woorim machinery - atryz · 2016-12-06 · spur & helical external max 60 ~ ü7,400mm max 1,600...

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www.woorimgear.com 2016 Company Overview Woorim Machinery

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www.woorimgear.com

2016Company OverviewWoorim Machinery

1

Established as PARAMOUNT MACHINERY Company

Axle Parts Development and Production

and Mass Production (250TON, KOBELCO)

Development 3MW Wind Turbine Gear Box

Accredited to ISO 14001 Listed on the KOSDAQ Market

R&D Center (KOITA)

Completion of New Factory specialized in Industrial Gear Box

Factory Relocation and Expansion (Oe-dong 853-9)

Accredited to ISO 9001:2000

Accreditation of OHSAS 18001Development of Gearbox for Combine (JOHN DEERE)Development of Gearbox for Deck Crane (MHI)

Core Value

40 years of Experience

Quality

Safety Challenge

Development of 5MW Wind Turbine Pitch Drive (SSB)Localization of Converter Tilting Device (POSCO)

Accreditation of 7MW Yaw/Pitch Drive DNV-GL Certification

TURNOVER SALES COMPOSITION

40% Heavy Construction Equip.

60% Industrial Reducer

OVERSEAS OFFICE

ASSET $83M EQUITY $74M DEBT / EQUITY RATIO 13.2%FINANCIAL STATUS

L.A., USA$51.7M Subsidiary $10M

$76.5M Subsidiary $23M

$77.9M Subsidiary $17M

2013

2014

2015

TOTAL : 199 Ps

Management Support Dept.Sale Dept. Purchasing

Dept. WR Div. ER Div. R&D Dept.New Business Development

TFT

President

Cost Planning

Purchasing

Domestic Sales

Overseas Sales

Technical Sales

17 4 67 63 15 5 9

WR Assembly

WR Machining

Special Production

Production

Sourcing

Assembly

Development Team#1

Development Team#2

Q.C.

18

QM

QC Team#1

QC Team#2

General Affairs/ IT

Accounting

Facilities Management

CEO

2nd1st

154,677 ft²Industrial Gears and Gear Box

/ WR Division

1st Factory(HQ)

113,818 ft²Gears and Gear Box for Heavy

Construction Equipment / ER Division

Factories/ 268,495 ft² in Total

2nd Factory

2

Gear Cutting Module Dia. Face Width Quality

Spur & Helical External Max 60 ~ 7,400mm Max 1,600 mm DIN 1 class

Assembly

PRODUCTION FACILITIES

Production Capacity

Machining

Grinding Room : Temp. Control

PRODUCTION FACILITIES

39 Equipments in Total

CNC Floor boringTurn MillMajor Equipments

Tooth Cutting(Hobbing) M/C Gear Grinding M/CCNC Boring M/C

Radial Drill M/CTurn MillCNC Keyseating M/C

CNC Milling M/CCNC Lathe MCT

CNC Grinding Machine CNC Hobbing Machine

Gear Cutting Module Dia. Face Width Quality

Spur & Helical External Max 60 ~ 7,400mm Max 1,600 mm DIN 1 class

PRODUCTION FACILITIES

CNC Grinding Machine

3D Measuring Machine & Gear Tester

CNC Gear Tester Spectrometer Universal Tester

Other Measuring Equipments

CNC Gear Tester

Universal Tester

CNC Coordinate Measuring Machine

Digital Charpy Impact Tester Optical Emission Spectrometer

Metallurgical Microscope

Roundness TesterHardness Tester(Vickers, Brinell, Echo tip)

CARL ZEISS MMZ - 3000mm(W) 4000mm(L) 2000mm(H)

KLINGELNBERG GEAR TESTER P250 - 2,500mm dia.

Temp. & Humidity Control

3D Measuring Machine

MCT Line Gear Shaper Line

Induction Hardening Machine Assembly

Products Capacity Spec. Note

Planetary Gearbox for Excavator 100,000 set / Year Output Torque : Max. 21,000 kg.m (7~100TON)

Production Capacity

Temp & Humidity Control

Precision Test Measurement Room

R & D

Man Power

Design Tool

Standard

Capacity

20 Ps for Drawing and Development

Auto CAD / CATIA / PRO-E

ISO / AGMA / JIS / DIN / BS / KS

3D Modeling / Drawing / Strength Calculation /Structure Analysis

Industrial Reducer & Large Size Precision Gear For Travel & Slewing Reducer / Drive Axle & Transmission

Analysis Tool KISS soft (Strength Analysis) / ANSYS(Structure Analysis)

14T Transmission Performance and Endurance Test

Main Hydraulic Power Unit Sub Hydraulic Power Unit

Size496

Equipment

PurposeTest and Evaluation of R&D GearboxPerformance and Endurance TestQuality Assurance

MW Class Yaw Drive Unit Endurance Test

Back to Back Gear Box Test Device

Hydraulic Endurance Test Device

Main Hydraulic Power Unit

Sub Hydraulic Power Unit

Test Performed

Endurance Test for Traveling Reducer

Performance/ Endurance Test for Transmission

Endurance Test for Jack Up Drive Unit

Performance/ Endurance Test for Yaw & Pitch Drive

Electronic Motor- Power : 220 KW- Max. Speed : 1,770 rpm

Main Hydraulic Pump(KAWASAKI K3VM120~320)- Max. Flow : 900 L/min- Max. Pressure : 35 MPa

Sub Hydraulic Pump(Rexroth A2FO45)- Max. Flow : 53.5 L/min- Max. Pressure : 40 MPa

3

Converter Tilting Device

1

Application : STEEL PLANTCapacity : 300TON (8.61 7.0 3.56m)Weight : 200,000 kg

Gear Box for Steel Plant

2013. 9 Converter Tilting Device Localization, 1 SET

2015. 3 For POSCO 2nd Steel Plant, 1 SET2017. 2 For POSCO 2nd Steel Plant, 2 SETS

FM Crop Shear Main Reducer

1

Gear Box for Steel Plant

Application : STEEL PLANTCapacity : 2 720kw 720rpm 1/15.60Weight : 100,000 kg

2014. 8 SSP Main Reducer, 1 SET

2015. 5 SSP Main Reducer, 1 SET2015. 5 FM Crop Shear Main Reducer, 1 SET

Rolling Mill Reducer

Pinion Stand

Application : DRIVING MILLCapacity : 1,150 kN.m (4.8 3.0 3.75m)Weight : 53,000 kg

Application : DRIVING MILLCapacity : 1,150 kN.m (2.8 2.7 2.5m)Weight : 45,000 kg

Application : DRIVING LADLECapacity : 460 kN.m (1.1 1.3 7.8m)Weight : 29,000 kg

Reducer For Ladle Crane

Gear Box for Steel Plant

Reducer For Down Coiler Application : TRANSPORTING MILLCapacity : 95 kN.m (2.5 2.5 1.7m)Weight : 27,000 kg

MIXER -Drive Unit Assembly

Gear Box for Steel Plant

MIXER -Support Roller Assembly

Model : GD-1250Capacity : 1,250 HP (654 826 563mm)Output Speed : 230 RPM

Model : TWS-600Capacity : 600 HP (833 657 560mm)Output Speed : 450 RPM

Pumping Gear Box

Pumping Gear Box

1 2

1

2

3

Module : DP 3No. of Teeth : 17T

Module : DP 3No. of Teeth : 17T

Bull Gear

Bull Pinion (SPLINE/ KEY)

4

5

Oil & Gas(Shale Gas)

Model : QWS-3000 / QWS-1000Capacity : 3,000 HP / 1,000 HPOutput Speed : 679 RPM / 600 RPM

Pumping Gear Box

Wind Power Energy

2013. 9 Completed Verification Testing by Doosan Heavy Industries

1st 2nd 3rd

Pitch DriveYaw Drive

Power Plant

3MW Gear Box For Wind Power Turbine

Yaw & Pitch Drive

Application : POWER/CEMENT PLANTCapacity : 170 kN.m (2.1 2.0 1.7m)Weight : 29,000 kg

Application : ELEC.GENERATOR TURBO, DIESEL ENGINE, GAS TURBINE

Capacity : 30 kN.m (1.4 1.8 2.1m), 3600 RPMWeight : 4,500 kg

Pulverizer Reducer

High Speed Gear Box

Tidal Power

Gear Box ForTidal Power Turbine

MW ClassDNV GL

Certification

Double Helical, Open Gear

Hoist Reducer

Hoist Reducer TLC Reducer

Trolley Reducer Slewing Reducer

3,200~6,000tonJack Up System Gear Box

Jack Up Barge

Press Gear Bevel Gear Gear Rim Double Helical Gear Open Gear

Cranes & Handling Equipment Industry

T-type Tower Crane / Luffing Tower Crane

Over Head Crane / Container Crane

Traveling Reducer For Excavator (7~100 ton)Slewing Reducer For

Excavator

1st ~ 3rd Planetary Gear

Parts for Heavy Equipment

Ring Gear Spindle Sun Gear Slewing Pinion

Double Helical Gear 1st Carrier 2nd Carrier 3rd Carrier

Traveling/ Slewing Reducer for Excavator

Traveling Reducer for Crawler Crane

MAJOR CUSTOMER

Industrial Gear Box

Construction / Mining / Crane Gearbox

4

QUALITY ASSURANCE SYSTEM

Technical Data Package

DesignProcess DesignToolingQA System

Production/Inspection

PPAP/ Delivery

ERP/ MESControl the measuring Equipment

Self Inspection/5M Change Inspection

-­System

Process Quality Control

CERTIFICATES

International Certificates Certificate of Patent

ISO 9001:2008 ISO 14001:2004Lifting System of

Molten Metal Transferring Container

Device for Handling a Neutral Position of Gear

in TransmissionOHSAS 18001

Transmission Having a Device for Handling a

Neutral Position of Gear

ISO 9001:2008

ISO 14001:2004

OHSAS 18001

No. of Patent Registration :6 registration incl. planetary gearbox test device

Application :13 application incl. transmission with a device for neutral position

No. of Trademarks 2 for Company Name & Logo

< 21 in Total >

Thank You