bedek aviation group engines · pdf filecfm56 jt9d/pw4000 jt8d/v2500 military repair processes...

BEDEK Aviation Group

1

ENGINES MRO

COMPONENTS MRO

AIRCRAFT CONVERSIONS

SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Engines MRO

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Top Quality and Reliability

Our Vision

Minimized Engine Downtime

Lowest Maintenance Costs

Superior Customer Service

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

BEDEK Aviation Group - Organization Chart

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Senior V.P. of

Marketing & Business

Development

J. Gaber

Senior

Assistant

HumanResources &

Administration

R. Garor

Security

Y. Nissan

Finance &Economics

J. Vistanetzky

QualityManagement

S. Ifergan

Components

Division

J. Betsalel

AircraftProgramsDivision

Z. Genisher

Aircraft

Division

J. Shiran

Engines

Division

Y. Kazes

Subsidiaries

PSFConversions

M&B

Aerohandling

AMS

Executive V.P. &

General Manager

E. Hattem


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Business Units

Engines Division - Organizational Chart

DEPUTY G.M.

FINANCE &

ECONOMICSQUALITY

MANAGEMENT

PROCUREMENT

& LOGISTICS

ENGINEERING

& TEST

CFM56 JT9D/PW4000 JT8D/V2500 MILITARYREPAIR

PROCESSES

ENGINE

ACCESSORIES

General Manager

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COORDINATIO

N CONTROL &

LEAN

SALES


5

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

MRO - Engine Types

Engine Maintenance, including Repair, Overhaul, Conversion & Testing of

the following Commercial & Military Engine types:

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CFM56-2/ -3/ -5/ -7 series

P&W

PW4000 series

JT9D series,

JT8D-7A thru 17R,

JT8D-200 series,

JT3D-3B/-7,

F100, J52

PWC

PT6A-27 thru 42,

PT6A-50, PT6T series

T53

CFMI

HONEYWELL

T56-15A/ 501

RR

J79/J1E, F110

(CF34-8 E/C)

GE

IAE

V2500


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

In-House Parts Repair to Minimize Engine Overhaul Cost

FAA/DER Repair to Minimize Parts Scrappage

Engine Parts Exchange

In-House Capability for Test /Repair/Overhaul of Engine Accessories

while the engine is in-work, to Shorten Turnaround Time and Provide

More Cost Effective Service

Advanced Processes and Repair Techniques Developed by Specially

Qualified Engineering Staff for the Repair and Refurbishment of

Engine Parts

Engine MRO Services

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Main Engine Control

(MEC)(HMU)(FMU)

Main Fuel Pumps (MFP)

Fuel Nozzles

Servo Fuel Heater

Ballscrew Actuators

Oil Tank

Lubrication Unit (Oil Pumps)

Oil Fuel Heat Exchanger

T2, T12 Sensors

CIT Sensor / FIT Sensor

Spark Igniters

Ignition Leads, Wiring Harnesses

VBV Stop Mechanism

VBV/VSV Actuators

PMC

HP TCC Timer

HP TCC Valve

5th Stage Start Bleed

Accessory Gearbox

Transfer Gearbox

Inlet Gearbox

Bearings & Carbon seals

IN-House Accessories Capability

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8

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

High Speed Grinder

Metallurgical Failure Investigation

Metallurgical, Chemistry & NDI Laboratories

Coordinating Measuring Machine, Laser CMM

“AXIAM” Smart-Stack Rotor Assemblies

Balance Shop

Blade Shop, Gearbox Shop, Casing Shop,

Bearing and Carbon Seals Shops, Harness Shops

Related Technologies & Services

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9

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Plasma Thermal Spray Coatings

Welding /EBW/Dabber

Brazing (Honeycomb Replacement)

Heat Treatment (Air, Vacuum, Hydrogen)

Machining/CNC

Chemical Plating/Stripping/Cleaning

Surface Treatment /Shot Peening

Lance Shot Peening

Non-Destructive Testing (NDT)

(Eddy Current, Penetrants MPI/FPI,

X-Ray, Ultra-Sonic)

Elastomer (“Rubber”)

Repair, Molding & Bonding

Epoxy Bonding & Composites

Material Repair

Electro-Discharge Machine

(EDM)

Electro-Chemical Grinding

(ECG)

High Temp. Painting and

Anti-galling

(Serma Tech 5380DP)

Engine Parts Refurbishment

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Full Control Repair Process

Workscope & Shopwork Instructions

Review of Service Bulletins and Recommendations

Parts Inspection and Repair Support

Parts Condition and Performance Analysis

Engineering Reports & Customer Support

Engine & Fleet SAGE Data Analysis

Engineering Orders & FAA DER Approval

Performance Improvement & Stability

Correlation between Workscope and Test Cell Result

Development of EGTM Prediction Model

TEMPER Analysis and Feedback

Powerplant Engineering

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11

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Employees - by Seniority

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Greater than 20 years

Less than or equal to 10 years

Between 10 and 20 years

26%

25%

49%


12

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Approvals & Certifications

Israel Civil Aviation Administration (CAA) # 01

International Standards Organization ISO 9001, 14000 AS 9100

Israel Standard 18000

United States Federal Aviation Administration

(FAA) # MK1Y325K

European Aviation Safety Agency - Ref. EASA .145.0029

China Civil Aviation Administration (CAAC) # F97200221

India Director General of Civil Aviation # 5-1107/2000-AI(2)

South Africa Civil Aviation Authority # 283

Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130

And many others ...

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Main Customers

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AEROLINEAS ARGENTINAS

AVIANCA

AVOLAR

BETA CARGO

COPA

EMBRAER

LAN CHILE

TAM

AAR

AEROTURBINE

AIRTRAN

AEROMAT

ASTAR

ATI

AWAS

BOEING

CONTINENTAL

DELTA/NWA

DHL

EVERGREEN

FEDERAL EXPRESS

FIRSTAIR

FRONTIER

GECAS

ILFC

POLAR AIR

SPIRIT

VOLVO AERO

WORLD AIRWAYS

AIR NIGERIA

COMAIR

GABON

JET MANAGEMENT

KENYA

SAA

SAFAIR

SERVICE AIR

AIR CHINA

AIR INDIA

CHINA EASTERN

CHINA HAINAN

CHINA SOUTHERN

CHINA SOUTHWEST

INDONEZIAN A.F

JET A/W

P&W/ESA

SOLASSEAD

TATARSTAN

JAT

KLM

LUFTHANSA

MNG

NEOS

ONUR AIR

PEGASUS

PULLMANTUR AIR

ROMAVIA

SKY AIRLINES

TAROM

TRANSAERO

TNT

UTAIR

WIND JET

AEROSVIT

AIR ADRIATIC

AIR EUROPA

AIR KAZAKHSTAN

AIR ONE

ALITALIA

AMS

ARKIA

BABCOCK

BLUE AIR

BRITISH MIDLAND/BA

CAL

CSA-CZECH AIRLINES

EL AL

IBERIA

USA

S.AMERICA AFRICA

ASIA

EUROPE

LATAM


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Business Units

CFM56

Military &

Regional

JT8D/V2500

JT9D/PW4000

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

CFM56-2/3 CFM56-5CFM56-7

DC8 B737 A320B737 NG

CFM56 Products

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

CFM56 Sales (accum. M$)

B

407

650

589

461

522

317

251

198

154

11583

5832

4 19

0

75

150

225

300

375

450

525

600

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012F


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

CFM56 Customer List

B

AIRLINES

LEASING COMPANIES

AEROSVIT

AEROMAT

AIR CHINA

AIR EUROPA

AIR INDIA

AIR NIGERIA

AIR ONE

ALITALIA

AMS

ASTAR

ATI

AVIANCA/TACA/AEROGAL

BETA CARGO

BLUE AIR

BLUE PANORAMA

BMI/BA

CHINA EASTERN

CARGO AIR

CHINA HAINAN

CHINA SOUTHERN

CHINA SOUTHWEST

CHINA YUNNAN

COMAIR

CSA – CZECH AIRLINES

DHL

DONGHAI

EL AL

FRONTIER A/L

JAT A/L

JET AIRWAYS

KENYA AIRWAYS

LAN CHILE

TAM

MNG

NEOS

NORDAVIA

SAGA A/L

SHANDONG A/L

SKY A/L

SOLASSEAD

TNT

TURKMENISTAN A/L

UIA

UTAIR

XIAMEN A/L

XINJIANG

AEROTURBINE

AWAS

BABCOCK & BROWN

GECAS

ILFC

INDIGO

PEGASUS

MAGELLAN

SANTOS DUMONT

LATAM

F


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Full overhaul capability on CFM56-2,3,5,7 models

17 years total CFM56 experience

More than 510 engines total

Capacity for 80 engines per year and expanding

Spare Engine Availability

CFM56 Capability, Capacity

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

B767B747-400

MD11A300/310

PW4000

B767 B747

JT9D-7J/Q/R4

JT9D/PW4000 Products

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

JT9D/PW4000 Sales (accum. M$)

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498528

446 458 472

8251

124149

192

234254

288

328

404

0

100

200

300

400

500

600

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012


21

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

JT9D/PW4000 Sales Customer List

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AIRBORNE EXPRESS

AIR ATLANTA

AIR CASTLE

AIR KAZAKHSTAN

AIR PUKET

AEROLINEAS

AEROSVIT

AVIANCA

BRA

BOEING

CONTINENTAL

DHL

EL AL

DELTA/NWA

EVERGREEN

EURO ATLANTIC

ERITREAN

FEDEX

GARUDA

GIANT

HYDRO

ILFC

JT POWER

KALITA

MAXJET

MK AIRLINES

NWA

OCEAN AIR

PHUKET AIR

POLAR

PULLMANTUR AIR

P&W/ESA

SKYSTAR

TRANSAERO

TRITON

VOLVO (VAS)

WORLD AIRWAYS


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

IAI is P&W’s DSP (Designated Service Provider) for JT9D engines

Full overhaul capability on JT9D / PW4000 models

33 years total JT9D experience

More than 710 engines serviced by IAI



JT9D/PW4000 Capability, Capacity

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

A320

V2500

B727 B737

MD80DC9

JT8D-100 JT8D-200

JT8D/V2500 Products

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

JT8D/V2500 Sales (accum. M$)

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824867.9 887 899 903

750

641

565

491

424371

312255

84

182

0

200

400

600

800

1000

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

JT8D/V2500 Sales Customer List

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AAR

AIRBORNE EXPRESS

AIR ONE

ASTAR

ALITALIA

ATI

AVIANCA

CONTINENTAL

COPA

CHINA EASTERN

CHINA NORTHERN

DELTA/NWA

EUROPE AIRPOST

EVERGREEN

FIRST AIR

FRONTIER

GAL

IBERIA

JET AIRWAYS

JET MANAGEMENT

JETRAN

KENYA

LAN CHILE

MILLIONAIR

MURRAY

ONUR AIR

ROMAVIA

RYANAIR

WIND JET

SERVICES AIR


26

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

JT8D/V2500 Capability, Capacity

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Full overhaul capability on JT8D-100/200 models

New extensive capability for the V2500-A5 Engines and expanding

More than 2,435 engines total




27

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

COMBAT & TRANSPORT A/C

T53, PT6, T56, J52, F100, F110, J1E/J79, JT3D

Military & Regional Products

Military

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28

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

REGIONAL JETS

CF34

Military & Regional Products (Cont.)

Regional

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Military & Regional Sales (accum. M$)

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309

344

372

429

398

278255

234213

189165

137102

36

65

0

100

200

300

400

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Military & Regional Customer List

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IAF

BRAZILIAN NAVY

COLOMBIA A.F

ECUADOR A.F

SRI LANKA A.F

BELGIUM A.F

DENMARK A.F

INDONEZIAN A.F

EVERGREEN HELICOPTERS

SUNRISE HELICOPTERS

YONIR

ATSI

ATAC

NEPAL A/L

IBERIA

EMBRAER


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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Full overhaul capability on JT53, PT6, T56, J52, J1E/J79, JT3D

F100, F110, T-64, T-700, ALLI 250 models, accessories & parts

PBH programs for IAF and others

60 years total experience

More than 4,710 engines total


Military & Regional Capability, Capacity

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ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

We Strive to be your Best Choice!

Quality, Reliability and On-Wing Durability

Competitive Pricing

Responsiveness & Flexibility

Significant in-house Parts Repair Capability

Customer Support and Focus

Minimized Engine Downtime

CAA and FAA Approval for 50 years FB


33

ENGINES MRO

COMPONENTS MRO


SPECIAL MISSION

AIRCRAFT

GENERAL OVERVIEW

AIRCRAFT MRO

Thank You!Exit

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bedek aviation group engines · pdf filecfm56 jt9d/pw4000 jt8d/v2500 military repair processes...

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