factory layout

MET-420, Semester I 2015-16

JPAN Tubular Components Pvt Ltd.

Sumit Soni2012ME10731

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MET-420, Semester I 2015-16

Introduction

➔ Manufactures Tubing Components

➔ Started in 1998 with 400sqft of space and today having More than 80000sqft .

➔ ISO 9000::2008

➔ Sales in 2014 :13.44 milion$

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MET-420, Semester I 2015-16

Project: Plant Equipment Layout

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MET-420, Semester I 2015-16

Three line to be transfered to New Plant

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MET-420, Semester I 2015-16

Plant area and its structure

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MET-420, Semester I 2015-16

Line Equipment Planning

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SchematicDiagram

Line Equipment Planning

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Line Equipment Planning

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Machine Planning

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MET-420, Semester I 2015-16

Machine Set up as per planning and line output

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Line 1

Line 2

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Line 3

Machine Set up as per planning and line output

MET-420, Semester I 2015-16

Conveyor Length optimization:

➢ No of process and its space

➢ No of persons required to do the process

➢ Space to prevent piling of products and messing of

products into each other12

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Conveyor Length optimization:

MET-420, Semester I 2015-16

Conveyor length after optimisation

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Trolley Arrangement Plan

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Final Layout

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Final Layout

MET-420, Semester I 2015-16

Final Layout

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Takt Time

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Project: Thermal Insulator Design

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Old Design

MET-420, Semester I 2015-16

New Design

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Project: Thermal Insulator Design

MET-420, Semester I 2015-16

Workplace Organisation Method

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