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Page 1: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

AvtoIN

Page 2: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

| 2 PRESENTATION TPV Group AvtoIN

The TPV Group is a development sup-plier operating on the global market.

Our product programmes are contained in three business divisions;

AvtoIN presents our core business. Within this division we develop and manufacture car body and chassis assemblies, seat components and engine gaskets for the needs of OEMs and system suppliers. In addition we develop and provide complete cost effective solutions for production logistics management, where AGV - automated guided vehicles are being the main product highlight.

Company

The Vehicles division contains the programme of sales of new and second hand cars and light trailers and the programme of overall aftersale services for vehicles users.

In our third business division - Trailers - we develop and produce light transport trailers in cooperation with German partner Böck-mann. TPV is also one of the partners in the development center SiEVA, within which we develop technological competences and participate on research projects.

Turnover: year 2016: 140 mio €Manpower: year 2016: 1.240 employees

VisionConnecting innovative solutions.

MissionCreating business excellence globally.

BasicvaluesFairnessWe act ethically and we respect agreements.Total QualityWe guarantee quality and lean business environment in order to create value.EfficiencyWe strive for efficient use of material and financial resources, time and personal energy. We develop ambitious and loyal employees.InnovationWith the new business solutions we respond to the needs of the market and other stakeholders which co-create our success. Sustainable developmentCompany’s success is built on the principles of sustainable development and corporate social responsibility.

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Locations

Our Headquarters are located in Slovenia from where Group central activities such as Management, Development, Sales and Purchasing are managed.

TPV Group production facilitiesare present in 5 locations inSlovenia and 1 in Serbia.

Slovenia:• Novo mesto (HQ)• Brežice• Velika Loka• Suhor• Ptuj

Serbia:• Kragujevac

1954 1989 2005 2009 2014 2020The beginnings of the automotive industry in Novo mesto

IMV establishes joint-stock company TPV

Production set up in Serbia

20th anniversary of TPV

Part of automotive industry for 60 years

Further strengthening of R&D competences

Timeline

TPV ŠUMADIJA

TPV NOVO MESTOTPV BREŽICE

TPV SUHOR

TPV VELIKA LOKA

TPV PTUJ

Page 4: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

| 4 PRESENTATION TPV Group AvtoIN

Research & Development

R&D goals are directed toward achieving a broader development capability and a growth of new development solutions improving the innovative visibility of TPV.

With the use of composites, new materials and innovative assembly technologies we will follow our light weight and environmental orientation in our key product segments.

RESEARCHOur activities are aimed at analyzing trends in engineering development and performing R&D projects relevant for the automotive industry.

DESIGNDesign is the core activity within the virtual development and within the entire process of product development.

Activities: • preparation of 3D environment,• selection of concepts and solutions ,• design of connection between elements,• adjustments, search for new solutions,

analyses.

Concern for: • function of the product, • technological applicability, quality, • environment, weight, • price.

Result: • 3D CAD model, • drawings, • bill of material.

VIRTUAL ANALYSESVirtual analyses comprise strength, endurance, vibration, kinematic and collision analyses as well as other analyses required for the product definition.

Activities:• collisions, kinematics, • deformations, strength, endurance,

vibrations,• crash simulations.

Page 5: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

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PROTOTYPE MANUFACTUREFully equipped prototype manufacturing is managed in-house as an important step in the process of product development.

It is aimed at providing appropriate prototypes for testing and validation of product functional characteristics. It also serves for indirect examination of product definition in terms of technological applicability where the selected technology, prescribed quality procedures and perfection of definition are examined.

TESTINGTesting activities include all prototypes testing required for validation of functional characteristics of virtually developed product.

PRODUCTION PROCESS DEVELOPMENTWe provide and assure our competitiveness with innovative engineering solutions. For technology planning and design of production process we use virtual analysis, FMEA and feasibility studies based on statistical analysis of existing comparable processes. Process development activities are conducted in team work and in close communication with customers, suppliers and our production experts.

Page 6: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

| 6 PRESENTATION TPV Group AvtoIN

Product Competences

SEAT COMPONENTSOur seat component development and pro-duction in the light of functionality, perfor-mance, ergonomics and style, off ers versatile solutions to our customers’ needs.

ENGINE GASKETSLong time tradition and experience with engine gaskets production are enabling us further strengthening of our market position.

BODY AND CHASSIS COMPONENTSCombining advanced materials and a state of the art manufacturing technologies with innovative approach, we supply our customers’ number of viable solutions for body and chassis components.

Seat components

Engine Gaskets

Body and chassis components

Page 7: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

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Seat components• Seat frames• Armrest structures • Headrest structures• Backrest structures and components• Seat cushion structures and components • Front seat towel bars• Seat height-adjuster components • Car seat cushion wire frames• Other seat components

Engine gaskets• Engine gaskets for aftermarket

Body and chassis components• Cross car beams • Lower front bumper beams • Rear diff erential carriers• Manual transmission shift levers • ABS/ESP brackets • Hood panel struts • Sliding bar of safety belts • Door latch systems • Hood latch systems • Door hinges• Other body and chassis components

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| 8 PRESENTATION TPV Group AvtoIN

Manufacturing Technologies

Manufacturing, as one of our core capabilities, is supported by following technologies:

• Welding and other joint systems

• Assembling

• Cold stamping

• Tube and wire bending

• E-coating

• Laser cutting and welding

Page 9: AvtoIN - Skupina TPV...| 6 PRESENTATION TPV Group AvtoIN Product Competences SEAT COMPONENTS Our seat component development and pro-duction in the light of functionality, perfor-mance,

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Automated Guided Vehicles

TPV initiated brand new product group based on its extensive experience of continuous improvement in the automotive industry. Under AGV nameplate TPV, together with development partner IKU, develops and provides complete cost eff ective solutions for production logistics management, where automated guided vehicles are being the main product highlight. AGV is increasing effi ciency and reducing production/logistics costs by helping to auto-mate a manufacturing facility or a warehouse. It’s ideal for multiple, point-to-point mate-

rial movements within production shop-fl oor and it is perfectly suited for all manufacturing companies with aim to signifi cantly reduce production cost.

In TPV, we have also developed our own AGV vehicle that is customized to our customers’ needs. Its small height of only 160 mm signifi cantly reduces the investment cost of logistics automation as it corresponds to the height of standard pallets and trolleys used in production, which therefore do not need to be transformed.

Innovations

Finding solutions for our customers is a key drive of our research and development activi-ties. In this context, our predominant guidance are light weight design trends. With an appro-priate research approaches, innovative ideas and development expertise we aim to provide both OEMs and end users of vehicles simple, functional, safe and technologically advanced integrated development solutions.We are focused on the complete development of automotive structural light weight products:

• Body and chassis components• Seat components.

By using lightweight materials and innovative design we are developing innovative products with signifi cantly lower weight and CO2 emis-sions, while ensuring equal or improved over-all functionality, comfort and safety.

An example of product innovation:An example of innovative design:

Integrated unlimited position door check46 % less weight + improved functionality ➔ improved comfort (less vibrations)

46 % less weight improved functionality!+improved comfort (less vibrations)

Innovative design:

CO2

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CO2

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| 10 PRESENTATION TPV Group AvtoIN

Management Systems, Awards

TPV is fully certifi ed according to all relevant industry standards in order to show the best in class quality assurance, environmental friend-liness and management systems. The EFQM Excellence Model is used as a management framework.

TPV received the highest national award in the Republic of Slovenia for Business Excel-lence for achievements in the fi eld of quality management, as a result of the development of knowledge and innovation. An award is based on criteria and practices of the European Awards for excellence.

In addition TPV is a regular winner of regional awards for innovative solutions and has re-ceived number of best supplier awards from customer’s side.

Social Responsibility

Ethical code of action towards social and natural environment is a prerequisite for a successful long-term development. Socially responsible action is our moral commitment so our daily business activities and pursuance of targets are accompanied by implementation of social and environmental objectives.

• ISO TS 16949• ISO 14001

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Customers

TPV is a strong partner in the automotive industry supporting number of automotive manufacturers and system suppliers.

Customers

Our products are integrated in the following car brands

Kia Oval Logo 4/C - Large

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