Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,

AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

613 Scraper

S/n 72M1 to 72M4267

CT-P-613SC72M1+

Name

'613 SCRAPER

SERIAL NUMBERS

72M1 TO 72M4267

REVISION PUBLISHED NOVEMBER 1980

IN DE X

UEGOI04S

Page

Back-Up Warning ....................................... 25C-3 Bowl ...................................................... 6 Bowl Lift .................................................. 8 Control-Brake ............................................ 25 Control-Ejector ........................................... 12 Door-Bottom .............................................. 7 Draft Frame ................................................ 5 Ejector ................................................... 10 Elevator ................................................... 20 Elevator Frame ........................................ 228-14 Elevator Motor and Lines .................................. 16 Fenders ................................................. 248 Fuel Filler Extension ..................................... 24A Fuel System ............................................... 4 Lighting ............................................ ~ .... 25C Li nes-Ejector .........................................•... 11 Lower Link Pin Conversion ............................... 20C Protection Cover-Fuel Tank ............................... 40 Rim ..................................................... 24A Ripper Tooth. . . . . . . . . . . .. . ............................... 26 Routing Bit ............................................. 250 Specifications ............................................. 28 Speed Reducer-Elevator ................................... 18 Speed Reducer Mounting-Elevator Frame .................. 17 Transfers ................................................. 26 Upper Elevator Conversion ................................ 22C Wheel and Brakes ......................................... 23 Wiring ................................................. 25C-2

I

INDEX ALPHABETIQUE Designation Page

Alimentation en carburant ................................... 4 BSti d'·attelage .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5 Benne .. Benne (relevage) Caracteristiques

6

8 29

Dents de bord tranchant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26

f:jecteur ............ ...................................... 10 f:jecteur (commande) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12 f:levateur .................................................. 20 Elevateur (moteur et tuyauterie) .... . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 f:levateur (reducteur) ........................................ 18 Freins (commande) .......................................... 25 Instructions sur decalcomanies ................................ 26

Porte de fond ............................................. . 7 Roues et freins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 23

T uyauteries (ejecteur) .......................... II

INDICE Nombre Pagina

Bastidor de Tiro ........................................... . Caja .................................................... . Calcomanias ... . ................................... . Cilindros de Levantamiento de la Caja ........................ . Control de Cilindros del Eyector ............................. . Control de Freno .......................................... . Dientes del Desgarrador ................................... . Elevador Especificaciones ........................................... . Eyector .................................................. . Motor y T uberias del Elevador ............................... . Puerta del Fondo .......................................... . Reductor de Velocidad del Elevador .......................... . Ruedas y Frenos ........................................... .

T anque del Combustible T uberias del Eyector

5 6

26 8

12 25 26 20 30 10 16 7

18 23

4

"

Designa<;ao

Alimentador Arma~ao de tra~ao Ca~amba

, INDICE

CClixa de redu~ao do motor. hidraulica Cilindros do fundo e do ejetor e tubula~oes Cilindros elevadores e tubula~oes ...... . Contr61e do freio de mao .. Decalcomanias ......... . Dente da borda cortante Ejetor Especifica~oes

Fundo corredi~o ...... . Motor hidraulico e tubula~oes Roda e freio ...

T anque de combustlvel e tubula~ao T ubula~oes de contr61e da eie~ao

Pagina

20 5 6

18 12

8 25 26

........ 26 ............ 10

31 7

16 23

4 II

INHALTSVERZEICHNIS Bezeichnung

Abziehbilder Ausstosser ..................... . Ausstossergestange ............. . Ausstosserleitungen ............ . Bremsgestange ............ . Elevator ...................... . Elevatormotor und Leitungen Kraftstoffanlage ......... . KDbel .......... . KDbelhubwerk Rad und Bremsen. . ..... . Rollboden ........ . SchDrfmesserzahn T echnische Daten

Untersetzung des Elevatormorors Zugrahmen

Seite

26 10 12 II 25 20 16 4 6 8

23 7

26 32

18

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REF., PART NO. NUMBER

OESCRIPTION

1 8Jl264 H05EA55EM.----161in.longl----2 7 J6418 FITTING-----------------------­

C/3 8Jl328 CLIP--------13.42 in.longl------­C 4 8Jl329 CLIP--------(3.05 in.long)------­C 5 8J9055 TUBEA55EM.----·

6 5B 3693 STRAINER ASSEM. C I 7 321267 CONNECTOR---------------------

8 7J5911 H05E ASSEM.----172 in. longl----9 2 B 7409 PLUG--------------------------

10 S 1617 BOLT----------------------------11 3B4505 LOCKWASHER----12 7 J6422 CLAMP-------------------------13 2H3755 BOLT----14 7J6424 Cli 15 7 J5910 TUBE ASSEM. 16 3R4489 NUT-----

OTY

1 2 2 2 1 1 2 1 2 1 2 1 1 1 1 2

17 CII8

19 20 21

cI22 23 24 25 26 27 28 29 30

®--t @, @

7 J5909 TANK ASSEM. 7 J 598 1 PLATE - -- --- ----- -- --- ----- - -- ---3 B 4 50 6 LOCKWASHER- -------- -- ----- --­T 102 BOLT---------------------------8J3031 FITTING-8 J9054 TUBE ASSEM. -------------------51591 BOLT----------------------------7 J9538 CLI 7 J5907 TUBE ASSEM. 7 J7049 FITTlNG----------------------L 10 13 NUT-----------------------------7 J6419 FITTING------------------------104717 NUT----------------------------5550 CLI

1 8

10 2 1 1 8 1 1 2 1 1 9 2

FUEL SYSTEM (7 J4060 N/S)-65 U.S. Gallon Serial No. 72M 1397 to 72M 1668 inclusive

~rt: 15

Ig

31 4 B 5441 CAP ASSEM. -------------------- 1 32 4 B 5949 ELEMENT---------------------- 2 33 3H8389 SCREW------------------------ 1 34 4B5423 GASKET----------------------- 1 35 7B2002 WA5ffR----------------------- 1 36 3F4134 BAFFLf------------------------ 1 37 2A1763 GA5KET----------------------- I 38 2S1307 RING---------------------------- 1 39 5K9660 CLIP---------------------------- 1

C I NO I CATES CHANGE 141116

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REF.I PART NO. NUMBER

DESCRIPTION

1 9 J 6184 HOSE ASSEM. -----147.3 cml58 In. 2 7K4129 FITTING------------------------­

CI 3 8M2770 CLIP----------------------------4 9J6189 CLI 5 7 J9538 CLIP--

cl 6 583693 STRAINER ASSEM_ ----7 308341 RING-8 287409 PLUG----------------------------9 321267 CONNECTOR-- - - - --- -- - -- -- - -- --­

ID 7 J5911 HOSE ASSEM. ---182.9 cm(72 in.) 11 S 1617 BOLT ----- ------- ---- - -- - ---- -- - --

OTY

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, ORDER BY THE METER C INDICATES CHANGE

, ~.

C 13 14 15 16 17 18 19

84277 WASHER--7 J6422 CLAMP----2 H 3 75 5 BOLT - -- - - - ---------- --- - - - -- - - --7 J6424 CLIP------------7 J5910 TU8E ASSEM ----5K9660 CLI S 1591 BOLT - - - -- --- --- - - - -- - -- - - --- ----7 J5981 PLATE-------fuse as reQuired)----

1l~~14/15 ; ,'-~ 49 I~ 1 20

9J2259 FUEL SYSTEM

2 1 I I I I 8 8

Serial No. 72M3402 to 72M3495 inclusive

51

18

Cl20 21 22 23

24 25 26 27 28 29 30 31 32 33

CI

4B4278 WASHER------------------------- 18 104717 NUT ----- -- --- - -- -- - ----- -- ------ II 9J47 TANK ASSEM. ------------------- 1 4B5441 CAP ASSEM. -------------------- 1

II neludes) 4 B 5949 ELEft'[ NT - -. - - - -- - - -- - --- -- - - - 2 3H8389 SCREW- - --- - - --- - --- - -- - -- --- I 3F 4134 BAFFLE - - -- - -- - - - -- -- -- - - -- -- I 7B2002 WASHER--- -- -- - -- - --- --.- I 2A1763 GASKET-··· ......... -..... - I 4B5423 GASKET-·- ..... -.. -.--- ... -. I 5 P 1883 ELBOW--- -.. - --. - -. - - -- - -- .. - -.- 1 2H4093 SCREW ASSEM. - --- --. -- -. -. ---. 5 8J9867 COVER- -.. -... -.- -.... -- -. . .... 1 36083 GASKET-·······---·--········-- 1 2R645 FITIlNG---·--------------------- I

34 4M5286 IIneludes) NUT --.-... -... --.- .. ---. --II

4M5279 SLEEVE -. -. -. - - -- -------- --- - - 1 C 135 9JI661 INSERT -- - - --- -- -.. - -- .. --- -. - - -. 1

36 2H5547 BUSHI NG -... -. -- -... - -- .. - -- -.- I 37 TI02 BOLT---·-- .- ... ---.--------------- 2

1

38 8B6127 CLlP-------·---·--· .------ ------ 2

39 9J6185 TUBE ASSEM. -.. -.. -------------- I 40 9J6187 TUBE ASSEM. ------.------------- 1 41 S509 BOLT---------------· ---.-------- 4

C 142 2HI743 CLIP---------------------------- 3

C 43 9J 8378 TUBE----------------------------- I C. 44 5 P6011 TUBE ---------12. 95 ml510 in. )

45 2PI278 UNION------------------·--·---· I CI46 2PI279 LOCKNUT------------------------ , I

47 9J2281 TUBE ASSEM. ------------------- I 48 5J299 CLlP----luse as required)--------- 20 49 6N6 PUMP ASSEM. ------------------- I 50 SI594 BOLT---------------------------- 2 51 2L8079 TERMINAL - -- ------------ -----.-- I 52 7F6995 TERM INAL - -- -- -- -- - - -- - - -- - - -- -- 1 53 9J6186 TUBE ASSEM. ------------------- 1

C 154 9J8379 BUSHI NG----- --- - -- -- ----- -- - --. I

221743

............. -

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40 CATERPILLAR 613 SCRAPER

---~-~~~~-,----'~--

NOTE: FOR SERVICE OF PADLOCK AND KEY ORDER 8S7949 PADLOCK GROUP

REF. PART NO. NUMBER

DESCRIPTION QTY

1 INo! 5m PADLOCK------------------------ 1 1 l8M439 KEY---------(Not Shown)--------- 2

2 557657 FILTER--------------------------- 1 3 2A1763 GASKET -------------------------- 1 4 4Jll05 5H IM---------------------------- 2

A NOT PART OF IP8678 CAP GROUP

5 3B4605 COnER PIN---------------------- 2 6 5F9144 SEAL---------------------------- 1 7 IP8680 CAP----------------------------- 1 8 5 S 7646 LI D------------------------------ 1 9 1 P 80 50 COVER A5SEM, ------------------- 1

1 P 80 5 2 RET A I NER----- - - -- ------- - -- ---10 1 P 86 79 P IN---------------------------~ 8F9538 SEAL--------------~-------------- 1

111574

lP8678 PROTECTION COVER GROUP-Fuel Tank Cap Effective with Serial No. 72M505. AN ATTACHMENT

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS