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eTCSS Service Pack Installation and Verifcation Procedure GE Drives & Controls, Inc.

1501 Roanoke Blvd., Salem, VA 24153

Controlled Document

If its contents are to be used in your work, you should either use a CONTROLLED COPY byco!y " and#or distribution list$, or use a co!y that you %ERI&Y 'E&ORE ()E*

Controlled copies can be obtained from: LiveLinkAuthors: eTCSS Upgrade TeamThe CURRENT VERSI N number can be chec!ed at:

"asalfpgmisge:N#I$ICS$% R&IN'$D()$*+,*-..-+/doc

..0A122,34eTCSS )ull Upgrade and Verification #rocedure

A CONTROLLED COPY is denoted by either A VERIFIED COPY has the area to the lefta RED o!y "# or a hi$hli$hted %or RED ir& %the o!y " and the distrib'tion list infor(a&

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Controlled Co!y ",---------- Date Initials Date Initialsand.or Distrib'tion List,

[ADD DISTRIBUTION LIST]

9/13/2006 08:20:00 PM Revision 8.0 Page #1 of42

Master Document ocation isVasalfpgmisge:\NPI\ICS\WORKING\DJF\249203304. !"

This document contains proprietary information of the General Electric Company intended for customer use only in operation and/or maintenance of equipment furnished by General Electric Company and may not be disclosed to others, except with the written permission of the General Electric Company.


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Re"ision 4istor5:

Rev Date /y Reason For Chan$e0 24-Mar-01 RW MILLER Initial Release1 12-Apr-02 R Vincent 0st '!date2 -Ma!-0" A M#$ta%a 1nd 2!date" 12-n-0" A M#$ta%a 3rd '!date4 2'-n0" tea( Revie*ed /y tea(

2)-Sep-0" A$i( Add o((ent by Ron on +d bfile save

' 1-DE*-0" D+ Mc*a,,#( 2!dates and Flash !ro$ra((in$4-Oct-2004 D+& .e,tner Add !ro!rietary (arkin$

/ 1"-Sep-200' D+ Mc*a,,#( Revise to refle t 4'lti&version

(ark VI R'nti(e *ith eTC55V67+63+66C and hi$her



Company Proprietary This document contains proprietary information of the General Electric Company intended for customer use only in operation and/or maintenance of equipment

furnished by General Electric Company and may not be disclosed to others, except with the written permission of the General Electric Company.


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Table of Contents

1 OVERVIEW 5

2 REQUIRED RESOURCES 6

3 PREPARATION FOR SOFTWARE LOADING 8

4 SYSTEM CHECKS PRIOR TO UPGRADE 8

+/2 Net6or! Time ,

+/* 47I Time and Configuration ,

+/. 7ar! VI Controller 2-

+/+ E8*2-- E9citation 2*

+/ #repare the S5stem Ser"ices 2.4.5.1 Stop the applicable services 037+8+1 Close the NTP 5tat's Indi ator 037+8+3 E9istin$ 4ark VI R'nti(e 03

5 PERFORM THE UPGRADE 14

/2 Create Upgrade Directories 2+

/* ;oad ne6 Soft6are on an 47I 2+

/. Verif5 47I Soft6are Installation 2

6 CONFIGURING TOOLBO 15

! PREPARING THE NEW MARK VI FILES 16

8 PREPARING OTHER SYSTEM FILES 1!

" SYNCHRONI#ING ALL SYSTEM FILES WITH THE NEW SDB 1"

1$ DOWNLOAD TO THE SYSTEM %MARK VI& 2$






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11 DOWNLOAD TO THE SYSTEM %E CITER ' STATIC STARTER& 24

12 VALIDATE THE UPGRADE OPERATION 26

2*/2 7ar! VI Controller *0

2*/* E8*2-- )iles *1

2*/. ;S*2-- )iles *P5 satellite si$nal# the $trat#( of that (aster sho'ld be

:0:# in the :st: ol'(n of the stat's dis!lay+ Re ord also the na(es of any se ondary ti(e so'r essho*n in the dis!lay# alon$ *ith their strat'( and offset+2sin$ :start.settin$s. ontrol !anel.date&ti(e:# verify that the


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Verify the . - )/ ,-9>-.) ) - -: 7 , - 7,/.-++ : *. *+ ++/.* )-:*) ) - -: 0 >)* -,+*/ R )*0- . 7 *>*) ( T *+ : + * ),/ .-:*) -TCSS V$4($3($$C * -,(

The ne' multi/version capable :untime 'ill essentially allo' for more than one

version of Mark VI :untime to resi$e on a 7MI. This provi$es the ability to up&ra$ethe :untime on one or more units for a &iven site, 'ithout re2uirin& the up&ra$e tobe performe$ on all units. Each unit 'ill have the proper mappin& to the appropriateversion of :untime 'hich it is usin&.

This ne' multi/version capability has been implemente$ in the same 'ay that it hasbeen $one for other multi/version pro$ucts, such as E !1"" for instance. leasefollo' these instructions e#plicitly to ensure that the up&ra$e is performe$ correctly.

T/ 0 * ) * * )-,9 .-+ :*) /) -, + +)-0+; DO NOT ,0+hen the correct, e2ual, confi&uration file has been i$entifie$, revie' an$ recor$

any control constants that are not the same in the control as in the confi&uration file.>ith the *master* confi&uration file open an$ on/line to the controller, recor$ anyconstants that are $ifferent as in$icate$ usin& the *vie'0control constants* screen of the ontrol System Toolbo#. >hile the screen is open, use *file0e#port to .csv*comman$ to pro$uce a recor$ of the constants. If the *value* $oes not match the*initial value* it 'ill revert to the *initial value* 'hen the control is re/boote$.3ifferences may reflect thin&s such as tunin& or e#perimental chan&es to operatin&con$itions, an$ each $ifference must be recor$e$ an$ un$erstoo$ before theup&ra$e. :ecor$ the $ecision an$ value for each to be use$ after the up&ra$e in the.csv file pro$uce$ above.

6n$er the same con$itions, recor$ the alarm $rop numbers usin& the*vie'0reports0alarm list* ontrol System Toolbo# screen. 6se *file0e#port to .csv* torecor$ the $rop numbers. ;ote) $o ; T perform *$evice0pack alarms* before,$urin&, or after the up&ra$e process, to avoi$ chan&in& the alarm $rop numbers.

6n$er the same con$itions, repeat for any lo&ic forcin& usin& the *vie'0force lists*ontrol System Toolbo# screen. Each force$ si&nal must be recor$e$ an$

un$erstoo$ before the up&ra$e. :ecor$ the $ecision an$ value for each to be use$after the up&ra$e.

6n$er the same con$itions, navi&ate to the *MkVI I0 * level in the .m=b file, ri&ht/click on that level, an$ select * ompare onfi&uration*. ny $ifferences must beresolve$ before procee$in&, since they represent chan&es ma$e to car$s that 'erenot save$ in the confi&uration file. :ecor$ them if necessary by pro$ucin& an$printin& a $ifferences report.

>hile on/line 'ith the controller, check for active $ia&nostic alarms on the Mark VII0 car$s. or each car$, ri&ht/click, use the *vie' $ia&nostic alarms* choice, an$recor$ any active $ia&nostic alarms. It may be necessary to first clear inactive$ia&nostic alarms to reach the state 'here the $ia&nostic car$ point is Dero.:esolve or un$erstan$ all active $ia&nostic alarms before procee$in& 'ith theup&ra$e. ;ote that althou&h a yello' %E3 on an I0 car$ or a V MI in$icates that a$ia&nostic alarm +not necessarily active- is present, the lack of an %E3 may simply

in$icate a faile$ %E3 / use the toolbo#.

or TM: systems, resolve all the issues relate$ to TM: operation an$ make sure allthe controllers are on line before the up&ra$e. Vie' the 3ia&nostic alarms an$ makesure no *mismatch* $ia&nostic alarms are present, as these $ia&nostics may






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in$icate har$'are or application soft'are issues that coul$ compromise TM:operation. :esolve all issues before procee$in& 'ith the up&ra$e.

reate a backup copy of the .m=b file by renamin&, suffi#in& *yyyymm$$Fhhmm* tothe filename, an$ then copy that file back to the ori&inal filename. or e#ample,*91 .m=b* 'oul$ be rename$ to *91 F!""41"1GF"4!5.m=b* an$ then that filecopie$ back to *91 .m=b*. This se2uence preserves the file creation $ates an$times to avoi$ confusion. han&e the properties of the ne' .m=b file to un/check therea$/only attribute.8ack up e#istin& soft'are to a backup portion of the har$ $rive or to anothermachineHs har$ $rive. Inclu$e the e#istin& S38, firm'are an$ .tre files. This 'illmake it possible to return to the e#istin& operatin& point if problems occur. Thebackup shoul$ inclu$e the MasterJ sub$irectory an$ the firm'areH an$ stan$ar$

treH sub$irectories locate$ )K ro&ram ilesK9E ontrol System SolutionsKMarkVIHsub$irectory.

8efore be&innin& the up&ra$e, it is recommen$e$ that the Mark VI m=b files bechecke$ for e#istin& confi&uration issues by first performin& an e#port0re/import.This 'ill verify that all re2uire$ libraries can be properly instance$. ;ote that thisverification step can also be performe$ by the ontrols E if the up&ra$e is bein&performe$ in con(unction 'ith other TI% up$ates. ;ote that the actual e#ports an$imports are no lon&er performe$ as part of the up&ra$e proce$ure 'ith the multi/version :untime. The up&ra$e proce$ure 'ill instea$ use Toolbo# +menu bar L ile,6p&ra$e- to perform the up&ra$e. If any errors are foun$, contact the ontrols Ein or$er to obtain the correct libraries.

4(4 E 21$$ E?.*) )*/heck the E !1"" har$'are an$ $etermine 'hich type of controller + % or

%E- is in the system. This information 'ill be re2uire$ $urin& the up&ra$e.

onfirmin& the e#istin& E 8 ile +$o this prior to installin& the Service ack S>onto the 7MI- by openin& the E 8 file in the e#istin& version of toolbo#. Verify thereare no messa&es in$icatin& that it 'as create$ 'ith an ol$er or ne'er version ofToolbo#. If a 'arnin& messa&e appears then it is not the correct E 8 file. nce thefile is open, connect to the active Master core. There shoul$ be no messa&es aboutproblems in irm'are or :untime 'hen connectin&. If an error messa&e appearsthen it is not the ri&ht file. nce connecte$, the lo'er ri&ht corner of the Status barshoul$ not in$icate any Minor or Ma(or $ifferences an$ the arameter in$icator +si&n- shoul$ not be :e$ colore$. Either of these con$itions in$icates that the file isnot correct. It is possible that the latest file coul$ sho' Minor $ifferences, but that is






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not $esire$. Save a copy of this file in a backup location usin& the same renamin&se2uence as above.

4(5 P,-7 ,- ) - S +)-0 S-, *.-+4(5(1 S)/7 ) - 77>*. >- +-, *.-+

lick on >in$o's *Start0Settin&s0 ontrol anel*. 3ouble click on the services iconan$ stop the follo'in& services +if runnin&-)

T I +Turbine ontrol Interface- ;et'ork Time rotocol +or ;et'ork Time rotocol Server- E93 Service ontrol System Solutions S38 Server 3ata 7istorian

lose the *Services* 'in$o', but leave the * ontrol anel* 'in$o' open.

+/ /* Close the NT# Status Indicatorlose the ;T Status In$icator by ri&ht/clickin& on the clock icon in the system tray

in the lo'er ri&ht han$ corner of the screen an$ selectin& * lose ;T StatusIn$icator*.

+/ /. E9isting 7ar! VI RuntimeThis multi/version :untime is inten$e$ to co/e#ist 'ith the e#istin& Mark VI :untime.It 'ill be locate$ in a $ifferent sub$irectory than the e#istin& :untime installation.

N/)- ) ) ) - -?*+)* M ,= VI R )*0- + / > /) - ,-0/ -+* C/ ),/> P ->; A R-0/ - P,/ , 0+( T *+ :*>> ++*+) *9

) -,- *+ -- )/ ,- -,) )/ ) - 7,- */ + R )*0- + / > 7,/ >-0+ - - ./ )-,- * ) - 7 , -( T *+ *+ >+/ . -9,/0 ) - 7,- */ + 7 , - * +), .)*/ +(






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5 P-,9/,0 ) - U7 , -

; TE) This proce$ure must be repeate$ for each control in the system.

5(1 C,- )- U7 , - D*,-.)/,*-+ fter $eterminin& 'here the latest files for the Mark VI, e#citation, an$ static starterare, create ne' sub$irectories for the up&ra$e at the same level in the $irectorystructure as the ori&inal .m=b file. >hen creatin& ne' sub$irectories, use thee#istin& name plus the $ate to keep track of 'hat is bein& $one, i.e. unit1/!""51"!1as sho'n in ppen$i# . &ain, MAKE SURE all files are e2ual 'ith panel beforeprocee$in&.

N TE! Close all Telnet and T"# sessions and exit from all $yperTerminalsessions.

5(2 L/ -: S/9): ,- / HMII$entify the correct 3 for the server. Most 7MIs 'ill use the NInterface to Turbine

ontrol +T I-J 3. Insert the ne' eT SS 3 into the 3 $rive, rememberin& to'rite $o'n the license co$e off of the 3. If enable$, the eT SS 3 'ill start itself,but if it $oesnHt, $ouble click on My omputer an$ a&ain on the 3 $rive icon. ;o'$ouble click on setup.e#e.

ccept the license an$ enter the license co$e, click on *;e#t*, an$ select * ull*)






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;ote) heck that the N;T J service is offere$ for all 7MIHs e#cept those 'ith ane#ternal clock car$. Those 7MIs must use the N;T serviceJ.

ccept the $efaults for the remain$er of the loa$in& process.

The eT SS Service ack 3 'ill install the ne' Toolbo#, 3ata 7istorian, Mark VIan$ E !1"" :untime soft'are as 'ell as a$$ the ne' firm'are an$ confi&uration

files to the 7MI.

6pon completion of soft'are loa$in&, remove the eT SS 3 from the 3 $rive an$,- //) ) - HMI . This 'ill start all of the services back up, inclu$in& IM %I IT> )*/Verify that the installation 'as successful) from >in$o's *Start0 ro&rams09E

ontrol System Solutions0Versions*, an$ confirm that all versions have beenup$ate$ as reflecte$ by the ?Install Source? fiel$)

ptional / ;ote that the ne' installation may chan&e the location 'here the T Isoft'are resi$es on the computer to * )K ro&ram ilesK9E ontrol SystemSolutionsKT I*. If present, the * )KT I $irectory* can be $elete$ to preventconfusion. It may be necessary to stop the T I service to accomplish this.

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6 C/ 9* ,* T//> /?

If there is a Toolbo# icon on the $esktop, $ouble click on it other'ise click on>in$o's *Start0 ro&rams09E ontrol System Solutions0 ontrol System Toolbo#*,an$ then on the * ontrol System Toolbo#* icon to brin& up the Toolbo# soft'are.

;ote) It is han$y to have a Toolbo# icon on the $esktop. 8efore startin& Toolbo#,ri&ht/click on the icon an$ * reate Shortcut*. 3ra& the ne' shortcut thatappears, an$ $rop it on the $esktop.

>hen the Toolbo# starts, click on * ptions0Settin&s*, an$ click on the *3atabase*tab. ill in the location of the S38 on the 37 +typically locate$ in the

)KmasterKS38 sub$irectory-. Make sure the S38 sub$irectory has no files in it an$then click on * reate S38* for the S38 7MI only.

lick on the *Tren$ :ecor$er* tab. Set the 3efault pen 'i$th to 1 an$ $isk space to!" M8. lick on .

! P,-7 ,* ) - N-: M ,= VI F*>-+3ouble click on 9# or S# to e$it ontroller roperties. Select the NMemoryJ tab an$set NSystemJ memory to B1G! if available, or 4"G= if that is the ma#imum available.

1. or each unit, $etermine 'hether or not the :untime is bein& up&ra$e$ atthis time. or units that are not bein& up&ra$e$ to the ne' :untime, simplyopen the file an$ save it in the ne' Toolbo# version. This 'ill ensure that it$oesnHt &enerate the version mismatch $ialo& 'hen it is opene$ at a later$ate.

!. or units 'hich are bein& up&ra$e$, please follo' this ne' up&ra$eproce$ure. 9o to the ne' sub$irectories create$ in N reparation for Soft'are%oa$in&J section above.

or each Mark VI to be up&ra$e$, the proce$ure is $ifferent.D/ /) -?7/,) ) - (06 9*>-+ If the .m=b file is e#porte$ from theol$ toolbo# an$ then importe$ 'ith the ne' toolbo#, the resultin&

file 'ill not contain the ne' :untime files.or each unit, open the .m=bH files 'ith the ne' Toolbo# an$ click on N ile,6p&ra$eJ from the menu bar. 3o not use the previously use$ E#port0Importprocess, as that 'ill result in the ol$ :untime soft'are bein& use$. The6p&ra$e comman$ is nee$e$ to re$irect the confi&uration to the ne'






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:untime version. >hen you select 6p&ra$e, it 'ill notify you that it is creatin&an a$$itional backup file, an$ also prompt you for the ne' :untime version.

fter you select the :untime version, it 'ill re$irect the confi&uration to thene' :untime an$ then perform an automatic back&roun$ e#port0importresultin& in a ne' confi&uration file.

A. Verify that there are no errors 'hen the 6p&ra$e process is complete$. Ifthere are errors, they must be fi#e$ before procee$in& further. ;ote that it isal'ays best to resolve the very first error encountere$, as the first error cancause many a$$itional false errors to be &enerate$.

4. Verify that any 'arnin&s that may occur $urin& the 6p&ra$e are okay. Theseare usually $ue to the .tre file up$ates that accompany the up$ate$ firm'are.

pen the ol$ .m=bH file an$ check each of the parameters that &enerate'arnin&s an$ fin$ any 'ith si&nal names attache$. These si&nal names 'illnot correctly import into the ne' .m=bH file an$ must be resolve$ manually.

N TE! The tre file for V : has chan&e$ its format for the thermocoupleinputs. Verify that the si&nals that 'ere on the ol$ thermocouple inputs are putback on the ne' inputs. Input name chan&e$ from T 11 to T 1 , T 1! toT 1-+

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; TE) If the system has an E !1"", as $iscusse$ earlier, an

e#port0import is ; T performe$ 'ith E !1"" .ecb files. Instea$, after thene' toolbo# is installe$ the ol$ .ecb file shoul$ be opene$ an$ a ile P6p&ra$e performe$. nce this is $one an$ each e#citer file is save$ inthe ne' Toolbo# version, the N ut Into 3atabaseJ shoul$ be $one for eache#citer. >hen the 9et rom 3atabaseH is performe$ later 'ith all of theother files, it shoul$ also be $one 'ith the .ecb files.

6p$atin& the E#citation an$ Static Starter files is very similar to the prece$in& sectionfor Mark VI.

9o to the ne' sub$irectories create$ in reparation for Soft'are %oa$in&H section

above. or each of the follo'in& files, open the file 'ith the ne' toolbo# an$ click onN ile0E#port / llJ to e#port the pro(ect. pen the resultin& pro(ect file +.pr(- to import inthe ne' toolbo#, an$ save the results. Then N3evice0 ut Into 3atabase0 ullJ foreach $evice. These have to be e#porte$ one by one, not all at the same time. Selectspecifie$ fol$er +create$ for up&ra$e in step !- for the files

1. or each E !""" e#citer, bro'se to itHs fol$er, e#port0import, save, an$ put) .ucb +un$er )KMasterK9#Ke#citerKe#!kKuc!kKmain- .ocb +un$er )KMasterK9#Ke#citerKe#!kKoc!kKlocal- .$cb +un$er )KMasterK9#Ke#citerKe#!kKuc!kKlocal- 3o not e#port .$cb

files. pen the e#istin& .$cb files 'ith the ne' toolbo# an$ perform a

N ut Into 3atabaseJ. Save the file an$ close it.

!. or each E !1"" e#citers the proce$ure is $ifferent.D/ /) -?7/,) ) - (-. 9*>-+ If the .ecb file is e#porte$ from theol$ toolbo# an$ then importe$ 'ith the ne' toolbo#, the resultin&file 'ill not be usable.

>ith the ne' toolbo# loa$e$ onto the computer, open the ol$ .ecb file in thene' toolbo#. nce it is open, choose N ile06p&ra$eJ to up&ra$e it to the ne'version of toolbo#. Save the resultin& file, an$ put to the $atabase.






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A. or each % I Static Starter # bro'se to itHs fol$er an$ e#port0import, save, an$put .ucb +un$er )KMasterK9#KStaticStartKSS#-

;ote) This may be un$er )KMasterK9#KStaticStartKuc!k in ol$ersystems.

.ocb +un$er )KMasterK9#KStaticStartKoc!k- .$cb 3o not e#port .$cb files. pen the e#istin& .$cb files 'ith the ne'

toolbo# an$ perform a N ut Into 3atabaseJ. Save the file an$ close it.

4. or each %S!1"" Static starter, bro'se to itHs fol$er, open the .lsb file, an$save it in the ne' toolbo# version

5. ther system files, bro'se to itHs fol$er, .reb +un$er )KMasterK9#K- e#port0import, an$ save the file)






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" S . ,/ * * A>> S +)-0 F*>-+ :*) ) - N-: SDB

t this point, all components of the system +.m=b, .ucb, .ocb, .ecb, etc- shoul$ havebeen converte$ to the ne' toolbo# version, save$ as a file in the ne' version, an$NputJ their up&ra$e$ information into the S38. ONLY after ALL components havecontribute$ their information to the S38 in the up&ra$e$ format, perform a N9et

rom 3atabaseJ for each ne'ly importe$ file. Vali$ate, buil$, an$ save the ne' files.

If it is later $iscovere$ that a component has been overlooke$, after itHs informationhas been put to the $ata base the N9et, Vali$ate, 8uil$, 3o'nloa$J se2uence shoul$be repeate$ for all of the system components. This assures that all $evices areusin& the correct format of the $ata that they e#chan&e. 8ecause the impact of thiscan be si&nificant late in the process, it is important that an accurate inventory ofthe components is create$ an$ maintaine$ $urin& the up&ra$e process.






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1$ D/: >/ )/ ) - S +)-0 %M ,= VI&

1. Isolate the panel from the SM + n Site Monitor-, if the site has an SM. Therehave been instances 'here an SM has prevente$ $o'nloa$s from bein&performe$. 8e certain to contact the 9E MQ3 perations &roup notifyin& themof the status of the SM before an$ after the up&ra$e has been performe$.They may be contacte$ at BR!B=/C""" or +B""-CA5/!"44.

!. 8efore startin& $o'nloa$s to the system, the S38 must be current from all units,inclu$in& e#citers, starters, etc. s e#plaine$ earlier, perform a N ut Into3atabaseJ from all units, an$ then a N9et rom 3atabaseJ for each of the .m=bfiles. Then vali$ate an$ buil$ the .m=b files, an$ use the resultin& application +p/co$e- for the $o'nloa$s.

O, -, /9 /: >/ /9 9*>-+

Summary) +see $etails belo'-lash ne controller at a time

:untime :eboot entire panel pplication co$e :eboot entire panel

irm'are

N/)- ) ) ) - /: >/ /, -, + . - (

;ote) 3urin& the up&ra$e if you come across any unusual problemthe best thin& is contact Salem to &et the problem resolve$. It is veryimportant to have a backup of the m=b files to help to resolve anyproblems $urin& an$ after the up&ra$e.

l'ays observe an$ revie' any error or 'arnin& messa&es that occur,an$ correct the problem before procee$in& to the ne#t step.

A. ontroller ompact lash must be loa$e$ if there has been a revision. Thelash version may be $etermine$ one of t'o 'ays.


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System Solutions0Mark VI ontroller07elp0 lash :elease ;otesJ. The specificlash Versions are liste$ at the top for each of the $ifferent versions of

Innovation Series controllers. %ook for the one associate$ 'ith 6 VE. Theseversions shoul$ match.The ompact lash is loa$e$ usin& a ompact lash pro&rammer. This is a$evice 'hich is inclu$e$ in the Mark VI Service it that ships 'ith every Mark VIpanel. It is usually enclose$ in plastic alon& 'ith the remain$er of the parts likefuses, (umpers, an$ serial cables. It can be foun$ tape$ to the floor of the panel.This pro&rammer is a 6S8 $evice, so it nee$s a >in$o's !""" or later S'hich supports 6S8. >in$o's ;T, an$ some ol$er computers, $o not support6S8 / it may be necessary to loa$ the eT SS 3 onto a >in$o's !""" or latercomputer 'ith a 6S8 port to use the ompact lash pro&rammer. Make sure thatthe correct eT SS version is use$ L use the 3 that 'as use$ to loa$ the 7MI

'orkstation+s-.:emove the ompact lash from the 6 VE +clip the cable tie an$ raise the 'ireclip- an$ place it into the compact flash pro&rammer. To pro&ram it, open theassociate$ .m=b file for that unit in Toolbo#. Select N3evice03o'nloa$ ompact

lashJ an$ follo' the prompts. The prompt for processor helps it $etermine'hich I a$$ress to loa$ it 'ith the flash ima&e.

4. ;e#t $o'nloa$ :untime +select the unit, then use *3evice03o'nloa$0 ro$ucto$e +:untime-*- to all three controllers. ;ote that this 'ill chan&e the status

from *e2ual* to *ma(or $ifferences*, an$ any attempt to &o online 'ith thecontroller 'ill probably fail until the up&ra$e is complete$. Make sure thefollo'in& selections are ma$e or enable$. Select *;o* 'hen prompte$ to rebootthe controller, as all three 'ill be re/boote$ later.






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N TE! "%TP and #odbus are less frequently used than some of the otherfiles. $old &ist is typically used only for steam turbines. 'n (eneral itis ad)ised to use the pre)ious selections and ne)er use the *"canhardware for su((estions+ option.






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Vali$ate, 8uil$ an$ 3o'nloa$ the pplication o$e to the controllers.






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;ote that there are no lon&er options for buil$in&0$o'nloa$in& of symbols an$compresse$ controller files, as these are no' $one automatically. &ain reboot

all of the controllers an$ the V : car$s.

5. 3o'nloa$ the firm'are to the panel usin& Toolbo#. ;ote that lashman cannotbe use$ on systems 'ith V MI7! boar$s $ue to har$'are chan&es, so theseinstructions no lon&er support the use of lashman. The preferre$ metho$ is toselect an$ hi&hli&ht Mark VI I0 H, ri&ht click, then select 3o'nloa$H an$

3o'nloa$ irm'areH, an$ click H. This 'ill loa$ the firm'are into all of thecar$s in the panel. :epeat the firm'are $o'nloa$ until all car$s report*Skippin&*, to verify that firm'are has been successfully $o'nloa$ to all I0car$s. onnect to the controller usin& the Toolbo#. The controller shoul$ beNe2ualJ, an$ &o Non/lineJ at this sta&e. :efer to 1! NVali$ate the 6p&ra$eJ section

belo' for further information.=. Stop an$ restart the T I service on the 7MI, usin& the comman$ prompt to N;et

Stop T IJ an$ N;et Start T IJ.

C. Verify the co$e is 'orkin& properly an$ the Mark VI unit shoul$ be rea$y foroperation. Verify that all converte$ .m=b files have been save$ back to theMaster $irectory.

11 D/: >/ )/ ) - + +)-0 %E?.*)-, ' S) )*. S) ,)-,&

1. 3o'nloa$ runtime to the controllers.

or the E?.*)-, , $o'nloa$ the follo'in& runtimes)M ;IT :6TI%ITin$o's !""" 7MIs-Sys.sys

hmi$evice9TI1.hmb

:M1.7M8Trip%o&.rebunit1K impro(K

larm 7elpK

larm 7elp ilese#citerKe1.ecb

staticstartKoc#!k

oc1.ocbuc!k

ss1.ucbalarm.$atsoe.$at&1.m=b&1r.ssf

&1s.ssf &1t.ssf unit1/!""1"A11K+contains .tre Q .pr( files-

unit!KunitAKunit#Ks$bK 6sually on remote hmi for multi/unit systems

;ote) If the unit has an E !""" instea$ of E !1"", the E1.ecb file 'ill be replace$by E ! , ! an$ 6 ! fol$ers containin& .ubc, .ocb an$ .$cb files respectively.

3epen$in& on 'hat version of % I the system has, the static start fol$er coul$ be

set up completely $ifferent. Insi$e the Static Start fol$er coul$ contain the follo'in&fol$ers if these components e#ist on the system +3atapanel15", 3S , % , SS1-.The SS1.ucb file 'ill be containe$ in the SS1 fol$er.






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A77- *? B( U7 , - C -.=>*+)

6nit M% ;umber) 6nit M% ;umber) 6nit M% ;umber)

Item ;ameItem Status for 6nit FFFFFFFFFFFFFFF

Item Status for 6nit FFFFFFFFFFFFFFF

Item Status for 6nit FFFFFFFFFFFFFF

re/6p$ate hecklist

1>ork scope an$ interactionsrevie'e$

!

urrent installe$ version+s-i$entifie$ an$ correct servicepack or$ere$

A% T plan inclu$in&au#iliaries revie'e$

4E#port0Import 'ith currenttoolbo#

rocess larmsonfi& ile

4.1 MkVI E2ualn/%ineontrol onstants

ile Save$ larm 3rop s larm ile Save$

orce %ist

I0 onfi&uration3ifferences :eport

ctive 3ia&nostics

Mismatch 3ia&sEsport0Import to verify

libraries8ackup Save$






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4.! E#!1"" Version heck

ctive ore Errors3ifferences0E2ual8ackup Save$

6p&ra$e hecklist5.1 Mark VI ;et stop T I

Start eT SS 3;et start T I;e' E#port ol$er

5.! E#port Mark VI pen .m=bver/ri$e mo$ules

ile0E#port0allVerify no errors

5.A reate ;e' Mark VI pen .pr(Verify no errorsVali$ate08uil$0Save

5.4 Mark VI 3o'nloa$s

5.4.1 :untime3o'nloa$ :untime :,S,TSelecte$ iles

5.4.! pplication

Vali$ate08uil$03o'nloa$ pplication, Symbols,

ompresse$ .m=bSave .m=b

5.4.A irm'are 3o'nloa$ irm'are

:epeat firm'are$o'nloa$ until all car$sreport *skippe$*:epeat confi&uration$o'nloa$:eboot anel, inclu$in&V : s






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5.5 6p&ra$e E !1"" pen .ecb, &o online

$$ note:ecor$ 8oar$ Type

ile06p&ra$eVali$ate08uilt0Save

5.4 E !1"" 3o'nloa$s5.=.1 3S 3o'nloa$ 3S , M1

3o'nloa$ 3S , M!3o'nloa$ 3S ,

5.=.! 3o'nloa$ %#irm'are 3o'nloa$ M1 :untime

3o'nloa$ M! :untime

3o'nloa$ :untime:eboot ontrollers

5.=.A 3o'nloa$ %# pplication 3o'nloa$ M1 pplication

3o'nloa$ M! pplication3o'nloa$ M1 arameters3o'nloa$ M! arameters

5.=.4 Vali$ate E !1"" o'er cycle M1, M!, M1 E2ual StatusE2ual arametersM! E2ual Status

5.C :emainin& System%ist other s an$ install

3

pen an$ Save units notup&ra$e$

ost/6p$ate Verification hecklist=.1 MkVI Version heck

E2ualontrol Status

I0 Status

larm ile Save$ larm 3rop s:untime VersionVersion ile Save$

irm'are Versions Match






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irm'are Version ilesave$

ontrol onstants ile Save$

onfi&urationorce %ist

3o'nloa$e$ .m=b e2ualTurbine Triplo& Test

=.! E#!1"" M1 ore onnectM1 E2ualM! ore onnectM! E2ual

ore onnect

E2ual






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A77- *? C( C/ 9* ,* A N-: T,*7 L/

W*) -TCSS V$1($$($2 > )-, -,+*/ +; ) - T,*7 >/ 0 +) -./ 9* ,- +* ) - D ) H*+)/,* (

1. :ecor$ information nee$e$ to confi&ure the trip lo& hosts file) :ecor$ name an$ I a$$ress of the 7MI on the 637 hosts file) :ecor$ name an$ 637 I a$$ress of theU:P controller for

each unit to be a$$e$ to the triplo&, for e#ample *91* an$1G!.1=B.1"1.111

reate $irectory structure on the 7MI)KMasterK

)KMasterKTripF%o&

!. pen toolbo# an$ the appropriate .m=b file for the turbine control for 'hichthe trip lo& is to be confi&ure$.

A. Select * ile0;e'* an$ create a 3ata 7istorian)

4. 3ouble/ or ri&ht/click on the ne'ly create$ *$h1* an$ use *mo$ify* to chan&ethe $evice name to *Trip 7istory 6nit 1* +for 91-, an$ the *3ata 7istorian7ost ;ame* to the name of the 7MI as recor$e$ from the hosts file. The*7ost I $$ress* shoul$ $efault to the 7MI?s 637 a$$ress, if not a$$ thata$$ress from the hosts file +for e#ample 1G!.1=B.1"1.AG-. lick H.

5. $$ collections for each of the units. :i&ht/click on *collections* an$ use*insert first* to a$$ the first collection. Select *Trip %o&* as the collection type






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=. onfi&ure the source of the collection $ata)

The *E93 ;et ;ame* is al'ays E931. *6nit ;ame* an$ *T I larm Serveromputer ;ame* must match the name of the unit an$ the 7MI respectively.

The *Site ;ame* an$ *3escription* fiel$s are optional, but the convention isto use the turbine number for *Site ;ame*. lick H.

C. :i&ht/click on the ne'ly create$ trip lo&, an$ use *Insert irst* an$ *Insert;e#t* to a$$ the names of the trip history collections, usually *T71* throu&h*T75*. vailable collections 'ill appear in a pick list. If necessary, refer to the.m=b file un$er * unctions*, an$ use the fin$er to locate the mo$ule 'hosename be&ins 'ith *9n)T: F7IST*, e#clu$in& the libraries. 6n$er * ins*,locate the names of the capture blocks, an$ insert these names into the triplo&.

9/13/2006 08:20:00 PM Revision 8.0 Page #3" of42





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;ote) Verify that TT 31F1 throu&h TT 31F!C an$ %4T si&nals are present inthe trip capture blocks. $$ them if they are not present. Set T7S M

5""", T7 :ES M 4""", an$ the 3 F3el pin of the F8 I%T blocks to5",""" msec.

B. >hen all the collections are a$$e$, use select each collection an$ use*3evice0 utoconfi&ure* to a$$ the si&nals from the capture blocks to thecollection. Save the .reb file to prevent loss of 'ork.

G. To permit testin& the trip lo& function 'ithout incrementin& the trip counter,verify that F8 I%T an$ FM VEF8 blocks are installe$ bet'een the captureblocks an$ the %4 an$ %4T control si&nals)






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1". erform a N9et rom $atabaseJ.

11. $$ 'hatever si&nals sho' up as errors $ue to not bein& in the E93 pa&e tothe en$ of one of the slo' e&$ pa&es in the .m=b file0 3o a Nput to $atabaseJfrom the .m=b, vali$ate, buil$, an$ save the .m=b file.

1!. :epeat last t'o steps until all errors are correcte$.

1A.Vali$ate, buil$ an$ save the trip lo& .reb file un$er )KSite on the Trip %o&Master 7MI or un$er )KSiteK6nitn on other 7MIs. 3o'nloa$ the $atahistorian. +8e sure 3ata 7istorian service is runnin& prior to this $o'nloa$-.

14. Ins're that the 5D/ 5erver 5ervi e is on 4an'al 5tart'! for all


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A77- *? D(HMI C/ 9* , )*/

1. Each 7MI server must be confi&ure$ to post its 7MI $evice $efinition to the S38.This is accomplishe$ via the use of the 7MI $evice.

!. pen the .hmb file in the toolbo#

A. onfi&ure the 7MI information, for each 7MI Server, 'hich inclu$es 7MI name7MI1", 7MI11, 7MI#, etc.- on the 37, net'orks +E931, typically- an$resources +91, 9!, 9#, etc- necessary

4. ost this information to the S38 an$ save the file.

5. The IM %I IT< si&nals nee$ to be importe$ to inclu$e the E !1"" an$ 3S$ia&nostics.If $urin& the .m=b up&ra$e, a ackH E93 si&nals 'as performe$, theE93 si&nals in the IM %I IT< nee$ to be up$ate$ to ensure correcta$$ressin& of the si&nals.

=. To obtain the up$ate$ si&nals &o to points in IM %I IT< 'orkbench, select the$evice +i.e. 91- an$ $elete the e&$ si&nals for that $evice. Then buil$ the 7MI$evice usin& the .hmb file.






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A77- *? E( NTP C/ 9* , )*/

The best place to look at time is the toolbo# *3evice03o'nloa$0Vie'/Set Time*. Thebo# that pops up 'ill sho' the clock on the *Toolbo# * i.e. the 7MI or other that is runnin& Toolbo#, in 6T an$ *Site %ocal* inclu$in& the time Done. Thesesettin&s are ma$e on the , an$ it is possible +althou&h not correct- that they canvary from computer to computer. If you are connecte$ to the Mark VI, this toolbo#'in$o' 'ill also sho' 6T from that controller.

6T shoul$ match e#actly bet'een the toolbo# an$ the controller, since bothshoul$ be listenin& to the same ;T time source / usually one of the control room7MIs 'ith a time car$, listenin& to a satellite. The ?s time Done settin& 'ill controlthe conversion from 6T to *site local*, an$ if properly confi&ure$ 'ill accommo$ate$ayli&ht savin& chan&es. The controller thinks only in 6T / no concept of 'hat timeDone it is in.

;T is the key / it must be properly confi&ure$ +6nicast Server-, an$ then thecontrollers have to be properly confi&ure$ +6nicast lient, listenin& to the correctserver-. If they are too far off, they may not sync to the server / use Vie'0Set time to*(am* time to the controller. ther 7MIs +e#cept the secon$ary master, it you areusin& one- shoul$ also be unicast clients of the primary time server.

>hen a 3ata 7istorian &ets an alarm or event from the controller +timeta&e$ in6T -, it then uses the settin&s in it?s *timeDone.$at* file to convert the reports. ;otethat the conversion $epen$s only on timeDone.$at, an$ not * time* on the 7MI.

1. n each 7MI, use NStart0Settin&s0 ontrol anelJ an$ $ouble click on N;et'orkTime rotocol0 onfi&ureJ. hoose N ustom onfi&urationJ an$ click N;e#tJ.Select N lientJ an$ N6nicastJ an$ click N;e#tJ. n the open $ialo& ;et'ork Time

rotocol specify the I a$$ress of the ;T Master an$ click N inishJ.

!. The ;T service shoul$ re/start. It can take several minutes for the service tostart +clock &oes from &ray to re$-, an$ lon&er for it to synchroniDe +clock &oes to&reen-.






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A77- *? F( R-9-,- .- D/. 0- ) )*/

ollo'in& the $irections in this &ui$e for soft'are loa$in& 'ill also loa$ all applicablerelease$ $ocumentation on the 7MI. These $ocuments are loa$e$ in their appropriateapplication sub$irectories un$er )K ro&ram ilesK9E ontrol System SolutionsH.

1. rossover anel / % I $o'nloa$...

!. ;o rossover anel / Mark VI, ...

A. ;o rossover anel / MarkV, %...

4. % an$ 3S $o'nloa$in& inst...

; TES)

>hen copie$ over net'ork or from 3, the files become rea$ only an$ must be set torea$0'rite before startin&.

9/13/2006 08:20:00 PM Revision 8.0 Page #42 of
http://data.supportcentral.ge.com/upload/2887/doc_267920.dochttp://data.supportcentral.ge.com/upload/2887/doc_122204.dochttp://data.supportcentral.ge.com/upload/2887/doc_122203.dochttp://data.supportcentral.ge.com/data/sup_document.asp?id=107794&type=dochttp://data.supportcentral.ge.com/data/sup_document.asp?id=107794&type=dochttp://data.supportcentral.ge.com/upload/2887/doc_267920.dochttp://data.supportcentral.ge.com/upload/2887/doc_122204.dochttp://data.supportcentral.ge.com/upload/2887/doc_122203.dochttp://data.supportcentral.ge.com/data/sup_document.asp?id=107794&type=doc

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