composite hose assemblies

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FLEXIBLES (UK) LTD COMPOSITE HOSE ASSEMBLIES ADT Flexibles (Uk) Ltd produce a comprehensive range of composite hose assemblies capable of handling all kinds of transfer applications. ADT Flexibles (Uk) Ltd offers an extensive range of end fittings, normally supplied to customer in a variety of materials including gun metal, stainless steel, aluminium and polypropylene. couplings, adapters and accessories. All composite hose assemblies manufactured by ADT are pressure tested to 1.5x working pressure and a test for electrical continuity is carried out. A test certificate is then issued. OILMASTER/FUELMASTER Oilmaster hose is engineered for the transfer of hydrocarbons, including oils, paraffin and 100% aromatics. Oilmaster Standard is available in sizes 1” to 4”nb. Oilmaster Heavy is available in sizes 4” to 10” nb. Fuelmaster Lightweight is available 3” to 4” nb. CHEMIFLEX Chemiflex polypropylene lined composite hoses are able to handle a wide range of hazardous chemicals. Chemiflex polypropylene Standard is available in sizes 1” to 4” nb. Chemiflex polypropylene Heavy is available in sizes 4” to 8” nb. PTFE CHEMIFLEX Chemiflex PTFE lined composite hoses are chemically compatible and mechanically engineered to handle a wide range of hazardous chemicals. Chemiflex PTFE Standard is available in sizes 1” to 4”nb. Chemiflex PTFE Heavy is available in sizes 4” to 10”nb. CRYOFLEX Cryoflex hoses provide a high degree of safety with hose material having complete product compatibility to allow LPG and LNG to be handled safely. For technical details on any of our products please contact one of our sales offices or visit our web site at www.adtflex.co.uk Section 3 / Page 30

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Page 1: COMPOSITE HOSE ASSEMBLIES

FLEXIBLES (UK) LTD

COMPOSITE HOSE ASSEMBLIESADT Flexibles (Uk) Ltd produce a comprehensive

range of composite hose assemblies capable

of handling all kinds of transfer applications.

ADT Flexibles (Uk) Ltd offers an extensive range

of end fittings, normally supplied to customer

in a variety of materials including gun metal,

stainless steel, aluminium and polypropylene.

couplings, adapters and accessories.

All composite hose assemblies manufactured

by ADT are pressure tested to 1.5x working

pressure and a test for electrical continuity

is carried out. A test certificate is then issued.

OILMASTER/FUELMASTER

Oilmaster hose is engineered for the transfer of hydrocarbons,

including oils, paraffin and 100% aromatics.

Oilmaster Standard is available in sizes 1” to 4”nb.

Oilmaster Heavy is available in sizes 4” to 10” nb.

Fuelmaster Lightweight is available 3” to 4” nb.

CHEMIFLEX

Chemiflex polypropylene lined composite hoses are

able to handle a wide range of hazardous chemicals.

Chemiflex polypropylene Standard is available in sizes 1” to 4” nb.

Chemiflex polypropylene Heavy is available in sizes 4” to 8” nb.

PTFE CHEMIFLEX

Chemiflex PTFE lined composite hoses are chemically

compatible and mechanically engineered to handle

a wide range of hazardous chemicals.

Chemiflex PTFE Standard is available in sizes 1” to 4”nb.

Chemiflex PTFE Heavy is available in sizes 4” to 10”nb.

CRYOFLEX

Cryoflex hoses provide a high degree of safety with hose material having

complete product compatibility to allow LPG and LNG to be handled safely.

For technical details on any of our products please contact one

of our sales offices or visit our web site at www.adtflex.co.uk

Section 3 / Page 30

Page 2: COMPOSITE HOSE ASSEMBLIES

FLEXIBLES (UK) LTD

HYDROCARBONS PRODUCT SPECIFICATION

CONSTRUCTION

Standard hydrocarbon hoses are manufactured from

multilayers of polypropylene fabric and film with

a weatherproof and abrasion resistant outer cover.

The hose layers are held and tensioned between

internal and external wire helices.

Computer aided design has resulted in exceptional

strength-to-weight ratios and extreme flexibility,

giving the hose excellent handling characteristics.

This ensures ready operator acceptance and

encourages good usage practice. All hoses are

supplied with factory-fitted end connections to

the customer’s requirements.

TEMPERATURES

All hoses are suitable for the temperature range

-20°C to +80°C but these are subject to pressure

de-rating factors. Higher temperatures are

permitted for intermittent use subject to

confirmation by ADT Technical Department.

STANDARDS

Both weights of Fuelmaster hoses comply with

BS3492 (1987) AX & BX. The standard Oilmaster

hose attains both these and BS5842 (1980).

FUELMASTER/OILMASTER SPECIFICATION

PRODUCT RANGE Fuelmaster Fuelmaster Oilmaster Oilmaster

-Lightweight -Standard -Standard -Heavy

Colour Orange Blue Black Blue

Code 2041/0955 1021/0954 1031/0901 1151/0982

Temperatures -20° to +80°C -20° to +80°C -20° to +80°C -20° to +80°C

CONSTRUCTION

Inner Wires Aluminium Galvanised Steel Galvanised Steel Galvanised Steel

Wall Materials Polymeric fabrics and films selected for resistance and strength

Outer Wire Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel

Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths

mm ins bar p.s.i.g mm ins kg/m lb/ft m ft

FUELMASTER - LIGHTWEIGHT (2041/0955)

75 3 7 100 150 6 2.2 1.5 20 66

100 4 7 100 225 9 2.7 1.8 20 66

FUELMASTER - STANDARD (1021/0954)

50 2 10.5 150 125 5 1.6 1.1 20 66

65 2 1/2 10.5 150 150 6 2.2 1.4 20 66

75 3 10.5 150 175 7 2.6 1.7 20 66

100 4 10.5 150 250 10 3.4 2.3 20 66

OILMASTER - STANDARD (1031/0901)

25 1 14 200 100 4 0.9 0.6 20 66

38 1 1/2 14 200 150 6 1.3 0.9 20 66

50 2 14 200 180 7 2.2 1.4 20 66

65 2 1/2 14 200 200 8 2.7 1.8 20 66

75 3 14 200 280 11 3.3 2.2 20 66

100 4 14 200 400 16 5.1 3.4 20 66

OILMASTER -200 (0933)

100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 20 78

200 8 14 200 740 29 15 10 15 50

250 10 10.5 150 920 36 21 14 12 40

Section 3 / Page 31

Page 3: COMPOSITE HOSE ASSEMBLIES

FLEXIBLES (UK) LTD

CHEMICALS PRODUCT SPECIFICATION

CONSTRUCTION

Amnitec chemical transfer hoses are constructed

from multilayers of thermoplastic films, which form

a sealing and permeation barrier, supported by

fabric layers for mechanical strength. The hose layers

are held and tensioned by internal and external

steel wire helices. Chemiflex hoses are supplied with

factory-fitted end connections to

the customer’s requirement.

TEMPERATURES

Temperatures are subject to pressure de-rating

factors. Higher temperatures are permitted for

intermittent use subject to confirmation by Amnitec

Technical Department.

STANDARDS

Chemiflex hoses comply with various national and

international standards including BS5842 (1980)

accordingly. Chemiflex Marine 1000 hoses, type

approved to IMO Codes BCH and IBC requirements

are available on request. All hoses comply to

CHEMIFLEX SPECIFICATION

PRODUCT RANGE Chemiflex Chemiflex Chemiflex Chemiflex Chemiflex

-Standard -Heavy -Heavy -PTFE Standard -PTFE Heavy

Colour Grey Grey Green/Orange stripe Light Blue Green

Code 3091/0951PG 3161/0998PG 4161/0969SG 4121/0946SG/PTFE 4171/0969SG/PTFE

Temperatures -20° to +80°C -20° to +80°C -20° to +80°C -30° to +100°C -30° to +100°C

CONSTRUCTION

Inner Wires Polypropylene Polypropylene 316 Stainless 316 Stainless 316 Stainless

Covered Steel Covered Steel Steel Steel Steel

Wall Materials Polymeric fabrics and films selected for resistance and strength

Outer Wire Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel

Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths

mm ins bar p.s.i.g mm ins kg/m lb/ft m ft

CHEMIFLEX - STANDARD (3091/0951PG)

25 1 14 200 100 4 0.9 0.6 20 66

38 1 1/2 14 200 127 5 1.2 0.8 20 66

50 2 14 200 178 7 1.8 1.2 20 66

65 2 1/2 14 200 178 7 2.5 1.7 20 66

75 3 14 200 203 8 3.0 2.0 20 66

100 4 14 200 304 12 4.3 2.9 20 66

CHEMIFLEX - HEAVY (3161/0998PG)

100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

CHEMIFLEX - HEAVY (4161/0969PG)

100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

CHEMIFLEX - PTFE STANDARD (4121/0946PG)

25 1 14 200 100 4 0.9 0.6 20 66

38 1 1/2 14 200 127 5 1.2 0.8 20 66

50 2 14 200 178 7 1.8 1.2 20 66

65 2 1/2 14 200 178 7 2.5 1.7 20 66

75 3 14 200 203 8 3.0 2.0 20 66

100 4 14 200 304 12 4.3 2.9 20 66

CHEMIFLEX - PTFE (4171/0969SG/PTFE)

100 4 14 200 400 16 6.5 4.3 20 66

150 6 14 200 500 20 11 7.4 24 78

200 8 14 200 740 29 15 10 15 50

250 10 10.5 150 920 36 21 14 12 40

Section 3 / Page 32

Page 4: COMPOSITE HOSE ASSEMBLIES

FLEXIBLES (UK) LTD

CRYOGENICS PRODUCT SPECIFICATION

CONSTRUCTION

Cryoflex™ 50 is manufactured from multi layers

of polyamide fabric and film whilst Cryoflex™ 200

utilises polyester fabric and B0PP film. Both may be

further insulated by an additional rope lagging.

Cryoflex™ 50 and 200 hoses have stainless steel

inner and outer wire achieving dual wire electrical

continuity by bonding to the end fittings thus safely

dissipating static electrical charges.

Cryoflex™ hoses provide a high degree of safety

with hose material having complete product

compatibility to allow LPG and LNG to be handled

safely.

WORKING PRESSURES

Working pressures across the range are based on

HOSE LENGTHS

Cryoflex™ hoses are supplied in lengths up to 15

metres depending on diameter. All assemblies have

factory-fitted end connections.

STANDARDS

Cryoflex™ assemblies in bore sizes 4”, 6” and 8”

are certified by the UK Marine Safety Agency as

complying with paragraphs 5.4 and 5.7 of the

IMO Gas Carrier Code. Cryoflex™ assemblies are

manufactured in accordance to EN13765-2003.

CRYOFLEX™ SPECIFICATION

PRODUCT RANGE Cryoflex™ Cryoflex™-50 -200

Colour White/Green White

Code 0940 0933

Construction

Inner and Outer Wires Stainless Steel

Wall Materials Polymeric fabrics and films selected for resistance and strength

Nominal Internal Max Working Min Bend Weight Max Manufacturing Diameter Pressure Radius Lengths

mm ins bar p.s.i.g mm ins kg/m lb/ft m ft

CRYOFLEX™ -50 (0940)

25 1 25 362 150 6 0.9 0.6 15 50

38 1 1/2 25 362 175 7 1.6 1.1 15 50

50 2 25 362 200 8 2.4 1.6 15 50

75 3 25 362 250 10 4.5 3.0 15 50

100 4 21 300 500 20 7.5 5.0 15 50

150 6 21 300 660 25 13.8 9.3 14 45

200 8 15 215 910 36 18.7 12.5 12 40

CRYOFLEX™ -200 (0933)

25 1 10.5 150 150 6 0.7 0.5 15 50

38 1 1/2 10.5 150 175 7 1.2 0.8 15 50

50 2 10.5 150 200 8 2.0 1.3 15 50

75 3 10.5 150 250 10 3.3 2.2 15 50

100 4 10.5 150 500 20 7.5 5.0 15 50

150 6 10.5 150 660 25 13.8 9.3 14 45

200 8 10.5 150 910 36 18.7 12.5 12 40

250 10 10.5 150 2500 98 22.5 15.1 10 33

Section 3 / Page 33