als 420 poster 1
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8/12/2019 ALS 420 Poster 1
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Regulatory Requirements
History Fermation Processing DetailsMicrobial Sources
Erythromycin was first produced by isolating it from the metabolic products of
strain of Streptomyces erytheus (Saccharopolyspora erythraea) by Eli lilys
research team led by J .M . McGuire in 1949.
Lilly filed for patent protection of the compound and U.S. patent 2,653,899 wasgranted in 1953. The product was launched commercially in 1952 under the brand name Ilosone. Erythromycin was formerly also called Ilotycin. Today this drug is manufactured 66 companies and is a component of almost
1200 drugs 4
Uses
References
The antibiotics market generated sales of US$42
billion in 2009 globally, representing 46% of
sales of anti-infective agents (which also include
antiviral drugs and vaccines) and 5% of the
global pharmaceutical market.7 Erythromycin belongs to Macrolides group which
made a sale of $4.8 million In USA, New York has the maximum market size
of $15.25 million, covering 22.7% of the country
sales and 4.2% of the world market. Globally, Paris has the largest market size of $7
million which is 2.7% of the world widesale.(2009)8
According to Federal regulation 16 CFR 1700.14(a) (10), erythromycin as a
prescription drug can only be administered orally and dispensed only upon
written or oral prescription of a licensed practitioner by law.2
Erythromycin ethylsuccinate granules for oral suspension and oral suspensions
in packages containing not more than 8 grams of the equivalent of
erythromycin2
Erythromycin ethylsuccinate granules for oral suspension and oral suspensions
in packages containing not more than 8 grams of the equivalent of
erythromycin2
Erythromycin is also subject to special packaging regulations outline under the
Poison Prevention Packaging Act (PPPA). Such regulations includes a
requirement for drugs like erythromycin to have special packaging which is
designed to be significantly difficultfor children under five years of age to
open3.
Through out the scaling up process, the
temperature is maintained constant, as it is the
optimal temperature for growth. On the other
hand the rotation of the impeller decreased with
every passage. The reason for the decrease is the
increase in bacterial density. With every increase
in density the bacterial is under greater pressure
therefore original speed of the impeller is more
likely to shear and lyse the bacterial. Another
parameter that varies is the aeration r ate. The
aeration carries oxygen and CO2, where
erythromycin production is enhanced by
dissolved CO2 and oxygen allows for aerobic
fermentation to occur.
1. [Webpage] ErythromycinNCBI2014. Retrieved on: February 13, 2014. Available from:http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560
2. 16 Cfr 1700.14. (2014) 1-1-12 Edition ed., US Government Printing Office,
3.Poison Prevention Packaging Act.(1970) October 14, 2008 Version ed., Consumer Product Safety Comission,
4. [Article] Cortes, J., Haydock, S. F., Roberts, G. A., Bevitt, D. J., and Leadlay, P. F. (1990) An Unusually Large MultifunctionalPolypeptide in the Erythromycin-Producing Polyketide Synthase of Saccharopolyspora Erythraea.
5. [Article] Garcia-Rey, C., Aguilar, L., Baquero, F., Casal, J., and Dal-Re, R. (2002) Importance of Local Variations in AntibioticConsumption and Geographical Differences of Erythromycin and Penicillin Resistance in Streptococcus Pneumoniae.J. Clin.
Microbiol. 40, 159-164
6. [Article] Ginsburg, C. M., and Eichenwald, H. F. (1976) Erythromycin: A Review of its Uses in Pediatric Practice.J. Pediatr.89, 872-884
7. [Article] Gonzales, R., Steiner, J. F., and Sande, M. A. (1997) Antibiotic Prescribing for Adults with Colds, Up per Respiratory
Tract Infections, and Bronchitis by Ambulatory Care Physicians.JAMA. 278, 901-904
8. [Article] Hamad, B. (2010) The Antibiotics Market.Nature Reviews Drug Discovery. 9, 675-676
9. [Article] Minas, W., Brnker, P., Kallio, P. T., and Bailey, J. E. (1998) Improved Erythromycin Production in a GeneticallyEngineered Industrial Strain of Saccharopolyspora Erythraea.Biotechnol. Prog. 14, 561-566
10. [Article] Zou, X., Hang, H., Chu, J., Zhuang, Y., and Zhang, S. (2009) Oxyg en Uptake Rate Optimization with NitrogenRegulation for Erythromycin Production and Scale-Up from 50L to 372m< Sup> 3 Scale.Bioresour. Technol. 100, 1406-1412
Challenges and Drivers
Market
Block Flow
Microbial Source: Erythromycin is produced from Saccharopolyspora erythraea
(formerly known as Streptomyces erythreus), which is a species of actinomycete
bacteria1.
Legend
Yellow Boxes: Flow of the erythromycin compound through the various
chambers
Green Boxes: Details the starting micro-organism and the final erythromycin
product
Blue Boxes: Describes facilitating processes and transitional steps
Figure adapted from Zou et al. study10.
Erythromycin is a broad spectrum antibiotic used to treat infections caused by
bacteria5 Conditions like bronchitis; diphtheria; Legionnaires' disease; pertussis
(whooping cough); pneumonia; rheumatic fever; venereal disease (VD); Renal
impairment, Hepatic impairment and ear, intestine, lung, urinary tract, and skin
infections
It is also used before surgery or dental work to prevent hospital acquired
infections6
Erythromycin Microbial Bioprocessing
Peter Leung, Akhila Nair & Roberto Rodriguez
ALS 420,Keck Graduate Institute, Claremont ,CA
Antibitoics market in USA8
Fermentation Specifications
2.5 m3Fermenter (FJ2102, HEC, China)
220 rpm
33C
1.0 vvm
25 m3Fermenter (FJ2203, HEC,China)
180 rpm
33C
1.2 vvm
132m 3Fermenter (FJ2303, HEC, China)
60-126 rpm
33 C
0.8-1.2 vvm
Axial impellar 1270mm
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http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560