. The result is outstanding cutting with predictable quality over a wide feed range. Just listen to WMX in action. You’ll hear a clear, clean sound that says “This is your new fi rst choice wiper”.

Shorten cutting times by 30%WMX wipers increase feed rates and generate substantial savings in pro-duction. Compared to market-leading WM and WF wipers, WMX feed-rate and chip-breaking ranges are considerably wider, allowing machining times to be cut by around 30%.

Productivity receives a welcome boost in medium and roughing machining as well. And in high-demand fi nishing, surface quality can be raised to new levels.

Whatever the application, you won’t fi nd better chip breaking or longer tool life – however hard you look.

Higher feed, greater productivity Broad range of applications

Predictable quality over wide feed range

First-class chip breaking

Superb cutting action

Page 3: WMX wiper inserts - krshent.com · Head of ce: AB Sandvik Coromant SE-811 81 Sandviken, Sweden  E-mail: info.coromant@sandvik.com C-1040:083 ENG/01 Printed on recycleable paper

fn

= WMX

= WL

= WF

= WM

ap

WMX wipers achieve specified surface qualities significantly faster than standard inserts. Yet they are just as easy to set-up and use.

“ Every second saved in the machine makes a substantial difference to the result. Not only does the new WMX save us time – the predictability of the inserts goes hand-in-hand with our high quality demands.”

Tomas Forsberg, Owner Fobe Produktion AB

5.0

4.0

3.0

2.0

1.0

0

New generation WMX wipers combine versatility with high performance. Feed rates (fn) are significantly greater than other wipers, which you’ll soon see reflected in greater machine shop productivity.

Fobe Produktion AB in Näsviken, Sweden, is a very customer-oriented company, providing tailor made solutions and delivery always on time. One of the components produced is bearing seals for the truck industry. Production is trimmed to maximize production rate and every planned stop is optimized to steal as little time as possible. WMX wiper has proved to take productivity to an even higher level through the design of the wiper edge in perfect blend with unmatched chip breaking.

Choose WMX wipers with confi denceIn its specifi ed application areas (see illustration); WMX wiper is your fi rst choice for maximum productivity and versatility. However, if you need a stronger edge line for interrupted cuts, for example, WM is an excellent alternative. WF is the solution if you face vibration tendencies with WMX, or for improved chip control at lower feed rate/cutting depth combinations. For even lower depth of cut and/or in sticky material, the WL geometry performs best.

0.1 0.2 0.3 0.4 0.5 0.6 0.7

Cutting depthmm

CNMG 120408

4.62 0.67

Feed (fn)mm/r

0.20 1.62 0.37 1.21 0.34

0.35 3.77 0.55 2.81 0.41

0.50 4.62 0.67 4.22 0.59

0.65 5.49 1.53 5.48 1.17

Standard insertrε = 0.8 mm

Achieved surface finish (Ra) μm

WMXrε = 0.8 mm

Standard insertrε = 1.2 mm

WMXrε = 1.2 mm

Feedmm/r

Page 4: WMX wiper inserts - krshent.com · Head of ce: AB Sandvik Coromant SE-811 81 Sandviken, Sweden  E-mail: info.coromant@sandvik.com C-1040:083 ENG/01 Printed on recycleable paper

Head offi ce: AB Sandvik CoromantSE-811 81 Sandviken, Swedenwww.coromant.sandvik.comE-mail: [email protected]

C-1040:083 ENG/01 Printed on recycleable paper. Printed in Sweden, AB Sandvikens Tryckeri. © AB Sandvik Coromant 2008.06

Your local Sandvik Coromant distributor:

For more information please check our catalogue supplement or visit www.coromant.sandvik.com

WMX wiper inserts – main points

Your new fi rst choice wiper insert

Higher feed rates boost productivity

Substantial time and cost savings in production

Very versatile

First-class surface qualities

Easy to set-up and use

GC4215 – fi rst choice for ISO-PA star performer from the new insert generation*. Increased cutting data and pieces per edge are not the only benefits – peace of mind in production is where this grade really comes into its own. Stronger edge lines give the confidence to use GC4215 for high productivity machining in mass production.

GC3205 – fi rst choice for ISO-K GCIA thick, smooth, wear-resistant coating and a very hard substrate make this CVD-coated carbide grade ideal for high-speed turning of grey cast iron (GCI).

GC3210 – fi rst choice for ISO-K NCISimilar attributes to GC3205, now fine tuned for turning nodular cast iron (NCI). Recommended for resilient high-speed cutting.

GC2015 – fi rst choice for ISO-MCVD-coated carbide grade for finishing and light-roughing stain-less steels. Improved perform-ance at high temperatures com-bined with a tough, wear-resistant coating make GC2015 the clear choice grade for continuous cuts at moderate to high speeds.

Insert grade highlightsOptimized cutting tools lower costs and raise productivity. Our insert grades and geometries form the perfect foundation for achieving fi rst-rate performance when turning steel, stainless steel or cast iron. Here we turn the spotlight on four selected grades. All are worth a closer look!

* A new insert generation. Insert grades that know no compromise. Faster, safer, tougher and more versatile. A revolution in metalworking. Ask about other grades in the programme.