als 420 poster 1

Upload: pranay-madan

Post on 03-Jun-2018

227 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/12/2019 ALS 420 Poster 1

    1/1

    Regulatory Requirements

    History Fermation Processing DetailsMicrobial Sources

    Erythromycin was first produced by isolating it from the metabolic products of

    strain of Streptomyces erytheus (Saccharopolyspora erythraea) by Eli lilys

    research team led by J .M . McGuire in 1949.

    Lilly filed for patent protection of the compound and U.S. patent 2,653,899 wasgranted in 1953. The product was launched commercially in 1952 under the brand name Ilosone. Erythromycin was formerly also called Ilotycin. Today this drug is manufactured 66 companies and is a component of almost

    1200 drugs 4

    Uses

    References

    The antibiotics market generated sales of US$42

    billion in 2009 globally, representing 46% of

    sales of anti-infective agents (which also include

    antiviral drugs and vaccines) and 5% of the

    global pharmaceutical market.7 Erythromycin belongs to Macrolides group which

    made a sale of $4.8 million In USA, New York has the maximum market size

    of $15.25 million, covering 22.7% of the country

    sales and 4.2% of the world market. Globally, Paris has the largest market size of $7

    million which is 2.7% of the world widesale.(2009)8

    According to Federal regulation 16 CFR 1700.14(a) (10), erythromycin as a

    prescription drug can only be administered orally and dispensed only upon

    written or oral prescription of a licensed practitioner by law.2

    Erythromycin ethylsuccinate granules for oral suspension and oral suspensions

    in packages containing not more than 8 grams of the equivalent of

    erythromycin2

    Erythromycin ethylsuccinate granules for oral suspension and oral suspensions

    in packages containing not more than 8 grams of the equivalent of

    erythromycin2

    Erythromycin is also subject to special packaging regulations outline under the

    Poison Prevention Packaging Act (PPPA). Such regulations includes a

    requirement for drugs like erythromycin to have special packaging which is

    designed to be significantly difficultfor children under five years of age to

    open3.

    Through out the scaling up process, the

    temperature is maintained constant, as it is the

    optimal temperature for growth. On the other

    hand the rotation of the impeller decreased with

    every passage. The reason for the decrease is the

    increase in bacterial density. With every increase

    in density the bacterial is under greater pressure

    therefore original speed of the impeller is more

    likely to shear and lyse the bacterial. Another

    parameter that varies is the aeration r ate. The

    aeration carries oxygen and CO2, where

    erythromycin production is enhanced by

    dissolved CO2 and oxygen allows for aerobic

    fermentation to occur.

    1. [Webpage] ErythromycinNCBI2014. Retrieved on: February 13, 2014. Available from:http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560

    2. 16 Cfr 1700.14. (2014) 1-1-12 Edition ed., US Government Printing Office,

    3.Poison Prevention Packaging Act.(1970) October 14, 2008 Version ed., Consumer Product Safety Comission,

    4. [Article] Cortes, J., Haydock, S. F., Roberts, G. A., Bevitt, D. J., and Leadlay, P. F. (1990) An Unusually Large MultifunctionalPolypeptide in the Erythromycin-Producing Polyketide Synthase of Saccharopolyspora Erythraea.

    5. [Article] Garcia-Rey, C., Aguilar, L., Baquero, F., Casal, J., and Dal-Re, R. (2002) Importance of Local Variations in AntibioticConsumption and Geographical Differences of Erythromycin and Penicillin Resistance in Streptococcus Pneumoniae.J. Clin.

    Microbiol. 40, 159-164

    6. [Article] Ginsburg, C. M., and Eichenwald, H. F. (1976) Erythromycin: A Review of its Uses in Pediatric Practice.J. Pediatr.89, 872-884

    7. [Article] Gonzales, R., Steiner, J. F., and Sande, M. A. (1997) Antibiotic Prescribing for Adults with Colds, Up per Respiratory

    Tract Infections, and Bronchitis by Ambulatory Care Physicians.JAMA. 278, 901-904

    8. [Article] Hamad, B. (2010) The Antibiotics Market.Nature Reviews Drug Discovery. 9, 675-676

    9. [Article] Minas, W., Brnker, P., Kallio, P. T., and Bailey, J. E. (1998) Improved Erythromycin Production in a GeneticallyEngineered Industrial Strain of Saccharopolyspora Erythraea.Biotechnol. Prog. 14, 561-566

    10. [Article] Zou, X., Hang, H., Chu, J., Zhuang, Y., and Zhang, S. (2009) Oxyg en Uptake Rate Optimization with NitrogenRegulation for Erythromycin Production and Scale-Up from 50L to 372m< Sup> 3 Scale.Bioresour. Technol. 100, 1406-1412

    Challenges and Drivers

    Market

    Block Flow

    Microbial Source: Erythromycin is produced from Saccharopolyspora erythraea

    (formerly known as Streptomyces erythreus), which is a species of actinomycete

    bacteria1.

    Legend

    Yellow Boxes: Flow of the erythromycin compound through the various

    chambers

    Green Boxes: Details the starting micro-organism and the final erythromycin

    product

    Blue Boxes: Describes facilitating processes and transitional steps

    Figure adapted from Zou et al. study10.

    Erythromycin is a broad spectrum antibiotic used to treat infections caused by

    bacteria5 Conditions like bronchitis; diphtheria; Legionnaires' disease; pertussis

    (whooping cough); pneumonia; rheumatic fever; venereal disease (VD); Renal

    impairment, Hepatic impairment and ear, intestine, lung, urinary tract, and skin

    infections

    It is also used before surgery or dental work to prevent hospital acquired

    infections6

    Erythromycin Microbial Bioprocessing

    Peter Leung, Akhila Nair & Roberto Rodriguez

    ALS 420,Keck Graduate Institute, Claremont ,CA

    Antibitoics market in USA8

    Fermentation Specifications

    2.5 m3Fermenter (FJ2102, HEC, China)

    220 rpm

    33C

    1.0 vvm

    25 m3Fermenter (FJ2203, HEC,China)

    180 rpm

    33C

    1.2 vvm

    132m 3Fermenter (FJ2303, HEC, China)

    60-126 rpm

    33 C

    0.8-1.2 vvm

    Axial impellar 1270mm

    9

    10

    http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?cid=12560