b 1 b-12 f0371b(standard operation procedure)
TRANSCRIPT
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B-12F0371b
© 2012 Fujikura Ltd. All rights reserved
Standard Operation Procedure (SOP)
Application:
Pedestal ODC (Optical Distribution Cabinet)
Issue Date: Dec. 19, 2012
Revision Date: Mar. 11, 2013
Document Number: B-12F0371b
Prepared by Toru Furukawa
Manager
Optical Fiber and Cable System Department
Global Telecommunication Strategy and Marketing Division
Approved by Teruhiko Omori
Manager
Optical Fiber and Cable System Department
Global Telecommunication Strategy and Marketing Division
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© 2012 Fujikura Ltd. All rights reserved
1. Introduction:
This standard operation procedure (SOP) based on the best practices
has been issued to provide guidelines for the construction and
implementation of FTTH in access network and will help access network
construction staff on how to install pedestal ODC (Optical Distribution
Cabinet) in outside plant (OSP).
2. Application:
This standard operation procedure (SOP) based on the best practices is
to be applied to installation of pedestal ODC (Optical Distribution Cabinet)
in outside plant (OSP). The SOP shall be modified along with national and
regional laws/regulations and the best practices in each country/region.
Feeder Cable Section Distribution Cable Section
Pedestal
ODC
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No. Product Description
(Specification / Model No.)
External View
(The Largest One, Example)
Remarks
1 Optical Distribution Cabinet (ODC)
Spec. No. PNJBC-0516-54-03
(1) ODC-C-96 Splitter
(2) ODC-C-144 Splitter
(3) ODC-C-288 Splitter
(4) ODC-C-576 Splitter
ODC-C-576 Splitter (Example):
0.75 m W x 1.45 m H x 0.54 m D
230 kg
2 Passive Splitter (PS), ODC
Spec. No. PNJBC-0516-54-10
(1) PS-1-2-ODC
(2) PS-1-4-ODC
(3) PS-1-8-ODC
(4) PS-1-16-ODC
(5) PS-1-32-ODC
Spec. No. PNJBC-0516-54-11
(6) PS-2-2-ODC
(7) PS-2-4-ODC
(8) PS-2-8-ODC
(9) PS-2-16-ODC
(10) PS-2-32-ODC
PS-1-32-ODC (Example):
18 mm W x 80 mm H x 120 mm D
PS-2-32-ODC (Example):
18 mm W x 80 mm H x 120 mm D
3 Pigtail, 0.9 mm, SC/UPC, 1.2 m
Spec. No. TS1211-01
FJC-T1A-SCUC-1.2
FJC-T1A-SCUC-1.2:
4 Fiber Protection Sleeve
Spec. No. B-05F0040
FP-03
FP-03:
60 mm L x 3.1 mm dia. after Shrink
Preferred.
3. Bill of Materials/Specific Tools:
Table 1. Bill of Materials
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© 2012 Fujikura Ltd. All rights reserved
No. Product name
(Type)
Exterior Remarks
5 Connector Cleaner� SC-CLK-B� SC-CLK-B:
17.5 mm W x 17.5 mm H
x 165* mm L
*200 when nozzle
extended.
-
6 Messenger wire cutter
7 Scissors
8 Nipper
9 Pliers
10 Screw driver ( + )
11 Alcohol
12 Cotton
13 Marker White color
preferred
Table 2 . Specific Tools
*Please prepare necessary tools if needed.
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4. Overview of Specifications for Pedestal ODC:
ODC-C-576
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5. Overview of Design Flow:
(1) Decide an installation location.
(2) Select materials.
(3) Decide cabling routes.
(4) Decide hardware/accessories for cabling.
Annex :
Foundation for ODC-C-144 Splitter
Foundation for ODC-C-288 Splitter
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6. Overview of Work Flow:
The steps in the installation of the pedestal ODC after the
base/foundation built include the following:
(1) Start:
Prepare work directions (layout documents), manuals and tools.
����(2) Unpack:
Unpack crates/boxes with opener/lever.
����(3) Check:
Check descriptions and numbers of materials in accordance with
delivery documents.
����(4) Carrying:
Take the pedestal ODC, materials and tools to the installation location.
����(5) Marking & Drilling / Setting & Positioning:
Place the pedestal ODC on the foundation that has been provided.
����(6) Structure Assembling:
Install the bolts/nuts, then stack the pedestal ODC in position and do
leveling to water level so that the pedestal ODC is not skewed.
����(7) Related Material Setup:
Set up related materials into the pedestal ODC. Follow the manuals for
the pedestal ODC and related materials.
����(8) Cable Laying & Cable Forming:
Lay cables/cordage that connect related materials, not only fiber optic
cables/cordage but also grounding wires to grounding terminals if
applicable, then tie the cables/cordage at cable trays, holders or guides.
Arrange cables/cordage at more than permissible bend radius especially
around the cable tray, holder or guides with ties at an appropriate distance.
����
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����(9) Cable Termination:
Terminate cables/cordage in the pedestal ODC in accordance with work
directions (cabling diagram) and attach labels to cables/cordage or record
their connections in the attached sheet to be easily recognizable.
����(10) Cabling Check:
Check all cabling connections with test equipment if applicable.
����(11) Cleaning:
Clean the installation location and collect the remaining unused materials
for installation to other places.
����(12) Finish:
Perform testing/measuring along with commissioning test procedures
and create test reports.
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7. General Requirements ���� General requirements for the pedestal ODC include the following:
(1) If the pedestal ODC is installed close to the intersection, it shall not be
placed too close to the street corner, the minimum distance from the
street corner shall be 5 meters and the distance from the curb shall be at
least 1 meter. Here's an example placement of the pedestal ODC.
Figure: Pedestal ODC Placement at Street Corner
(2) The pedestal ODC has an outdoor cabinet with a cover with/without air
vents and the cover and its air vents shall not be closed with obstacles.
(3) The pedestal ODC shall be mounted securely, not tilted and meet the
aesthetic beauty and come with a good grounding if applicable.
(4) To prevent dirt, dust and animals/insects from going inside, all unused
holes except air vents shall be closed.
(5) If the pedestal ODC shall be placed in the yard of the resident or office
for some reason, it shall obtain prior written permission from the owner.
(6) If there are more than one pedestal ODC in a location, the placement
shall pay attention to operating ease, aesthetics a in a location more than
one outdoor device, placement should pay attention to operating ease,
aesthetics, beauty and comfort.
Unit: Meters
Pedestal ODC
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© 2012 Fujikura Ltd. All rights reserved
8. Location Requirements:
Location requirements for the pedestal ODC include the following:
(1) The location of the pedestal ODC shall be close to the site/plot
customer groups as much as possible so that the cable pulled towards
customers can be shorter and technical requirements (loss budgets) can
be met.
(2) The location of the pedestal ODC shall not be in a location prone to
landslides or flooding.
(3) The location of the pedestal ODC shall pay attention to the installation
location's city plan as possible widening of roads, construction of public
facilities and so forth.
(4) The location of the pedestal ODC shall be secure from external
disturbances such as vehicular traffic, pedestrians and crime. If the
location needs additional safety, crime-prevention solutions such as
fences or locks may be considered.
(5) Foundation of ODC & Hand hole location is related closely.
Please follow the arrangement below figure:
Figure : Foundation of ODC & Hand hole location
More detail, please see
Annex attached.
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© 2012 Fujikura Ltd. All rights reserved
9. Above-ground Installation Requirements:
Above-ground installation requirements are as follows:
(1) Cabinet stakes protective toward the pedestal ODC may be considered
so as not to accidentally struck by a vehicle in some specific location and
the stakes may be installed either at the front or at the two sides of the
pedestal ODC for other specific location. The installation of the safety
stakes is as shown below.
Figure: Safety Cabinet Stake
Front View Side View
Cast
Concrete
Cabinet
Foundation
Galvanized Pipes
Diameter 3”
Yellow
Black
Cabinet
Safety stakes may
be installed in some
specific location.
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(2) The pedestal ODC shall be mounted on the concrete base/foundation
with minimum depth of 600mm and height of at least 500mm from ground
level. The foundation depth and height may be adjusted along with heavy
loads and capacity of the pedestal ODC. The foundation length and width
may be adjusted along with length and width of the pedestal ODC to be
installed. The foundation above ground level shall be plastered/smoothed
and the top surface of the concrete base shall be sloped so that water
does not stagnate around the pedestal ODC, especially for high flood-
prone areas, the foundation shall be adjusted.
(3) The foundation is made of concrete with a ratio of cement, sand, rock
fragments = 1 : 2 : 3 (example). Please contact the supplier of cement for
the best mix ratio or follow contractors’ best practices. The foundation
size may be adjusted along with the size of the pedestal ODC and the
foundation can be made on the spot or in advance (precast).
Please see "Annex " attached for more detail.
Annex : Foundation for ODC-C-144 Splitter
Foundation for ODC-C-288 Splitter
Foundation for ODC-C-288 Splitter
Foundation for ODC-C-144 Splitter
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© 2012 Fujikura Ltd. All rights reserved
(3) The foundation is made of concrete with a ratio of cement, sand,
rock fragments = 1 : 2 : 3 (example). Please contact the supplier of
cement for the best mix ratio or follow contractors’ best practices. The
foundation size may be adjusted along with the size of the pedestal
ODC and the foundation can be made on the spot or in advance
(precast).
(4) The bottom of the pedestal ODC (cabinet root) shall be firmly
attached to the concrete foundation with appropriate depth not to close
root/skirt cover as the following cabinet installation image on concrete
base/foundation:
Cabinet
LandCabinet Foundation
Not to close the cover
with the foundation.
500����600����
Figure: Cabinet Root Installation
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© 2012 Fujikura Ltd. All rights reserved
(5) The interior of the foundation shall be made hollow and have sufficient
space for laying fiber optic cables, power supply cable and grounding
wires if applicable.
(6) In order to avoid the insect after the cables installed, their cavity
should be closed with seal material/paraffin or so. Please follow
contractors’ best practices.
(7) For the convenience of operating personnel, made cabinet shop floor
on site if possible. The size of the working floor may have length 150 cm
and width 135 cm and it can be adapted to the situation on the ground. An
example of the image for the work floor space at the site is the following.
Figure: Example of Work Floor Space
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10. Block Diagram of Pedestal ODC:
The block diagram of the pedestal ODC is shown as follows:
Figure: Block Diagram of Pedestal ODC
11. Physical Configuration (Example) of Pedestal ODC:
The physical configuration (example) of the pedestal ODC is shown as
follows:
Figure: Physical Configuration (Example) of Pedestal ODC
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Feeder Cable
Distribution Cable
Feeder Cable
Feeder Cable
Termination
Distribution Cable
Termination
12. Cable Termination (Example) of Pedestal ODC:
The cable termination (example) of the pedestal ODC is shown as
follows:
Figure: Cable Termination (Example) of Pedestal ODC
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13. Feeder and Distribution Cabling (Example) of Pedestal ODC:
The feeder and distribution cabling (example) of the pedestal ODC is
shown as follows.
P-to-P PON Distribution
(if applicable)
Figure: Feeder and Distribution Cabling (Example) of Pedestal ODC
14. Cabling in Hand Hole:
The cabling in hand hole for the pedestal ODC is shown as follows.
Figure: Cabling in Hand Hole
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15. Final Configuration of Pedestal ODC:
The final configuration of the pedestal ODC is shown as follows.
Figure: Final Configuration of Pedestal ODC
Not to close the cover
with the foundation.
Front View Side View
Cast
Concrete
Cabinet
Foundation
Galvanized Pipes
Diameter 3”
Yellow
Black
Cabinet
Safety stakes may
be installed in some
specific location.
Permissible tensile strength and bending
radius shall be considered during and after
installation along with cable specifications.
Cabinet
LandCabinet Foundation
500����600����
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© 2012 Fujikura Ltd. All rights reserved
16. Safety Precautions and Best Practices:
Safety Glasses:
Safety glasses for eye protection should be worn when handling
chemicals, bare fibers, cordage and fiber optic cables.
Chemicals:
Chemicals for cleaning should be handled with care along with health,
safety and environmental instructions on suppliers’ instructions and
material safety data sheets, your company’s instructions and regional
regulations.
FAST connectors and mechanical splice (if applicable) contain index
matching gel. It may be ignited by heat, sparks or flames. Contact with
eyes may cause irritation. Prolonged and/or repeated skin contact may
result in mild irritation or redness.
Upon eye contact, immediately flush eyes with plenty of water for at least
15 minutes as first aid measures and get immediate medical attention.
Upon skin contact, wash off with soap and water as first aid measures and
get medical attention if symptoms occur.
Please contact us for more details.
Bare Fiber Handling:
Cleaved or broken glass fibers are sharp and can pierce the skin or
damage the eyes. Use tweezers when handling pieces of glass fibers.
Recommend to use a fiber cleaver with a fiber scrap collector.
Fiber/Cable Handling:
Optical fiber and fiber optic cable may be damaged by excessive forces.
Please contact suppliers for proper handling.
Laser Safety:
Never look directly into the end of a fiber and connector. Laser light that
may be invisible can damage your eyes.
Cleanliness of Fiber Optic Connectors:
One of failure cases of fiber optic connectors is caused by
contaminations on connector end-face. They could result in worse
insertion/return loss and failure of the end-face. Recommend to clean the
end-face of connector before mating as one of the best practices.