yellow team spray-booth pressure station steady, step behavior and step modeling

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Yellow Team Yellow Team Spray-Booth Pressure Spray-Booth Pressure Station Station Steady, Step Behavior and Steady, Step Behavior and Step Modeling Step Modeling Jamie West Jay Baker Joel Wood 10/10/11 UTC ENGR 3280L

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Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling. Jamie West Jay Baker Joel Wood 10/10/11 UTC ENGR 3280L. Schematic of the system Results of Steady State Operating Curve Results of Step Function FOPDT Theory Model Theory FOPDT Results Frequency Response - PowerPoint PPT Presentation

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Page 1: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Yellow TeamYellow TeamSpray-Booth Pressure StationSpray-Booth Pressure Station

Steady, Step Behavior and Step Steady, Step Behavior and Step ModelingModeling

Jamie WestJay BakerJoel Wood

10/10/11UTC ENGR 3280L

Page 2: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

OverviewOverview

Schematic of the systemResults of Steady State Operating CurveResults of Step FunctionFOPDT TheoryModel TheoryFOPDT ResultsFrequency Response Frequency Response Modeling Conclusions

Page 3: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Pressure SchematicPressure Schematic

Page 4: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Input M(t) - Specified by user Input M(t) - Specified by user Output - Air pressure resulting from motors Output - Air pressure resulting from motors

response. response.

Page 5: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Experiment Data at a Specified InputExperiment Data at a Specified Input

Page 6: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Graphical ResultsGraphical Results

Page 7: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Step Up Function (Range 15-30 cm-HStep Up Function (Range 15-30 cm-H22O)O)

0

10

20

30

40

50

60

70

14 15 16 17 18 19 20 21 22Time (sec)

Inpu

t % P

ower

0

5

10

15

20

25

30

35

Out

put (

cm-H

2O)

Input Value(%)Output(cm-H20)

Delta M=20

Delta C=15

K=15/20=0.75 cm H2O/%

To=0.1sec

Tau=1.5 sec .632*15=9.48

Page 8: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Step Down Function Step Down Function (Range 30-15 cm-H(Range 30-15 cm-H22O)O)

Page 9: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average to Values Per Range

0.000.050.100.150.200.250.300.350.400.45

1 2 3

Separate Ranges

Tim

e (s

)

Step Up

Step Down

Page 10: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average Tau Values Per Range

-1.00

-0.50

0.00

0.50

1.00

1.50

2.00

2.50

1 2 3

Seperate Ranges

Tim

e (s

)Step Up

Step Down

Page 11: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average k Values per Range

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1 2 3

Separate Ranges

cm-H

2O/%

Step Up

Step Down

Page 12: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

FOPDTFOPDT

Model Equation

C(t)= A*u(t-td-t0)*K*(1-e-(t-td-to/tau))

For the given output range of 15-30 cm-H2O, the following parameters were used:

Td=15 sec.A=20 %K=0.75 cm-H2O/% t0=0.4 sec.Tau=1.5 sec.

Inbl=45% PowerOutbl=15 cm-H2O

Page 13: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

First Order Step Up Response with First Order Step Up Response with Time DelayTime Delay

K=0.76 +/-.02 cm-H2O/%Power

Tau=1.5 +/-0.3 sec. To= 0.1 sec.

Page 14: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

First Order Step Down Response First Order Step Down Response with Time Delaywith Time Delay

Experimental and Model inputs

K=0.74 +/-0.15 cm-H2O/%Power

To=0.1 sec.

Tau= 2.1+/-0.2 sec.

Page 15: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average To Values Per Range

0.00

0.04

0.08

0.12

0.16

0.20

Exp Model

Separate Ranges

Tim

e (s

)

Step Up

Step Down

Page 16: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average Tau Values Per Range

0.00

0.50

1.00

1.50

2.00

2.50

Exp Model

Seperate Ranges

Tim

e (s

)

Step Up

Step Down

Page 17: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Average k Values per Range

0.690.700.710.720.730.740.750.760.770.780.79

Exp Model

Separate Ranges

cm-H

2O/%

Step Up

Step Down

Page 18: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Experimental Increasing Step Function Data

Steady State Gain K= .76 +/- .02 cm H20 / % Power

Dead Time to = 0.1 sec.

Time Constant Tau = 1.5 +/- .3 sec.

Model Increasing Step Function Data

Steady State Gain K = .75 cm H20 / % Power

Dead Time to = 0.4 sec.

Time Constant Tau = 1.5 sec.

First Order Step Up Response First Order Step Up Response ResultsResults

Page 19: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Experimental Decreasing Step Function Data

Steady State Gain K= .74 +/- .015 cm H20 / % Power

Dead Time to = 0.1 sec.

Time Constant Tau = 2.1 +/- .2 sec.

Model Decreasing Step Function Data

Steady State Gain K = .75 cm H20 / % Power

Dead Time to = 0.4 sec.

Time Constant Tau = 1.5 sec.

First Order Step Down Response First Order Step Down Response ResultsResults

Page 20: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Sine Wave at .2 Frequency Sine Wave at .2 Frequency

Page 21: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Lissajous @ .2 FrequencyLissajous @ .2 Frequency

Page 22: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Bode Plot for range 2Bode Plot for range 2

Page 23: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Phase angle vs. FrequencyPhase angle vs. Frequency

Page 24: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

What we find with Bode What we find with Bode

Range 1 Range 2 Range 3

FU 0.46 cycles/sec .44 cycles /sec 0.4 cycles/sec

k 1 cm-H20/% 1 cm-H20/% 1 cm-H20/%

order 0.82 0.85 0.8

1/kcu 0.34 cm-H20/% 0.34 cm-H20/% 0.35 cm-H20/%

Page 25: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Modeling – Frequency vs. ARModeling – Frequency vs. AR

Page 26: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Modeling – Frequency vs. PAModeling – Frequency vs. PA

Page 27: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Conclusion Part 1Conclusion Part 1

Understanding the Steady State Operating Range of the system allows the user to predict Output pressures

Operating range of the motor was 5-45 cm-H2OFOPDT transfer functions are important to approximate

the response of dynamic processesFOPDT Model Graph and Experimental Graph are

consistentPressure System has a quick response time of To=0.1sec. Differential of Tau: Step Up 1.5+/-.3sec. Step Down

2.1+/-.2 sec.

Page 28: Yellow Team Spray-Booth Pressure Station Steady, Step Behavior and Step Modeling

Conclusion Part 2Conclusion Part 2

Sine Wave ExperimentBode Graph –AR vs. Frequency Bode Graph – PA vs. Frequency Yellow team 1/kcu – k – order – FU calcsFrequency Response Modeling