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-1 Center for By-Products Utilization Effects of Scrap Tire Rubber on Properties of Hot-Mix Asphaltic Concrete - A Laboratory Investigation By: Tarun R. Naik, and Shiw S. Singh Report No. 236 November 1994 Department of Civil Engineering and Mechanics College of Engineering and Applied Science THE UNIVERSITY OF WISCONSIN - MILWAUKEE

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Page 1: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

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Center for

By-Products

Utilization

Effects of Scrap Tire Rubber on Properties of

Hot-Mix Asphaltic Concrete - A Laboratory

Investigation

By: Tarun R. Naik, and Shiw S. Singh

Report No. 236

November 1994

Department of Civil Engineering and Mechanics

College of Engineering and Applied Science

THE UNIVERSITY OF WISCONSIN - MILWAUKEE

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EFFECTS OF SCRAP TIRE RUBBER ON

PROPERTIES OF HOT-MIX ASPHALTIC CONCRETE-

A LABORATORY INVESTIGATION

Prepared for Paul J. Koziar, Director

Waste Tire Removal and Recovery Program Wisconsin Department of Natural Resources

Bureau of Solid and Hazardous Waste Management 101 S. Webster Street

P.O. Box 7921 Madison, WI 53707

BY: Tarun R. Naik, Director

and

Shiw S. Singh, Post Doctoral Fellow

Center for By-Products Utilization Department of Civil Engineering and Mechanics

College of Engineering and Applied Science The University of Wisconsin-Milwaukee

P.O. Box 784 Milwaukee, WI 53201

Telephone: (414) 229-4105 Fax: (414) 229-6958

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TABLE OF CONTENTS

ABSTRACT. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . ii ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii 1. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. EXPERIMENTAL PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 MATERIEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.1 Aggregates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.2 Asphalt Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.3 Crumb Rubber Modifier (CRM) . . . . . . . . . . . . . . . . . . . 2-7

2.3 MIXTURE DESIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

3. RESULTS and DISCUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 EFFECTS OF ASPHALT . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 EFFECT OF INCLUSION OF CRM . . . . . . . . . . . . . . . . . . 3-2

4. SUMMARY AND CONCLUSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5. REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

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ABSTRACT

The major aim of this investigation was to establish mixture proportion

technology for manufacture of paving materials containing scrap tire rubber using a dry

process, especially a generic system. This research focussed toward development of

a modified generic technology that would not require any changes in gradation of

Crumb Rubber Modifier (CRM) in manufacture of dense-grade asphaltic concretes

(DGACs) varying in aggregate gradations. The new system will contain a fixed size or

a combination of sizes of CRM for all DGACs. It is believed that this new technology

will have much greater acceptance than the standard generic technology in commercial

application due to its simplicity without compromising performance.

An experimental investigation was carried out to evaluate the influence of the

size of CRM on performance of asphaltic paving materials. Two different Wisconsin

DOT dense-graded asphaltic concrete mixtures were selected as reference mixtures for

this investigation. Two sizes of CRM (3 mm and 180 µM) were chosen, to represent

the upper and lower limits of CRM size, based on technical and economic

considerations. The coarse CRM (3 mm) was varied between 1 and 9% of total

asphalt cement used, and the fine CRM (180 µM) was varied between 5 and 15% of

total asphalt used with an increment of 2%.

For each asphaltic mixture, properties such as air voids, voids in the mineral

aggregates (VMA), voids filled with asphalt cement (VFA), theoretical maximum specific

gravity, bulk specific gravity, stability, and flow were determined. Based on the

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analysis of data collected, it was found that addition of the coarse CRM (3 mm) affected

the performance of both Wisconsin DOT mixtures adversely. Thus, this size of CRM is

concluded to be unsuitable for manufacture of rubberized paving materials. However,

the materials made with the fine CRM (180 µM) showed the most encouraging

performance up to 15% CRM addition. The materials made with 180 µM can be

commercially utilized without any changes in conventional mixture design and

production technology. However, in order to achieve better economics, a combination

of sizes need to be further investigated. Additionally, further investigations are needed

to establish field performance of the mixtures that were developed in this laboratory

investigation at the Center for By-Products Utilization, University of

Wisconsin-Milwaukee.

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ACKNOWLEDGEMENTS

The authors express their appreciation to Wisconsin Department of Natural Resources

for providing financial support for this project. Special appreciation is expressed to Mr.

Paul J. Koziar for his valuable suggestions and help during the startup phase of this

investigation.

The authors would like to express their deep sense of gratitude to Mr. David F. Nelson,

President, WISE, Milwaukee, WI, whose valuable help and encouragement were

instrumental in establishing the scrap tire use research project at the Center for

By-Products Utilization, UW-Milwaukee. The authors would also like to express

appreciation to Mr. James C. Kaminski, Commissioner of Public Works, City of

Milwaukee, for his encouragement and support for investigation. Special appreciation

is expressed to Mr. Robert A. Huelsman, Environmental Engineer, Department of the

Air Force, Milwaukee, for his valuable support, commitments, and interest in the project.

Thanks are due to Payne and Dolan, Inc. for providing facilities for making and testing

of asphaltic concrete mixture for this investigation. The authors express their deep

sense of gratitude to Mr. Jack Weigel of Payne and Dolan, Inc. for his active help,

participation, and suggestion throughout the study.

The authors express sincere thanks to Ms. Amanda Como for her help in data

collection. A note of thanks are due to Mr. M. M. Hossain for preparation of

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illustrations used in this report.

The primary sponsors of the Center for By-Products Utilization are: Dairyland Power

Cooperative, LaCrosse, WI; Madison Gas and Electric Company, Madison, WI;

National Minerals Corporation, St. Paul, MN; Northern States Power Company, Eau

Claire, WI; Wisconsin Electric Power Company, Milwaukee, WI; Wisconsin Power and

Light Company, Madison, WI; and Wisconsin Public Service Corporation, Green Bay,

WI. Their continuing help and interest in the activities of CBU is gratefully

acknowledged.

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SECTION 1

INTRODUCTION

Recent technical and economic feasibility investigations carried out at the Center

for By-Products Utilization revealed that there is a very high potential for large scale use

of scrap tires in manufacture of rubberized asphaltic pavements and other construction

materials. Tire rubber is ground to particulate form prior to it's utilization as an

ingredient for such materials for improving their properties with compared to materials

without crumb rubber from used tires. The used tire particulates are called Crumb

Rubber Modifier (CRM). When added to asphalt mixtures, they tend to modify

properties of the asphaltic materials.

Two different processes exist for introducing CRM in paving materials. They are

wet and dry processes. In the case of wet processes, 15-25% of CRM is reacted with

asphalt at elevated temperature (375 -425 F) to produce a new binder which is thicker

and more elastic compared to conventional asphalt. The new binder is used in the

same manner as that of conventional asphalt in manufacture of paving and other

asphaltic materials. Two different processes that use the wet processes are the

McDonald (batch) and the continuous blending technologies. The McDonald

technology involves blending of CRM with asphalt in a holding tank and then allowing

sufficient time for reactions between them in the tank. In the continuous blending

technology, asphalt and CRM are mixed prior to mixing the blend with the asphaltic

mixture. The continuous system uses finer CRM compared to the McDonald

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technology. The detailed description of these technologies is presented in the

accompanying report (1) and elsewhere (2-5).

In the dry process, CRM is blended with aggregates prior to introduction of

asphalt to the mixture. The resulting material is generally referred to as rubber filled

systems. Two different systems, namely, Plus Ride and generic technologies are

commonly used to manufacture rubber filled systems. The PlusRide system is a

patented technology which was originally developed in the late 1960's in Sweden and

was patented under the trade name "Rubit". Currently, EnvirOtire, Inc. markets this

technology as PlusRide II in the USA. The advantages of the PlusRide system include

increased flexibility, fatigue life, resistance to reflective, shrinkage and thermal cracking,

and resistance to rutting compared to conventional asphaltic paving. The generic

systems was developed by Takallou in 1986 (6). This system employs designs and

standards similar to that for conventional asphaltic concrete (1, 2, 3, 6, 7). The

gradation of CRM is designed to be compatible with a specific dense-graded aggregate.

These generic systems have been used in several states including New York, Oregon,

and Ontario with a considerable success.

In general, the materials produced from the wet processes is costlier than the

rubber filled materials produced by the dry processes. Of the two rubber filled

systems, namely the PlusRide and the generic system, the latter is the most

cost-effective. Because of low cost and minimum changes in the design of

conventional asphalt concrete systems, the generic system has a great potential for

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widespread application in paving work. However, there is limited published data

available on the performance of the generic system. This investigation was under

taken to develop an improved design of the generic technology for increasing its

acceptance in commercial applications in Wisconsin.

The major aim of the work reported herein is to establish an optimum mixture

proportion for the generic system without much change in mixture proportioning and

manufacturing of conventional materials. This report includes experimental data on

the effects of fineness of CRM on performance of two different Wisconsin DOT

mixtures by using a modified generic technology. In the original generic system, CRM

gradation is adjusted in order to be compatible with individual gradation of aggregates

used in dense-graded asphaltic concrete (DGAC) systems. Whereas, in the modified

generic systems that is being reported in this work, it was planned to keep the same

size or gradation of CRM for all DGACs. This will allow a greater acceptance of CRM

in asphaltic pavements in Wisconsin because mixture designers do not have to

redesign gradation of CRM as required by individual aggregate gradations of different

DGACs.

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SECTION 2

EXPERIMENTAL PROGRAMS

2.1 GENERAL

In order to evaluate the effects of CRM in asphaltic paving materials, two

different asphaltic mixtures established by Wisconsin DOT were selected for this work

as reference mixtures. These were MV-3 and MV-4 dense-graded asphaltic mixtures

for medium volume traffic conditions. This work involved establishing a modified

generic system using a fixed size or fixed gradation of CRM as opposed to the

gradation of CRM used in the standard generic system. For the present investigation

two different sizes of CRM were selected: 3 mm and 180 µM. The entire experimental

work was divided into two different series. The first series of experiments were

concerned with evaluation of the effects of 3 mm CRM and the second series of

investigation was related to the effect of inclusion of 180 µM CRM on performance of

asphaltic concrete systems. The amount of CRM was varied between 1 and 9% by

weight of asphalt cement (used for the control mixture) for the coarse CRM, and 5 and

15% for the fine CRM.

2.2 MATERIALS

All materials used in this investigation except CRM were supplied by Payne and

Dolan, Inc. All materials were tested using the R and D Laboratory facilities available

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at Payne and Dolan, Inc.

2.2.1 Aggregates

Sieve analysis was carried out to determine gradation of the fine and coarse

aggregates. A "dry" sieve analysis was conducted in accordance with ASTM C 136

(AASHTO T 27). The amount of materials finer than 75 µM (No. 200) sieve in

aggregate was measured per ASTM C 117.

The bulk and apparent specific gravity of coarse and fine aggregates were

determined by ASTM C 127 (AASHTO T 85) and C 128 (AASHTO T 84), respectively.

The effective specific gravity was computed from theoretical maximum specific gravity

using ASTM D 2041. Los Angeles abrasion resistance, the resistance to degradation

of coarse aggregate, was evaluated in accordance with ASTM C 131. Sulfate

soundness of the aggregates was measured in accordance with ASTM C 88.

The properties of aggregates are shown in Tables 2-1 and 2-2, and in Fig. 2-1

and 2-2.

2.2.2 Asphalt Binder

The asphalt cement used was Type 120-150. It was obtained from AMOCO.

It's specific gravity at 77 F was 1.023.

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TABLE 2-1: Properties of Aggregates Used in Mix MV-3

Aggregate Source

Sample No. Test Number

Material

Source

Location

1

1216-A-92

½" Chip

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

2

1233-A-92

¼" Chip

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

3

1218-A-92

¼" Screenings

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

4

1208-A-92

Manufactured Sand

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

5

1220-A-92

Washed Sand

Johnson - S.& J.

NW ¼ SEC 6 T5 RN 20E WAUK. CO.

Aggregate Gradation (% Passing)

1216-A-92 BLD 10.0%

1233-A-92 BLD 15.0%

1218-A-92 BLD 30.0%

1208-A-92 BLD 30.0%

1220-A-92 BLD 15.0%

Blend

Job Mix

Spec.

1.0 IN

100.0

100.0

100.0

100.0

100.0

100.0

100.0

100-100

¾ IN

100.0

100.0

100.0

100.0

100.0

100.0

100.0

100-100

½ IN

73.4

100.0

100.0

100.0

100.0

97.3

97.3

90-100

3/8 IN

17.1

100.0

100.0

100.0

100.0

91.7

91.7

75-95

#4

3.2

38.6

76.9

95.9

98.6

72.7

72.7

45-80

#8

3.0

7.0

49.1

61.5

84.5

47.2

47.2

30-60

#16

2.9

2.1

33.1

34.4

63.1

30.3

-

-

#30

2.8

1.2

24.2

17.1

40.6

18.9

18.9

15-40

#50

2.8

1.1

19.4

8.1

16.1

11.1

11.1

10-25

#100

2.7

0.9

16.6

4.8

5.2

7.6

-

-

#200

2.4

0.9

13.4

2.8

3.2

5.7

5.7

3-8

Bulk Agg. Sp.

Gr.

2.68

2.69

2.69

2.70

2.69

2.69

2.69

-

Effective Agg.Sp.Gr = 2.78 Elongated Particles = <5% Soundness = 2.5 L.A. Wear = 4.1 (100) 21.0(500)

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TABLE 2-2: Properties of Aggregates Used in Mix MV-4

Aggregate Source

Sample No.

Test Number

Material

Source

Location

1

1217-A-92

3/8" Chip

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

2

1233-A-92

¼" Chip

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

3

1218-A-92

¼" Screenings

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

4

1208-A-92

Manufactured Sand

East Quarry

SE ¼ SEC 26 T7 RN 19E WAUK. CO.

5

1220-A-92

Washed Sand

Johnson - S.&J.

NW ¼ SEC 6 T5 RN 20E WAUK. CO.

Aggregate Gradation (% Passing)

1217-A-92 BLD 10.0%

1233-A-92 BLD 10.0%

1218-A-92 BLD 30.0%

1208-A-92 BLD 30.0%

1220-A-92 BLD 20.0%

Blend

Job Mix

Spec.

1.0 IN

100.0

100.0

100.0

100.0

100.0

100.0

100.0

100-100

¾ IN

100.0

100.0

100.0

100.0

100.0

100.0

100.0

100-100

½ IN

100.0

100.0

100.0

100.0

100.0

100.0

100.0

100-100

3/8 IN

84.4

100.0

100.0

100.0

100.0

98.4

98.4

95-100

#4

3.7

38.6

76.9

95.9

98.6

75.8

75.8

60-85

#8

3.4

7.0

49.1

61.5

84.5

51.1

51.1

40-65

#16

3.3

2.1

33.1

34.4

63.1

33.4

-

-

#30

3.2

1.2

24.2

17.1

40.6

20.9

20.9

15-40

#50

3.2

1.1

19.4

8.1

16.1

11.9

11.9

10-22

#100

3.1

0.9

16.6

4.8

5.2

7.9

-

-

#200

2.8

0.9

13.4

2.8

3.2

5.9

5.9

3-8

Bulk Agg. Sp.

Gr.

2.68

2.69

2.69

2.70

2.69

2.69

2.69

-

Effective Agg.Sp.Gr = 2.78 Elongated Particles = <5% Soundness = 2.5 L.A. Wear = 4.1 (100) 19.6 (500)

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2.2.3 Crumb Rubber Modifier (CRM)

Two different sizes were selected to represent the lower and upper size limits of

CRM that can be used in asphaltic materials to derive both technical and economic

advantages. The largest size CRM was obtained from fines obtained from a tire

shredder. The shredded rubber were further screened to obtain a nominal 3 mm

coarse rubber particles. This size was determined to be the maximum with respected

to reactivity of the particles with asphalt and stress concentration effects which can

influence strength and durability properties of the materials. A fine CRM of 180 µM

particles retained by 80 Mesh sieve was obtained from Baker, Inc. This was

considered to be the smallest size due to economic reasons because cost increases

abruptly with decrease in size. However, since reactivity of the rubber particle

increases with decrease in size, smaller than 180 µM will be even more desirable as a

CRM for asphaltic concrete as far as technical feasibility is concerned.

2.3 MIXTURE DESIGN

The Marshall mix design method was used to design bituminons mixtures with or

without CRM. First Marshall specimens (4 in. diameter x 2½ in.) were manufactured in

accordance with procedure outlined in ASTM D 1559. Each specimen was subjected

to 50 blows on each end in order to obtain the desired level of compaction.

The compacted specimens were tested for bulk specific gravity, stability and

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flow, and density and air voids. Bulk specific gravity test was performed in accordance

with ASTM D 2726. The stability and flow were measured by using Marshall Apparatus

in accordance with ASTM D 1559. The maximum theoretical specific gravity of mixture

(Rice specific gravity) was determined in accordance with ASTM D 2041.

From the known values of bulk specific gravity and maximum specific gravity,

voids in total mix (VTM) was computed. VMA (Voids in the Mineral Aggregate) was

determined using the values of bulk specific gravity of the aggregate, the bulk specific

gravity of the compacted mixture and the asphalt content by weight of total mix. VFA

(Voids Filled with Asphalt) was computed from the known values of VTM and VMA. A

total of 24 mixtures were tested using the two Wisconsin DOT mixtures (MV-3 and

MV-4). Test data for these mixtures are shown in Tables A-1 through A-24, Appendix

A.

Test properties such as bulk specific gravity, maximum theoretical bulk specific

gravity, air voids, unit weight, VMA, and VFA, stability, and flow were plotted against

percent asphalt content by weight of total mix (% AC by weight of Mix), Fig. A-1 through

A-24, Appendix A.

In this work, optimum asphalt content was determined in accordance with the

NAPA procedure outlined in TAS-14 (8). Recommended air void content for the

Wisconsin DOT mixtures varies between 3 and 4 percent. Therefore, medium air void

content was taken as 3.5 percent. The optimum asphalt content was taken as the

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value of asphalt derived at 3.5% air void content from the curve drawn between air

voids and %AC content by weight of total mixture. Other properties such as air voids,

VMA, VFA, theoretical maximum bulk specific gravity, bulk specific gravity, unit weight,

stability, and flow were determined from their respective plots corresponding to the

optimum asphalt content determined above. However, the values of air voids, stability,

flow, and VMA were compared with those specified by the Wisconsin DOT for the

Marshall design method. When all these values fell within the specification, the

optimum asphalt content was considered adequate for actual construction purposes. If

any of the above parameters were out of the specification range, the mixtures were

redesigned and retested until all the parameters were within acceptable limits per

WI-DOT.

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SECTION 3

RESULTS AND DISCUSSION

This section describes the effects of asphalt content on properties of asphaltic

materials. The effects of inclusion of CRM on performance of the Wisconsin DOT

dense-graded asphaltic concrete mixtures (MV-3 and MV-4) are described.

3.1 EFFECT OF ASPHALT

The effect of asphalt on properties of the mixtures tested is shown in Tables A-1

through A-24, and in Fig. A-1 through A-24.

In general air voids, bulk specific gravity, and maximum theoretical specific

gravity decreased, while unit weight, voids filled with asphalt cement (VFA) and flow

increased with increasing asphalt content. VMA (Voids in Mineral Aggregates)

decreased up to a certain level of asphalt content beyond which it increased. But in

some cases, VMA decreased with an increase in asphalt content. The effects of asphalt

addition on Marshall stability indicated two different trends. In the first case, the

stability increased with asphalt content up to a certain limit, and then decreased.

Whereas, in the second case, the stability decreased with increasing asphalt content,

and then increased. In order to meet strength and durability requirements for asphaltic

pavements, Marshall design criteria have been established for various types of

pavements by Wisconsin DOT and other agencies.

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3.2 EFFECT OF INCLUSION OF CRM

Various Marshall design parameters corresponding to optimum asphalt content

determined at about 3.5% air voids are shown in Tables 3-1 through 3-4. WI-DOT

requirements are given in Table 3-5. The effect of CRM on various physical properties

of the two WI-DOT asphaltic mixtures is presented in Fig. 3-1 through 3-14.

The effects of inclusion of the 3 mm CRM on the properties of the two Wisconsin

DOT mixtures (MV-3 and MV-4) are shown in Tables 3-1 and 3-2 and in Fig. 3-1

through Fig. 3-7. In general, an increase in the 3 mm CRM content caused a decrease

in bulk specific gravity, maximum theoretical specific gravity, unit weight, and stability.

However, the values of VMA, VFA, and flow increased with addition of the 3 mm CRM

(Tables 3-1 and 3-2). Additionally, asphalt cement requirements increased

substantially when amounts of the 3 mm CRM was increased from 1% to 9% by weight

of total asphalt cement used. At the 9% level, the mixtures did not meet Wisconsin

DOT requirements for stability as well as flow (Tables 3-1, 3-2, and 3-5).

The influence of the 180 µm CRM on the mixtures are presented in Tables 3-3

and 3-4, and in Fig. 3-8 through 3-14. The various parameters of the mixtures (MV-3

and MV-4) such as bulk specific gravity, maximum theoretical specific gravity, unit

weight, VMA, VFA, and stability were not greatly affected by inclusion of the 180 µm

CRM within the experimental range (Fig.3-8 through 3-14). However, when the fine

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CRM (180 µM) was added to the asphaltic mixtures, the flow increased but the values

were substantially lower compared to the

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TABLE 3-1: Mixture Design Data for Mix MV-3 Containing 3 mm CRM

CRM content

(% of AC)

Optimu

m Asphalt Content

(%)

Marshall Data at Optimum AC Content

Bulk

Specific

Gravity

Theo.

Max. Sp. Gr.

Air

Voids (%)

Unit

Weight (PCF)

VMA (%)

VFA (%)

Stability (lbs)

Flow

(0.01 in.)

Reco. Mixing Temp.

( F)

Dust to Asphalt Ratio

0

6.2

2.427

2.515

3.5

151.1

15.4

77.3

2260

11.2

300

1.1

1

6.0

2.441

2.529

3.5

151.9

14.8

76.4

2013

13.1

300

1.1

3

6.6

2.425

2.514

3.5

150.9

15.9

78.0

1750

16.6

300

1.0

5

6.9

2.415

2.502

3.5

150.3

16.5

78.8

1420

16.4

300

1.0

7

7.4

2.397

2.484

3.5

149.2

17.5

80.0

1250

18.0

300

0.8

9

8.2

2.366

2.452

3.5

147.3

19.3

81.9

1020

21.4

300

0.8

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TABLE 3-2: Mixture Design Data for Mix MV-4 Containing 3 mm CRM

CRM content

(% of AC)

Optimu

m Asphalt Content

(%)

Marshall Data at Optimum AC Content

Bulk

Specific

Gravity

Theo.

Max. Sp. Gr.

Air

Voids (%)

Unit

Weight (PCF)

VMA (%)

VFA (%)

Stability (lbs)

Flow

(0.01 in.)

Reco. Mixing Temp.

( F)

Dust to Asphalt Ratio

0

6.5

2.419

2.505

3.4

150.6

16.8

78.8

2280

10.9

300

1.1

1

6.2

2.437

2.525

3.5

151.7

15.1

76.8

2100

12.5

300

1.0

3

6.9

2.418

2.506

3.5

150.5

16.4

78.7

1500

15.2

300

0.9

5

7.4

2.402

2.489

3.5

149.5

17.4

79.9

1400

16.8

300

0.8

7

7.4

2.405

2.492

3.5

149.7

17.3

79.8

1400

16.8

300

0.8

9

7.9

2.375

2.462

3.5

147.8

18.7

81.3

1100

18.8

300

0.8

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TABLE 3-3: Mixture Design Data for Mix MV-3 Containing 80 Mesh CRM (180 µM)

CRM content

(% of AC)

Optimu

m Asphalt Content

(%)

Marshall Data at Optimum AC Content

Bulk

Specific

Gravity

Theo.

Max. Sp. Gr.

Air

Voids (%)

Unit

Weight (PCF)

VMA (%)

VFA (%)

Stability (lbs)

Flow

(0.01 in.)

Reco. Mixing Temp.

( F)

Dust to Asphalt Ratio

0

6.3

2.427

2.515

3.5

151.1

15.4

77.3

2260

11.2

300

1.1

5

6.4

2.430

2.519

3.5

151.2

15.5

77.4

2175

12.8

300

1.0

7

6.9

2.415

2.502

3.5

150.3

16.5

78.8

1800

16.0

300

1.0

9

6.3

2.440

2.528

3.5

151.9

15.1

76.8

2300

13.2

300

1.1

11

6.2

2.437

2.526

3.5

151.7

15.1

76.8

2350

13.4

300

1.1

13

6.4

2.430

2.518

3.5

151.2

15.5

77.4

2400

14.8

300

1.0

15

6.9

2.415

2.502

3.5

150.3

16.5

78.8

2200

16.0

300

1.0

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TABLE 3-4: Mixture Design Data for Mix MV-4 Containing 80 Mesh CRM (180 µM)

CRM content

(% of AC)

Optimu

m Asphalt Content

(%)

Marshall Data at Optimum AC Content

Bulk

Specific

Gravity

Theo.

Max. Sp. Gr.

Air

Voids (%)

Unit

Weight (PCF)

VMA (%)

VFA (%)

Stability (lbs)

Flow

(0.01 in.)

Reco. Mixing Temp.

( F)

Dust to Asphalt Ratio

0

6.5

2.414

2.505

3.4

150.6

16.0

78.8

2280

10.9

300

1.1

5

6.4

2.427

2.515

3.5

151.1

15.6

77.6

2250

14.3

300

1.0

7

6.4

2.427

2.514

3.5

151.1

15.6

77.6

2250

14.0

300

1.0

9

6.5

2.429

2.516

3.5

151.2

15.6

77.6

2300

13.8

300

1.0

11

6.4

2.430

2.517

3.5

151.2

15.5

77.4

2350

12.8

300

1.0

13

6.8

2.412

2.500

3.5

150.1

16.5

78.8

2200

13.2

300

1.0

15

7.0

2.407

2.495

3.5

149.8

16.8

79.2

2000

15.0

300

1.0

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TABLE 3-5: Wisconsin DOT Requirements for MV-3 and MV-4 Mixtures

ITEMS

MV-3 (GRADATION 3)

MV-4 (GRADATION 4)

No. blows / end

50

50

Stability, min. lbs.

1200

1200

Flow, 0.01 in.

8-18

8-16

Air Voids, percent

3.5

3.5

V.M.A., min. percent

15.0

15.5

Tensile Strength Ratio, percent min. Mixture -no additive

70.0*

70.0*

* If an additive is used (lime or liquid) to improve the resistance to moisture

damage, the minimum Tensile Strength Ratio shall be 75 percent.

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mixtures made with the coarse CRM (3mm) for a given CRM content. The asphalt

requirements for the rubberized mixtures containing the fine CRM were essentially the

same as that for the reference Wisconsin DOT mixture (MV-3 and MV-4) without CRM

as shown in Tables 3-3 and 3-4. Additionally, both Wisconsin DOT mixtures

containing fine CRM (180 µM) met all the requirements of WI-DOT that are specified for

the reference asphaltic mixtures without CRM (Tables 3-3, 3-4, and 3-5).

In accordance with the requirements of the generic system (1), the optimum

asphalt content is selected based on air voids, as used in this work. This optimum

asphalt level should produce stability that should meet the minimum stability

requirements for control mixture without CRM. This condition was satisfied for the

rubberized mixtures containing the fine (180µM) CRM up to 15% CRM levels.

However, in the case of the rubberized mixtures containing the coarse CRM (3 mm),

the mixtures did not satisfy this requirement especially at 9% CRM level which is a low

level of CRM inclusion. Additionally, the materials made with the 3mm CRM were very

sticky and hard to remove from molds. Also, the stability values were much lower than

those observed for the mixtures containing 180 µM CRM. The mixtures with the

coarse CRM required larger amounts of asphalt compared to that for the materials

made with the fine CRM (180 µM) or mixtures without CRM. Therefore, it was

concluded that the material made with the coarse CRM is not suitable for construction

work.

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SECTION 4

SUMMARY and CONCLUSIONS

This study was carried out to establish a modified generic technology for

manufacture of rubberized paving materials. For this work, it was decided to use a

single size CRM in asphaltic mixtures in order to avoid designing gradation of CRM for

individual aggregate gradations of dense-graded asphaltic concrete systems.

In order to establish the new technology, it was decided to use two sizes of CRM.

A coarse CRM (3mm) was selected as the largest size and a fine CRM (180µM) was

taken as the smallest size based on technical and economic factors.

Two dense-graded Wisconsin DOT asphaltic mixtures (MV-3 and MV-4) were

chosen as reference mixtures. Entire experimental work was divided into two different

series. The first series of tests were carried out using the coarse CRM (3mm) and the

two Wisconsin DOT mixtures. The second series of tests were conducted using the

fine CRM (180µM) and the two Wisconsin DOT mixtures.

In the first series of experiments, mixtures were made with the 3mm CRM

varying between 1 and 9% percent of total asphaltic cement used. For each mixture,

various Marshall properties such as air voids, voids in the mineral aggregates (VMA),

void filled with asphalt (VFA), theoretical maximum specific gravity, bulk specific gravity,

flow and stability were evaluated using applicable standards. The data observed were

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analyzed for determining optimum asphalt level in accordance with the technique

established by the National Asphalt Paving Association (NAPA). The results showed

that performance of the control DOT mixtures deteriorated with increasing amounts of

the coarse CRM (3mm). Furthermore, asphalt requirements increased substantially

even at 9% CRM level compared to the reference mixtures without CRM.

The second series of experiments were conducted with the 180 µM CRM varying

between 5 and 15% of total asphalt cement content used. In this case most of the

CRM particles were expected to react with the asphalt cement due to their high

reactivity, and therefore, it would modify the asphalt cement to a marked extent. The

remaining unreacting particle should behave like elastic aggregates. All the Marshall

properties were also recorded for this series of the investigation. The mixtures

containing up to 15% of the fine CRM showed excellent results. All the mixtures

containing the fine CRM, not only met the design requirements for asphaltic mixtures,

but also did not increase asphalt requirement substantially up to 13% CRM of the

asphalt cement used. At the 15% CRM level, the asphalt requirement increased

slightly.

Based on the analysis of test results, it was concluded that the fine CRM (180

µM) can be used in both the Wisconsin DOT mixtures (MV-3 and MV-4) without any

changes in conventional manufacturing technology for asphaltic materials. Thus, it is

hoped that the proposed modified generic system in this investigation will have even a

greater acceptance compared to the standard generic system due to its ease of

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adoption in commercial applications. More evaluation is needed to use various

combination of finer CRM in order to derive both technical as well as economic benefits

without changing standard mixture design and production technology for asphaltic

paving materials.

After developing optimum mixture proportions for the proposed technology,

further developmental efforts will be needed for field performance evaluation of this new

technology with fine CRM.

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SECTION 5

REFERENCES

1. Naik, T.R., Singh, S.S., and Wandorf, R.B., "Application of Scrap Tire Rubber in Asphaltic Materials: State of the Art Assessment", A Technical Report, Prepared for Wisconsin DNR, Center for By-Products Utilization, Department of Civil Engineering and Mechanics, University of Wisconsin-Milwaukee, July 1994.

2. Heitzman, M.A., "State of the Practice: Design and Construction of Paving

Materials with Crumb Rubber Modifier", A Technical Report, No. FHWA-SA-92-022, May 1992.

3. Kandhal, P., and Hanson, D., "Crumb Rubber Modifier Technologies",

Proceedings of the Crumb Rubber Modifier Workshop, Merriville, Indiana, February 23-24, 1993.

4. Chehovits, J.G., "Design Methods for Hot-Mixed Asphalt-Rubber Concrete

Paving Materials", Asphalt Rubber Producers Group National Seminar on Asphalt Rubber, Federal Highway Administration, 1989.

5. Naik, T.R., and Singh, S.S., "Utilization of Scrap Tires", Report No.

CBU-1990-04, Department of Civil Engineering and Mechanics, College of Engineering and Applied Science, University of Wisconsin-Milwaukee, April 1990.

6. Takallou, M.B., and Takallou, H.B., "Benefits of Recycling Waste Tires in Rubber

Asphalt Paving", Transportation Research Record No. 1310, TRB, Washington, D.C., 1991, pp. 87-92.

7. Singh, S.S., "Innovative Application of Scrap Tires", Wisconsin Professional

Engineer, July 1993, pp. 14-16. 8. National Asphalt Pavement Association, "Mix Design Techniques - Part I", NAPA

TAS-14, April 1982. 9. Wisconsin Department of Transportation, Supplemental Specification, SS 4.3,

State of Wisconsin, Department of Transportation, Division of Highways, Madison, WI, August 1992.

REP-236/alb

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APPENDIX A

MIX DESIGN DATA BY MARSHALL METHOD

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TABLE A-1: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(C1).

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.00

0.0

1243.8

720.2

1245.1

524.9

2.370

2330

2260

10.0

1241.7

721.7

1243.0

521.3

2.383

2440

2391

11.0

1250.9

725.9

1253.0

527.1

2.373

2440

2367

11.0

1245.1

726.0

1246.5

520.5

2.392

2600

2548

11.0

2.380

2.563

7.1

16.0

55.6

148.1

2392

10.8

5.50

0.0

1273.8

746.3

1274.4

528.1

2.412

2200

2112

11.0

1267.5

742.6

1268.3

525.7

2.411

2250

2183

10.5

1272.1

744.1

1272.6

528.5

2.407

2400

2304

10.5

1258.9

737.1

1259.5

522.4

2.410

2520

2470

11.0

2.410

2.542

5.2

15.4

66.2

150.0

2267

10.8

6.00

0.0

1264.3

742.5

1264.9

522.4

2.420

2230

2185

11.0

1252.5

734.8

1253.1

518.3

2.417

2240

2218

11.0

1253.4

738.5

1253.9

515.4

2.432

2420

2420

11.0

1256.2

738.4

1257.0

518.6

2.422

2340

2317

11.5

2.423

2.523

4.0

15.4

74.0

150.8

2285

11.1

6.50

0.0

1257.0

739.6

1257.3

517.7

2.428

2250

2228

10.5

1238.5

728.4

1238.9

510.5

2.426

2290

2313

11.5

1259.7

743.4

1260.5

517.1

2.436

2230

2230

12.5

1238.4

729.3

1239.0

509.7

2.430

2380

2428

11.5

2.430

2.503

2.9

15.6

81.4

151.2

2300

11.5

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TABLE A-2: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(R1)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

1.0

1228.0

715.0

1229.2

514.8

2.388

1880

1880

13.0

1233.7

724.4

1234.4

510.0

2.419

1920

1958

12.5

1218.7

710.6

1819.5

508.9

2.395

1400

1428

11.0

1218.2

717.2

1219.0

501.8

2.428

1790

1862

12.0

2.408

2.549

5.5

15.5

64.5

149.9

1782

12.0

6.00

1.0

1231.9

727.6

1232.5

504.9

2.440

1765

1818

13.0

1236.5

732.2

1237.1

504.9

2.449

2095

2158

14.0

1230.5

728.3

1231.3

503.0

2.446

2095

2179

13.0

1223.8

720.2

1224.3

504.1

2.428

1840

1895

12.5

2.441

2.529

3.5

14.8

76.4

151.9

2013

13.1

6.50

1.0

1226.4

728.0

1227.0

499.0

2.458

2100

2205

13.5

1225.4

729.5

1226.2

496.7

2.467

2100

2226

13.5

1233.9

729.7

1234.3

504.6

2.445

1875

1931

14.5

1227.3

729.0

1227.8

498.8

2.461

2110

2216

14.0

1233.8

728.9

1233.3

504.4

2.444

1231.2

731.1

1231.5

500.4

2.460

1235.8

727.1

1236.2

509.1

2.427

1231.1

729.3

1231.5

502.2

2.451

2.452

2.509

2.3

14.8

84.5

152.6

2145

13.9

7.00

1.0

1233.1

730.7

1233.4

502.7

2.454

1925

2002

13.5

1223.7

723.3

1224.1

500.8

2.443

1670

1737

13.0

1233.6

730.0

1234.0

504.0

2.448

1875

1931

15.0

1237.6

734.4

1237.9

503.5

2.458

2135

2199

14.5

2.451

2.490

1.6

15.3

89.5

152.6

1967

14.0

7.50

1.0

1232.4

726.9

1232.8

505.9

2.436

1850

1906

16.5

1226.0

722.2

1226.4

504.2

2.432

1805

1859

16.5

1231.0

727.2

1231.3

504.1

2.442

2.448

1900

1957

17.0

1235.6

730.9

1235.7

504.8

1755

1808

16.0

2.440

2.471

1.3

16.2

92.0

151.9

1882

16.5

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TABLE A-3: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(R2)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

3.0

1233.7

711.5

1236.4

524.9

2.350

1700

1649

15.0

1231.9

714.0

1233.8

519.8

2.370

1800

1782

14.0

1220.7

705.1

1222.6

517.5

2.359

1780

1762

14.5

1228.3

711.7

1230.3

518.6

2.368

1650

1634

15.5

2.362

2.557

7.6

17.1

55.6

147.0

1707

14.8

6.00

3.0

1223.3

713.9

1224.4

510.5

2.396

1680

1697

16.0

1230.8

717.0

1232.0

515.0

2.390

1530

1530

15.0

1229.3

716.1

1230.1

514.0

2.392

1580

1580

16.5

1215.7

706.4

1216.6

510.2

2.383

1650

1683

15.0

2.390

2.537

5.8

16.5

64.8

148.8

1623

15.6

6.50

3.0

1229.2

727.2

1229.8

502.6

2.446

1900

1976

16.0

1231.4

732.8

1232.1

499l3

2.466

2150

2258

15.0

1205.1

716.6

1205.8

489.2

2.463

2050

2235

16.0

1235.7

734.0

1236.2

502.2

2.461

1950

2028

16.5

1228.8

712.8

1229.2

516.4

2.380

1450

1450

15.5

1224.2

709.9

1224.9

515.0

2.377

1310

1310

15.0

1235.3

719.4

1236.0

516.6

2.391

1500

1500

15.5

1232.0

721.2

1232.5

511.3

2.410

1570

1586

16.0

2.424

2.517

3.7

15.8

76.6

150.9

1793

15.7

7.00

3.0

1224.7

722.8

1225.2

502.4

2.438

1670

1737

18.0

1221.5

720.3

1222.1

501.8

2.434

1650

1716

17.5

1224.2

722.3

1225.0

502.7

2.435

1700

1768

18.5

1218.9

719.3

1219.7

500.4

2.436

1750

1838

19.0

2.436

2.498

2.5

15.8

84.2

151.6

1765

18.3

Page 52: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-7

TABLE A-4: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(R3)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.50

5.0

1232.6

716.8

1233.5

516.7

2.386

1280

1280

165

1226.2

709.6

1227.1

517.5

2.369

1395

1381

17.5

1226.7

705.6

1227.8

522.2

2.349

1140

1129

16.0

1219.6

710.0

1220.5

510.5

2.389

1465

1494

17.0

1224.9

709.4

1225.3

515.9

2374

1290

1290

15.0

1232.7

721.7

1233.1

511.4

2.410

1640

1656

16.0

1231.5

712.1

1231.9

519.8

2.369

1450

1436

16.5

1234.6

716.3

1235.0

518.7

2.383

1410

1396

16.5

2.378

2517

5.5

17.4

68.4

148.0

1445

16.0

7.00

5.0

1218.2

716.0

1218.8

502.8

2.423

1300

1352

16.5

1234.5

724.2

1234.9

510.7

2.417

1400

1414

16.5

1226.0

721.7

1226.5

504.8

2.429

1410

1452

16.5

1234.1

724.5

1234.5

510.0

2.420

1550

1581

17.5

2.422

2.498

3.0

16.3

81.6

150.7

1450

16.8

7.50

5.0

1232.5

727.2

1238.0

505.8

2.437

1240

1252

17.5

1229.6

724.8

1230.2

505.4

2.433

1150

1162

18.5

1238.0

733.2

1238.5

505.3

2.450

1600

1632

17.5

1214.1

716.9

1214.5

497.6

2.440

1540

1571

18.5

2.440

2.479

1.6

16.2

90.1

151.9

1405

18.0

8.00

5.0

1218.2

713.9

1218.8

504.9

2.413

1360

1401

19.5

1229.0

722.8

1229.5

506.7

2.425

1560

1609

18.5

1220.7

719.6

1221.5

501.5

2.434

1550

1612

19.0

1222.3

721.5

1222.7

5012

2.439

1760

1830

20.5

2.428

2.460

1.3

17.0

92.4

151.1

1615

19.4

Page 53: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-8

TABLE A-5: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(R4)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

7.0

1232.4

706.3

1234.3

528.0

2.334

1355

1301

16.0

1235.1

714.3

1236.7

522.4

2.364

1630

1597

15.0

1224.5

702.4

1228.3

525.9

2.328

1350

1310

16.5

1235.9

713.0

1237.4

524.4

2.357

1630

1581

15.5

2.346

2.559

8.3

17.6

52.8

146.0

1447

15.8

6.00

7.0

1223.7

708.3

1224.5

516.2

2.371

1505

1505

15.5

1229.2

709.0

1230.7

521.7

2.356

1295

1269

15.0

1231.4

719.1

1232.3

513.2

2.399

1605

1621

15.0

1186.1

683.6

1187.3

503.7

2.354

1340

1308

15.5

2.370

2.539

6.7

17.2

61.0

147.5

1425

15.3

6.50

7.0

1233.5

717.1

1234.3

517.2

2.385

1270

1270

16.0

1244.5

720.2

1245.4

525.2

2.370

1400

1358

16.0

1230.6

717.2

1231.0

513.8

2.395

1450

1450

14.5

1237.7

717.0

1238.3

521.3

2.374

1340

1313

15.5

2.381

2.519

5.5

17.3

68.2

148.2

1348

15.5

7.00

7.0

1233.4

721.1

1233.8

512.7

2.406

1300

1313

17.5

1233.6

720.7

1234.3

513.6

2.402

1270

1270

17.0

1225.7

716.3

1226.4

510.1

2.403

1300

1326

17.5

1238.6

721.6

1239.1

517.5

2.393

1400

1386

17.5

2.401

2.499

3.9

17.1

77.2

149.4

1324

17.4

7.50

7.0

1211.7

705.6

1212.2

506.6

2.392

1300

1339

19.0

1225.9

716.0

1226.5

510.5

2.401

1310

1323

19.0

1206.1

702.8

1206.8

504.0

2.393

1210

1224

19.0

1215.2

708.0

1215.7

507.7

2.394

1200

1224

19.0

2.395

2.480

3.4

17.7

80.8

149.1

1283

19.0

8.00

7.0

1213.8

705.5

1214.3

508.8

2.386

1090

1111

20.0

1227.2

713.5

1227.8

514.3

2.386

1230

1230

20.0

1214.7

707.7

1215.4

507.7

2.393

1180

1204

18.5

1216.9

711.0

1217.5

506.5

2.403

1230

1267

19.0

1.392

2.461

2.8

18.3

84.7

148.9

1203

19.4

Page 54: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-9

Page 55: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-10

TABLE A-6: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(R5)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Comp Mix

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

7.00

9.0

1225.4

700.6

1226.9

526.3

2.328

1300

1313

18.0

1222.4

700.7

1223.7

523.0

2.337

1350

1364

17.5

1229.3

703.5

1230.8

527.3

2.331

1300

1300

18.0

1350

1364

17.5

2.332

2.494

6.5

19.4

66.5

145.1

1335

17.8

7.50

9.0

1221.3

701.4

1222.0

520.6

2.346

1200

1176

22.5

1214.7

697.0

1215.4

518.4

2.343

1025

1015

19.5

1219.1

702.5

1219.8

517.3

2.357

1175

1175

20.0

1125

1136

17.0

2.349

2.478

5.2

19.3

73.0

146.2

1126

19.8

8.00

9.0

1212.5

698.0

1213.3

515.3

2.353

900

900

20.0

1204.3

695.1

1205.0

509.9

2.362

1075

1097

20.5

1212.4

697.8

1213.1

515.3

2.353

1100

1100

22.5

1212.8

701.3

1213.5

513.2

2.368

1075

1086

22.0

2.359

2.459

4.1

19.4

78.9

146.8

1046

21.3

8.50

9.0

1219.2

706.0

1219.6

513.6

2.374

975

995

21.0

1212.6

700.6

1213.2

512.6

2.366

1250

1250

22.0

1222.9

707.0

1223.6

516.6

2.381

900

918

20.0

1214.4

706.7

1215.2

508.5

2.388

975

985

21.0

2.377

2.440

2.6

19.2

86.5

147.9

1037

21.0

Page 56: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-11

TABLE A-7: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(C2)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

1260.3

726.1

1261.9

535.8

2.352

2250

2115

10.0

1264.7

733.9

1265.5

531.6

2.379

2440

2318

9.5

1265.9

731.1

1267.3

536.2

2.361

2200

2068

10.5

1248.7

725.8

1249.2

523.4

2.386

2400

2328

10.5

2.370

2.544

6.8

16.8

59.5

147.5

2207

10.1

6.00

1266.1

739.6

1266.5

526.9

2.403

2400

2328

11.0

1263.3

735.5

1263.8

528.3

2.391

2400

2304

11.0

1271.1

742.3

1271.5

529.2

2.402

2210

2122

10.0

1255.4

732.7

1255.9

523.2

2.399

2350

2280

11.5

2.399

2.524

5.0

16.2

69.1

149.3

2260

10.9

6.50

1260.3

738.4

1260.7

522.3

2.413

2100

2058

11.0

1275.8

749.2

1276.4

527.2

2.420

2100

2016

10.0

1250.3

733.7

1250.5

516.8

2.419

2340

2340

11.5

1266.8

744.9

1267.3

522.4

2.425

2460

2411

10.0

2.419

2.505

3.4

16.0

78.8

150.6

2206

10.6

7.00

1257.9

741.3

1258.3

517.0

2.433

2120

2120

11.5

1247.2

734.9

1247.6

512.7

2.433

2390

2414

12.0

1240.0

730.3

1240.3

510.0

2.431

2290

2336

12.0

1244.6

733.3

1245.0

511.7

2.432

2410

2434

12.5

2.432

2.485

2.1

16.0

86.9

151.4

2326

12.0

Page 57: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-12

TABLE A-8: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R6)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

1.0

1232.2

719.3

1232.7

513.4

2.400

2000

2020

13.5

1232.8

721.6

1233.3

511.7

2.409

2110

2131

12.5

1223.7

718.0

1224.3

506.3

2.417

2050

2112

12.0

1238.9

722.3

1233.3

511.0

2.413

2070

2091

12.0

1232.9

722.3

1233.3

511.0

2.413

1900

1881

11.5

2.401

2.538

5.2

16.2

67.9

149.4

1988

12.4

6.50

1.0

1237.9

735.6

1238.2

502.6

2.463

2390

2486

15.0

1232.3

729.2

1232.7

503.5

2.447

2130

2194

13.0

1235.1

732.4

1235.8

503.4

2.454

2250

2340

12.5

1229.0

730.7

1229.5

498.8

2.464

2370

2489

13.0

1235.6

732.2

1236.0

503.8

2.453

2100

2163

12.0

1233.3

726.9

1238.7

506.8

2.434

1950

2009

12.0

1226.1

724.4

1226.5

502.1

2.442

1970

2049

13.5

1334.8

729.9

1235.3

505.4

2.443

1990

2050

13.5

2.450

2.513

2.5

14.9

83.2

152.5

2223

13.1

7.00

1.0

1235.7

730.5

1236.1

505.6

2.444

2130

2194

14.0

1230.9

428.1

1231.3

503.2

2.446

2025

2106

13.0

1228.6

726.6

1229.1

502.5

2.445

2030

2111

14.0

1230.3

727.5

1230.8

503.3

2.444

2100

2184

14.0

1225.3

722.5

1225.7

503.2

2.435

1810

1882

13.0

1231.2

728.4

1231.7

503.3

2.446

2090

2174

14.0

1227.4

725.2

1227.9

5092.7

2.442

2000

2080

13.5

1223.5

721.3

1224.0

502.7

2.434

2000

2060

13.0

2.442

2.493

2.0

15.6

87.1

152.0

2099

13.6

Page 58: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-13

TABLE A-8: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R6) (continued)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

7.50

1.0

1223.2

720.9

1223.6

502.7

2.433

1970

2049

15.0

1229.9

723.3

1230.4

507.1

2.425

1880

1936

14.5

1225.0

722.2

1225.5

503.3

2.434

2050

2132

13.5

1225.0

721.2

1225.7

504.5

2.428

1825

1880

14.5

1231.9

726.8

1232.2

505.8

2.486

1790

1844

15.5

1221.4

722.2

1221.7

499.5

2.445

1960

2058

16.5

1227.1

723.9

1227.5

503.6

2.437

1800

1854

15.5

1228.5

724.6

1229.0

504.4

2.436

1640

1689

17.5

2.434

2.474

1.6

16.4

90.2

151.5

1930

15.3

Page 59: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-14

TABLE A-9: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R7)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

3.0

1240.0

710.9

1234.

523.8

2.367

1470

1426

14.5

1230.9

711.4

1231.5

520.1

2.367

1510

1495

13.5

1234.9

713.2

1235.8

522.6

2.363

1470

1426

13.0

2.366

12.54

6.9

17.4

60.3

147.3

1449

13.5

6.50

3.0

1230.2

714.2

1230.6

516.4

2.382

1440

1440

14.5

1228.9

709.5

1229l8

520.3

2.362

1440

1426

14.5

1230.2

711.9

1230.9

519.0

2.370

1500

1485

16.0

1228.6

712.0

1229.2

517.2

2.375

1460

1460

15.0

2.372

2.521

5.9

17.6

66.5

147.6

1453

15.0

7.00

3.0

1224.9

719.8

1225.4

505.6

2.423

1530

1576

15.5

1230.6

723.2

1231.1

507.9

2.423

1630

1663

15.5

1226.4

720.8

1226.9

506.1

2.423

1690

1741

14.5

1220.4

714.6

1220.9

506.3

2.411

1500

1545

15.5

2.420

2.502

3.3

16.4

79.9

150.6

1631

15.3

7.50

3.0

1226.3

711.4

1226.9

515.5

2.379

1380

1380

16.5

1224.0

706.4

1224.4

518.0

2.363

1150

1139

16.5

1212.3

706.7

1212.6

505.9

2.396

1400

1442

17.0

2.379

2.482

4.1

18.3

77.6

148.1

1320

16.7

Page 60: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-15

TABLE A-10: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R8)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.50

5.0

1229.6

704.8

1229.9

525.1

2.342

1260

1222

15.5

1220.7

701.7

1221.5

519.8

2.348

1270

1257

16.5

1235.0

709.3

1235.6

526.3

2.347

1270

1232

16.0

1520

1505

16.0

2.346

1.524

7.1

18.5

61.6

146.0

1304

16.0

7.00

5.0

1222.3

707.3

1222.5

515.2

2.372

1200

1200

16.5

1224.5

704.4

1225.1

520.7

2.351

1160

1137

16.5

1231.1

710.1

1231.5

521.4

2.361

1250

1225

17.0

1227.9

705.8

1228.4

522.6

2.350

1150

1127

16.5

2.360

2.505

5.8

18.5

68.6

146.9

1172

16.6

7.50

5.0

1223.2

717.5

1223.4

505.9

2.418

1440

1483

16.5

1223.2

719.3

1223.1

504.3

2.426

1540

1586

16.5

1229.2

722.5

1229.5

507.0

2.424

1590

1638

16.5

1230.8

721.3

1231.0

509.7

2.415

1490

1520

16.5

2.421

2.485

2.6

16.8

84.5

150.7

1558

16.5

8.00

5.0

1219.7

716.0

1219.8

503.8

2.421

1500

1545

17.0

1209.2

709.6

1209.6

500.0

2.418

1450

1523

17.0

1221.7

716.7

1222.0

505.3

2.418

1440

1442

17.5

1770

1876

17.5

2.419

2.466

1.9

17.3

89.0

150.6

1597

17.3

Page 61: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-16

TABLE A-11: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R9)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

7.00

7.0

1231.8

720.1

1232.3

512.2

2.405

1500

1515

16.0

1227.4

716.3

1227.8

511.5

2.400

1650

1667

16.5

1233.7

720.3

1234.1

516.7

2.388

1580

1580

17.0

1230.8

717.4

1231.3

513.9

2.395

1560

1560

16.0

2.397

2.508

4.4

17.2

74.4

149.2

1581

16.4

7.50

7.0

1226.4

715.1

1226.9

511.8

2.396

1310

1323

17.0

1230.9

718.9

1231.3

512.4

2.402

1410

1424

18.0

1219.8

710.3

1220.2

509.9

2.392

1300

1326

16.5

1225.8

715.8

1226.2

510.4

2.402

1340

1367

17.0

2.398

2.488

3.6

17.6

79.5

149.3

1360

17.1

8.00

7.0

1208.9

707.8

1209.3

501.5

2.411

1400

1456

17.0

1204.7

706.4

1205.0

498.6

2.416

1400

1470

18.0

1222.0

714.7

1222.5

507.8

2.406

1400

1428

17.0

1218.7

713.7

1219.0

505.3

2.412

1460

1504

16.5

2.411

2.469

2.3

17.6

86.9

150.1

1465

17.1

8.50

7.0

1208.2

706.4

1208.8

502.4

2.405

1420

1477

18.0

1221.9

712.0

1222.4

510.4

2.394

1300

1326

18.0

1213.9

710.6

1214.4

503.8

2.409

1500

1545

18.0

1220.1

711.4

1220.6

509.2

2.396

1430

1459

19.0

2.401

2.450

2.0

18.4

89.1

149.4

1452

18.3

Page 62: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-17

TABLE A-12: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(R10)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

7.50

9.0

1227.1

701.6

1227.9

526.3

2.332

1040

1009

18.0

1209.4

692.6

1210.0

517.4

2.337

1100

1100

18.5

1214.7

694.0

1215.5

521.5

2.329

980

960

17.0

1223.6

698.0

1224.5

526.5

2.324

1030

999

18.0

2.331

2.479

6.0

19.9

69.8

145.1

1017

17.9

8.00

9.0

1221.6

709.8

1222.1

512.3

2.385

1040

1009

18.0

1221.3

706.5

1222.0

515.5

2.369

1100

1100

18.5

1211.8

704.7

1212.4

507.7

2.387

980

960

17.0

1030

999

18.0

2.380

2.460

3.3

18.7

82.4

148.1

1017

17.9

8.50

9.0

1220.9

712.2

1221.5

509.4

2.397

1890

1988

18.5

1213.1

708.9

1213.8

504.9

2.403

1870

1926

18.5

1209.4

706.5

1210.0

503.5

2.402

1900

1957

19.5

1180

1204

18.5

2.401

2.442

1.7

18.4

90.8

149.4

1754

18.8

9.00

9.0

1208.61

698.7

1209.4

510.7

2.367

1000

1111

19.5

1212.8

702.0

1213.7

511.7

2.370

1130

1141

19.5

1206.0

697.6

1206.8

509.2

2.368

1090

1112

19.5

990

990

19.0

2.368

2.423

2.3

20.0

88.5

147.4

1089

19.4

Page 63: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-18

TABLE A-13: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(F1)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

5.0

1255.7

737.5

1256.1

518.6

2.421

2230

2208

12.5

1259.3

741.4

1260.0

518.6

2.428

2500

2475

12.5

1248.8

733.0

1249.5

516.5

2.418

2120

2120

13.5

1256.5

736.5

1257.0

520.5

2.414

2160

2117

12.0

2.420

2.535

4.5

15.5

71.0

150.6

2230

12.6

6.50

5.0

1242.8

732.6

1243.0

510.4

2.435

2170

2213

13.0

1251.7

736.0

1252.2

516.2

2.425

1910

1910

14.5

1242.9

731.5

1243.2

511.7

2.443

2200

2222

13.0

1249.5

733.5

1249.9

516.4

2.420

1880

1880

12.0

2.431

2.515

3.3

15.6

78.8

151.3

2056

13.1

7.00

5.0

1251.3

741.1

1251.5

510.4

2.452

2240

2285

14.0

1253.1

741.9

1253.4

511.5

2.450

2060

2081

15.0

1248.0

738.7

1248.4

509.7

2.448

2160

2203

13.5

1249.7

736.6

1250.0

513.4

2.434

1920

1939

15.0

2.446

2.496

2.0

15.7

87.3

152.2

2127

14.4

7.50

5.0

1255.8

742.5

1255.9

513.4

2.447

2120

2141

18.5

1247.3

738.7

1247.4

508.7

2.452

2000

2040

18.5

1241.1

734.4

1241.3

506.9

2.448

2130

2194

18.0

1235.9

732.7

1236.1

503.4

2.455

2140

2226

18.5

2.451

2.477

1.0

15.8

93.7

152.6

2150

18.4

Page 64: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-19

Page 65: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-20

TABLE A-14: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(F2)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

7.0

1252.1

729.6

1253.0

523.4

2.392

1950

1911

15.5

1248.9

731.5

1249.6

518.1

2.411

2050

2030

16.0

1251.8

725.4

1252.6

527.2

2.374

1750

1698

15.0

1245.3

725.0

1246.0

521.0

2.390

1800

1764

15.0

2.392

2.537

5.7

16.5

65.5

148.9

1850

15.4

6.50

7.0

1248.6

729.7

1249.1

519.4

2.404

1750

1733

15.5

1252.1

729.2

1252.6

523.4

2.392

1675

1642

16.0

1257.6

734.9

1258.2

523.3

2.403

1775

1740

15.0

1256.9

735.4

1257.3

521.9

2.408

1800

1764

16.5

2.402

2.517

4.6

16.6

72.3

149.5

1720

15.8

7.00

7.0

1253.3

736.6

1253.8

517.2

2.423

1700

1700

16.0

1250.7

732.6

1251.2

518.6

2.412

1700

1683

16.5

1247.5

731.1

1248.0

516.9

2.413

1750

1750

15.5

1257.9

739.5

2258.3

518.8

2.425

1900

1881

16.0

2.418

2.498

3.2

16.5

80.6

150.5

1754

16.0

7.50

7.0

1247.3

735.7

1247.7

512.0

2.436

1875

1894

17.0

1249.4

733.6

1249.8

516.2

2.420

1750

1750

17.0

1255.6

738.9

1256.1

517.2

2.428

1850

1850

16.5

1900

1900

16.5

2.428

2.479

2.1

16.6

87.3

151.1

1850

16.8

Page 66: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-21

TABLE A-15: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(F3)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

9.0

1247.9

723.7

1249.1

525.7

2.373

2175

2110

12.0

1263.4

734.8

1265.3

530.5

2.382

1950

1872

12.0

1260.0

731.7

1261.7

530.0

2.377

2025

1944

12.0

1253.4

726.7

1254.9

528.2

2.373

2000

1920

12.0

2.376

2.560

7.2

16.6

56.6

147.9

1962

12.0

6.00

9.0

1251.8

728.3

1252.7

524.4

2.387

1975

1916

13.0

1245.9

726.7

1246.6

519.9

2.396

1850

1832

12.5

1257.1

733.6

1257.8

524.2

2.398

2050

1990

13.0

1950

1872

13.0

2.394

2.540

5.7

16.4

65.2

149.0

1903

12.9

6.50

9.0

1246.9

735.2

1247.1

511.9

2.436

2275

2298

14.0

1250.9

740.5

1251.4

510.9

2.448

2300

2323

13.0

1250.3

738.3

1250.8

512.5

2.440

2350

2374

14.0

1248.8

737.3

1249.2

511.9

2.440

2300

2323

14.0

2.441

2.520

3.1

15.2

79.6

151.9

2330

13.8

7.00

9.0

1246.3

740.5

1246.6

506.1

2.463

2250

2318

18.0

1244.7

739.9

1245.0

505.1

2.464

2225

2292

18.5

1248.3

740.5

1248.5

508.0

2.457

2300

2346

17.5

1246.6

737.2

1247.1

509.5

2.455

2200

2244

17.5

2.460

2.500

1.5

15.0

90.0

153.1

2300

17.9

7.50

9.0

1242.8

735.4

1242.9

507.5

2.449

2175

2219

20.5

1245.3

736.8

1245.6

508.8

2.448

2000

2040

18.5

1245.4

737.2

1245.6

508.4

2.450

2100

2142

18.5

1246.6

737.2

1246.7

509.5

2.447

2150

2193

20.5

2.449

2.481

1.3

15.8

91.8

152.4

2150

19.5

8.00

9.0

1243.3

733.2

1243.5

510.3

2.436

1775

1811

22.5

1245.6

732.7

1245.8

513.1

2.428

1875

1894

21.5

1244.d5

733.4

1244.8

511.4

2.484

1950

1970

24.5

1250.4

736.7

1250.5

513.8

2.434

2175

2175

26.0

2.433

2.462

1.2

16.9

92.9

151.4

1963

23.6

Page 67: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-22

TABLE A-16: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(F4)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

11.0

1254.2

731.6

1255.2

523.6

2.395

2450

2377

12.0

1258.0

730.6

1259.7

529.1

2.378

2000

1920

12.0

1254.0

731.9

1255.0

523.1

2.397

2200

2156

12.0

1253.7

726.0

1255.1

529.1

2.369

1850

1776

11.5

2.385

2.554

6.6

16.3

59.5

148.4

2057

11.9

6.00

11.0

1246.1

734.0

1246.3

512.3

2.432

2400

2424

13.5

1247.9

735.1

1248.5

513.4

2.431

2425

2449

14.5

1253.3

735.0

1253.8

518.8

2.416

2375

2351

14.5

1236.6

726.2

1237.0

510.8

2.421

2450

2475

14.0

2.425

2.534

4.3

15.3

71.9

150.9

2425

14.1

6.50

11.0

1245.8

734.8

1246.0

511.2

2.437

2400

2424

14.0

1251.5

736.8

1251.8

515.0

2.430

2350

2350

15.5

1151.3

677.2

1151.5

474.3

2.427

2000

2300

12.5

1250.3

736.5

1250.6

514.1

2.432

2350

2350

15.5

2.432

2.514

3.3

15.5

78.7

151.4

2356

14.4

7.00

11.0

1246.0

737.3

1246.2

508.9

2.448

2225

2270

16.5

1246.4

737.9

1246.6

508.7

2.450

2225

2270

16.0

1251.8

741.5

1252.0

510.5

2.452

2225

2247

18.5

1252.0

741.8

1252.2

510.4

2.453

2350

2397

16.0

2.451

2.495

1.8

15.3

88.2

152.6

2296

16.8

7.50

11.0

1247.9

736.8

1248.0

511.2

2.441

2100

2121

18.0

1247.3

736.7

1247.5

510.8

2.442

2175

2197

19.9

1240.2

730.1

1240.3

510.2

2.431

1850

1887

18.0

1247.3

736.5

1247.3

510.8

2.442

2100

2121

18.5

2.439

2.476

1.5

16.21

90.7

151.8

2082

18.4

Page 68: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-23

TABLE A-17: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3 (F5)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

13.0

1248.7

730.1

1249.9

519.8

2.402

2550

2525

14.0

1246.5

726.7

1248.0

521.3

2.391

2625

2573

14.5

1250.5

729.1

1251.9

522.8

2.392

2300

2254

12.5

1246.9

728.4

1248.2

519.8

2.399

2375

2351

135

2.396

2.556

6.3

15.9

60.4

149.1

2425

13.6

6.00

13.0

1250.6

737.6

1251.2

513.6

2.435

2575

2575

14.0

1254.6

735.9

1256.4

519.5

2.415

2325

2302

14.0

1250.7

737.0

1251.6

514.6

2.430

2425

2425

15.0

1252.5

736.4

1253.4

517.0

2.423

2550

2550

14.5

2.426

2.536

4.3

15.3

71.9

151.0

2463

14.4

6.50

13.0

1245.0

734.0

1245.6

511.6

2.434

2325

2348

14.0

1248.1

735.3

1248.8

513.5

2.431

2425

2425

14.0

1249.6

737.0

1250.4

513.4

2.434

2475

2500

15.0

1249.5

734.9

1250.5

515.6

2.423

2425

2425

16.0

2.431

2.516

3.4

15.6

78.2

151.3

2425

14.9

7.00

13.0

1251.7

738.0

1252.4

514.4

2.433

2150

2150

16.5

1246.4

734.8

1247.0

512.2

2.433

2200

2222

16.0

1242.9

732.7

1243.4

510.7

2.434

2150

2172

16.0

1248.1

738.3

1248.6

510.3

2.446

2250

2295

16.5

2.437

2.497

2.4

15.8

84.8

151.7

2210

16.3

Page 69: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-24

TABLE A-18: Marshall Properties of Asphaltic Concrete for Mixture No. MV-3(F6)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

15.0

1250.5

726.8

1251.2

524.4

2.385

2190

2124

14.5

1250.4

730.0

1251.4

521.4

2.398

2190

2146

14.0

1257.2

726.0

1258.5

532.5

2.361

2030

1929

14.5

1253.0

729.0

1254.3

525.3

2.385

2350

2280

14.5

2.382

2.557

6.6

16.1

59.0

148.7

2120

14.4

6.00

15.0

1246.9

726.9

1248.3

521.4

2.391

2200

2156

14.5

1250.3

730.2

1252.1

521.9

2.396

2225

2181

13.5

1248.6

730.2

1250.0

519.8

2.402

2300

2277

14.5

1246.4

727.6

1247.6

5200

2.397

2325

2302

13.0

2.397

2.537

5.5

16.3

66.3

149.2

2230

13.9

6.50

15.0

1247.5

725.6

1248.5

522.9

2.386

2125

2083

15.5

1251.2

729.3

1252.0

522.7

2.394

2025

1985

15.0

1246.2

725.9

1247.0

521.1

2.391

2150

2107

13.5

1248.9

729.9

1249.9

520.0

2.402

2125

2104

14.6

2.393

2.517

4.9

16.9

71.0

148.9

2070

14.6

7.00

15.0

1255.2

734.7

1255.8

521.1

2.409

2050

2009

16.0

1248.3

734.2

1248.9

514.7

2.425

2125

2125

15.5

1250.7

734.1

1251.3

517.2

2.418

2150

2150

16.0

1250.3

734.7

1251.0

516.3

2.427

2200

2200

16.5

1251.5

735.5

1252.0

516.5

2.419

2.498

3.2

16.4

80.5

150.6

2120

16.0

7.50

15.0

1244.3

731.9

1244.9

513.0

2.426

2025

2045

18.5

1251.0

735.5

1251.5

516.0

2.424

2000

2000

17.5

1250.2

734.9

1250.8

515.9

2.423

2075

2075

19.5

1251.5

735.5

1252.0

516.5

2.423

2025

2025

20.0

2.424

2.479

2.2

16.7

86.8

150.9

2036

19.0

Page 70: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-25

Page 71: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-26

TABLE A-19: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F7)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

5.0

1346.8

782.9

1347.4

564.5

2.386

2330

2004

14.0

1342.8

781.7

1343.2

561.5

2.391

2390

2079

14.5

1260.3

732.9

1260.8

527.9

2.387

2200

2112

13.5

1254.9

733.6

1255.2

521.6

2.406

2340

2293

14.0

2.393

2.531

5.5

16.4

66.5

148.9

2122

14.0

6.50

5.0

1275.3

748.3

1275.5

527.2

2.419

2250

2183

14.5

1262.2

745.4

1262.5

517.1

2.441

2450

2450

14.0

1262.7

743.5

1263.0

519.5

2.431

2330

2307

15.0

1265.0

745.7

1265.3

519.6

2.435

2340

2317

13.5

2.432

2.511

3.1

15.5

80.0

151.4

2314

14.3

7.00

5.0

1264.9

746.2

1265.1

518.9

2.438

2130

2109

15.5

1260.4

744.2

1260.7

516.2

2.442

2010

2010

16.5

1257.5

74d5.8

1257.7

511.9

2.457

2330

2553

17.0

1265.0

747.6

1265.2

517.6

2.444

2300

2277

15.0

2.445

2.492

1.9

15.5

87.7

152.2

2187

16.0

7.50

5.0

1268.7

748.8

1269.0

520.2

2.439

2150

2129

19.0

1277.0

752.0

1277.2

525.2

2.431

2100

2037

17.5

1262.1

744.5

1262.3

517.8

2.437

2100

2079

17.5

1258.8

744.9

1259.1

514.2

2.448

2250

2250

20.0

2.439

2.473

1.3

16.2

92.0

151.8

2124

18.5

Page 72: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-27

TABLE A-20: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F8)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

7.0

1267.8

740.6

1268.1

527.5

2.403

2250

2183

13.0

1252.1

729.9

1252.5

522.6

2.396

2150

2107

13.5

1257.2

734.7

1257.5

522.8

2.405

2450

2401

15.5

1259.4

734.1

1259.8

525.7

2.396

2150

2086

13.5

2.400

2.529

5.1

16.2

68.5

149.4

2194

13.9

6.50

7.0

1265.7

745.1

1265.9

520.8

2.430

2150

2115

14.0

1251.6

737.8

1251.9

514.1

2.435

2160

2160

14.0

1262.6

743.7

1262.8

519.1

2.432

2380

2356

14.0

1259.8

739.8

1260.1

520.3

2.421

2150

2128

14.0

2.430

2.510

3.2

15.6

79.5

151.2

2190

14.0

7.00

7.0

1263.9

744.6

1264.1

519.5

2.433

2150

2129

15.5

1258.4

742.4

1258.6

516.2

2.438

2250

2250

15.0

1274.5

753.0

1274.8

521.8

2.442

2290

2244

15.0

1266.4

748.9

1266.6

517.7

2.446

2460

2435

16.0

2.400

2.491

2.0

15.7

87.2

151.9

2265

15.4

7.50

7.0

1259.6

743.7

1259.9

516.2

2.440

2300

2300

18.0

1257.4

741.7

1257.7

516.0

2.437

2080

2080

17.0

1265.3

743.6

1265.5

521.9

2.424

2050

2009

17.5

1257.7

742.4

1257.9

515.5

2.440

2180

2180

17.5

2.435

2.471

1.5

16.3

90.8

151.6

2142

17.5

Page 73: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-28

TABLE A-21: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F9)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

9.0

1266.0

742.9

1266.6

523.7

2.417

2250

2160

14.5

1258.6

737.5

1259.3

521.8

2.412

2550

2474

12.5

1260.8

738.5

1261.4

522.6

2.413

2475

2426

13.0

2.414

2.536

4.8

15.7

69.4

150.2

2410

2362

13.5

6.50

9.0

1253.5

738.1

1254.1

516.0

2.429

2225

2225

13.0

1258.8

741.1

1259.1

518.0

2.430

2390

2366

14.0

1264.8

742.4

1263.5

521.1

2.424

2175

2132

14.0

1263.1

742.4

1263.5

521.1

2132

14.0

2.430

2.516

3.4

15.6

78.2

151.2

2297

13.8

7.00

9.0

1263.6

745.2

1263.9

518.7

2.436

2225

2203

15.0

1261.5

745.6

1261.8

516.2

2.444

2400

2400

14.5

1257.9

742.2

1258.2

516.0

2.438

2340

2340

15.5

1257.0

741.7

1257.3

515.6

2.438

2250

2250

15.5

2.439

2.497

2.3

15.7

85.4

151.8

2298

15.1

7.50

9.0

1263.0

745.2

1263.1

517.9

2.439

2300

2277

18.5

1260.2

743.5

1260.6

517.1

2.437

2200

2200

17.5

1252.8

740.3

1253.1

512.8

2.443

2190

2212

17.5

1258.8

743.0

1259.0

516.0

2440

2325

2325

18.5

2.400

2.478

1.5

16.2

90.7

151.9

2254

18.0

Page 74: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-29

TABLE A-22: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F10)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

11.0

1253.2

729.l5

1253.8

524.3

2.390

2300

2231

13.0

1255.9

731.5

1256.7

525.2

2.391

2350

2280

12.0

1255.0

731.4

1256.7

524.2

2.391

2275

2208

12.5

1256.8

731.7

1257.7

526.0

2.389

2300

2231

12.0

2.391

2.553

6.3

16.1

60.9

148.8

2238

12.4

6.00

11.0

1255.1

732.9

1255.8

522.9

2.400

2225

2181

13.0

1254.6

730.4

1255.7

525.3

2.388

2225

2158

12.5

1250.9

729.0

1251.7

522.7

2.393

2275

2230

13.0

1251.9

730.6

1252.7

522.1

2.398

2275

2230

12.5

2.395

2.533

5.4

16.4

67.1

149.1

2200

12.8

6.50

11.0

1255.7

737.0

1256.2

519.2

2.419

2390

2366

12.5

1250.2

735.7

1250.7

515.0

2.428

2325

2325

12.5

1260.6

743.5

1261.1

517.6

2.435

2450

2426

13.5

1253.0

737.3

1253.5

516.2

2.427

2260

2260

12.5

2.427

2.513

3.4

15.7

78.3

151.1

2344

12.8

7.00

11.0

1248.6

735.1

1249.0

513.9

2.430

2210

2210

13.0

1254.6

739.3

1255.0

515.7

2.433

2190

2190

13.0

1258.3

743.5

1258.8

515.3

2.442

2350

2350

14.0

1252.8

739.5

1253.2

513.7

2.439

2300

2300

14.0

2.436

2.493

2.3

15.8

85.4

151.6

2263

13.5

Page 75: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-30

TABLE A-23: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F11)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

5.50

13.0

1246.8

713.5

1248.3

534.8

2.331

2160

2030

13.5

1253.1

722.9

1254.8

531.9

2.356

2350

2233

12.0

1244.2

711.7

1246.0

534.3

2.329

2000

1900

13.0

1251.2

723.3

1252.8

529.5

2.364

2450

2352

11.5

2.345

2.552

8.1

17.7

54.2

146.0

2129

12.5

6.00

13.0

1252.4

728.0

1253.2

525.2

2.385

2500

2425

12.0

1248.7

720.5

1249.9

529.4

2.359

2025

1944

12.5

1250.5

724.0

1251.8

527.8

2.369

2240

2150

13.0

1252.4

726.2

1253.5

527.3

2.375

2310

2241

12.5

2.372

2.532

6.3

17.2

63.4

147.6

2190

12.5

6.50

13.0

1258.1

723.4

1259.2

535.8

2.348

1925

1810

14.0

1251.7

727.0

1252.3

525.3

2.383

2325

2255

13.0

1251.5

729.2

1252.2

523.0

2.392

2250

2205

13.0

1243.0

718.0

1243.9

525.9

2.364

2050

1989

13.0

2.372

2.512

5.6

17.6

68.2

147.6

2065

13.3

7.00

13.0

1248.0

730.8

1248.6

517.8

2.410

2260

2237

13.5

1250.9

732.2

1251.3

519.1

2.410

2310

2287

13.5

1250.2

734.4

1250.7

516.3

2.421

2300

2300

14.0

2040

1979

14.0

2.414

2.493

3.2

16.6

80.7

150.2

2200

13.8

Page 76: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-31

Page 77: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-32

TABLE A-24: Marshall Properties of Asphaltic Concrete for Mixture No. MV-4(F12)

% AC by

wt. of

Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air

Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01"

) In Air

In Water

SSD in

Air Measured

Adjusted

6.00

15.0

1248.8

728.4

1249.9

521.5

2.395

2480

2430

14.0

1253.2

727.6

1254.3

526.7

2.379

2400

2328

14.0

1250.3

726.6

1251.4

524.8

2.382

2600

2522

14.5

2040

1938

14.0

2.385

2.534

5.9

16.7

64.7

148.4

2305

14.1

6.50

15.0

1250.1

727.8

1250.7

522.9

2.391

1980

1940

14.5

1244.0

725.6

1244.9

519.3

2.396

2070

2049

15.0

1250.5

731.3

1257.4

526.1

2.388

1960

1901

14.5

1254.5

734.3

1255.3

521.0

2.408

2160

2117

14.5

2.396

2.514

4.7

16.8

72.0

149.l1

2000

14.6

7.00

15.0

1252.9

731.2

1253.5

522.3

2.399

1980

1940

14.5

1253.1

731.8

1253.8

522.0

2.401

2070

2029

15.0

1256.0

732.6

1257.0

524.4

2.395

1960

1901

15.5

1250.8

732.0

1251.5

519.5

2.408

2150

2129

15.0

2.401

2.495

3.8

17.1

77.8

149.4

2000

15.0

7.50

15.0

1253.5

735.2

1254.2

519.0

2.415

2020

2000

17.0

1241.2

729.5

1241.9

512.4

2.422

1950

1970

15.5

1252.8

735.0

1253.5

518.5

2.416

2000

1980

16.5

1249.4

734.3

1250.0

515.7

2.423

2040

2040

17.0

2.419

2.476

2.3

16.9

86.4

150.6

1998

16.5

Page 78: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-33

TABLE . Marshall Properties of Asphatic Concrete for Mixture No.

% AC by

wt. of Mix

% Rubber

by wt. of

AC

Mass (g)

Bulk

Volume

(cc)

Bulk

Sp. Gr.

Th. Max.

Sp. Gr.

Air Voids

(%)

VMA

(%)

VFB

(%)

Unit

Weight

(PCF)

Stability (lbs)

Flow

(x 0.01")

In Air In Water

SSD in Air

Measured

Adjusted

Page 79: Center for Utilization Effects of Scrap Tire Rubber on ... CBU Reports/REP-236.pdf · Sieve analysis was carried out to determine gradation of the fine and coarse aggregates. A "dry"

-34