zen programmable relays application guide...if a holding timer (#) is used with holding bits (h) in...

6
Advanced timing, counting and relay functions Simple programming Reduced wiring, maintenance costs Password protection for security Replaces up to 44 relay contacts and timers ZEN Programmable Relays Cost-Effective Alternative to Multiple Discrete Controls Simplifies Machine Operation and Maintenance APPLICATIONGUIDE

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Page 1: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are

Advanced timing, counting and relay functionsSimple programming

Reduced wiring, maintenance costs Password protection for security Replaces up to 44 relay contacts and timers

ZEN Programmable Relays

Cost-Effective Alternative to Multiple Discrete Controls Simplifies Machine Operation and Maintenance

APPL

ICATIO

NGUI

DE

Page 2: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are

2 3

Application of Bit Logic and Timer Functions

Research and Development Devices

Parts s

Screwtool

Toolsensor

01

06

07

M2 turns ON for 1 scan after Q0 turns ON.

Parts sensor (I

Tool sensor (I

Tool cylinder (air) (Q

Additional process switch (I

Work bit (M

Work bit (M

T 2

M 0

ard differeQ0 upwa

er

on

M 2

Application of Bit Logic and Timer FunctionsCoin-operated Car Wash

Holding Timer #0

Set to 3 min.

00

01

02

03

04

05

06

07

08

09

10

11

[ M0

[ H0

[ M1

[ H1

[ M2

[ H2

1st coin detected

I 0

M 0

H 0 12

13

14

15

16

17

18

19

20

[ Q0

T#0

[ M3

[ M4

[ M5

R#0

Car washer drive outputHolding timer starts

Hold for 1st coin clearedHold for 2nd coin clearedHold for 3rd coin clearedHolding timer reset

H 0

H 1

H 2

# 0

M 3

M 4

H 0 H 1

M 0

H 0

I 0 M3

H 0

M 1

I 0 H1

M 1

H 1

I 0 M4

H 1

M 2

I 0 H2

M 2

H 2

I 0 M5

2nd coin detected

3rd coin detected

H 1 H 2

H 2

M 5Coin selector

NC

AC100-200V100AR-A

ZEN Car wash operation

The ZEN can be used to change the operating time depending on the number of coins inserted.

If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there

are unexpected power interruptions.

Example Program

Parameter Settings

The car wash operates for 3 minutes for one coin, 6 minutes for two coins, and 9 minutes for 3 coins.

Fan and Pump Control Factories (Jigs, Operator Error Prevention, Small Equipment)

Energy Conservation and Automation of Building Facilities

Just a few examples of what the ZEN can do:Enormous added value in automating everyday facilities

Easier small-scale automatic control. That is whatthe ZEN from OMRON provides. The ZEN can beused almost as easily as wiring materials. TheZEN enables quick automation of small machinesor facilities. Add to this the LCD screen and 8buttons on the front panel for easy ladder programinput. You want a more compact control panel or

reduced assembly or wiring? AC inputs, easier circuit design, or multiple-timer control? The OMRON ZEN gives you these, and more, to fill allyour automation requirements. Increase system convenience and added value using theautomation excellence provided by the ZEN.

Application of Bit Logic and Timer Functions

Greenhouse Air Circulator Control

Set to 30 s.

Set to 1 h.

Set to 1 hour 30 min.

00

01

02

03

04

05

06

07

SM0

RM0

[ Q0

TT0

[ Q1

TT1

TT2

Fan 1 operates

Startup time offset time

Fan 2 operates

Operation time

Stop time

I 0 Operates

I 1 Stops

M 0 T 1

T 2

T 1

T 0

NC

AC100-200V100AR-A

ZEN Contactor Motor Fan

The ZEN can be used to circulate carbon dioxide or warm air. Two circulation fans can be operated at regular intervals.

Startup current can also be reduced by staggering operation of the two fans.

Example Program Parameter SettingsTime Offset Startup Time Setting T0

Time Offset Startup Time Setting T1

Time Offset Startup Time Setting T2

When the operation switch is pressed, fan 1 starts and 30 seconds later fan 2 starts. The fans repeat a cycle of 1 hour operating, 1 hour 30 minutes stopped.

Application of Bit Logic, Timer Functions, and Counter FunctionsTesting Equipment

When the operation switch is pressed, thedevice repeats a sequence of 2-minutes-ON, 3-minutes-OFF for a total of 100 times before automatically stopping.

ZEN Testing equipment

Switch

ON/OFF switching can be performed for durability and other tests in R&D.

Example Program Parameter SettingsNC

AC100-200V100AR-A

SM0

RC0

RM0

TT0

TT1

CC0

[ Q0

Performing test

Counter reset

Performing test

ON time

OFF time

Counter

Output

T 1 OFF time

T0, Output ON Time

T1, Output OFF Time

C0, Number of TimesOutput Turns ON

Set to 2 minutes.

Set to 3 minutes.

Set to 100 times.

Application of Bit Logic, Timer Functions, and Weekly TimersAutomatic Escalator

Preventing Assembly Omissions and Other Mistakes

Two weekly timers are used to operate the escalator between 7:00 and 10:00 am and 5:00 and 10:00 pm on weekdays.Outside those times, the escalator uses the OFF-delay timer to operate for 3 minutes after a person has been detected.

Weekly Timer @0(Mon to Fri: 7:00 to 10:00)

Weekly Timer @1(Mon to Fri: 17:00 to 22:00)

OFF-delay Timer T0

00

01

02

03

04

05

06

SM0

RM0

[ Q0

TT0

Escalator operates

OFF-delay timer startsTimes for 3 minutes after detecting person.

T 0

I 1 Operates

I 2 Stops

@0 M 0

@1

I 0 Person detected

NC

AC100-200V100AR-A

ZEN Escalator operatesSensor

An escalator can operate continuously between specified days and times. It can also be set to

conserve energy by operating outside those times only when a person approaches the escalator.

If the part required for assembly does not passthrough the sensor, the screw tool will not be supplied

with air to prevent mistakes.

Example Program

Ex

Parameter Settings

Application of Bit LogicLighting Pattern Control

Example Program

Group 1 lit

Group 2 lit

Group 3 lit

Group 4 lit

Group 1 lit

Group 2 not lit

Group 3 lit

Group 4 not lit

Group 1 lit

Group 2 lit

Group 3 not lit

Group 4 not lit

Group 1 not lit

Group 2 not lit

Group 3 not lit

Group 4 not lit

00

01

02

03

04

05

06

07

I 0 All lights ON

I 1 Pattern 1

08

09

10

11

12

13

14

15

I 2 Pattern 2

I 3 All lights OFF

SQ0

SQ1

SQ2

SQ3

SQ0

RQ1

SQ2

RQ3

SQ0

SQ1

RQ3

RQ3

RQ0

RQ1

RQ2

RQ3

Switch 1 (I0) turned ON, all lights turn ON.Switch 2 (I1) turned ON, light groups 1 and 3 turn ON.Switch 3 (I2) turned ON, light groups 1 and 2 turn ON.Switch 4 (I3) turned ON, all lights turn OFF.

NC

AC100-200V100AR-A

ZENSwitch Light

Set the required light patterns and change between patterns with the flick of a switch to save energy by

improving lighting efficiency.

Page 3: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are

2 3

Application of Bit Logic and Timer Functions

Research and Development Devices

Parts s

Screwtool

Toolsensor

01

06

07

M2 turns ON for 1 scan after Q0 turns ON.

Parts sensor (I

Tool sensor (I

Tool cylinder (air) (Q

Additional process switch (I

Work bit (M

Work bit (M

T 2

M 0

ard differeQ0 upwa

er

on

M 2

Application of Bit Logic and Timer FunctionsCoin-operated Car Wash

Holding Timer #0

Set to 3 min.

00

01

02

03

04

05

06

07

08

09

10

11

[ M0

[ H0

[ M1

[ H1

[ M2

[ H2

1st coin detected

I 0

M 0

H 0 12

13

14

15

16

17

18

19

20

[ Q0

T#0

[ M3

[ M4

[ M5

R#0

Car washer drive outputHolding timer starts

Hold for 1st coin clearedHold for 2nd coin clearedHold for 3rd coin clearedHolding timer reset

H 0

H 1

H 2

# 0

M 3

M 4

H 0 H 1

M 0

H 0

I 0 M3

H 0

M 1

I 0 H1

M 1

H 1

I 0 M4

H 1

M 2

I 0 H2

M 2

H 2

I 0 M5

2nd coin detected

3rd coin detected

H 1 H 2

H 2

M 5Coin selector

NC

AC100-200V100AR-A

ZEN Car wash operation

The ZEN can be used to change the operating time depending on the number of coins inserted.

If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there

are unexpected power interruptions.

Example Program

Parameter Settings

The car wash operates for 3 minutes for one coin, 6 minutes for two coins, and 9 minutes for 3 coins.

Fan and Pump Control Factories (Jigs, Operator Error Prevention, Small Equipment)

Energy Conservation and Automation of Building Facilities

Just a few examples of what the ZEN can do:Enormous added value in automating everyday facilities

Easier small-scale automatic control. That is whatthe ZEN from OMRON provides. The ZEN can beused almost as easily as wiring materials. TheZEN enables quick automation of small machinesor facilities. Add to this the LCD screen and 8buttons on the front panel for easy ladder programinput. You want a more compact control panel or

reduced assembly or wiring? AC inputs, easier circuit design, or multiple-timer control? The OMRON ZEN gives you these, and more, to fill allyour automation requirements. Increase system convenience and added value using theautomation excellence provided by the ZEN.

Application of Bit Logic and Timer Functions

Greenhouse Air Circulator Control

Set to 30 s.

Set to 1 h.

Set to 1 hour 30 min.

00

01

02

03

04

05

06

07

SM0

RM0

[ Q0

TT0

[ Q1

TT1

TT2

Fan 1 operates

Startup time offset time

Fan 2 operates

Operation time

Stop time

I 0 Operates

I 1 Stops

M 0 T 1

T 2

T 1

T 0

NC

AC100-200V100AR-A

ZEN Contactor Motor Fan

The ZEN can be used to circulate carbon dioxide or warm air. Two circulation fans can be operated at regular intervals.

Startup current can also be reduced by staggering operation of the two fans.

Example Program Parameter SettingsTime Offset Startup Time Setting T0

Time Offset Startup Time Setting T1

Time Offset Startup Time Setting T2

When the operation switch is pressed, fan 1 starts and 30 seconds later fan 2 starts. The fans repeat a cycle of 1 hour operating, 1 hour 30 minutes stopped.

Application of Bit Logic, Timer Functions, and Counter FunctionsTesting Equipment

When the operation switch is pressed, thedevice repeats a sequence of 2-minutes-ON, 3-minutes-OFF for a total of 100 times before automatically stopping.

ZEN Testing equipment

Switch

ON/OFF switching can be performed for durability and other tests in R&D.

Example Program Parameter SettingsNC

AC100-200V100AR-A

SM0

RC0

RM0

TT0

TT1

CC0

[ Q0

Performing test

Counter reset

Performing test

ON time

OFF time

Counter

Output

T 1 OFF time

T0, Output ON Time

T1, Output OFF Time

C0, Number of TimesOutput Turns ON

Set to 2 minutes.

Set to 3 minutes.

Set to 100 times.

Application of Bit Logic, Timer Functions, and Weekly TimersAutomatic Escalator

Preventing Assembly Omissions and Other Mistakes

Two weekly timers are used to operate the escalator between 7:00 and 10:00 am and 5:00 and 10:00 pm on weekdays.Outside those times, the escalator uses the OFF-delay timer to operate for 3 minutes after a person has been detected.

Weekly Timer @0(Mon to Fri: 7:00 to 10:00)

Weekly Timer @1(Mon to Fri: 17:00 to 22:00)

OFF-delay Timer T0

00

01

02

03

04

05

06

SM0

RM0

[ Q0

TT0

Escalator operates

OFF-delay timer startsTimes for 3 minutes after detecting person.

T 0

I 1 Operates

I 2 Stops

@0 M 0

@1

I 0 Person detected

NC

AC100-200V100AR-A

ZEN Escalator operatesSensor

An escalator can operate continuously between specified days and times. It can also be set to

conserve energy by operating outside those times only when a person approaches the escalator.

If the part required for assembly does not passthrough the sensor, the screw tool will not be supplied

with air to prevent mistakes.

Example Program

Ex

Parameter Settings

Application of Bit LogicLighting Pattern Control

Example Program

Group 1 lit

Group 2 lit

Group 3 lit

Group 4 lit

Group 1 lit

Group 2 not lit

Group 3 lit

Group 4 not lit

Group 1 lit

Group 2 lit

Group 3 not lit

Group 4 not lit

Group 1 not lit

Group 2 not lit

Group 3 not lit

Group 4 not lit

00

01

02

03

04

05

06

07

I 0 All lights ON

I 1 Pattern 1

08

09

10

11

12

13

14

15

I 2 Pattern 2

I 3 All lights OFF

SQ0

SQ1

SQ2

SQ3

SQ0

RQ1

SQ2

RQ3

SQ0

SQ1

RQ3

RQ3

RQ0

RQ1

RQ2

RQ3

Switch 1 (I0) turned ON, all lights turn ON.Switch 2 (I1) turned ON, light groups 1 and 3 turn ON.Switch 3 (I2) turned ON, light groups 1 and 2 turn ON.Switch 4 (I3) turned ON, all lights turn OFF.

NC

AC100-200V100AR-A

ZENSwitch Light

Set the required light patterns and change between patterns with the flick of a switch to save energy by

improving lighting efficiency.

Page 4: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are

ZEN

PROG

RAMM

ABLE

REL

AY

Automation…simple…powerful.

ZEN-STARTER01-V2

ZEN-STARTER02-V2

AC I/O Kit with ZEN-10C1AR-A-V2

DC I/O Kit with ZEN-10C1AR-D-V2

Page 5: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are
Page 6: ZEN Programmable Relays Application Guide...If a holding timer (#) is used with holding bits (H) in self-holding programming, the remaining time will not be reset even if there are

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OTHER OMRON LATIN AMERICA SALES54.11.4783.5300

Authorized Distributor:

R23I-E-02 08/08 Note: Specifications are subject to change. © 2017 Omron. All Rights Reserved. Printed in U.S.A.

Printed on recycled paper.

OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com

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