combitac program - privarsa · combitac program 2 3 a centralized connection for increased ... sct...

CombiTac program

Simultaneous energy connection

Applications

Compressed air

Industrial vacuum

Cooling fluids

Electricity

CombiTacprogram

2 3

A centralized connection for increased productivity and optimal safety

• A single move to connect the energy circuits of your process equipments and on-site maintenance (cycles of connection from 1 to 5 a day)

• A single coupling position to eliminate any risk of circuit inversions

• High performing guiding and locking systems, for safe connections.

Modules equipped for pneumatic circuits and industrial vacuum

Modules equipped for cooling circuits Modules equipped for electrical circuits

• 2 nominal bores: 03 - 06 mm

• RCT 03: full flow or single shutoff socket

• RCT06: single shutoff.

• 1 nominal bores: 03 mm

• non-spill design

• double shutoff.

• 5 nominal pin diameters: 1 - 1.5 - 3 - 6 - 8 mm

• gold or silver plated contacts.

• upon request, electrical contacts for coaxial cables, optical fibres, thermocouples.

• 3 nominal bores: 04 - 06 - 08 mm

• full flow.

RCT

SCT MultilamsTM, MC® technology

UCT

2 3

Because every application deserves an adapted answer, you compose your own CombiTac solution from a complete range of already equipped modules, according to your needs.

Designed to be integrated• in a mobile housing and its base for manual

connections,

• in a rackable solution for automatic connections, our programs fit in every configuration.

A solution of your choice for targeted performances

CombiTac program: the winning combination

A wide choice of equipped modules and 2 assembly configurations

MOBILE

HOUSING

RACKABLE

Compressed air - Industrial vacuum

Part numbers modules fitted with UCT

full flow

UCT 04

18

2

217 6socket UCT 104 02 1904

plug UCT 104 02 6904

217 1/4socket UCT 104 02 1933

plug UCT 104 02 6933

30

4

217 6socket UCT 104 04 1904

plug UCT 104 04 6904

217 1/4socket UCT 104 04 1933

plug UCT 104 04 6933

Compressed air

Number of UCT

per module

Description UCT 04 Part numbersmodules fittedwith UCT 04

Working pressure

Psi

Tube outside øUCT Type

mm ”

UCT 06

18

1 217 8 (5/16”)

socket UCT 106 01 1906

plug UCT 106 01 6906

28

2 217 8 (5/16”)


plug UCT 106 02 6906

42

4 217 8 (5/16”)


plug UCT 106 04 6906

Compressed air

Number of UCT

per module

Description UCT 06 Part numbersmodules fittedwith UCT 06

Working pressure

Psi


mm ”

4 5

UCT 08

22

1

217 10socket UCT 108 01 1908

plug UCT 108 01 6908

217 3/8socket UCT 108 01 1935

plug UCT 108 01 6935

42

2

217 10socket UCT 108 02 1908

plug UCT 108 02 6908

217 3/8socket UCT 108 02 1935

plug UCT 108 02 6935

Compressed air

Number of UCT

per module

Description UCT 08 Part numbers modules fitted with UCT 08

Working pressure

Psi


mm ”

Test conditions:• direction of flow: socket plug• supply pressure: 87 psi

Pneumatic flow rate / pressure drop

Technical characteristics

Nominal bore (mm) 04 - 06 - 08 (5"/32 - 1"/4 - 3"/8)

Max. working pressure (psi) 217Mini working pressure (torr) 10Working temperatures (°F) +5 to +194Shutoff full-flowSeals NBR

Connection onto calibrated polyamide or polyurethane tubing by instant fitting.

4 5

Compressed air - Industrial vacuum

Modules fitted with RCT sockets and plugs

full flow single shutoff

RCT 03 Full flow or single shutoff

18

2

217 4 (5/32”)socket RCT 103 02 1902/OS RCT 103 02 1902

plug RCT 103 02 6902

217 6socket RCT 103 02 1904/OS RCT 103 02 1904

plug RCT 103 02 6904

217 1/4socket RCT 103 02 1933/OS RCT 103 02 1933

plug RCT 103 02 6933

30

4

217 4 (5/32”)socket RCT 103 04 1902/OS RCT 103 04 1902

plug RCT 103 04 6902

217 6socket RCT 103 04 1904/OS RCT 103 04 1904

plug RCT 103 04 6904

217 1/4socket RCT 103 04 1933/OS RCT 103 04 1933

plug RCT 103 04 6933

Compressed air

Number of RCT

per module

Description RCT 03 Part numbers modules fitted with

Working pressure

Psi

Tube outside øRCT Type RCT 03 RCT 03

mm ”

RCT 06 Single shutoff

22

1 217 8 (5/16”)

socket RCT 106 01 1906

plug RCT 106 01 6906

42

2 217 8 (5/16”)

socket RCT 106 02 1906

plug RCT 106 02 6906

Compressed air

Number of RCT

per module

Description RCT 06 Part numbers modules fitted with

Working pressure

Psi

Tube outside øRCT Type RCT 06 RCT 06

mm ”

Test conditions:• direction of flow:

socket plug• supply pressure: 87 psi

Pneumatic flow rate / pressure dropTechnical characteristics

Nominal bore (mm) 03 - 06(1"/8 - 1"/4)

Max. working pressure (psi) 217Mini. working pressure (torr) 10Working temperature (°F) +5 to +194Shutoff full flow or single shutoffSeals NBR


RCT

03

RCT

03

RCT

06

6 7

Cooling fluids

Part numbers modules fitted with SCT

non-spill design – double shutoff

SCT 03 for G 1/8 female connection

SCT 05 Also available for the rackable versions: to consult us.

18

2 217 G 1/8 female

socket SCT 103 02 1100

plug SCT 103 02 7100

30

4 217 G 1/8 female

socket SCT 103 04 1100

plug SCT 103 04 7100

Cooling

Number of SCT

per module

Description SCT 03 Part numbers modules fitted

with SCT 03Working pressure

PsiConnection

SCT Type

Test condition• direction of flow: plug socket• hydraulic oil INVAROL FJ13 (H515 at 104°F)• density: 833 kg/m3

• viscosity: 13.4 cSt

Test conditions:• direction of flow: plug socket• supply pressure: 87 psi

Hydraulic flow rate / pressure drop

Pneumatic flow rate / pressure drop

Technical characteristicsNominal bore (mm) 0.3

(1"/8)Max. working pressure (psi) 217Mini. working pressure (torr) 10Working temperature (°F) +5 to +194Shutoff doubleSeals NBR


6 7

Electricity

Part numbers modules fitted with electrical contacts

Ø 3 mm

10

325-

352.5 - 4 600

socket ECT 130 03 1004/D

pin ECT 130 03 6004/D

10

2 active

contacts 25-

352.5 - 4 600

socket ECT 130 03 1004/GND/D

1ground pin ECT 130 03 6004/GND/D

ElectricityNumber

ofcontacts

Ratedcurrent

A

Cable cross section

mm2

Ratedvoltage

V

Type of contact

Part numbers modules fitted with

gold plated n

Ø 1 mm

4

62- 5

0.25 -

0.75300


pin ECT 110 06 6001/D

20

152- 5

0.25 -

0.75300


pin ECT 110 15 6001/D

18

262- 5

0.25 -

0.75300


pin ECT 110 26 6001/D

ElectricityNumber

ofcontacts

Ratedcurrent

A

Cable cross section

mm2

Ratedvoltage

V

Type of contact


gold plated n

Ø 1,5 mm

6

55-

10

0.5 -

1.5600


pin ECT 115 05 6002/D

ElectricityNumber

ofcontacts

Ratedcurrent

A

Cable cross section

mm2

Ratedvoltage

V

Type of contact


gold plated n

8 9

Ø 6 mm

16

2

40 6 600socket ECT 160 02 1006

pin ECT 160 02 6006

80 10 600socket ECT 160 02 1010

pin ECT 160 02 6010

16

1 16 -

socket ECT 160 01 1016/GND

pin ECT 160 01 6016/GND

ElectricityNumber

ofcontacts

Ratedcurrent

A

Cable cross section

mm2

Ratedvoltage

V

Type of contact


silver plated n

Ø 8 mm

18

2

80 10 600socket ECT 180 02 1010 ECT 180 02 1010/D

pin ECT 180 02 6010 ECT 180 02 6010/D

100 16 600socket ECT 180 02 1016 ECT 180 02 1016/D

pin ECT 180 02 6016 ECT 180 02 6016/D

125 25 600socket ECT 180 02 1025 ECT 180 02 6025/D

pin ECT 180 02 6025 ECT 180 02 6025/D

16

1 25 -

socket ECT 180 01 1025/GND

pin ECT 180 01 6025/GND

ElectricityNumber

ofcontacts

Ratedcurrent

A

Cable cross section

mm2

Ratedvoltage

V

Type of contact


silver plated n


gold plated n

The values given correspond with the operating conditions below: • rated voltage: phase / earth AC DC,

pollution level 2 and overvoltage category II, conformity with IEC 60664-1 (additional data on page 19)

• Rated current maximum cable cross section and 68°F working temperature (for other temperatures and cable cross sections, refer to the derating diagrams on page 10)

Recommendations:

• connection and disconnection off-load.

• in accordance with the IEC/TR 61201 standard, the extra low voltages are 33 Vac and 70 Vdc. For any application with higher voltages, extra protection measures must be taken (protective shields, circuit breakers, etc).

For all other operating conditions, contact your Stäubli specialist.

8 9

For solutions with modules fitted with electrical contacts next

to modules fitted with cooling couplings, it is imperative

to regularly check the good state and functionality of products

and to replace them if necessary.

All electrical contacts on the Combitac modules have to be crimped.

Electrical data

Derating diagrams

Determination of the rated current according to temperature.The derating diagram shows the continuous current (not intermittent) that

flows through all the contact elements of a connector at one time, whereby the max. temperature limit is not exceeded. Calibration and test method according to IEC 60512-5-2).

The derating diagram values are valid for the connection (see standard EN 60204). The permissible current load of the cables can be seen in DIN VDE 0298-4 and DIN EN 60204-1, IEC 60204-1.

Electrical contacts with cable cross sections of 0.25 to 1.5 mm2

Electrical contacts with cable cross sections of 2.5 to 25 mm2

Cables with 5, 6, 15 and 26 strand conductors, according to DIN VDE 0298-4 with Cu conductors with cross sections of 0.25, 0.5, 0.75 and 1.5 mm2

with PVC insulation (with high temperature resistance 194° F).

Cables with 2 and 3 strand conductors, according to DIN VDE 0298-4 with Cu conductors with cross sections of 2.5, 4, 6, 10, 16 and 25 mm2

with PVC insulation (with high temperature resistance 194° F).

10 11

Rated current:

the continuous current which can flow through every contact simultaneously without the temperature exceeding the allowed upper limit. The quoted current values were determined in a 4 hour temperature test according to UL 1977 with all contacts in series.

Rated voltage:

this is derived from the ac or dc line-to-earth (ground) voltage according to ICE 60664-1. In service, the rated voltage is dependent on whether the supply is: • 3 phase, 4 wire, with earthed

(grounded) neutralor• 3 phase, 3 wire, unearthed

(not grounded)or• 1 phase, 2 wire, AC or DC.

Overvoltage categories CAT II:

(ICE 60664-1). Equipment of Overvoltage Category II is energy-consuming equipment to be supplied from the fixed installation. Examples of such equipment are house-hold appliances and portable tools.

Pollution degree 2:

Normally only non-conductive pollution accurs. Occasionally, however, a temporary conductivity caused by condensation is to be expected.

Tools

• Delivered with assembly instruction sheet.• All electrical contacts on the CombiTac modules have to be crimped.

Part numbers Conductor cross section (mm2) Name

a 18.3800 crimping pliers

b 18.3801 0.14 - 4 crimping die adjustable

c 18.3804 0.25 - 0.75 crimping die

d 18.3805 0.5 - 1.5 crimping die

e 18.3806 2.5 - 4 crimping die

f 18.3700 crimping pliers

g 18.3701 6 crimping die

h 18.3702 10 crimping die

j 18.3703 16 crimping die

k 18.3704 25 crimping die

a

b

c d e

f

g h j k

Pin and socket assembly and disassembly tools

Part numbers nominal pin/socket ø (mm)

33.3001 1

38.3003 1.5

18.3010 3

18.3013 6

18.3016 8

18.3002 1

18.3005 1.5

18.3012 3

18.3018 6

18.3722 8

18.3001 1

18.3004 1.5

18.3011 3

18.3017 6/8

0.37

10 11

assembly tool

pin disassembly tool

socket disassembly tool

A solution for every configuration:- 6 housing and base sizes- straight or side outlet

- bases in raised version, outlet 90° - mobile base for extension: housing

equipped with locking system

Housings

Options :

• according to your configuration, the base can be fitted with protective covers against shocks and external pollution.

• a protective shield against electric shocks can be added to the mobile housing (sizes 2 to 6) or to the fixed bases (sizes 2 to 5). Depending on the operating conditions and above certain voltages, it may be mandatory (refer to ICE/TR 61201) standard.

Construction :

• aluminium alloy• base fitted with flat seal for proper

sealing onto panel.

The CombiTac range is certified IP 65

(refer to IEC 60529) in connected position and with the use of an adequate cable box (not supplied): protection against dust and water jets (from a hose).

Straight outlet mobile housing Side outlet mobile housing

C

B

A

F

F

A C

B

A1

F

B

CD

Dimensions of fixed bases (not equipped)

Sizes A B C A1 D 1 outlet F

1 2.36 2.76 1.69 2.87 0.98 M 32x1,5

2 2.87 2.76 1.69 3.50 1.34 M 32x1,5

3 3.68 2.99 1.69 4.31 1.38 M 32x1,5

4 4.72 3.07 1.69 5.35 1.38 M 32x1,5

5 3.74 3.11 3.25 4.37 1.30 M 40x1,5

6 5.16 4.13 3.50 - - M 50x1,5

Mobile housing with locking system

12 13

Dimensions of fixed bases

Dimensions of fixed bases* in raised version, outlet 90°

Sizes A B C D E (with cover)

1 3.15 1.12 1.71 0.98 0.98

2 3.66 1.12 1.71 1.34 1.02

3 4.45 1.12 1.71 1.38 1.02

4 5.51 1.12 1.71 1.38 1.02

5 4.88 1.42 3.31 1.30 0.98

6 6.50 1.52 3.54 1.97 0.98

Sizes A B C D E (with cover)

2 outlets F

1 3.23 2.89 2.24 0.87 0.79 M 32x1,5

2 3.70 2.91 2.24 1.18 0.79 M 32x1,5

3 4.61 3.01 2.24 1.18 0.79 M 32x1,5

4 5.67 3.09 2.24 1.18 0.79 M 32x1,5

5 4.96 3.09 3.25 1.30 0.87 M 32x1,5

6 5.51 3.88 4.72 1.46 0.41 M 40x1,5

Base with cover

Base with cover

A D C E

B

A D C

B

A D C E

BF F

A D C

BF F

Base without cover

Base without cover

* Base supplied with 1 cap.

12 13

• Standard configuration • other possible encoding for asymetric configuration

fixed base

high screw heads low screw heads

mobile housing

fixed base

mobile housing

fixed base

mobile housing

fixed base

mobile housing

Encoding solutions

• there are additional encoding solutions for size 5 and 6 housings.

14 15

Parking bases

Base for coupling to a mobile housing fitted with:Part numbers Parking bases

size 1 size 2 size 3 size 4 size 5 size 6

sockets 34.0340 34.0342 34.0344 34.0346 34.0348 34.0350

plugs and/or pins 34.0341 34.0343 34.0345 34.0347 34.0349 34.0351

Panel cutting of fixed bases

Sizes A B C D E

1 2.05 1.42 2.76 1.26 M4

2 2.56 1.42 3.27 1.26 M4

3 3.39 1.42 4.06 1.26 M4

4 4.33 1.42 5.12 1.26 M4

5 3.23 2.80 4.33 2.56 M5

6 4.61 3.19 5.83 2.76 M6

A

C

C

B

DD

Panel cutting of raised fixed bases

Sizes C D E

1 2.76 1.77 M5

2 3.23 1.77 M5

3 4.13 1.77 M5

4 5.20 1.77 M5

5 4.41 2.64 M5

6 4.37 4.17 M6

A

C

C

B

DD

Sizes and useful lenghts

Sizes Useful length L (inches)

1 1.45

2 2

3 2.8

4 3.82

5 2.8

6 3.82

L

L

Sizes 1, 2, 3 and 4

Sizes 5 and 6

Installation

Maximum allowable misalignment while connecting

Maximal distance in a connected state

Rackable solutions

1.38

0.75

2 x Ø 0.17

0.83

0.49

1.40

L+1.

73

L+1.

30

L

Y = 0.04 X = 0.04

L = Sum of modules widths.Minimal length = 0.71 inch if necessary, possibility of completing with spacers.

Recommendation:

The rackable installation guiding columns are only intended to guide the CombiTac. They are in no way meant to be used to guide the complete rack assembly. In that case it is necessary to ensure a preguiding of your installation.

0.98

+0.

079

0

screws not supplied

14 15

H 1

50.0

1 us

B

www.staubli.com

Stäubli units Connectors distributors

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combitac program - privarsa · combitac program 2 3 a centralized connection for increased ... sct...

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