atlantic tool & die...• poka-yoke inspection • in-house tool room 2-8-2013 plant location...

TS-16949 Certified

Atlantic Tool & Die

A Global Leader in

Precision Stampings, Assemblies and Tubular Products

19963 Progress Dr., Cleveland, Ohio 44149

440-238-6931 440-238-2210 fax

www.atlantictool.com

A Message from our President

Product Manufacturers need the very best suppliers they can find. When our name comes up in a customer conversation, we want their reaction to be direct and simple. Two Words, “Great Company” Those two words make a bold statement and require our continuous improvement in order to exceed our customer’s expectations. Our task at ATD is as follows:

• Meet the highest world standards • Provide extra value added services, convenience and technical innovation to our customers • Serve our customers regionally, where they locate. • Utilize the latest technology, manufacturing processes and human resource development • Become a partner expert in our customers’ business and products

The long range initiatives and directions of this plan and short term strategies and actions are directed to this world class status. Frank Mehwald President

2-8-2013

Company Overview • Facility Locations –

– Strongsville, OH – 60,000 sq ft (5,574 m²)

– Sharon Center, OH - 75,000 sq ft (6,967 m²)

– Seville, OH – 92,000 sq ft (8,547 m²)

– Strongsville, OH - 40,000 sq ft (3,716 m²) (JATDCO)

– Harlingen, TX - 65,000 sq ft (6,038 m²)

– Matamoros, Mexico – 57,000 sq ft (5,295 m²)

– Guangzhou, China – 150,000 sq ft (13,935 m²)

– San Jose, Costa Rica – Engineering/Simulation

– Japan Sales Office (Opening Mid 2013)

• Capabilities –

– Stamping 60 to 1200 tons (progressive & transfer)

– Staking (automated & manual)

– Welding resistance & arc (robotic & manual)

– Tapping (automated & manual)

– Riveting (impact & orbital)

– Assembly (automated & manual)

– Automated Inspection (poka-yoke)

– Tube forming / assembly / welding

• Awards & Recognitions –

– Honda - 23 Awards/Special Recognitions

– KTH Parts Industries – 17 Awards

– Akebono – 6 Awards

– Hi-Lex Corporation – 5 Awards

– Denso Manufacturing Michigan – 3 Awards

– Cardington Yutaka Corporation – 2 Awards

– Takata – 2 Awards

– Aisin – 1 Award

– Autoliv – 1 Award

– Johnson Controls – 1 Award

2-8-2013

Certifications

Globally…all of ATD’s Manufacturing

Facilities are TS-16949 Certified

2-8-2013

Plant Locations

8

4

EO

6

1

SO

2 3 7

Plant 1:

19963 Progress Dr.

Cleveland, OH 44149

Phone: (440-238-6931

1 Plant 2:

19963 Progress Dr.

Cleveland, OH 44149

Phone: 440-238-6931

2 Plant 3:

6995 Ridge Rd.

Sharon Center, OH 44724

Phone: (330) 239-3700

3 Plant 4:

5801 Progress Dr.

Harlingen, TX 78550

Phone: (956) 440-8005

4

Plant 6:

Dong Qu High Tech Industry Park

Zeng Jiang St.

Zengcheng, Guangzhou 511300 China

Phone: 86-20-3285-1700

6 Plant 7:

4995 Atlantic Dr.

Seville, OH 44273

Phone: (330) 769-4500

7 Plant 8:

Avenida Poza Rica S/N

Parque Industrial Alianza

Referencia Sendero Nacional KM 4.8

Ejido Los Arados,

Matamoros, Tamp. C.P. 87560 Mexico

Phone: +52-868-826-6877

8 Engineering Office:

San Radael de Escazu

Urb. Trejos Montealegre

Edificio El Malinche

Local #6

Escazu, San Jose, Costa Rica

Phone: (506) 2289-6709

EO

Japan Sales & Engineering Office

(Opening Mid 2013)

2-8-2013

Plant Location Strongsville, OH Operational Capabilities

• Corporate Head Quarters

• Corporate Engineering, Quality, Purchasing, Estimating & Accounting Staff

• Corporate Tool Room, Mechatronics Lab, Laser Part Scanning

• Stamping – 60 to 600 ton (prog)

2-8-2013

Plant Location Sharon Center, OH Operational Capabilities

• Fixture Design & Build

• Equipment Design & Build

• Poka-Yoke Design & Build

• Resistance Welding

• Arc Welding

• Tapping, Riveting, Assembly

• Poka-Yoke Inspection

2-8-2013

Plant Location Seville, OH Operational Capabilities

• 100 - 1200 Ton Stamping (prog & transfer)

• Robotic Resistance Welding

• MIG Welding

• Point of Manufacturing Labeling

• Just In Time Shipment (every 4 hrs)

• Computerized Variable Data Collection

• Non-Destruct Weld Testing

• In-Line Poka-Yoke Inspection

2-8-2013

Plant Location

Street Entrance

Plant Entrance

Quality Lab

• Ownership:

– 51% MCL-Jasco International

– 49% Atlantic Tool & Die Co.

• Established:

– 4th Quarter 2008

– 1st Production shipments – August 2009

• Capabilities:

– Stamping

– Welding

– Tapping, Riveting, Staking

– Hand Assembly & Poka-yoke

– Tubular Assemblies

•Employees:

– 2011: 10 Associates



• Customers:

– Honda of America Mfg., Inc.

– American Honda Motor Co.

– Takata

• MBE Certifications:

– Northern Ohio Minority Business Council • Cert # CL12/08-061 – Ohio Operation

– Southwest Minority Supplier Development Council

• Cert # 1274 – Texas Operation

Awards & Recognitions :

-- Honda – 2010 Challenging Spirit Award

-- Honda – 2011 Excellence in Quality Award

2-8-2013

Plant Location Harlingen, TX Operational Capabilities

• 300 - 600 Ton Stamping (prog & transfer)

• In-House Tool Room



• In-Die Tapping

2-8-2013

Plant Location Matamoros, Mexico Operational Capabilities

• 100 - 275 Ton Stamping (prog)


• Part Washing

• Staking & Assembly

• Salt Spray Testing



2-8-2013

Plant Location Guangzhou, China Operational Capabilities

• 127 - 600 Ton Stamping (prog)

• Tubular Products

• Resistance / Robotic Welding

• Part Washing

• Staking & Assembly



• Farrow Arm (CMM) Technology

2-8-2013

Plant Location San Jose, Costa Rica Operational Capabilities

• Process Simulation (DynaForm)

• Flat Blank Development (M Step)

• 3D Modeling

• Visi, Mech. Desktop, Inventor

• Catia V5

• Die Detailing

• Fixture Design

2-8-2013

Engineering Support

• Dedicated New Model Launch (NML) Teams Work

with Customers from Development thru S.O.P.

• ATD is Familiar with OEM Requirements

• In-House FEA Part Analysis

• In-House Mecatronics Lab

• In-House Weld, Assembly & Automation Engineering

Department

• In-House R&D Team to Support Customer R&D Staff

• Logistic Support & Packaging Development

2-8-2013

Materials & Coatings

• Low Carbon Steel

- Grade 1008 – 1010

- HRS, CRS, HSLA, Galvanneal, Galvanized,

- Electro-Zinc, Granacoat, Interstitial-Free (I,F.),

- HSLA -Galvanized, HSLA- Galvanneal, Aluminized

• High Strength Low Alloy (HSLA) Steel

- Grade 045, 050, 060, 070, 080

• High Carbon Steel

- Grade 1018,1020,1050,1060

• Advance High Strength Steel (AHSS)

− Grade 780Y, 980DU

• Non-Ferrous Metals

− Aluminum, Aluminum Clad, Brass, Copper, Stainless

Steel (300 and 400 series)

• Plating & Painting

- Zinc

- Zinc Nickel

- Electro Disposition Coating (E-Coat)

- Zinc (base coat) + E-Coat (top coat)

- Geomet - Black Oxide - Nylon Dip

- Matasu - Chrome - Powder

- Magni - Autophoretic - Tin

• Material Thickness & Widths

- Thickness - .0188 “ (min) to .375” (max)

- Wide - 1.00”(min) to 60.00” (max)

• Raw Material Programs:

– Honda Trading America (HTA)

– Tsusho America, Inc. (TAI)…Including 980D

2-8-2013

Stampings and Assemblies

Value Added Assemblies

Airbag / Safety

Restraint Systems

Brake / Strut

Components

Body / Frame

Components

2-8-2013

Stampings and Assemblies Steering Wheel /

Column Components

Radiator / Condenser &

HVAC Components

Door / Window

Components

Radio / ECU

Brackets Exhaust Brackets

Cable / Hose

Brackets

2-8-2013


Canister Brkt. Comp.

Battery Base Comp.

Horn Plate Assy

Seat Hinge Assy.

Steering Column Brkt. Assy. Hinge Assy.

Center Console Hinge Assy.

2-8-2013

Rear Parcel Shelf Comp

10 Component Part Numbers

64 Spot Welds

10 Projection Welds

60mm of MIG Weld

Rear Panel Comp


76 Spot Welds

10 Projection Welds

40mm of MIG Weld

60” (1540mm)


Cross Member Comp


4 Spot Welds

10 Projection Welds

23” (584mm)

2-8-2013

Tubular Assemblies CNC Bending

O.D ¼” – 2.5”

Multiple bends, tangent to tangent

Compression

Mandrel Rotary Draw

Pressing

End Forming

Rotary and Punch Machinery

Beading

Expanding

Flaring

Material Types

Steel

Stainless Steel 304, 409, 429, 439

Aluminum

Copper

Fabricating

Hole Piercing

Threaded Extrusion

Flattening

Notching

Assembly

CNC tube bending machinery, multi stack, size ranging from 6mm – 63mm ( ½” – 2.5”)

Chip-less tube end forming, size ranging from 6mm – 100mm (1/2” – 4)

Automated tube cutting machines

Laser Tube Welding

Tube Welding Lines

Hydraulic Press

Full digital CO2 MIG/MAG Stainless Steel Welding

Muffler Cylinder & Inner Core Machine

Tube End Chamfering

2-8-2013

Tubular Assemblies

Heat Exchanger

Heat Exchanger

Perforated Exhaust Tubes

Coining and Flaring Tubes

2-8-2013

Tubular Assemblies

Cable Guide

Air Conditioning Tubes / Fittings

Exhaust Bracket Hangers Nissan

2-8-2013

Tubular Assemblies

Mufflers and Perforated Tube Exhaust Tubes

Exhaust Brackets Toyota Exhaust Brackets Volkswagen

2-8-2013

Tubular Assemblies

Pipe Fuel Tank Mt.

Brkt Comp Fuel Tank Mt.

Pipe Fuel Tank Guard

Brkt Comp Fuel Tank

Pipe Fuel Tank Comp

2-8-2013

Press Specifications

2-8-2013

Supplier Locat ion Press No. Press

Manuf act urer ATD USE Fram e Type

Link Mot ion

Capacit y

U.S. Tons

St rokes/Minut e Shut Height w /

Bolst er Bolst er Size

Bolst er

Opening St roke

Feedline above

Bolst er Feedline

Direct ion

Feeder

Type Max. Max. Max. Max

Max Coil Wt .

(LBS> )

Widt h Progression Thickness /Widt h Dia Yes No Min Max Min Max L-R F-B Y/N Min Max

1 St ro n gsville, OH (1) 34 Sut h er lan d Pro gressive St raigh t Sid e x 275 30 60 14 24 96 48 N 10 10 16 R-L CWP 24 Servo .093 x 24 60 10,000

2 St ro n gsville, OH (1) 11 Min st er Pro gressive St raigh t Sid e x 300 45 90 10.5 16.5 83.8 42 Y 10 7 10.3 L-R Co e 24 Servo .210 x 24

.250 x 18 72 15,000

3 St ro n gsville, OH (1) 19 Sut h er lan d Pro gressive St raigh t Sid e x 330 25 50 20 30 110 54 N 10 10 16 L-R Lit t ell 18 Servo .209 x 18

.25 x 12 72 10,000

4 St ro n gsville, OH (1) 23 Min st er Pro gressive St raigh t Sid e x 400 0 50 21 28 120 54 Y 12 7 16 L-R Min st er 32 Servo .312 x 12

.156 x 32 72 20,000 #

5 St ro n gsville, OH (1) 37 Min st er Pro gressive St raigh t Sid e x 400 35 70 22 28 120 54 N 12 7 16 L-R Min st er 26 Servo 0.250 72 20,000 #

6 St ro n gsville, OH (1) 32 Sut h er lan d Pro gressive St raigh t Sid e x 440 25 50 20 30 122 55 N 12 10 16 L-R Min st er 26 Servo .312 x 12

.187 x 26 72 18,700 #

7 St ro n gsville, OH (1) 26 Min st er Pro gressive St raigh t Sid e x 600 20 60 23 29 108 54 N 12 9.5 15 L-R Min st er 32 Servo .375 x 18

.312 x 32 72 20,000 #

8 St ro n gsville, OH (1) 30 Min st er Pro gressive St raigh t Sid e x 600 20 60 23 29 120 54 N 14 7 16 L-R Min st er 50 Servo .312 x 24

.187 x 50 72 40,000 #

9 St ro n gsville, OH (2) 16 Min st er Seco n d ary OBI x 56 0 160 7.5 10.5 32 21 y 4 N.A.

10 St ro n gsville, OH (2) 6 Min st er Pro gressive OBG x 60 90 260 9 12 32 21 y 3.5 5 7 L-R Lit t ell 12 Servo .080 x 12 2,500 #

11 St ro n gsville, OH (2) 8 Min st er Seco n d ary OBI x 60 100 200 10 13 32 21 y 4 N.A.

12 St ro n gsville, OH (2) 12 Min st er Seco n d ary OBI x 60 90 180 7 10 32 21 y 4 N.A.

13 St ro n gsville, OH (2) 9 Min st er Seco n d ary OBI x 60 100 200 8.25 11 32 21 y 3 N.A.

14 St ro n gsville, OH (2) 4 Min st er Pro gressive St raigh t Sid e x 100 80 160 11 15 48 31 y 4 6 8 L-R Co e 18 Servo .125 x 18 8,000 #

15 St ro n gsville, OH (1) 5 Min st er Pro gressive St raigh t Sid e x 100 0 160 11 15 48 31 y 4 6 8 L-R Co e 18 Servo .125x18 8,000 #

16 St ro n gsville, OH (2) 15 Clevelan d Seco n d ary St raigh t Sid e x 110 0 160 13 30 60 36 y 12 N.A.

17 St ro n gsville, OH (2) 22 Min st er Seco n d ary St raigh t Sid e x 135 0 70 10 20 60 40 y 10 N.A.

18 St ro n gsville, OH (2) 21 Min st er Pro gressive St raigh t Sid e x 150 0 100 15 19 60 40 y 6 7.5 12 Lit t ell 24 Servo .170 x 24

.250 x 12 72 10,000 #

19 St ro n gsville, OH (2) 27 Min st er Pro gressive St raigh t Sid e x 150 0 90 13 17 60 40 y 6 7.5 12.5 Lit t ell 18 Servo .200 x 18

.250 x 12 72 10,000 #

20 St ro n gsville, OH (1) 29 Min st er Pro gressive St raigh t Sid e x 150 0 100 15 19 60 40 y 6 7.5 12.5 Min st er 18 Servo .250 x 12

.187 x 20 72 10,000 #

21 St ro n gsville, OH (2) 10 Min st er Pro gressive St raigh t Sid e x 200 50 100 10 15 48 44 y 5 7 9 Co e 24 Servo .250 x n a

.015 x24 72 3,000 #

22 Sh aro n Cen t er , OH 13 Clevelan d Seco n d ary OBI x 110 0 40 15 19 39 30 y 6 N.A.

23 Sh aro n Cen t er , OH 14 V & O Seco n d ary OBI x 90 0 160 8 11 39 26 y 5 N.A.

Press Specifications

2-8-2013

Supplier Locat ion Press No. Press

Manuf act urer ATD USE Fram e Type

Link Mot ion

Capacit y

U.S. Tons

St rokes/Minut e Shut Height w /

Bolst er Bolst er Size

Bolst er

Opening St roke

Feedline above

Bolst er Feedline

Direct ion

Feeder

Type Max. Max. Max. Max

Max Coil Wt .

(LBS> )

Widt h Progression Thickness /Widt h Dia Yes No Min Max Min Max L-R F-B Y/N Min Max

24 Seville-OH 13 Niagra Pro gressive St raigh t Sid e x 220 50 100 14 22 72 42 N 6 10 16 PFS 30 Air Feed (36) 72 10,000 #

25 Seville-OH 1 / 7100 Min st er Pro gressive St raigh t Sid e x 100 80 160 11 15 48 31 4 6 8 L-R Lit t ell 18 Servo .125 x 12

.060 x 18 6,000 #

26 Seville-OH 7000 Mueller -

Wein gar t en

Pro gressive /

Tran sf er St raigh t Sid e x 1200 10 35 34 50 220 84 N 24 22 32 L-R Dallas 60 Servo

.250@36 MCRS

.187@60 MCRS 72 60,000

27 Har lin gen , TX 35-S St urd y Ben d er OBG x 35 0 40 8 10 42 15 Y 4 N.A. n o n e n o n e

28 Har lin gen , TX 6 / 31 Sut h er lan d Pro gressive Gap Fram e x 220 30 60 13.4 17.7 95 33 Y 5.9 6 12.5 L-R Co e 18 Servo 0.020 x 18 6,000 #

29 Har lin gen , TX 10 Min st er Pro gressive St raigh t Sid e x 400 25 60 22 28 122 55 N 12 7.5 12.5 L-R Min st er 38 Servo .030 m in & .220

m ax 10,000 #

30 Har lin gen , TX 12 Min st er Pro gressive St raigh t Sid e x 400 25 60 20 28 122 55 N 14 7.5 12.5 R-L Co e 36 Servo .020 m in & .156

m ax 20,000 #

31 Har lin gen , TX 7 / 3035 Sut h er lan d Pro gressive St raigh t Sid e x 440 25 50 20 30 122 55 N 12 7.5 12.5 L-R Co e 36 Servo .020 m in & .156

m ax 20,000 #

32 Har lin gen , TX 8 / 3041 Min st er Pro gressive St raigh t Sid e x 600 0 50 23 35 168 60 Y 12 14.5 27 R-L Min st er 50 Servo .030 m in & .187

m ax 20000#

33 Har lin gen , TX 9 / 3042 Min st er Pro gressive St raigh t Sid e x 600 30 60 24 34 144 60 N 16 14 23 L-R Min st er 38 Servo .030 m in & .220

m ax 35000#

34 Har lin gen , TX 5 / 33 Sut h er lan d Pro gressive St raigh t Sid e x 550 25 50 20 30 122 61 N 12 7.5 12.5 L-R Co e 36 Servo .020 m in & .156

m ax 20,000 #

35 Guan gzh o u Ch in a 600-1 San es / Sut h er lan d Pro gressive St raigh t Sid e x 660 30 60 32 42 144 60 N 12 13.8 21.7 R-L Sh un gd ar / Co e 31.5 Servo 0.236 63 16535 #

36 Guan gzh o u Ch in a 300-5 San es / Sut h er lan d Pro gressive St raigh t Sid e x 330 30 60 20 30 96 48 N 12 9.94 17.7 R-L Sh un gd ar / Co e 23.6 Servo 0.236 63 16535 #

37 Guan gzh o u Ch in a 160-6 Sin o / Sut h er lan d Pro gressive Gap Fram e x 176 30 70 15 19.3 51.1 31.5 N 6 6.92 14.8 R-L Sh un gd ar / Co e 15.8 Servo 0.236 63 16535 #

38 Guan gzh o u Ch in a 160-7 Sin o / Sut h er lan d Pro gressive Gap Fram e x 176 30 70 15 19.3 51.1 31.5 N 6 6.92 14.8 R-L Sh un gd ar / Co e 15.8 Servo 0.236 63 16535 #

39 Mat am o ro s, Mexico 36 Sut h er lan d Pro gressive St raigh t Sid e x 275 30 60 14 24 96 48 N 10 10 16 L-R CWP Servo .093 x 24 60 10,000 #

40 Mat am o ro s, Mexico 35 Niagara Pro gressive St raigh t Sid e x 220 50 100 14 22 72 42 6 10 16 L-R Lit t ell 18 Servo .125 x 12

.060 x 18 60 10,000 #

41 Mat am o ro s, Mexico 11 / 3 Min st er Pro gressive St raigh t Sid e x 100 0 160 11 15 48 31 4 6 8 L-R CWP 24 Servo 0.093 4,000 #

42 Mat am o ro s, Mexico 3 / 28 Min st er Pro gressive St raigh t Sid e x 150 0 100 13 17 60 40 Y 6 7.5 12.5 L-R Min st er 18.5 Servo 0.125 10,000 #

43 Mat am o ro s, Mexico 4 / 0007 Min st er OBI x 60 0 200 10 13 32 21 Y 4 4 6 L-R Co e 4 Servo .070 x 4 4,000#

44 Mat am o ro s, Mexico 2 / 18 Min st er Pro gressive St raigh t Sid e x 150 0 300 11.9 15.9 54 40 Y 2 6 10 L-R Co e 18 Servo 0.020 x 18 4,000 #

45 Mat am o ro s, Mexico 20 Min st er Pro gressive St raigh t Sid e x 150 0 150 15 19 60 40 y 6 N.A.

atlantic tool & die...• poka-yoke inspection • in-house tool room 2-8-2013 plant location...

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