business presentation 2011 - advantage austria...furnace systems for the steel industry andritz...

The ANDRITZ MAERZ CompanyBusiness presentation 2011

Company profile

2 Andritz MAERZ Business presentation 2011

~44% ofGroup’sSales.

Electro-mechanical equipment for hydro-power plants; pumps.

~31% of Group’sSales.

Systems for production of all types of pulp and certain paper grades.


Systems for production and processing of stainless steel and carbon steel strips.


Systems for mechanical and thermal solid/liquid separation.

~4% ofGroup’sSales.

Systems for production of animal feed and wood/biofuelpellets.

A world market leader in most business areas

Title: Arial Bold, 24 pt, black, align left, 1 lineSubheading: Arial, 24 pt, gray (104/103/108), align left

Achieving customer satisfaction through qualityANDRITZ Metals Experience -

ANDRITZ METALS


Product overview

ANDRITZKaiser

ANDRITZSundwig

ANDRITZ Maerz

ANDRITZ Selas

ANDRITZThermtec

ANDRITZLynson

ANDRITZ AG

Punching and metal forming equipment, eccentric presses

Roll grinders

Stainless steelstrip processing

lines -mechanical equipment

Blanking lines,levellers

Slitting and cut-to-length

lines

Rolling mills

Stainless steelstrip processing

lines -process

technology

Push pickling lines

Electrolytic galvanizing lines

Hot-dip galvanizing lines,Strip coating lines

Electrical and Automation Systems – mathematical Models – technological Control Concepts

Furnaces for carbon steel

strip lines

Furnaces for carbon steeland copper

industry

Furnaces for stainless steel

strip lines

Continuous annealing lines

Acid regeneration

plants

Life Cycle Service

ANDRITZ METALS

Title: Arial Bold, 24 pt, black, align left, 1 line

Moving ahead with tradition.ANDRITZ MAERZ Metals Experience -

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Continuous furnaces - Reheating process

Rotary hearth furnaces Rotary table furnaces Pusher-type furnaces Walking hearth/walking beam furnaces

Continuous furnaces – Heat treatment process

Roller hearth furnaces Double walking beam furnaces

Furnace systems for the steel industry

Andritz MAERZ Business presentation 2011

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Batch-type furnaces – Heat treatment process

Car bottom annealing furnaces Shaft furnaces Hood-type furnaces Pit furnaces

Batch-type furnaces - Forging process

Car bottom forging furnaces Chamber / Double chamber furnaces Pit furnaces

Special plant systems

Heat treatment line for railway high speed wheels Annealing plant for rings

Furnace systems for the steel industry


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Metallurgy furnaces – Primary and secondary industry

Tiltable reverberatory furnaces Rotary furnaces Converter furnaces Shaft furnaces Combined hearth-shaft furnaces Stationary reverberatory furnaces “Elliptic” furnaces Top blown rotary converter furnaces Special cooling elements Fine tuning packages

Furnace systems for the copper industry


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Customer benefits

Partnership instead of supplier

Taylor-made turn-key customer solutions

Expertise for engineering, know-how, and process technology

Dynamic state-of-the-art technologies

Chain of increase in value includes: Optimized projecting, engineering, supply, assembly, commissioning of turn-key products and systems for high temperature application based on national and international patents and rules

Continuous plant improvement by feedback from ongoing order execution

Low performance risk due to turn-key competence and financial strength

Minimized total cost of ownership

Taylor-made modernization/optimization packages

Plant life cycle services


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Important customers

Copper industry

Norddeutsche Affinerie AGHüttenwerke Kaiser AGJiangxi Copper CorporationJinlong Copper SmelterKasachstan ZinkMontanwerke BrixleggMopani Copper MinesOutokumpuSarkuysanSchwermetall HalbzeugwerkSouthwireSunjin MetalsUmicoreWieland WerkeXSTRATA Yanggu X. Copper Smelter...

Steel industry

Aubert&Duval HoldingBentelerBGH UnternehmenBoehler-UddeholmBreitenfeld EdelstahlBuderusCorusDanSteel A/SDeutsche EdelstahwerkeAG der Dillinger HütteEVRAZ GruppeGeorgsmarienhütte HoldingGTS industriesHOESCHIlsenburger GrobblechOJSC Magnitogorsk Iron&Steel Works...

Steel industry

Max Aicher GruppeMittal-ArcelorNizhniy Tagil Iron & Steel Works Novolipezk Metall. Combine OutokumpuRautaruukkiSaarstahl AGSalzgitter Flachstahl AGSeverstalSiepmann WerkeThyssen KruppTimken Latrobe SteelVallourec & MannesmannVitkovice HammeringVoestalpineWorthington Cylinders...


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Impressions


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Steel Division FE2 – Batch type FurnacesHeating- and Heattreatment furnaces for the steel industry


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Heating- and Heattreatment furnaces for the steel industry

Selection of furnace type


Additional Criteria

INVESTMENT COSTS- Furnace- Operation

OPERATIONAL COSTS- Energy consumption- Maintenance costs

QUALITY- Temperature homogeneity- Scale formation

SPECIAL CONDITIONS- Space requirement- Time of installation- Surrounding conditions

Main Criteria

USAGE DATA- Geometry- Quality grade

PRODUCTION DATA- Max. useful charging weight- Temperature reheating profile

BATCH TYPE OPERATION

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Heating- and Heattreatment furnaces for the steel industry

Reheating Process

Normalising and Tempering / ProcessHeat treatment for pipes, rings, slabs, shafts, steel bar…

Car bottom annealing furnace

Chamber annealing furnace

Bell-type furnace

Annealing pit furnace

Reheating of ingots and sheets for the forging processes

Car bottom forging furnace

Chamber forging furnace

Heating of ingots for further processing

Pit furnace


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Heating- and Heattreatment furnaces for the steel industryHeating Process

HWSO

Herdwagenschmiedeofen Car Bottom Forging Furnace


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KSO

Kammerschmiedeofen Chamber Forging Furnace


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TO

Tiefofen Pit Furnace


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Heating- and Heattreatment furnaces for the steel industryHeattreatmentprocess

HWGO

Herdwagenglühofen Car Bottom Annealing Furnace

Ausführung mit Umwälzern / layout with recirculating


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HWDSO

HerdwagendurchschubglühofenCar bottom pusher type annealing furnaceHerdwagendurchschubofen zur Wärmebehandlungvon Ringen Car bottom pusher type annealingfurnace for heattreatment of rings

Herdwagendurchschubofenzur Wärmebehandlung von EisenbahnräderCar bottom pusher type furnace forheattreatment of railway wheels

Laufkranz-HärtemaschineWheel treat hardening machine


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KGO

Kammerglühofen Chamber Annealing Furnace"Doppelkammerofen„ - „Double chamber furnace“


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HGO

Haubenglühofen Bell Type Annealing Furnace


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SO

Schachtofen Shaft FurnaceVERTIKAL – VERGÜTEOFEN

VERTICAL TEMPERING FURNACE


„High Speed“ Trains beyond 300 km/h…

Erwin Tschapowetz

1 - Introduction

3 - Layout of the Plants

2 - Process Description

4 - Construction details of the Overall Plant

5 - Summary

Table of Contents

6 - The End

1 - INTRODUCTION

Plant capacity : 66 wheels/hour

2 – Process Description

MAERZ-Hardening Machine

2 – Process Description

Refractory Lining in theFurnace

Refractory Lining of HearthBogie

4 – Construction Details of Overall Plant

Exhaust Gas System Sliding Platform


Portal Robot with Hardening Machine


M&R Visualization


37

Your contact: Ing. Erwin TschapowetzBusiness area steel II

Andritz MAERZ GmbH

Corneliusstraße 36

D-40215 Düsseldorf

Germany

Tel.: +49 211 38 425 0

Fax.: +49 211 38 425 20

e-mail: [email protected]

Contact


All data, information, statements, photographs, and graphic illustrations contained in this presentation are without any obligation to the publisher and raise no liabilities to ANDRITZ AG or any affiliated companies, nor shall the contents in this presentation form part of any sales contracts, which may be concluded between ANDRITZ GROUP companies and purchasers of equipment and/or systems referred to herein.

© ANDRITZ AG 2009. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws.


Legal Disclaimer

The ANDRITZ MAERZ CompanyFoliennummer 2Title: Arial Bold, 24 pt, black, align left, 1 lineANDRITZ METALSTitle: Arial Bold, 24 pt, black, align left, 1 lineFoliennummer 6Foliennummer 7Foliennummer 8Foliennummer 9Important customersImpressionsSteel Division FE2 – Batch type Furnaces�Heating- and Heattreatment furnaces for the steel industryHeating- and Heattreatment furnaces for the steel industryHeating- and Heattreatment furnaces for the steel industryHeating- and Heattreatment furnaces for the steel industry�Heating ProcessHeating- and Heattreatment furnaces for the steel industry�Heating ProcessHeating- and Heattreatment furnaces for the steel industry�Heating ProcessHeating- and Heattreatment furnaces for the steel industry�HeattreatmentprocessHeating- and Heattreatment furnaces for the steel industry�HeattreatmentprocessHeating- and Heattreatment furnaces for the steel industry�HeattreatmentprocessHeating- and Heattreatment furnaces for the steel industry�HeattreatmentprocessHeating- and Heattreatment furnaces for the steel industry�HeattreatmentprocessFoliennummer 23Foliennummer 24Foliennummer 25Foliennummer 26Foliennummer 27Foliennummer 28Foliennummer 29Foliennummer 30Foliennummer 31Foliennummer 32Foliennummer 33Foliennummer 34Foliennummer 35Foliennummer 36ContactFoliennummer 38

business presentation 2011 - advantage austria...furnace systems for the steel industry andritz...

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