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MOULD
MANUFACTURING
▪ Activity: Bristol BoardManufacturing
▪ Revenue 2018: 23M€
▪ Prado Cartolinas da Lousã is the Iberian market leader and an important European player in bristol board manufacturing
▪ Activity: EngineeringServices
▪ Revenue 2018: 35M€
▪ SIMI is a leading supplier of specialized engineering services requiring the assembly of highly complex metal structures
Private Equity Fund investing and developing Portuguese leaders
▪ Activity: MoldManufacturing
▪ Revenue 2018: 30M€
▪ WeMold focuses the activity of its companies on engineering, development and manufacturing of plastic injection molds
▪ Activity: Education
▪ Revenue 2018: 92M€
▪ LeYa is the largest Portuguese education player: #2 education publishing in Portugal and market leader in postgraduate distance learning in Brazil
ATENA EQUITY PARTNERS
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▪ Activity: Dental Medicine
▪ Revenue 2018: 33M€
▪MALO CLINIC is a worldwide reference in implantology, with clinics in 65 cities around the world, several patents and more than 70 scientific articles published
LOCATION
Mold Industry in Portugal
and its business lever
NATIONAL AND LOCAL CONTEXT
• Portugal 2020 – Regional Program PO Centro 2020 - 200 projects approved - Total investment of 225 M€ from which 126 M€ supported from the European Regional Development Fund (ERDF).
• Portugal 2020 – Program Industry 4.0 – Mobilization in 4 years of 2.26 B€ of incentives aiming to impact more than 50 000 companies and enable more than 20 000 people in digital skills up to 2020.
• Portugal is the eighth largest mold producer in the world, reaching approximately 794 M€ of total production in 2017.
• Marinha Grande have more than 75 years of history in themolds industry being the most important industrial mouldcluster in Portugal.
INCENTIVE MECHANISMS
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INDICATORS
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PT advantages (education, labour cost, location) have allowed for ~14% CAGR10-
15 – more than double the CAGR of other EU countries.
Production Growth, PT and EU
(%, Index 100 = 2010, 2010-2015)
190
133
115
100
14%
6%
3%
0%
2010 2011 2012 2013 2014 2015
Setor PT Setor EU GDP PT GDP EU
2010 - 2015
EU Market Share
(%, 2010-2015)
27% 35%
20%7%
11%
25% 34%
23%8%
10%
2010 2015
DE IT PT FR OTHER
INDICATORS
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Competitive Advantages of Portugal
Exports
(% of GDP)
Hourly Compensation in Manufacturing
(USD; 1997 and 2016)
Source: The Conference Board International Labor Comparisons Program, February 2018.
Source: OECO.
GROUP WEMOLD
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INDICATORS
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TURNOVER
~30 M€
SALES
76%
20%
4%
Automotive Houseware Others
MOLDS PRODUCED
YEARLY
~220
EXPORTS
>90%
CLIENTS
>50
EMPLOYEES
~170
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MAIN SERVICES
R&D Project Management
+
Design & Engineering
Prototyping
+
Mold Production
+
Testing
Quality
Assurance
R&D AND EDUCATIONAL
NETWORK
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BOSCH invited Tecnifreza to join its supplier club to develop a R&D project that comprehends
from the design of an innovative mold and injection process to the final part.
JORGE VITAL
BOSCH SUPPLIERS CLUB – R&D PROJECT
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R&D
CAPEX
PEOPLE
(Bosch Suppliers Club)
2019
1,5 M€
980 k€
168
2020
2,0 M€
863 k€
180
2021
756 k€
737 k€
190
2022
336 k€
200
4,6M€R&D Total
2,6M€CAPEX Total
WeMold group is investing in R&D and CAPEX to increase its capacity by >30-35%.
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GROWING PLAN
AUTOMOTIVE ELECTRICAL &
ELECTRONIC
HEALTH CARE CONSUMER &
OTHERS
INDUSTRIES
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AUTOMOTIVE
• Gear Housings
• Connectors
• Fuel system parts
• Over molded inserts
• Over molded sensors
• Car Key Covers
• Gear Wheels
• Buttons and Rotary Knobs
• Engine components
• Clusters and Lens
• Seat Covers components
• Decorative Bezels
• Bumper parts
• Interior and exterior trims
• Dashboard parts
• Exterior mirrors
• Hybrid parts
• IMD
• IML
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ELECTRICAL & ELECTRONIC
• Housings with Integrated Circuits
• Circuit Breakers Housings
• Connectors
• Parts with in-mold
• In-mold metallic circuits
• Electrical Components
• Switch Covers
• Terminal Covers
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HEALTH CARE
• Insulin delivery devices
• Medical devices
• Blood analysis recipients
• Syringes
• Veterinary devices
• Serum devices
• Functional Caps
• Tubular applications
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CONSUMER & OTHERS
• House ware
• Packaging
• Power Tools
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Planitec core competencies are the
Design/Engineering and Manufacturing of
complex high precision molds including
being a solutions provider.
Focus in the erosion and precision
grinding processes with up to 2 microns
tolerances.
Focused on complex small parts.
Tool weight max. 1 Ton
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Tecnifreza core competencies are the
Design/Engineering and Manufacturing of
complex high-precision molds.
Focus in the erosion and precision grinding
processes with up to 2-3 microns tolerances.
Tool weight max. 4 -5 Tons
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E&T has strong cost efficient engineering and
project management capabilities that enable
QUALITY tools and ON-TIME delivery (99.9%).
Focus on Engineering and Project Management.
Tool weight max. 50 Tons
AFR focus on the engineering and manufacturing
of small and medium size molds for the plastics
industry. Its core strengths lies in the machining
(CNC) and high precision assembling and
finishing processes of the mold.
Tool weight max. 8 Tons
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PROCESS HEAD COUNT TOTAL
Project Engineering (People): 4 - 6 2 12
Design & Engineering (People): 18 5 3 2 28
In-house 8 5 - 2 15
Partners 10 - 3 - 13
Manufacturing Process (people): 66 35 5 22 128
Tool Management 3 3 - 2 8
CNC Steel 11 9 - 2 22
CNC Electrodes 2 2 - 2 6
Erosion (wire EDM and Spark EDM) 14 3 - 5 22
Grinding 7 3 - 6 16
Assembly & Fitting 14 7 - 3 24
Plastic Injection (Lab) 9 - 4 - 13
Quality – Metrology 3 - 1 2 6
CAM 3 4 - - 7
TOTAL 88 40 14 26 168
MANUFACTURING CAPACITY Added value in terms of industrial group competences and capacity.
PROCESS EQUIPMENT TOTAL
Manufacturing Process (Equipment): 65 34 5 32 136
CNC Steel 9 8 - 3 20
CNC Electrodes 3 2 - - 5
Erosion (wire EDM and Spark EDM) 12 5 - 9 26
Grinding 9 6 - 10 25
Assembly & Fitting 14 9 - 5 28
Plastic Injection (Lab) 6 - 4 - 10
Quality – Metrology 4 - 1 5 10
CAM 9 4 - - 13
TOTAL 65 34 5 32 137
MANUFACTURING CAPACITY Added value in terms of industrial group competences and capacity.
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PRODUCT KNOWLEDGE
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• “State of the art” for small parts
• Tailor made mold designs
• Inserts premium replication
• Precision EDM
• Precision Grinding
• Solutions providers
PRODUCT KNOWLEDGE
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PRODUCT KNOWLEDGE
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• Gear & Electric Housings
• Connectors & switches
• Fuel system parts
• Parts with in-mold sensors
• In-mold metallic circuits
• Precision Erosion
• Precision Grinding
PRODUCT KNOWLEDGE
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• Decorative Panels (1k & 2K)
• Bezel (1K & 2K)
• Lens (1K & 2K)
• Door Handles
• Clusters
• Buttons (1K, 2K & 3K)
• Precision CNC
• Parts Integration
PRODUCT KNOWLEDGE
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• Decorative Pane
• Structural parts
• House ware
• Precision CNC
• Big parts
TRIALS AND SMALL SERIES
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PLASTIC INJECTION MACHINES
1 Arburg 270C (30 Ton)
1 Arburg 370C (80 Ton)
1 Arburg 570S (220 Ton) – 2K
1 Arburg 570C (200 Ton)
1 Engel 375V (160 Ton) – 3K
1 Arburg Around 1200T (80 Ton)
Vertical Injection
* With a 2nd injection unit and rotary
table for 2 component tools.
ADDITIONAL INJECTION MACHINES
Engel 160 Ton
Engel 300 Ton*
Engel 500 Ton*
Engel 800 Ton*
QUALITY ASSURANCE
Our companies provide best-in-class products and services that meet or exceed customer, statutory and regulatory
requirements.
Our team members are committed to achieving total quality excellence, building on three quality foundations:
customer-focused quality, continuous internal quality improvements and igniting a passion for quality.
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ISO 9001: 2015
ISO 14001: 2015
OHSAS 1800: 2017/ISO 45001: 2016
ISO 9001: 2015
IATF 16949: 2016
ISO 9001: 2015
QUALITY ASSURANCE/DIMENSIONAL CONTROL CAPACITY
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All our products are submitted to rigorous dimensional control, over electrodes steel and plastic parts: CT Scan, CMM’s
Video Check, GOM Inspect Software.
STRATEGIC PLATFORM
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A digital transformation project is underway in the WeMold.
Process digitalization,
systems integration
and real time KPIs
STRATEGIC PLATFORM
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A digital transformation project is underway in the WeMold.
Connectivity
& Automation
RELATIONSHIP DEVELOPMENT
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STRATEGIC PARTNERSHIP
ONE STOP SHOP!
PARTNERSHIP TARGET
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• Early source agreement on
strategic business.
• Support on DFM, best practices
on part/tool design.
• LTA - Long Term Agreement.
• Capacity to handle higher
number of tools.
• Project manager assigned to
customer.
• Highly skilled resources, aligned
with customer requirements.
PARTNERSHIP TARGET
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X M€
X
Long Term Agreement
2019
Y M€
Y
2020
Z M€
Z
2021
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THANK YOU