accc conductor overview december 2016

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ACCC® Conductor Improving the Efficiency, Capacity and Reliability of the Grid Deployed to over 475 project sites in 40 countries by over 150 utilities

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Page 1: ACCC conductor overview December 2016

ACCC® ConductorImproving the Efficiency, Capacity and Reliability of the Grid

Deployed to over 475 project sites in 40 countries by over 150 utilities

Page 2: ACCC conductor overview December 2016

• Privately held Delaware Corporation • Headquartered in Irvine, California• R&D began in 2003• Trial Lines Installed in 2004• Commercially Deployed in 2005• ISO Certified Production in 2006• Stranding Partners Worldwide• 43,000 km at over 475 project sites

CTC Global Corporation

Page 3: ACCC conductor overview December 2016

ACCC

Its hybrid carbon fiber core is 70% lighter and 50% stronger than steel. Its has a coefficient-of-thermal-expansion about 10 times less than steel. This allows the use of 28% more aluminum which helps increase capacity, improve efficiency & mitigate thermal sag.

High Performance Conductor for a Modern Grid

Page 4: ACCC conductor overview December 2016

Greater Strength & Reduced Sag

Higher Ampacity Limits at Cooler Temperatures

Able to Tolerate N-1 Conditions

Increased Spans on Fewer / Shorter Structures

Proven Reliability with Reduced Line Losses

Selected as the Most Cost Effective Solution

High-Capacity, Low-Sag ACCC Offers:

The world’s most efficient conductor

10 years of Installation & Operating Experience

Page 5: ACCC conductor overview December 2016

Carbon Fiber Widely Utilized

High Strength, Light Weight & Excellent Resistance to Cyclic Load Fatigue

Page 6: ACCC conductor overview December 2016

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0 20 40 60 80 100 120 140 160 180 200 220 240 260

Cab

le S

ag (I

nche

s)

Temperature (C)

ACCC

GAP

Invar

ACCR

ACSS

ACSR

How Does it Compare to Other Conductors?

Comparison testing performed by Hydro One on a 65 meter span, 1600 amps, Drake size

Cooler operating temperatures underscore improved efficiency and reduced losses

Page 7: ACCC conductor overview December 2016

Example of sag differences in the field (UK)

Page 8: ACCC conductor overview December 2016

Substantial Experience 43,000 km at 475 project sites

Over 45,000 Dead-Ends & Splices in service

Countries:• USA• China• France• UK• Poland• Spain• Scotland • Portugal• Mexico• Chile• Qatar• Indonesia• Belgium• Brazil• Germany• South Africa• South Korea• Russia• Costa Rica

• India• Columbia• Congo• Ireland• Mozambique• Netherlands• Nigeria• Vietnam• Australia• Malaysia• Croatia• Kazakhstan• Panama• Estonia• Laos• Serbia• New Zealand• Paraguay• Bangladesh*

Page 9: ACCC conductor overview December 2016

Utah, USA

Reconductor Project

Project Name: PacifiCorp 90 South to Oquirrh, UtahProject Goal: Increase Ampacity (use existing structures) Conductor Size: Drake Conductor Length: 30 kmVoltage: 138 kVEnergized: 2005Over 100 existing structures saved

Page 10: ACCC conductor overview December 2016

Kansas, USA

New Line

Project Name: Kingman to Cunningham, KansasProject Goal: Install New Line Conductor Size: Hawk Conductor Length: 108 kmVoltage: 34.5 kVEnergized: 2006

Page 11: ACCC conductor overview December 2016

Nevada, USA

Heavy Ice Application

Project Name: NV Energy Line 107 (Reno to Carson City)Project Goal: Increase Ampacity (existing structures) Conductor Size: Linnet Conductor Length: 90 kmVoltage: 120 kVEnergized: 2009

Page 12: ACCC conductor overview December 2016

Mexico Bay

Corrosive Marine Environment

Project Name: CFE Carmen to NoresteGoal: Increase ampacity reduce line sag, avoid corrosionConductor Size: HawkConductor Length: 32 kmVoltage: 230 kVEnergized: 2009

Page 13: ACCC conductor overview December 2016

Chile

Long Span Application

Project Name: Chilectra El Salto to Torre 8 LineProject Goal: Increase Ampacity – (existing structures)Conductor Size: LinnetConductor Length: 28 kmVoltage: 110 kVEnergized: 2009

Page 14: ACCC conductor overview December 2016

Spain

Wind Farm Link

Project Name: NEO Energia 80 turbine upgradeProject Goal / Type: Increase Ampacity (existing structures)Conductor Size: AmsterdamConductor Length: 57 kmVoltage: 66 kVEnergized: 2008

Page 15: ACCC conductor overview December 2016

Germany

Extra High Voltage Application

Project Name: Amprion GmbhProject Goal / Type: Trial LineConductor Size: Oslo (bundled)Length: 8.6 kmVoltage: 400 kVEnergized: 2009

Page 16: ACCC conductor overview December 2016

Nevada, USA

Extreme Wind Survival

Project Name: NV Energy Line 107 (Reno to Carson City)Project Goal: Increase Ampacity (existing structures) Conductor Size: Linnet Conductor Length: 90 kmVoltage: 120 kVEnergized: 2009100+ mph Winds: 2010 Conductor Undamaged

Page 17: ACCC conductor overview December 2016

Nevada, USA

Fire Storm Survival

Project Name: NV Energy Line 107 (Reno to Carson City)Project Goal: Increase Ampacity (existing structures) Conductor Size: Linnet Conductor Length: 90 kmVoltage: 120 kVEnergized: 2009Firestorm: 2012 – ACCC CONDUCTOR UNDAMAGED

Page 18: ACCC conductor overview December 2016

Portugal

River Crossing

Project Name: River MondegoProject Goal: Increase Amps - Reduce Sag Conductor Size: AmsterdamSpan Length: 475 MetersVoltage: 60 kVEnergized: 2012

Page 19: ACCC conductor overview December 2016

Fujian Provence, China

Typhoon Survival (2,600’ spans)ED

Page 20: ACCC conductor overview December 2016

Tornado Toughness

Page 21: ACCC conductor overview December 2016

UKFrance

California

Kansas

Ice & Wind Load Testing

Page 23: ACCC conductor overview December 2016

Why Did These Utilities Choose ACCC?

Because, after discovering its technical merits and evaluating its durability, it provided the most economical solution for their specific projects

Page 24: ACCC conductor overview December 2016

The Value of Line Loss Reduction

Reduced line losses saves money… every year

Page 25: ACCC conductor overview December 2016

The Value of Generation Capacity Savings

Reduced line losses reduces generation capacity investmentIt is much less expensive to save energy than it is to produce it

Page 26: ACCC conductor overview December 2016

The Value of Emission Reduction

Reduced line losses reduces fuel consumption …and associated emissions

Average car in US = 4.7 mt CO2 / scenario 1 = 13,513 cars / scenario 2 = 53,313 cars

Page 27: ACCC conductor overview December 2016

345 kV Line – Replace ACSR with ACCC

• Increased line capacity by 75% with 625 amp emergency reserve• Reduced line losses by 30%• Line loss reduction saves 141,580 MWh / year (=$7.1M @ $50/MWh)• Emission reductions saves 83,316 Metric Tons CO2 / year• This equates to removing over 17,500 cars from the road• Line loss reduction also frees up over 17 MW of generation ($17 M+)

Notes: Double bundled Drake conductor. Load factor Assumption = 34% Texas State Average CO2 = 1.297# / kWh. (1 car = 4.75 MT CO2 / year) Cost of wire ~ $15.4M Assuming installation cost of $18.6 M – total project cost $34 Million Equals ~$285,000 per circuit mile (WECC Estimate basis)

120 Circuit Mile AEP Project Example

Page 28: ACCC conductor overview December 2016

ACCC has become the first conductor in history to receive certification and validation for improved energy efficiency

Page 29: ACCC conductor overview December 2016

• Over 7,000 circuit miles of ACCC in service • Estimated 3.4 Million Metric Tons CO2 saved annually• The equivalent of removing over 700,000 cars• Cumulative CO2 savings of over 12.5 Million Metric Tons

Environmental Impact… so far (December 2015)

Page 30: ACCC conductor overview December 2016

Cost-Effective CO2 Emission Reduction Solution

-1,000

0

1,000

2,000

3,000

4,000

5,000

6,000

ACSR Retrofit

ACSS Retrofit

Landfill Gas

Biomass

Photovoltaic

Fuel Cells

Solar Thermal

Wind

Nuclear

Geotherm

al

NGCC

ACCC Retrofit

Metric Tons of Carbon saved (added)* per year per $1M Capital investment

* Savings vs. equivalent NG fired plant at 1.12 lbs/KWh and 75% Capacity (wind=35%, hydro=50%). Savings for transmission based on replacing “Drake” sized ACSR constrained line with Drake ACCC - resulting from lower line losses and CO2 emissions at NG generation pollution rates Source: US Dept of Energy 2005 and 2007 studies.

Replacement of a constrained transmission line with ACCC™ conductor saves more CO2 emissions per invested dollar than all other “clean” generation options or transmission solutions

ACCC™ is quick to market and requires limited capital commitment vs:

NGCC = $564M / 2yrsNuclear = $2.8B / 6yrsWind = $60M / 3yrsSolar = $315M / 3yrs

(Source: Energy Information Administration, 2007)

It is cheaper to save a “NEGAWATT” than it is to produce a MEGAWATT

Page 31: ACCC conductor overview December 2016

• Over 60 standard conductor sizes• New ULS conductors for extreme spans• Design & Engineering Support• 24/7 Customer Service• Installation Training & Support• Extensive Engineering Database

GLOBAL Support

Page 32: ACCC conductor overview December 2016

ACCC Engineering Manual:Helpful resource for understanding the unique attributes of ACCC Conductor

Page 33: ACCC conductor overview December 2016

Stay Informed with our Monthly Newsletters:

Page 34: ACCC conductor overview December 2016

CCP Software Program:

Page 35: ACCC conductor overview December 2016

ACCC® ConductorImproving the Efficiency, Capacity, Reliability & Resilience of the Grid

CTC Global2026 McGaw Avenue Irvine, California 92614 USA+1 (949) 428-8500 www.ctcglobal.com