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DGE Linear Actuators
Belt and Ball Screw Driven
Info 130 US
Belt Driven Linear Actuators� Sizes: 8, 12, 18, 25, 40, 63
� Stroke Lengths up to 5 m
� Maximum Speed: 10 m/s
� Repeatability of ±0.10 mm
� Axial force up to 1,500 N
Ball Screw Driven Linear Actuators� Sizes: 18, 25, 40, 63
� Stroke Lengths up to 2 m
� Maximum Speed: 1.2 m/s
� Repeatability of ±0.02 mm
� Axial force up to 1,600 N
Multi-axis SystemsComponents and accessories to build:
� X/Y/Z Axis Systems
� Cantilever-type Handling Gantries
� Linear Gantries
� Planar Surface Gantries
Festo...Your AutomationPartner Worldwide
As a global leader in industrial
automation components and
systems, with over $1.6 billion
sales worldwide, Festo has
the resources and application
experience to be your long-
term partner for cost-effective
automation solutions.
• 55 independent
subsidiaries worldwide
• Representation in
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by over 10,500 team members
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is committed to
provide Festo
products and
services that will
meet or exceed
our customers’
requirements in
product quality, delivery,
customer service and
satisfaction.
All Festo locations within the UnitedStates are registered to ISO 9001.
Online Literature
Literature in PDF format is
available for download at:
www.festo-usa.com/pdfindex.html
Features and Benefits
Enclosed Belt and Ball Screw Drives
DGE actuators encapsulate their
mechanical drives within the
body of the actuator. This protects
them from contamination and
premature failure that can result
from contamination. This feature
also saves you maintenance costs
and maximizes your production time.
Multi-axis Systems
Keeping in step with our modular
philosophy, DGE linear actuators
make it easy for you to combine
other actuators to the DGE by using
one of several adapter kits. This
modular approach saves you time
and money by providing you with
cost-effective, ready made solutions
that can be easily achieved.
Get More For Your Money
Ball screw driven linear actuators
with recirculating ball bearing guide
types DGE-ZR-KF and DGE-SP-KF
have wide style four track linear
guides that are up to three times
wider than standard width guides.
The wider stance provides you with
superior load and moment capability.
This feature allows you to use
smaller, less expensive actuators
to carry a moment load.
Furthermore, Festo supports a wide
range of options for attaching third-
party motor mounting kits, so using
motors from several manufacturers
is not a problem.
DGE Electrical Linear Actuators
03/2005 – Subject to change – Info 130 US 3Festo Corporation
ContentsDGE Belt and Ball Screw Driven Linear Actuators
Introduction
Actuator Technology
Actuator Overview .............................................................................................. 4
Accessory Overview ........................................................................................... 5
Multi-axis Systems
Overview and Examples .................................................................................... 6
Belt Driven Linear Actuators [High speeds up to 10 m/s. Repeatability ±0.1 mm]
Basic Version
8 ... 25 mm
8 ... 25 mm
With Recirculating
32 ... 63 mm
With Roller Guide
xfcxcc
32 ... 63 mm
With Heavy-duty Boom Axis
32 ... 63 mm
(Without Guide)
8 ... 25 mm
8 ... 25 mm
Ball Bearing Guide
Ball Bearing Guxfcxcc
32 ... 63 mm
Ball Bearing Guide
xfcxcc
32 ... 63 mm
xfcxcc
32 ... 63 mm
Guide
xfcxcc
32 ... 63 mm
xfcxcc
32 ... 63 mm
DGE-ZR DGE-ZR-KF DGE-ZR-RF DGE-ZR-HD DGEA
Page 9Section 2.1 Page 25Section 2.2 Page 45Section 2.3 Page 57Section 2.4 Page 69Section 2.5
Ball Screw Driven Linear Actuators [Speeds up to 1.2 m/s. Repeatability ±0.02 mm]
Basic Version
8 ... 25 mm
With Recirculating
xfcxcc
32 ... 63 mm
With Heavy-duty Guide
(Without Guide)
8 ... 25 mm
Ball Bearing Guide
xfcxcc
32 ... 63 mm
DGE-SP DGE-SP-KF DGE-SP-HD
Page 83Section 3.1 Page 95Section 3.2 Page 115Section 3.3
Accessories
Multi-axis System Passive Guide Axes Couplings and Connectors Customized Motor Accessories
Connecting Components
8 ... 25 mm xfcxcc
32 ... 63 mm
for Linear Actuators
xfcxcc
32 ... 63 mm
Mounting Kits and Sensors
HMV FDG/FDG-RF KSE/KSK For DGE/DGEA For DGE/DGEA
Page 129Section 4.1 Pages 151, 171Section 4.2 Page 185Section 4.3 Page 195Section 4.4 Page 199Section 4.5
Engineering Support
Glossary .........................................................................................................212
Application Worksheet ................................................................................... 217
Conversion Factors ......................................................................................... 219 5
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211
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Info 130 US – Subject to change – 03/20054 Festo Corporation
Actuator TechnologyActuator Overview
Technology Section 2 �Page 7 Section 3 �Page 81
DGE Actuators
� Rigid precision guide
�Wide range of options for third party
motor mounting kits
� Comprehensive range of mounting
accessories for multi-axis systems
Belt Driven Actuators
For applications:
�Where positioning repeatability of 0.10 mm is desired
�Where axial loads up to 1,500 N are required
�Where speeds up to 10 m/s are needed.
Ball Screw Driven Actuators
For applications:
�where positioning repeatability of 0.02 mm is desired
�where axial loads up to 1,600 N are required
�where speeds up to 1.2 m/s are needed.
accessories for multi axis systems
�
Basic Version (Without Guide) DGE-ZR Section 2.1�Page 9 DGE-SP Section 3.1�Page 83
These actuators are ideal for moving light
loads (up to 163 kg). Or, when combined
with external linear guides, to move heavy
loads, or to withstand high moment loads.
� Sizes: 8, 12, 18, 25, 40, 63
� Stroke lengths: 1 … 4,500 mm
�Max. speed: 5 m/s
� Repeatability: ±0.1 mm
� Sizes: 18, 25, 40, 63
� Stroke lengths: 100 … 2,000 mm
�Max. speed: 1.2 m/s
� Repeatability: ±0.02 mm
With Recirculating Ball Bearing Guide DGE-ZR-KF Section 2.2�Page 25 DGE-SP-KF Section 3.2�Page 95
These actuators are used to carry a
maximum load or moment in a compact
space. Loads up to 1,433 kg are possible,
as are moments up to 1,820 Nm in pitch
and yaw and up to 580 Nm in the roll
direction.
� Sizes: 8, 12, 18, 25, 40, 63
� Stroke lengths: 1 … 4,500 mm
�Max. speed: 3 m/s
� Repeatability: ±0.1 mm
� Extended slide available
for increased load capacity
� Sizes: 18, 25, 40, 63
� Stroke lengths: 100 … 2,000 mm
�Max. speed: 1.2 m/s
� Repeatability: ±0.02 mm
� Extended slide available
for increased load capacity
Dust Proof Version DGE-ZR-KF-GA DGE-SP-KF-GA
Actuators with recirculating ball bearing
guide. Guide and slide are fitted with a
cover to protect against the ingress of
particles from above and the side.
� Sizes: 25, 40
� Stroke lengths: 1 … 1,800 mm
�Max. speed: 3 m/s
� Repeatability: ±0.1 mm
� Sizes: 25, 40
� Stroke lengths: 140 … 1,440 mm
�Max. speed: 1 m/s
� Repeatability: ±0.02 mm
With Roller Guide DGE-ZR-RF Section 2.3�Page 45
These actuators feature internal roller
guides for maximum dynamic response
with a minimum of noise. High cycle
speeds make these actuators fast and
economical.
� Sizes: 25, 40, 63
� Stroke lengths: 1 … 5,000 mm
�Max. speed: 10 m/s
� Repeatability: ±0.1 mm
� Extended slide available
for increased load capacity
� Self lubricating, no additional
lubrication required for first 10,000 km
With Heavy-duty Guide DGE-ZR-HD Section 2.4�Page 57 DGE-SP-HD Section 3.3�Page 115
Used in applications where you need the
lowest profile possible to withstand high
moment loads. Pitch and yaw moment
loads up to 560 Nm are possible, as are
roll moment loads up to 375 Nm.
� Sizes: 18, 25, 40
� Stroke lengths: 1 … 2,000 mm
�Max. speed: 3 m/s
� Repeatability: ±0.1 mm
�Highest roll moment capacity
� Sizes: 18, 25, 40
� Stroke lengths: 100 … 1,500 mm
�Max. speed: 1 m/s
� Repeatability: ±0.02 mm
�Highest roll moment capacity
Boom Axis DGEA Section 2.5�Page 69
Improved dynamics compared to belt driven
actuator DGE-ZR in cantilever operation.
� Sizes: 18, 25, 40
� Stroke lengths: 1 … 1,000 mm
�Max. speed: 3 m/s
� Repeatability: ±0.05 mm
�
1
03/2005 – Subject to change – Info 130 US 5Festo Corporation
Actuator TechnologyAccessory Overview
Technology Section 4 � Page 125
Multi-axis System Connecting Components Section 4.1�Page 129
HMV
The multi-axis modular system
includes different adapter kits for
the assembly of multi-axis systems.
� Adapter kits for sizes 18 to 63:
The connecting components are
adjustable to allow for stress-free
axis alignment.
These multi-axis systems can easily
be assembled.
� X/Y axis tables
� Cantilever-type handling gantries
� Linear gantries
� Planar surface gantries
Passive Guide Axes Section 4.2�Page 151, 171
FDG-ZR, FDG-SP
Driveless linear guide units with guide
and freely movable slide. Designed to
increase load and moment capacities in
multi-axis applications.
� Standard or extended slide
�Wide range of options for mounting
on drive units
� System product for handling and
assembly technology
�Optional with additional slide KL/KR
� Sizes: 18, 25, 32, 40, 50, 63
� Stroke lengths of 1 …5,100 mm,
depending on the version
� Load capacity to max. 14,050 N
or 1,820 Nm
� Precision, rigid guide, suitable for
DGE-...-KF
FDG-GA (Dust Proof Version)
The guide and slide are protected
against particles from above and
the side by means of a cover.
� Sizes: 25, 32, 40
� Stroke lengths of 1 …2,000 mm
� Load capacity to max. 7,300 N or 330 Nm
�Wide range of options for mounting
on drive units
� System product for handling and
assembly technology
FDG-RF (With Roller Guide)
Precision, rigid guide, suitable for
DGE-ZR-RF.
� Sizes: 25, 40, 63
� Stroke lengths of 1 …5,000 mm
� Load capacity to max. 600 N or 600 Nm.
� Precision, rigid guide, suitable for
DGE-...-RF
� Standard slide or extended slide
� System product for handling and
assembly technology
Couplings and Connectors Section 4.3�Page 185
Bellows Couplings, KSE
This one-piece coupling is suitable
for force-locked and backlash-free
tranmission of low and medium torque
between electric motors and actuators.
� Sizes: 15 and 19 mm � System product for
positioning aplications
Zero Backlash Couplings, KSE
The three-part coupling is suitable for
force-locked and backlash-free
transmission of high torques between
electric motors and actuators.
� Sizes: 30, 40, 65 mm � System product for
positioning aplications
Connecting Shafts, KSK
For slip-free transmission of an
identical feed speed to a second
actuator.
� For DGE sizes: 25, 40, 63
� For synchronization of belt
driven actuators
� For torsion-resistant
transmission of torques
Motor Flanges Section 4.4�Page 195
MTR-FL
The right motor flange for every
motor axis combination.
� Contact Festo for motor flanges
that fit your specific motor
and application.
Accessories and Sensors Section 4.5�Page 199
For mounting actuators and their
specific attachments. Sensors for
use as proximity signals and for
safety monitoring.
� Sensor brackets / Switching lugs
�Magnetic reed proximity sensors
�Magneto-resistive proximity sensors
� Inductive proximity sensors
� Foot mountings
� Central supports
� Emergency buffers
� Shock absorbers
1
Info 130 US – Subject to change – 03/20056 Festo Corporation
Multi-axis SystemsOverview and Examples
Overview
The multi-axis modular system
includes adapter kits for the
assembly of multi-axis systems using
the following actuators:
� Belt driven linear actuators
DGE-ZR-KF and DGE-ZR-RF
� Ball screw driven linear
actuators DGE-SP-KF
� Boom axis DGEA
� Pneumatic actuators DGPL
With these adapter kits, the following
can be easily assembled.
� X/Y/Z axis systems
� cantilever-type handling gantries
� linear gantries
� planar surface gantries
Modular components include
wrought aluminum alloy plates,
extruded profiles and sheet metal
parts. The actuators are connected by
means of slot nuts mounted in their
profile slots. The use of centering
sleeves considerably simplifies
alignment of the axes to the
connecting component. The
connecting components are
adjustable to allow for stress-free
axis alignment. The technical data
for the drive components does not
change when they are used in a
multi-axis modular system.
Example: Muti-axis System – Planar Surface Gantry
1 Components for combining basic
axes (axis connecting kit)
2 Components for reinforcing
the axis connecting kit
(reinforcing kit)
3 Components for mounting
a lateral axis for gantry
applications (axis connecting kit)
123
DRQD Rotary Actuator
HGPL Gripper
FDG Passive Guide Axis
HMPL Linear Module
DGE Linear Actuator
Stepper Motor or Servomotor
Example: Muti-axis System – Twin Axis Planar Surface Gantry
1 Components for combining basic
axes (axis connecting kit)
2 Components for reinforcing
the axis connecting kit
(reinforcing kit)
3 Components for mounting
axes parallel to each other
(twin axis connecting kit)
4 Components for setting up a twin
axis gantry (twin axis support kit)
5 Components for lateral
mounting of an axis, e.g. in
cantilever operation (twin axis
cantilever kit)
123
4
5
Stepper Motor or Servomotor
Connecting Shaft
HGPL Gripper
DRQD Rotary
Actuator
DGEA
Boom Axis
DGE Linear Actuator
FDG Passive Guide Axis
1
03/2005 – Subject to change – Info 130 US 7Festo Corporation
Belt Driven Linear Actuators
DGE linear actuators
encapsulate their mechanical
drives within the body of
the actuator. This protects
them from contamination and
prevents premature failure.
Wide range of options
for third-party motor
mounting kits.
Multi-axis systems for sizes
18 to 63 mm. Cantilever-type
handling gantries, linear
gantries, planar surface
gantries and X/Y axis tables
can easily be configured.
2
2.0
� For applications requiring positioning repeatability of 0.10 mm
� Suitable for high-speed applications
� Speeds of up to 10 m/s are possible
� Axial loads up to 1,500 N are allowable
1 Toothed belt
2 Drive shaft / trunnion
3 Coupling housing
4 Aluminum profile
5 Drive
6 Slide
7 Sensors can be integrated
1
6
7
4
5
2
3
Info 130 US – Subject to change – 03/20058 Festo Corporation
Product OverviewBelt Driven Linear Actuators
Technology Section 2
Actuators Without Guide DGE-ZR Section 2.1�Page 9
These actuators are ideal for moving light loads
(up to 163 kg); they can be also combined with external
linear guides to move heavy loads or withstand high
moment loads.
� Sizes: 8, 12, 18, 25, 40, 63
� Stroke lengths: 1 … 4,500 mm
�Max Speed: 5 m/s
� Repeatability: ±0.1 mm
Actuators With Recirculating Ball Bearing Guide DGE-ZR-KF Section 2.2�Page 25
These actuators are used to carry a maximum load or
moment in a compact space. Loads up to 1,433 kg are
possible, as are moments up to 1,820 Nm in pitch and yaw
and up to 580 Nm in the roll direction.
� Sizes: 8, 12, 18, 25, 40, 63
� Stroke lengths: 1 … 4,500 mm
�Max Speed: 3 m/s
� Repeatability: ±0.1 mm
� Extended slide available for increased load capacity
Dust Proof Version
Actuators with recirculating ball bearing guide. Guide and
slide are fitted with a cover to protect against the ingress
of particles from above and the side.
DGE-ZR-KF-GA
� Sizes: 25, 40
� Stroke lengths: 1 … 1,800 mm
�Max Speed: 3 m/s
� Repeatability: ±0.1 mm
Actuators With Roller Guide DGE-ZR-RF Section 2.3�Page 45
These actuators feature internal roller guides for maximum
dynamic response with a minimum of noise. High cycle
speeds make these actuators fast and economical.
� Sizes: 25, 40, 63
� Stroke lengths: 1 … 5,000 mm
�Max Speed: 10 m/s
� Repeatability: ±0.1 mm
� Extended slide available for increased load capacity
� Self lubricating, no additional lubrication required fo first 10,000 km
Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-ZR-HD Section 2.4�Page 57
Used in applications where you need the lowest profile
possible to withstand high moment loads. Pitch and yaw
moment loads up to 560 Nm are possible, as are roll
moment loads up to 375 Nm.
� Sizes: 18, 25, 40
� Stroke lengths: 1 … 2,000 mm
�Max Speed: 3 m/s
� Repeatability: ±0.1 mm
�Highest roll moment capacity
Boom Axes DGEA Section 2.5�Page 69
Improved dynamics compared to belt driven actuator
DGE-ZR in cantilever operation, as the motor, gear unit
and drive head are securely mounted.
� Sizes: 18, 25, 40
� Stroke lengths: 1 … 1,000 mm
�Max Speed: 3 m/s
� Repeatability: ±0.05 mm
2
2.0
03/2005 – Subject to change – Info 130 US 9Festo Corporation
DGE-ZR Belt Driven Linear Actuators
Stroke lengths from
1 to 4,500 mm
Actuator without integral
guide, for use with external
linear guide
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories
for multi-axis combinations
2
2.1
Info 130 US – Subject to change – 03/200510 Festo Corporation
Technical DataDGE-ZR Belt Driven Linear Actuators
Sizes: 8, 12, 18, 25, 40, 63
Stroke Lengths: 1 … 4,500 mm
General Technical Data
Size 8 12 18 25 40 63
Design Electromechanical actuator with toothed belt
Guide – (Designed for use with external guide)
Mounting position Any
Working stroke1) [mm] 1 … 650 1 … 1,000 1 … 1,000 1 … 3,0002) 1 … 4,0002) 1 … 4,5002)
Applied load m See graphs on page 13
Max. axial force Fx [N] 15 30 60 260 610 1,500
Max. input torque [Nm] 0.08 0.18 0.5 2.6 9.7 42
Max. no-load running torque3) [Nm] 0.05 0.08 0.2 0.5 1.0 4.5
Max. speed [m/s] 1 1.5 2 5 5 5
Repeatability [mm] ±0.08 ±0.1
1) Total stroke = working stroke + 2x stroke reserve (see page 11)
2) Special lengths on request
3) Measured at a speed of 0.2m/s
Operating and Environmental Conditions
Size 8 12 18 25 40 63
Ambient temperature [°C] –10 … +40
Protection class IP40
Weights [kg]
Size 8 12 18 25 40 63
Basic weight with 0 mm stroke1) 0.237 0.31 0.862 1.89 6.05 23.2
Additional weight per 100 mm stroke 0.05 0.08 0.16 0.32 0.51 1.8
1) Including coupling housing
Mass Moment of Inertia
Size 8 12 18 25 40 63
JO [kg cm2] 0.006 0.015 0.064 0.38 2.34 25.6
JH per meter stroke [kg cm2/m] 0.003 0.009 0.021 0.078 0.45 3.6
JL per kg applied load [kg cm2/kg] 0.259 0.365 0.685 1 2.53 7.85
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
2
2.1
03/2005 – Subject to change – Info 130 US 11Festo Corporation
Technical DataDGE-ZR Belt Driven Linear Actuators
Toothed Belt
Size 8 12 18 25 40 63
Tensile stress1) [%] 0.04 0.1 0.2 0.11 0.1 0.15
Pitch [mm] 2 2 2 3 5 8
Effective diameter [mm] 10.18 12.09 16.55 20.05 31.83 56.02
Feed constant [mm/rev.] 32 38 52 63 100 176
1) At max. feed force
Materials
Sectional View
1 3 4 652
Actuator
1 Return pulley housing Anodized aluminum
2 Cover strip Corrosion resistant steel
3 Toothed belt Polychloroprene with Glascord and nylon coating
4 Profile Anodized aluminum
5 Slide Anodized aluminum
6 Drive housing Anodized aluminum
Stroke Reserve
L12 The stroke reserve is a
recommended safety distance
available on both sides of the
actuator in addition to the
stroke.
L11 Internal mechanical stop
1 Working stroke
Example:
Type DGE-25-500-ZR
Size 8 12 18 25 40 63
yp
k kL12 per end position [mm] 27.5 36.5 46.5 63 100 172
Working stroke = 500 mmWorking stroke = 500 mm
Stroke reserve = (2x 63 mm)
= 126 mm
Total stroke = 500 mm + 126 mm
= 626 mm
2
2.1
Info 130 US – Subject to change – 03/200512 Festo Corporation
Technical Data – Load ValuesDGE-ZR Belt Driven Linear Actuators
Characteristic Load Values
The indicated forces and torques
refer to the center line of the internal
diameter of the profile. They must not
be exceeded in the dynamic range.
If the actuator is subjected to
more than two of the indicated
forces and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads.
0.4×Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+ 0.2×Mz
Mzmax.
≤ 1
MzMzmax.
≤ 1FzFzmax.
≤ 1
Permissible Forces and Torques
Size 8 12 18 25 40 63
Fymax. [N] – – – – – –
Fzmax. [N] 38 59 120 330 800 1,600
Mxmax. [Nm] 0.15 0.3 0.5 1 4 8
Mymax. [Nm] 2 4 11 20 60 120
Mzmax. [Nm] 0.3 0.5 1 3 8 24
2nd Moment of Area
Lx
Ly
Size 8 12 18 25 40 63
Lx [mm4] 6.7 x 103 19.1 x 103 72.3 x 103 240 x 103 748 x 103 6031 x 103
Ly [mm4] 6.6 x 103 19.7 x 103 69.8 x 103 224 x 103 673 x 103 5688 x 103
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
2
2.1
03/2005 – Subject to change – Info 130 US 13Festo Corporation
Technical Data – Maximum AccelerationDGE-ZR Belt Driven Linear Actuators
Maximum Permissible Acceleration “a” as a Function of Applied Load “m”
DGE-8 DGE-12
m [kg]
a[m/s2]
m [kg]
a[m/s2]
DGE-18 DGE-25
m [kg]
a[m/s2]
m [kg]
a[m/s2]
DGE-40 DGE-63
m [kg]
a[m/s2]
m [kg]
a[m/s2]
vertical
horizontal
2
2.1
Info 130 US – Subject to change – 03/200514 Festo Corporation
Technical Data – Maximum Support SpanDGE-ZR Belt Driven Linear Actuators
Maximum Permissible Support Span “l “as a Function of Force “F”
The actuator may need to be
supported with central supports MUP
in order to restrict deflection with
long stroke lengths. The graphs on
page 15 serve to determine the
maximum permissible support span
l as a function of the force acting
upon the drive F.
1 Force on the surface of the slide
FxFx Fx
2 Force on the front of the slide
Fy Fy Fy
2
2.1
03/2005 – Subject to change – Info 130 US 15Festo Corporation
Technical Data – Maximum Support SpanDGE-ZR Belt Driven Linear Actuators
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F”
DGE-8 DGE-12
l [mm]
F[N]
l [mm]
F[N]
DGE-18 DGE-25
l [mm]
F[N]
l [mm]
F[N]
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F“
DGE-40 DGE-63
l [mm]
F[N]
l [mm]
F[N]
1
2
2
2.1
Info 130 US – Subject to change – 03/200516 Festo Corporation
Technical Data – DimensionsDGE-ZR Belt Driven Linear Actuators
Dimensions
Size 8 … 18
DGE-8-... only
stroke length
1 Coupling housing
3 Centering hole for foot
mounting
4 Coupling
8 Slide in end position of the
working stroke (including L12)
9 Stroke reserve, see page 11
for description
aJ Internal mechanical stop
Profile
Size 8 Size 12 Size 18
2 Sensor slot for proximity
sensor
aJ Not suitable for proximity
sensor
2
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03/2005 – Subject to change – Info 130 US 17Festo Corporation
Technical Data – DimensionsDGE-ZR Belt Driven Linear Actuators
Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7
∅ ∅ ∅ ∅ ∅
[mm] +0.2 ±0.1 g6 H11 H7
8 20.5 8 16 4 13 7.3 5 – 12 4 2 3.4 4 12 M3 M3
12 25 8 21 6 18.6 8.7 6.5 22.7 16.2 4 2 3.4 4 16 M3 M3
18 34 12 28 7 24 7.7 5.5 31.1 22 6 3 5.4 6 19 M5 M4
Size D8 D9 D10 D12 H1 H2 H3 H4 H5 H6 H8 H9 H11 J2 L1 L2
∅ ∅
[mm] g7
8 17 28.7 3.4 M4 30 26.5 23.1 8 9.8 8.1 11 0 11 1.7 180 90
12 19 30 3.4 M4 35.5 32 28.6 10.5 12.5 11.8 11 13.1 11 0.7 216 108
18 25 44 5.5 M5 49.8 43.8 37.6 14 17 16.4 15.5 21.8 15.5 0.6 282 141
Size L3 L4 L5 L6 L7 L11 L12 L13 L14 L15 L16 T1 T2 T3 T6 T7
[mm] ±0.1 +4 ±0.1 ±0.1
8 30 21 15.5 52 15 4 27.5 27.5 5 9.7 3.2 7 1.1 3.4 0.7 18.8
12 33 24 17 64 15 4 36.5 29 5 11.3 4.8 7 1.1 3.4 0.8 29
18 46 32 23.5 85 30 4 46.5 31.5 5 12.8 5.3 11 1.6 5.7 1.5 19
2
2.1
Info 130 US – Subject to change – 03/200518 Festo Corporation
Technical Data – DimensionsDGE-ZR Belt Driven Linear Actuators
Dimensions
Size 25 … 63
Size 63 Size 25/40
stroke length
1 Coupling housing
3 Centering hole for
foot mounting HP
4 Coupling
8 Slide in end position of the
working stroke (including L12)
9 Stroke reserve, see page 11
for description
aJ Internal mechanical stop
Profile
Size 25 Size 40 Size 63
2 Sensor slot for proximity
sensor
6 Mounting slot for slot nut NST
2
2.1
03/2005 – Subject to change – Info 130 US 19Festo Corporation
Technical Data – DimensionsDGE-ZR Belt Driven Linear Actuators
Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4
∅ ∅ ∅
[mm] +0.2 h6 +0.2
25 45 19 39.1 18 32.5 15.5 11 38 29.8 8 3.3 5.2 M5
40 64 21 53 28 49 30 24.5 56 43.5 15 4.3 6.5 M6
63 106 24 89 44 83 41 35 – 77.7 25 6.3 8.5 M8
Size D5 D6 D7 D8 D9 D12 H1 H2 H3 H4 H5 H6 H8
∅ ∅ ∅ ∅
[mm] H7 g7
25 30 M4 M4 32 44 10 63 57 52.8 19.6 22.5 7 21.6
40 40 M5 M6 48 64 17 86 78 71.8 26.5 32 11.5 31
63 62 M8 M8 78 – 31 131 122 115 44.5 53 21.5 49
Size H9 J2 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10
[mm] ±0.1 ±0.1 ±0.1 ±0.1
25 19 4.1 372 186 48 38 24 109 30 – 50 33
40 28 5 569 284.5 67 54 34 171 70 130 40 54
63 35 6.5 882 441 106 84 55 234 110 190 70 84
Size L11 L12 L13 L14 L15 L161) T1 T2 T3 T5 T6 T7
[mm]
25 11 63 40 3.2 14.6 3.6 10 2 7.5 1.4 8 10
40 15 100 65 4 22.8 –2.2 12 3 10.5 1.9 10 13
63 15 172 91 5 35 0 21 4 12.5 4.5 15 16
1) Negative dimension: Protrudes above coupling housing.
2
2.1
Info 130 US – Subject to change – 03/200520 Festo Corporation
Overview and Ordering DataDGE-ZR Belt Driven Linear Actuators
Order Code
Mandatory Data
LK = No drive shaft on left
LV = Drive shaft on left, front
LH = Drive shaft on left, rear
LB = Drive shaft on left,
front and rear
Drive shaft
left
Drive shaft
right
Note: See below
RK = No drive shaft on right
RV = Drive shaft on right, front
RH = Drive shaft on right, rear
RB = Drive shaft on right,
front and rear
Note:
The insertion point for the proximity
sensor is located on the right side of
the DGE-ZR.
O = top
U = underneath
R = right
L = left
V = front
H = rear
2
2.1
03/2005 – Subject to change – Info 130 US 21Festo Corporation
Overview and Ordering DataDGE-ZR Belt Driven Linear Actuators
Order Code
Options
KG = Coupling housing
Adapter for mounting the motor on the actuator
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
Y = Slot nut
For mounting attachments
M = Central support
For mounting the actuator
F = Foot mounting kit
For mounting the actuator
KSE = Coupling
Connecting element between actuator and motor
(For third-party motor mounting kits, see page 196.)
MTR-FL = Flange
Connecting element between coupling housing and motor
(For third-party motor mounting kits, see page 196.)
G/H/I/J/N = Proximity sensors
For use as a proximity signal and for safety monitoring
V = Plug socket with cable
For proximity sensors
2
2.1
Info 130 US – Subject to change – 03/200522 Festo Corporation
Ordering DataDGE-ZR Belt Driven Linear Actuators
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive function Drive shaft on
left
Drive shaft on
right
Coupling
housing
193739
193740
193741
193742
193743
193744
DGE 8
12
18
25
40
63
1 … 4,500 ZR LK
LV
LH
LB
RK
RV
RH
RB
KG
Ordering
Example
193742 DGE – 25 – 500 – ZR – LK – RV – KG
Ordering Table
Size 8 12 18 25 40 63 Conditions Code For info,
see page
Enter
code
�M Module No. 193739 193740 193741 193742 193743 193744 –
Design Electromechanical linear drive DGE DGE
Size 8 12 18 25 40 63 -…10
Working stroke [mm] 1 … 650 1 … 1,000 1 … 3,000 1 … 4,000 1 … 4,500 1 -…10
Drive function Electromechanical drive with toothed belt -ZR -ZR
Drive shaft on left No drive shaft on left 2 -LK
Drive shaft on left, front -LV20
Drive shaft on left, rear -LH20
Drive shaft on left, front and rear -LB
Drive shaft on right No drive shaft on right 3 -RKg
Drive shaft on right, front -RV20
Drive shaft on right, rear -RH20
Drive shaft on right, front and rear -RB
�O Coupling housing Coupling housing -KG 21
�
p g g
1 Special stroke lengths on request.
2 Not available with RK (no drive shaft on right).
3 Not available with LK (no drive shaft on left).
2
2.1
03/2005 – Subject to change – Info 130 US 23Festo Corporation
Ordering DataDGE-ZR Belt Driven Linear Actuators
Options�O
Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket
ZUB …S
…B
…Y …M …F …G
…H
…I
…J
…N
…V
ZUB – 2S–
10Y– –
F–
2G–
2V
Ordering table
Size 8 12 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot – – – – 1 … 10 …B205
Slot nut for mounting slot – – 1 … 10 …Y 205
Central support 1 … 10 …M 200
Foot mounting (kit) 1 … 10 …F 200
Proximity sensor with cable 2.5 m 1 … 10 …Gy
(For actuator with plug 1 … 10 …H(
profile slot) contactless with cable 2.5 m 1 … 10 …I 21, 210p )
contactless, plug 1 … 10 …J21, 210
NC contact with cable 2.5 m 1 … 10 …N
Plug socket with cable 2.5 m 1 … 10 4 …V
4 For use with proximity sensors H and J.
2
2.1
Info 130 US – Subject to change – 03/200524 Festo Corporation
2
2.1
03/2005 – Subject to change – Info 130 US 25Festo Corporation
DGE-ZR-KF Bel t D ri ven L inear Actuators wi th Reci rculat ing Ball Beari ng Guide
Stroke lengths from
1 to 4,500 mm
Guides on these DGEs are
up to three times wider
than standard width guides,
providing superior load and
moment capability
Standard or extended slide
Use when moving medium
to heavy loads
Dust proof version
DGE-ZR-KF-GA
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories
for multi-axis combinations
2
2.2
GA: Dust Proof Version
GK: Standard Slide
Info 130 US – Subject to change – 03/200526 Festo Corporation
Technical DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Sizes: 8, 12, 18, 25, 40, 63
Stroke lengths: 1 … 4,500 mm
GK GA
General Technical Data
Size 8 12 18 25 40 63
Design Electromechanical actuator with toothed belt and recirculating ball bearing guide
Guide Recirculating ball bearing guide
Mounting position Any
Working stroke1) Standard Slide, GK [mm] 1 … 650 1 … 1,000 1 … 1,000 1 … 3,0002) 1 … 4,0002) 1 … 4,5002)g
Extended Slide, GV [mm] – – 1 … 920 1 … 2,900 1 … 3,830 1 … 4,250
Dust Proof Version, GA [mm] – – – 1 … 1,800 1 … 1,800 –
Applied load See graphs on pages 30 and 32
Max. axial force Fx [N] 15 30 60 260 610 1,500
Max. input torque [Nm] 0.08 0.18 0.5 2.6 9.7 42
Max. no-load running torque3) [Nm] 0.05 0.08 0.2 0.5 1.0 4.5
Max. speed [m/s] 1 1.5 2 3 3 3
Repeatability [mm] ±0.08 ±0.1
1) Total stroke = working stroke + 2x stroke reserve (see page 31)
2) Special lengths on request
3) Measured at a speed of 0.2 m/s
Operating and Environmental Conditions
Size 8 12 18 25 40 63
Ambient temperature [°C] –10 … +40
Protection class IP40
Weights [kg]
Size 8 12 18 25 40 63
Basic weight with 0 mm stroke1) Standard Slide, GK 0.32 0.66 1.16 2.6 7.6 30.3g
Extended Slide, GV – – 1.62 3.52 9.52 40.2
Dust Proof Version, GA – – – 3.51 9.67 –
Additional weight per GK/GV 0.095 0.14 0.26 0.47 0.94 2.6g p
100 mm stroke GA – – – 0.56 1.06 –
Additional slide KL/KR – – 0.25 0.38 1.06 3.1
1) Including coupling housing and slide
2
2.2
03/2005 – Subject to change – Info 130 US 27Festo Corporation
Technical DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Mass Moment of Inertia
Size 8 12 18 25 40 63
JO Standard Slide, GK [kg cm2] 0.025 0.058 0.247 0.81 5.25 50.7JO
Extended Slide, GV [kg cm2] – – 0.355 1.08 7.14 70.9
Dust Proof Version, GA [kg cm2] – – – 1.37 8.71 –
JH per meter stroke [kg cm2/m] 0.003 0.009 0.021 0.078 0.45 3.6
JL per kg applied load [kg cm2/kg] 0.259 0.365 0.685 1 2.53 7.85
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
Toothed Belt
Size 8 12 18 25 40 63
Tensile stress1) [%] 0.04 0.1 0.2 0.11 0.1 0.15
Pitch [mm] 2 2 2 3 5 8
Effective diameter [mm] 10.18 12.09 16.55 20.05 31.83 56.02
Feed constant [mm/rev.] 32 38 52 63 100 176
1) At max. feed force
Materials
Sectional View
1 3 4 652
Actuator
1 Return pulley housing Anodized aluminum
2 Cover strip Corrosion resistant steel
3 Toothed belt Polychloroprene with Glascord and nylon coating
4 Profile Anodized aluminum
5 Slide Anodized aluminum
6 Drive housing Anodized aluminum
2
2.2
Info 130 US – Subject to change – 03/200528 Festo Corporation
Technical Data – Load ValuesDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Characteristic Load Values for Actuator with Standard Slide GK or Protected Version GA
The indicated forces and torques
refer to the center of the guide rail.
They must not be exceeded in the
dynamic range.
If the actuator is subjected to
more than two of the indicated
forces and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 8 12 18 25 40 63
Fymax. [N] 255 565 930 3,080 7,300 14,050
Fzmax. [N] 255 565 930 3,080 7,300 14,050
Mxmax. [Nm] 1 3 7 45 170 580
Mymax. [Nm] 3.5 9 23 85 330 910
Mzmax. [Nm] 3.5 9 23 85 330 910
Second Moment of Area
Lx
Ly
Size 8 12 18 25 40 63
Lx [mm4] 16.9 x 103 46 x 103 172 x 103 551 x 103 1908 x 103 13677 x 103
Ly [mm4] 7 x 103 21 x 103 73.7 x 103 250 x 103 875 x 103 6987 x 103
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
2
2.2
03/2005 – Subject to change – Info 130 US 29Festo Corporation
Technical Data – Load ValuesDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Characteristic Load Values for Actuator with Extended Slide GV
The indicated forces and torques
refer to the center of the guide rail.
They must not be exceeded in the
dynamic range.
If the actuator is subjected to
more than two of the indicated
forces and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 8 12 18 25 40 63
Fymax. [N] 255 565 930 3,080 7,300 14,050
Fzmax. [N] 255 565 930 3,080 7,300 14,050
Mxmax. [Nm] 1 3 7 45 170 580
Mymax. [Nm] – – 45 170 660 1,820
Mzmax. [Nm] – – 45 170 660 1,820
Second Moment of Area
Lx
Ly
Size 8 12 18 25 40 63
Lx [mm4] 16.9 x 103 46 x 103 172 x 103 551 x 103 1908 x 103 13677 x 103
Ly [mm4] 7 x 103 21 x 103 73.7 x 103 250 x 103 875 x 103 6987 x 103
2
2.2
Info 130 US – Subject to change – 03/200530 Festo Corporation
Technical Data – Bearing Guide Life vs. Applied LoadDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Bearing Guide Life vs. Applied Load
Note: These graphs are based on
theoretical values, assuming that
the load is centered directly above
the carriage. Actual values are
application dependent, and changes
in direction, speed, acceleration,
deceleration, external forces, and
environmental conditions (dirt,
temperature, etc.) will produce
different results.
DGE-8 DGE-12
Load
[N]
Travel Life [km]
250
50
150
100
200
01 x 103 1 x 105 1 x 1071 x 1061 x 104
Load
[N]
Travel Life [km]
500
100
300
200
400
01 x 103 1 x 1061 x 1051 x 104 1 x 107
DGE-18 DGE-25
Load
[N]
Travel Life [km]
900
500
700
600
800
400
200
300
1 x 103 1 x 104 1 x 1071 x 105
100
01 x 106
Load
[N]
Travel Life [km]
3000
1000
2000
1500
2500
01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102
500
DGE-40 DGE-63
Load
[N]
Travel Life [km]
7000
3000
5000
4000
6000
2000
1000
01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103
Load
[N]
Travel Life [km]
14000
0
8000
10000
12000
1 x 105 1 x 1071 x 106
6000
2000
4000
1 x 102 1 x 1041 x 103
2
2.2
03/2005 – Subject to change – Info 130 US 31Festo Corporation
Technical Data – Stroke LengthDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Stroke Reserve
L12 The stroke reserve is a
recommended safety distance
available on both sides of the
actuator in addition to the
stroke.
L17 Slide length
L11 Internal mechanical stop
1 Working stroke
Example:
Type DGE-25-500-ZR
Size 8 12 18 25 40 63
yp
Working stroke = 500 mm
k ( )L12 per end position [mm] 27.5 36.5 46.5 63 100 172
Stroke reserve = (2x 63 mm)Stroke reserve = (2x 63 mm)
= 126 mm
Total stroke = 500 mm + 126 mm
= 626 mm
Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR
L17 = Slide/additional slide
length
L18 = Distance between both
slides
4 Additional slide
For a toothed belt actuator with
additional slide, the working stroke
is reduced by the length of the
additional slide and the distance
between both slides.
Example:
Type DGE-25-500-ZR-…-KF-GK-KL
Working stroke without
additional slide = 500 mm
L18 = 20 mm
L17 = 105 mm
Working stroke with
additional slide = 375 mm
(500 mm – 20 mm – 105 mm)
2
2.2
Info 130 US – Subject to change – 03/200532 Festo Corporation
Technical Data – Maximum AccelerationDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Maximum Permissible Acceleration “a” as a Function of the Applied Load “m”
DGE-8 DGE-12
m [kg]
a[m/s2]
m [kg]
a[m/s2]
DGE-18 DGE-25
m [kg]
a[m/s2]
m [kg]
a[m/s2]
DGE-40 DGE-63
m [kg]
a[m/s2]
m [kg]
a[m/s2]
vertical
horizontal
2
2.2
03/2005 – Subject to change – Info 130 US 33Festo Corporation
Technical Data – Maximum Support SpanDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Maximum Permissible Support Span “l” as a Function of Force “F”
The actuator may need to be
supported with central supports
MUP in order to restrict deflection
with long stroke lengths.
The following diagrams serve to
determine the maximum permissible
support span l as a function of
force F acting upon the axis.
1 Force on the surface of the slide
FzFz Fz
2 Force on the front of the slide
Fy Fy Fy
Maximum Support Span “l” (without central support) as a Function of the Force “F“
DGE-8 DGE-12
l [mm]
F[N]
l [mm]
F[N]
DGE-18 DGE-25
l [mm]
F[N]
l [mm]
F[N]
DGE-40 DGE-63
l [mm]
F[N]
l [mm]
F[N]
1
2
2
2.2
Info 130 US – Subject to change – 03/200534 Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK
Size 8 … 18
stroke length 5 Hole for centering pin ZBS-5
Basic dimensions
� See page 16
Additional Slide KL/KR
Size 18
stroke length 5 Hole for centering pin ZBS-5
6 Additional slide
Extended Slide GV
Size 18
stroke length 2 Shock absorber retainer KYP
3 Emergency buffer NPE
5 Hole for centering pin ZBS-5
Profile
Size 8 Size 12 Size 18
2 Sensor slot for proximity sensor
aJ Not suitable for proximity sensor
Size B7 B8 D11 D13 H7 H10 H12 L1 L13 L17 L18 L19 T4 T8
[mm] max.
8 21.5 32 M4 – 35.5 12 – 180 27.5 52 – – 7 –
12 22 36.5 M4 – 43.5 14 – 216 29 64 – – 8.5 –
18 32 50.5 M5 M4 57 17 4.3 282 31.5 85 20 78 10 9
2
2.2
03/2005 – Subject to change – Info 130 US 35Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK
Size 25 … 63
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
7 Hole for central mounting SLZZ
Basic dimensions
� See page 18
Size 40/63
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size 25 … 63
4 Additional slide DGE-…-KL/KR
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size B7 B8 B9 B10 B15 D10 D11 H7
∅
[mm] ±0.2 G7
25 48 67 32 – 23.5 M5 14 68.5
40 78.5 96.5 55 20 42 M5 25 90.5
63 121 142 90 40 71 M8 25 144.5
Size H10 H11 L17 L181) L19 L20 T4 T8
[mm] ±0.1 ±0.1 max.
25 18.5 8.2 105 20 88 – 12.5 8.5
40 20 7 167 20 150 58 12.5 8.5
63 30 12.5 230 27 200 72 20.5 10.5
1) Recommended minimum distance for access to lubrication nipple.
2
2.2
Info 130 US – Subject to change – 03/200536 Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK – Profile
Size 25 Size 40 Size 63
2 Sensor slot for proximity
sensor
6 Mounting slot for slot nut NST
2
2.2
03/2005 – Subject to change – Info 130 US 37Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Extended Slide GV
Size 25 … 63
stroke length
3 Emergency buffer NPE
4 Shock absorber retainer KYP
5 Hole for centering sleeve ZBH-9
6 Slot for slot nut NSTL
7 Hole for central mounting SLZZ Basic dimensions
� See page 18
Size 25
5 Hole for centering sleeve ZBH-9
6 Slot for slot nut NSTL
Size B7 B8 B9 B15 D10 D11 H7 H10 H11
∅
[mm] ±0.2 G7
25 48 67 32 23.5 M5 14 68.5 18.5 8.2
40 78.5 96.5 55 42 M5 25 90.5 20 7
63 121 142 90 71 M8 25 144.5 30 12.5
Size L1 L2 l15 L16 L17 L19 L20 L21 T4 T8
[mm] ±0.2 ±0.1 ±0.1 ±0.1 max.
25 472 236 25 19 205 88 – – 12.5 8.5
40 739 369.5 40 32 337 150 58 40 12.5 8.5
63 1,132 566 60 44 480 200 72 120 20.5 10.5
2
2.2
Info 130 US – Subject to change – 03/200538 Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Extended Slide GV
Size 40/63
5 Hole for centering sleeve ZBH-9
6 Slot for slot nut NSTL
Size B10 L17 L19 L20 L21
[mm] ±0.2 ±0.1 ±0.1 ±0.1
25 – 205 88 – –
40 20 337 150 58 40
63 40 480 200 72 120
2
2.2
03/2005 – Subject to change – Info 130 US 39Festo Corporation
Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Protected Version GA
Size 25
stroke length
Size 40
2
2.2
Info 130 US – Subject to change – 03/200540 Festo Corporation
Overview and Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Order Code
Mandatory Data
Standard Slide GK Extended Slide GV Protected Version GA
Drive Shaft
LK = No drive shaft on left
LV = Drive shaft on left, front
LH = Drive shaft on left, rear
LB = Drive shaft on left,
front and rear
O = top
U = underneath
R = right
L = left
V = front
H = rear
Note:
The insertion point for
the proximity sensor is
located on the right side
of the toothed belt axis
Drive shaft
left
Note: See below
Drive shaft
right
RK = No drive shaft on right
RV = Drive shaft on right, front
RH = Drive shaft on right, rear
RB= Drive shaft on right,
front and rear
2
2.2
03/2005 – Subject to change – Info 130 US 41Festo Corporation
Overview and Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Order Code
Options
X = Slot nut for slide, for mounting loads and attachments on the slide
A = Emergency Buffer with retainer
For avoiding damage at the end stop in the event of malfunction
C/E = Shock absorber kits
For avoiding damage at the end stop in the event of malfunction
Z = Centering pins/sleeves, for centering loads and attachments on the slide
L = Switching Lug
For sensing the slide position
T = Sensor bracket
Adapter for mounting the inductive proximity sensors on the actuator
O/P/R/W = Inductive proximity sensors
For use as a proximity signal and for safety monitoring
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
Y = Slot nut, for mounting attachments
M = Central support
For mounting the actuator
F = Foot mounting kit
For mounting the actuator
KSE = Coupling
Connecting element between actuator and motor
(For third party motor mounting kits, see page 196.)
MTR-FL = Flange
Connecting element between coupling housing and motor
(For third-party motor mounting kits, see page 196.)
V = Plug socket with cable, for proximity sensors
KG = Coupling housing
Adapter for mounting the motor on the actuator
G/H/I/J/N = Proximity sensors
For use as a proximity signal and for safety monitoring
2
2.2
Info 130 US – Subject to change – 03/200542 Festo Corporation
Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive
function
Drive
shaft on
left
Drive
shaft on
right
Coupling
housing
Guide Slide
193739
193740
193741
193742
193743
193744
DGE 8
12
18
25
40
63
1 … 4,500 ZR LK
LV
LH
LB
RK
RV
RH
RB
KG KF GK
GV
GA
Ordering
Example
193743 DGE – 40 – 800 – ZR – LK – RV – KG – KF – GK
Ordering Table
Size 8 12 18 25 40 63 Conditions Code For info,
See page
Enter
code
�M Module No. 193739 193740 193741 193742 193743 193744 –
Design Electromechanical linear drive DGE 26 DGE
Size 8 12 18 25 40 63 -…
Working stroke [mm] 1 … 650 1 … 1,000 1 … 3,000 1 … 4,000 1 … 4,500 1 -…
Drive function Electromechanical drive with toothed belt -ZR -ZR
Drive shaft on left No drive shaft on left 2 -LK 40
Drive shaft on left, front -LV
Drive shaft on left, rear -LH
Drive shaft on left, front and rear -LB
Drive shaft on right No drive shaft on right 3 -RK 40g
Drive shaft on right, front -RV
Drive shaft on right, rear -RH
Drive shaft on right, front and rear -RB
�O Coupling housing Coupling housing -KG 41
Guide Recirculating ball bearing guide 4 -KF 26 -KF
Slide Standard Slide Standard -GK 40
Extended Slide Extended Slide -GV 40
(maximum stroke for
DGE-…-ZR-KF-GV)
– – (920 mm) (2,900 mm) (3,830 mm) (4,500 mm)
Dust proof version Dust proof version -GA 40
�
p
(maximum stroke for
DGE-…-ZR-KF-GA)
– – – (1,800 mm) (1,800 mm) –
1 Special stroke lengths on request.
2 Not available with RK (no drive shaft on right).
3 Not available with LK (no drive shaft on left).
4 Only with slide GK, GV, GA.
2
2.2
03/2005 – Subject to change – Info 130 US 43Festo Corporation
Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Options�O �
Additional Slide
KL
KR
– KL –
Ordering Table
Size 8 12 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Additional Left Standard slide left 5 -KL
�O slide (effective stroke
reduction)
– – (85 mm) (105 mm) (167 mm) (230 mm)
40Right Standard slide right 5 -KR
40
(effective stroke
reduction)
– – (85 mm) (105 mm) (167 mm) (230 mm)
5 Only with slide GK or GV.
2
2.2
Info 130 US – Subject to change – 03/200544 Festo Corporation
Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide
Options�O
Acces-
sories
Slot
cover
Slot
nut
Central
support
Foot
mounting
Emergency
buffer and
retainer
Shock
absorber
Center-
ing
sleeve
Proximity
sensor
Plug
socket
Sensor
bracket
Switching
lug
Inductive
sensor
ZUB …S
…B
…Y
…X
…M …F …A …C
…E
…Z …G
…H
…I
…J
…N
…V …T …L …O
…P
…W
…R
ZUB – 2S2B–
10Y2X– –
F– – – –
2I– – – –
Ordering Table
Size 8 12 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot – – – – 1 … 10 …B205
Slot nut for mounting slot – – 1 … 10 …Y205
for slide – – – 1 … 10 …X205
Central support 1 … 10 …M 201
Foot mounting (kit) 1 … 10 …F 201
Emergency buffer and retainer for KF – – 1 … 2 8 …A 204
Shock absorber for KF-GK, KF-GV 1 … 2 9 …C 203
and retainer for KF-GA – – – 1 … 2 – aJ …E 204
Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205
Proximity with cable 2.5 m 1 … 10 …Gy
sensors with plug 1 … 10 …H
(For actuator contactless with cable 2.5 m 1 … 10 …I 41, 210(
profile slot) contactless, plug 1 … 10 …J
,
p )
NC contact with cable 2.5 m 1 … 10 …N
Plug socket with cable 2.5 m 1 … 10 aA …V 210
Sensor bracket for inductive sensors – – 1 … 5 9 …T 208
Switching lug – – 1 9 L 208
Inductive NO contact, cable – – 1 … 5 9 …O
sensor NC contact, cable – – 1 … 5 9 …P210
NO contact, plug – – 1 … 5 9 …W210
NC contact, plug – – 1 … 5 9 …R
8 Only with slide GK. Mounted as standard for slide GV, GA.
9 Not available with slide GA.
aJ Only with slide GA.
aA For use with proximity sensors H and J.
2
2.2
03/2005 – Subject to change – Info 130 US 45Festo Corporation
D GE-ZR-RF B el t D ri ven L i n ear A ct u ato rs wi t h Ro ll er Gu i de
Stroke lengths from
1 to 5,000 mm
Unique roller guide design
provides high speeds up
to 10 m/s
Internal, protected
roller guide
Standard or extended slide
Fast and economical
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories for
multi-axis combinations
2
2.3
Info 130 US – Subject to change – 03/200546 Festo Corporation
Technical DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Sizes: 25, 40 63
Stroke Lengths: 1 … 5,000 mm
General Technical Data
Size 25 40 63
Design Electromechanical actuator with toothed belt and internal roller guide
Guide Internal roller guide
Mounting position Any
Working stroke1) 1 … 3,000 mm 2) 1 … 5,000 mm 2) 1 … 5,000 mm 2)
Applied load m See graphs on page 49
Max. axial force Fx 260 N 610 N 1,500 N
Max. input torque 3.7 Nm 12.1 Nm 55.3 Nm
Max. no-load running torque3) 0.5 Nm 1.0 Nm 4.5 Nm
Max. speed 10 m/s
Repeatability ±0.1 mm
1) Total stroke = working stroke + 2x stroke reserve (see page 47)2) Special lengths on request
3) Measured at a speed of 0.2 m/s
Operating and Environmental Conditions
Size 25 40 63
Ambient temperature 0 … +60 °C
Protection class IP40
Weights
Size 25 40 63
Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV
Basic weight with 0 mm stroke 2.61 kg 3.15 kg 7.75 kg 9.32 kg 29.8 kg 34.9 kg
Additional weight per 100 mm stroke 0.3 kg 0.61 kg 1.44 kg
Mass Moment of Inertia
Size 25 40 63
Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV
JO 1.75 kg cm2 2.75 kg cm2 9.89 kg cm2 15.37 kg cm2 108.11 kg cm2 156.71 kg cm2
JH per meter stroke 0.188 kg cm2/m 0.933 kg cm2/m 7.605 kg cm2/m
JL per kg applied load 2.052kg cm2/kg 3.958 kg cm2/m 13.634 kg cm2/m
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
2
2.3
03/2005 – Subject to change – Info 130 US 47Festo Corporation
Technical DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Toothed Belt
Size 25 40 63
Tensile stress1) 0.16 % 0.11 % 0.15 %
Pitch 3 mm 5 mm 8 mm
Effective diameter 28.65 mm 39.79 mm 73.85 mm
Feed constant 90 mm 125 mm 232 mm
1) At max. feed force
Materials
Sectional View
1 2 3 4 65
Actuator
1 Return pulley housing Anodized aluminum
2 Toothed belt Polychloroprene with Glascord and nylon coating
3 Clamping component Special steel casting
4 Profile Anodized aluminum
5 Slide Anodized aluminum
6 Drive housing Anodized aluminum
Stroke Reserve
L9 The stroke reserve is a
recommended safety distance
available on both sides of
the actuator in addition to
the stroke.
L6 Slide length
L8 Stop element
1 Working stroke
1
Example:
Type DGE-25-500-ZR-RF
Size 25 40 63
yp
k kL9 per end position 63 mm 100 mm 172 mm
Working stroke = 500 mmWorking stroke = 500 mm
Stroke reserve = (2x 63 mm)
= 126 mm
Total stroke = 500 mm + 126 mm
= 626 mm
2
2.3
Info 130 US – Subject to change – 03/200548 Festo Corporation
Technical Data – Load ValuesDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Characteristic Load Values
The indicated forces and torques
refer to the center of the guide.
They must not be exceeded in the
dynamic range.
a
Fz
Fy
Distance a with:
DGE-25: 30 mm
DGE-40: 37 mm
DGE-63: 44.6 mm
If the drive is subjected to more
than two of the indicated forces
and torques simultaneously, the
following equations must be
satisfied in addition to the indicated
maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 25 40 63
Slide design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV
Fxmax. 260 N 610 N 1,500 N
Fymax. 150 N 300 N 600 N
Fzmax. 150 N 300 N 600 N
Mxmax. 7 Nm 18 Nm 65 Nm
Mymax. 15 Nm 30Nm 60 Nm 120 Nm 170 Nm 340 Nm
Mzmax. 15 Nm 30 Nm 90 Nm 180 Nm 300 Nm 600 Nm
Second Moment of Area
Lx
Ly
Size 25 40 63
Lx 5.947 x 105 mm4 2.479 x 106 mm4 1.664 x 107 mm4
Ly 2.372 x 105 mm4 9.463 x 105 mm4 5.997 x 106 mm4
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
2
2.3
03/2005 – Subject to change – Info 130 US 49Festo Corporation
Technical Data –Maximum Acceleration and Support SpanDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Maximum Acceleration “a” as a Function of Applied Load “m”
DGE-25-RF DGE-40-RF DGE-63-RF
a[m/s2]
m [kg]a[m/s2]
m [kg]
a[m/s2]
m [kg]
horizontal
vertical
Maximum Permissible Support Span “l” as a Function of Force “F”
The actuator may need to be
supported with central supports
MUP in order to restrict deflection
with long stroke lengths.
The following diagrams serve to
determine the maximum permissible
support span l as a function of
force F acting upon the axis.
A distinction is made here between
forces acting upon the surface of the
slide and forces acting upon the
front of the slide.
1 Force on the surface of the slide
Fz Fz Fz
2 Force on the front of the slide
FyFy Fy
Maximum Support Span “l” (without central support) as a Function of Force “F”
DGE-25-RF DGE-40-RF DGE-63-RF
l [mm] l [mm] l [mm]
1
2
F[N]
F[N]
F[N]
1000
900
800
700
600
500
400
300
200
100
0
250
200
150
100
50
0
100
90
80
70
60
50
40
30
20
10
0
2
2.3
Info 130 US – Subject to change – 03/200550 Festo Corporation
Technical Data – DimensionsDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Dimensions
1 Coupling housing
3 Centering hole for foot mounting
4 Coupling
6 Flange
7 Motor
8 Slide in end position of the
working stroke (including L9)
9 Stroke reserve, see page 47
for description
DGE-25/-40/-63
DGE-25 DGE-40 DGE-63
2 Slot for slot nuts
5 Hole for centering sleeve ZBH-9
and mounting thread
aJ Hole for centering sleeve ZBH-9
DGE-25-GK
DGE-25-GV
DGE-40-GK
DGE-40-GV, DGE-63-GK
stroke length
2
2.3
03/2005 – Subject to change – Info 130 US 51Festo Corporation
Technical Data – DimensionsDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
DGE-63-GV
Size B1 B4 B5 B6 B10 B11 B12 B14 D1 D2 D5 D6 D10 D12
[mm] ±0.03 ∅ ∅ h6
25 GK45 39 1 18 32 5 – 15 6 11 31 8 15 3 3 0 1 37 M4 M5 8
5
GV45 39.1 18 32.5 – 15.6 11 31.8 15 3.3+0.1 37 M4 M5 8
40 GK64 53 28 49 20 29 6 24 5 45 5 20 4 4H13 37 M5 M5 15
GV64 53 28 49 20 29.6 24.5 45.5 20 4.4H13 37 M5 M5 15
63 GK106 89 44 83 40 41 1 35 2 74 3 35 6 4 0 1 80 M8 M8 25
3
GV106 89 44 83 40 41.1 35.2 74.3 35 6.4+0.1 80 M8 M8 25
Size H2 H3 H4 H5 H6 H7 H8 J1 L1 L2 L3 L4 L5 L6 L7
[mm]
25 GK9 3 60 4 19 6 22 5 16 37 32 5 8
414 20748 32 24
19088
5
GV9.3 60.4 19.6 22.5 16 37 32 5.8
509 254.548 32 24
28588
40 GK9 5 83 8 26 5 32 19 5 37 30 8 8
638 31967 54 34
30058
GV9.5 83.8 26.5 32 19.5 37 30 8.8
778 38967 54 34
44058
63 GK10 5 129 3 44 5 52 8 27 5 80 49 10 1
1,020 510106 84 55
46072
3
GV10.5 129.3 44.5 52.8 27.5 80 49 10.1
1,250 625106 84 55
69072
Size L8 L9 L13 L21 n T1 T2 T3 T4 T5 T6 T8
[mm] ±0.03
25 GK1 63 40 – – 10 2 3 7 < 1 6 8 8 5
5
GV1 63 40 – – 10 2 3 7 < 1.6 8 8.5
40 GK2 100 65 40
–12 3 5 12 < 2 9 12 8 5
GV2 100 65 40
212 3 5 12 < 2.9 12 8.5
63 GK2 172 91
40 221 4 6 5 22 < 5 1 15 12
3
GV2 172 91
80 421 4 6.5 22 < 5.1 15 12
2
2.3
Info 130 US – Subject to change – 03/200552 Festo Corporation
Overview and Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Order Code
Mandatory Data
GK = Standard slide GV = Extended slide
Drive Shaft
LK = No drive shaft on left
LV = Drive shaft on left, front
LH = Drive shaft on left, rear
LB = Drive shaft on left,
front and rear
O = top
U = underneath
R = right
L = left
V = front
H = rear
Drive shaft
left
Drive shaft
right
RK = No drive shaft on right
RV = Drive shaft on right, front
RH = Drive shaft on right, rear
RB = Drive shaft on right,
front and rear
2
2.3
03/2005 – Subject to change – Info 130 US 53Festo Corporation
Overview and Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Order Code
Options
X = Slot nut
Z = Centering Sleeve
KG = Coupling Housing
L = Switching Lug
T = Sensor Bracket
Inductive Proximity Sensors
O = NO contact with cable
P = NC contact with cable
W = NO contact with plug
R = NC contact with plug
B = Slot Cover
Y = Slot Nut
M = Central Support
F = Foot Mounting Kit
KSE = Coupling
(For third-party motor mounting kits, see page 196.)
MTR-FL = Flange
(For third-party motor mounting kits, see page 196.)
2
2.3
Info 130 US – Subject to change – 03/200554 Festo Corporation
Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Mandatory Data�M �
Module No. Design Size
[mm]
Stroke
[mm]
Drive
Function
Guide Drive Shaft
on Left
Drive Shaft
on Right
Slide
534391
534392
534393
DGE 25
40
63
1 … 3,000
1 … 5,000
1 … 5,000
ZR RF LK
LV
LH
LB
RK
RV
RH
RB
GK
GV
Ordering
Example
534391 DGE – 25 – 600 – ZR – RF – LK – RV – GK
Ordering Table
Size 25 mm 40 mm 63 mm Conditions Code For info,
see page
Enter
code
�M Module No. 534391 534392 534393 –
Design Electromechanical linear drive DGE DGE
Size 25 40 63 -…
Working stroke [mm] 1 … 3,000 1 … 5,000 1 … 5,000 -… 46
Drive function Electromechanical drive with toothed belt -ZR -ZR
Guide Roller guide -RF -RF
Drive shaft on left No drive shaft on left -LK
Drive shaft on left, front -LV52
Drive shaft on left, rear -LH52
Drive shaft on left, front and rear -LB
Drive shaft on right No drive shaft on right -RKg
Drive shaft on right, front -RV52
Drive shaft on right, rear -RH52
Drive shaft on right, front and rear -RB
Slide Standard slide -GK52
� Extended slide 1 -GV52
1 Maximum stroke: Size 25: 2,905 mm
Size 40: 4,860 mm
Size 63: 4,770 mm
2
2.3
03/2005 – Subject to change – Info 130 US 55Festo Corporation
Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide
Options�O
Coupling Housing Accessories
KG …B , …Y, …X,
…M, …F, …Z,
…V, …T, L,
…O, …P, …W, …R
– KG + 2X2T2O2P
Ordering Table
Size 25 mm 40 mm 63 mm Conditions Code For info,
see page
Enter
code
�O Coupling housing Coupling housing 2 -KG 53
Accessories Supplied separately + 199 +
Slot cover for mounting slot 1 … 10 …B 205
Slot nut for profile slot 1 … 10 …Y205
for slide 1 … 10 …X205
Central support 1 … 10 …M 202
Foot mounting (kit) 1 … 10 …F 202
Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205
Plug socket with cable, 2.5 m 1 … 10 3 …V 210
Sensor bracket for inductive sensors 1 … 5 …T 208
Switching lug 1 L 208
Inductive NO contact with cable 1 … 5 …O
sensors NC contact with cable 1 … 5 …P53 210
NO contact with plug 1 … 5 …W53, 210
NC contact with plug 1 … 5 …R
2 Mounted if only one drive shaft available, otherwise supplied loose.
3 For use with inductive sensors W and R.
2
2.3
Info 130 US – Subject to change – 03/200556 Festo Corporation
03/2005 – Subject to change – Info 130 US 57Festo Corporation
D GE-Z R -HD B el t D ri ven L i n ear A ct u ato rs wi t h Heav y-du t y Gu i de
Stroke lengths from
1 to 2,000 mm
High guide precision
and sturdy construction
for moving heavy loads
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories for
multi-axis combinations
2
2.4
Info 130 US – Subject to change – 03/200558 Festo Corporation
Technical DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Sizes: 18, 25, 40
Stroke lengths: 1 … 2,000 mm
General Technical Data
Size 18-HD18 25-HD25 25-HD40 40-HD40
Design Electromechanical actuator with heavy-duty guide
Guide Recirculating ball bearing guide
Mounting position Any
Working stroke [mm] 1 … 1,000 1 … 2,000 1 … 2,000 1 … 2,000
Applied load m See graphs on page 61
Max. axial force Fx [N] 60 260 260 610
Max. input torque [Nm] 0.5 2.6 2.6 9.7
Max. no-load running torque1) [Nm] 0.2 0.5 0.5 1
Max. speed [m/s] 3
Repeatability [mm] ±0.08 ±0.1
1) Measured at a speed of 0.2 m/s
Operating and Environmental Conditions
Size 18-HD18 25-HD25 25-HD40 40-HD40
Ambient temperature [°C] –10 … +40
Protection class IP40
Weights [kg]
Size 18-HD18 25-HD25 25-HD40 40-HD40
Basic weight with 0 mm stroke1) 3.812 5.63 14.33 17.75
Additional weight per 100 mm stroke 0.883 1.51 2.1 2.42
1) Including coupling housing and slide
Mass Moment of Inertia
Size 18-HD18 25-HD25 25-HD40 40-HD40
JO [kg cm2] 0.372 2.32 4.23 12
JH per meter stroke [kg cm2/m] 0.021 0.078 0.078 0.45
JL per kg applied load [kg cm2/kg] 0.685 1 1 2.53
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
2
2.4
03/2005 – Subject to change – Info 130 US 59Festo Corporation
Technical DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Toothed Belt
Size 18-HD18 25-HD25 25-HD40 40-HD40
Tensile stress1) [%] 0.2 0.11 0.11 0.1
Pitch [mm] 2 3 3 5
Effective diameter [mm] 16.55 20.05 20.05 31.83
Feed constant [mm] 52 63 63 100
1) At max. feed force
Materials
Sectional View
1 3 42
Actuator
1 End cap Anodized aluminum
2 Guide Rolled steel
3 Profile Anodized aluminum
4 Slide Anodized aluminum
2
2.4
Info 130 US – Subject to change – 03/200560 Festo Corporation
Technical Data – Load ValuesDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Characteristic Load Values
The indicated forces and torques
refer to the center of the heavy-duty
guide. They must not be exceeded in
the dynamic range.
If the actuator is subjected to more
than two of the indicated forces
and torques simultaneously, the
following equations must be
satisfied in addition to the
indicated maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 18-HD18 25-HD25 25-HD40 40-HD40
Fymax. [N] 1,820 5,400 5,400 5,400
Fzmax. [N] 1,820 5,600 5,600 5,600
Mxmax. [Nm] 70 260 260 375
Mymax. [Nm] 115 415 415 560
Mzmax. [Nm] 112 400 400 540
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
2
2.4
03/2005 – Subject to change – Info 130 US 61Festo Corporation
Technical Data – Maximum AccelerationDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Maximum Permissible Acceleration “a” as a Function of Applied Load “m”
DGE-18-…-ZR-HD18 DGE-25-…-ZR-HD25
m [kg]
a[m/s2]
m [kg]
a[m/s2]
DGE-25-…-ZR-HD40 DGE-40-…-ZR-HD40
m [kg]
a[m/s2]
m [kg]
a[m/s2]
vertical
horizontal
2
2.4
Info 130 US – Subject to change – 03/200562 Festo Corporation
Technical Data – Maximum Support SpanDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Maximum Permissible Support Span “l” as a Function of Force “F”
The actuator may need to be
supported with central supports
MUP in order to restrict deflection
with long stroke lengths.
The following diagrams serve to
determine the maximum permissible
support span l as a function of force F
acting upon the axis.
Force on the surface of the slide
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F”
Deflection around the X-axis Deflection around the Y-axis
F[kN]
l [mm] l [mm]
F[kN]
2
2.4
03/2005 – Subject to change – Info 130 US 63Festo Corporation
Technical Data – DimensionsDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Dimensions
stroke length
1 Drive spigot
2 Mounting slot for slot nut NST
3 Sensor slot for proximity sensor
4 Thread for shock absorber
5 Thread for threaded pin
6 Mounting slot for slot nut NSTH
7 Hole for central mounting SLZZ
8 Rubber buffer
9 Dimension for motor
connection on one side
Profile
2 Mounting slot for slot nut NST
3 Sensor slot for proximity sensor
Size B1 B2 B3 B4 D1 D2 D3 D4 H1 H2 H3 H4 H5 H6
∅
[mm] ±0.2 G7
18-HD-18 80 85 116 40 M5 M12x1 25 M6 70 12.8 19.5±0.1 14 42.3 5.9
25-HD-25 100 114 144 48 M8 M16x1 25 M8 93.5 18.5 25±0.2 21 52.8 9
25-HD-40 140 156 185 54 M8 M22x1.5 25 M8 124.5 21 48±0.2 35 82.8 5.5
40-HD-40 140 156 185 54 M8 M22x1.5 25 M8 124.5 21 48±0.2 35 82.8 5.5
Size H7 H8 H9 H10 H11 L1 L2 L3 L4 L5 L6 L7 L8 T1
[mm]
18-HD-18 8.7 20x45° 68 0.8 24.9 240 120 – 15 25 70 59 160 3.5
25-HD-25 9.8 30x45° 90 2 28.9 310 155 – 15 35 80 61 210 3.5
25-HD-40 15.5 35x45° 120 2 54.9 354 177 – 15 32 82 63 260 4
40-HD-40 15.5 35x45° 120 2 42.5 354 177 15 15 32 109 82 260 4
2
2.4
Info 130 US – Subject to change – 03/200564 Festo Corporation
Overview and Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Order Code
Mandatory Data
LK = No drive shaft on left
LV = Drive shaft on left, front
LH = Drive shaft on left, rear
LB = Drive shaft on left,
front and rear
Drive shaft
left
Drive shaft
right
Note: See below
RK = No drive shaft on right
RV = Drive shaft on right, front
RH = Drive shaft on right, rear
RB = Drive shaft on right,
front and rear
Note
The insertion point for the proximity
sensor is located on the right side
of the heavy-duty guide.
O = top
U = underneath
R = right
L = left
V = front
H = rear
2
2.4
03/2005 – Subject to change – Info 130 US 65Festo Corporation
Overview and Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Order Code
Options
D = Shock absorber kits
For avoiding damage at the end stop in the even of malfunction
X = Slot nut for slide
For mounting loads and attachements on the slide
Q = Central mounting
For centering loads and attachements on the slide
KG = Coupling housing
Adapter for mounting the motor on the actuator
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
Y = Slot nut, for mounting attachments
M = Central support
For mounting the actuator
F = Foot mounting kit
For mounting the actuator
KSE = Coupling
Connecting element between actuator and motor
(For third-party motor mounting kits, see page 196.)
MTR-FL = Flange
Connecting element between coupling housing and motor
(For third party motor mounting kits, see page 196.)
G/H/I/J/N = Proximity sensors
For use as a proximity signal and for safety monitoring
V = Plug socket with cable
For proximity sensors
Y = Slot nut, for mounting attachments
2
2.4
Info 130 US – Subject to change – 03/200566 Festo Corporation
Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive
function
Drive
shaft on
left
Drive
shaft on
right
Coupling
housing
Guide Slide
193741
193742
193743
DGE 18
25
40
1 … 2,000 ZR LK
LV
LH
LB
RK
RV
RH
RB
KG HD18
HD25
HD40
GK
Ordering
Example
193742 DGE – 25 – 800 – ZR – LK – RV – KG – HD40 – GK
Ordering Table
Size 18 25 40 Conditions Code For info,
see page
Enter
code
�M Module No. 193741 193742 193743 –
Design Electromechanical linear drive DGE DGE
Size 18 25 40 -…58
Stroke [mm] 1 … 1,000 1 … 2,000 1 … 2,000 -…58
Drive function Electromechanical drive with toothed belt -ZR -ZR
Drive shaft on left No drive shaft on left 1 -LK
Drive shaft on left, front -LV64
Drive shaft on left, rear -LH64
Drive shaft on left, front and rear -LB
Drive shaft on right No drive shaft on right 2 -RKg
Drive shaft on right, front -RV64
Drive shaft on right, rear -RH64
Drive shaft on right, front and rear -RB
�O Coupling housing Coupling housing -KG 65
Guide Heavy-duty guide HD18 – – -HD18 -HD…
– Heavy-duty guide HD25 – -HD25 59
– Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40
� Slide Standard -GK 59 -GK
1 Not available with RK (drive shaft on right).
2 Not available with LK (drive shaft on left).
2
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03/2005 – Subject to change – Info 130 US 67Festo Corporation
Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide
Options�O
Accessories Slot cover Slot nut Central
support
Foot
mounting
Shock
absorber
Central
mounting
Proximity
sensor
Plug socket
ZUB …S
…B
…Y
…X
…U
…M …F …D …Q …G
…H
…I
…J
…N
…V
ZUB – 2S2B–
10U– –
F– –
2Q–
2H–
2V
Ordering Table
Size 18 25 40 Conditions Code For info,
see pages
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot 1 … 10 …B205
Slot nut for mounting slot 1 … 10 …Y
for slide 1 … 10 …X 205
for HD underneath 1 … 10 …U
Central support 1 … 10 …M 202
Foot mounting (kit) 1 … 10 …F 202
Shock absorber kit for HD 1 … 2 …D 204
Central mounting 1 … 10 …Q 205
Proximity with cable 2.5 m 1 … 10 …Gy
sensor with plug 1 … 10 …H
contactless with cable 2.5 m 1 … 10 …I 65, 210
contactless, plug 1 … 10 …J
,
NC contact with cable 2.5 m 1 … 10 …N
Plug socket with cable 2.5 m 1 … 10 3 …V 210
3 For use with proximity sensors H and J.
2
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Info 130 US – Subject to change – 03/200568 Festo Corporation
2
2.4
03/2005 – Subject to change – Info 130 US 69Festo Corporation
DGEA Boom Axis
Stroke lengths from
1 to 1,000 mm
Ideal for vertical operation
High quality guide for
DGE-ZR-KF and DGE-SP-KF
Improved dynamics compared
to belt driven actuator DGE-ZR
in cantilever operation
Wide range of options
for third-party motor
mounting kits
Mounting options adapted
to the new multi-axis
modular system
2
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Info 130 US – Subject to change – 03/200570 Festo Corporation
Technical DataDGEA Boom Axis
Sizes: 18, 25, 40
Stroke lengths: 100 … 1,000 mm
General Technical Data
Size 18 25 40
Design Cantilever axis with toothed belt
Guide Recirculating ball bearing guide
Fitting position Any
Working stroke1) [mm] 1 … 800 1 … 900 1 … 1,000
Max. applied load,
independent of position
[kg] 5 10 20
Max. applied load, vertical [kg] 7 18 27
Max. axial force Fx [N] 230 400 1,000
Max. input torque [Nm] 3 5.2 19
Max. no-load running torque2) [Nm] 0.4 0.4 1
Max. speed [m/s] 3
Repeatability [mm] < ±0.05
1) Total stroke = working stroke + 2x stroke reserve (see page 71)
2) Measured at a speed of 0.2m/s
Operating and Environmental Conditions
Size 18 25 40
Ambient temperature [°C] –10 … +60
Protection class IP20
Weights [kg]
Size 18 25 40
Basic weight at 0 mm stroke1) 2.8 4.9 14.3
Additional weight per 100 mm stroke 0.35 0.47 1
With second drive head
Basic weight at 0 mm stroke1) 4.7 8.5 23.2
Additional weight per 100 mm stroke 0.35 0.47 1
1) Without motor, coupling, coupling housing and accessories
Mass Moment of Inertia
Size 18 25 40
JO [kg cm2] 2.87 4.45 28
JO with second drive head [kg cm2] 4.08 6.4 41.5
JH per meter stroke [kg cm2/m] 0.6 0.8 3.65
JL per kg applied load [kg cm2/kg] 1.66 1.66 3.65
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
2
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03/2005 – Subject to change – Info 130 US 71Festo Corporation
Technical DataDGEA Boom Axis
Toothed Belt
Size 18 25 40
Tensile stress 1) [%] 0.037 0.053 0.056
Pitch [mm] 3 3 5
Effective diameter [mm] 25.78 25.78 38.2
Feed constant [mm/rev.] 81 81 120
1) At max. feed force
Materials
Sectional View
1 2 4 35
Axis
1 Drive head slide Galvanized steel
2 Drive head - Housing Anodized aluminum
3 End cap Anodized aluminum
4 Profile Anodized aluminum
5 Guide rail Rolled steel, corrotec coated
Stroke Reserve
L2 Drive head in the end position of
the working stroke
L8 Distance between mechanical
stop and external dimension of
the axis
L9 The stroke reserve is a
recommended safety distance
available on both sides of the
axis in addition to the stroke.
Example:
Type DGEA-25-500-ZR
Size 18 25 40
yp
k kL9 per end position [mm] 81 81 120
Working stroke = 500 mmWorking stroke = 500 mm
Stroke reserve = (2x 81 mm)
= 162 mm
Total stroke = 500 mm + 126 mm
= 662 mm
2
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Info 130 US – Subject to change – 03/200572 Festo Corporation
Technical Data – Load ValuesDGEA Boom Axis
Characteristic Load Values of the Guide
The forces and torques specified refer
to the center of the guide rails.
They must not be exceeded during
dynamic operation. Special attention
must be paid to the cushioning phase.
If the boom axis is simultaneously
subjected to several of the forces and
torques listed below, the following
equations must be satisfied in addition
to the indicated maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 18 25 40
Fymax. [N] 2,000 3,080 7,300
Fzmax. [N] 2,000 3,080 7,300
Mxmax. [Nm] 19 28 133
Mymax. [Nm] 94 230 665
Mzmax. [Nm] 65 160 460
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
2
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Technical Data – DeflectionDGEA Boom Axis
Second Moment of Area1)
Lz
Ly
Size 18 25 40
Lymax. [mm4] 135 x 103 438 x 103 1894 x 103
Lzmax. [mm4] 173 x 103 432 x 103 1759 x 103
1) After machining or replacing the end cap, the values become invalid.
Deflection “f” of the Profile as a Function of Distance “L” and Applied Load “m”
m
DGEA-18 DGEA-25
L [mm]
f[mm]
L [mm]
f[mm]
DGEA-40
L [mm]
f[mm]
2
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Technical Data – DimensionsDGEA Boom Axis
Dimensions
DGEA-18
DGEA-18
DGEA-25/40
stroke length
Coupling Housing
DGEA-40-...-LV/-LH
With Second Drive Head
2
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Technical Data – DimensionsDGEA Boom Axis
Profile Barrel
Size 18 Size 25 Size 40
1 Coupling housing
2 Coupling
4 Mounting slot for slot nut NST
5 Lubrication nipple
6 Hole for centering sleeve ZBH-9
7 Slide in end position of the
working stroke
8 Stroke reserve, see page 71
for description
9 Center of gravity of the moving
intrinsic load
aJ Internal mechanical stop
Size Variant B1 B2 B3 B4 B5 B6 B8 B9 B10 B11 D1 D2 D3
∅ ∅
[mm] ±0.1 h6
18 KV/KH 44 – 67 32 18 32.5 39.1 16 – 12 8 – –
25 KV/KH 55 – 83 47 18 32.5 39.1 29.8 20 25 11 3 M4
40 KV/KH80 40 111 8 72 28 49 53 30 1 40 25 15 4 M5
LV/LH80 40 111.8 72 28 49 53 30.1 40 25 15 4 M5
Size Variant D4 D5 D6 D7 D8 D9 D10 H1 H2 H3 H4 H5 H7
∅ ∅ ∅ ∅
[mm] H7 H7 g7
18 KV/KH – M6 9 M4 32 28 44 99 45 18 50.8 19.55 20
25 KV/KH M6 M6 9 M6 48 32 64 128 57.7 28.7 63.1 19.55 50
40 KV/KHM6 M6 9
M6 4840
64197 85 24 91 3 26 5 72
LV/LHM6 M6 9
M8 7840
118197 85 24 91.3 26.5 72
Size Variant H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19
[mm] ±0.1
18 KV/KH 8 30.5 52 77 – – 19 – 45 19.6 10 14.3
25 KV/KH 9.5 32.5 69 95 15 – 28 – 60 27.1 16 13.3
40 KV/KH15 5 55 5 110 153 16
– 28 –60 42 8 21 5 18
LV/LH15.5 55.5 110 153 16
39 44.5 7460 42.8 21.5 18
Size Variant L1 L2 L3 L5 L6 L7 L8 L9 L10 L11 L12 L13
[mm]
18 KV/KH 419.5 210 138 40 13 28 58 81 65 38 – 40
25 KV/KH 487.5 244 202 40 15 71 60 81 65 56 – 65
40 KV/KH662 331 256 40 15 94 81 120
65 56 – 65
LV/LH662 331 256 40 15 94 81 120
100 89 70 96
Size Variant L14 L15 L16 L17 L18 T1 T2 T3 T4 T5 T6 T7
[mm] min. min.
18 KV/KH 3.2 –3.6 14.6 53 569.5 1.6 – – – 11 2.1 10
25 KV/KH 4 2.2 22.8 65.6 697.5 2.3 2 10 11 11 2.1 13
40 KV/KH 4 2.2 22.890 926 2 8 3 10 11 11 2 1
13
LV/LH 5 –0.9 35.990 926 2.8 3 10 11 11 2.1
18
2
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Info 130 US – Subject to change – 03/200576 Festo Corporation
Overview and Ordering DataDGEA Boom Axis
Order Code
Mandatory Data/Options
WH = Drive shaft, rear
WV = Drive shaft, front
WB = Drive shaft at both ends
KV/LV = Coupling housing, front
KH/LH = Coupling housing, rear
ZWK = Additional drive head
O = top
U = underneath
R = right
L = left
V = front
H = rear
1 Drive head
2 Optional:
Additional passive drive head
(to increase the mechanical torque load)
1 2
2
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Overview and Ordering DataDGEA Boom Axis
Order Code
Options
X = Slot nut for drive head, to mount the boom axis
B = Slot cover for drive head, to protect against the ingress of dirt
Z = Centering sleeve, to center the boom axis
C = Shock absorber with retainer
Prevents damage to the axis in the event of a power failure
(in vertical operation), if the axis is drawn into the end
position by the load
KV/KH = Coupling housing (front)
LV/LH = Coupling housing (rear)
KSE = Coupling
Connecting element between boom axis and motor
(For third-party motor mounting kits, see page 196.)
L = Mounting plate
Adapter for mounting the SIEN proximity sensor on the axis
O/P/W/R = Proximity sensors
For use as a signal or safety check
V = Plug socket with cable
For proximity sensor
L = Switch lug
For sensing the slide position
Y = Slot nut for profile slot
For mounting attachments
S = Slot cover for profile slot
To protect against the ingress of dirt
MTR-FL = Motor flange
Connecting element between coupling housing and motor
(For third-party motor mounting kits, see page 196.)
2
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Info 130 US – Subject to change – 03/200578 Festo Corporation
Ordering DataDGEA Boom Axis
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive function Drive head Coupling
housing
Additional
drive head
195611
195612
195613
DGEA 18
25
40
1 … 1,000 ZR WH
WV
WB
KV
KH
LV
LH
ZWK
Ordering
Example
195612 DGEA – 25 – 850 – ZR – WV – KV – –
Ordering Table
Size 18 25 40 Conditions Code For info,
see page
Enter
code
�M Module No. 195611 195612 195613 –
Design Cantilever axis with toothed belt DGEA DGEA
Size 18 25 40 -… 70
Working stroke [mm] 1 … 800 1 … 900 1 … 1,000 -…
Drive function Electromechanical drive with toothed belt -ZR -ZR
Drive head Drive shaft, rear -WH
Drive shaft, front -WV 76
Drive shaft at both ends -WB
�O Coupling Standard Coupling housing standard for drive head, front – 1 -KVp g
housing Coupling housing standard for drive head, rear – 2 -KH77
g
Large version – – For drive head, front 1 -LV77
g
(for high performance) – – For drive head, rear 2 -LH
Additional drive head Without drive shaft -ZWK 76
1 Only with drive head WV, WB.
2 Only with drive head WH, WB.
2
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03/2005 – Subject to change – Info 130 US 79Festo Corporation
Ordering DataDGEA Boom Axis
Options�O
Accessories Slot cover Slot nut Shock absorber
with retainer
Centering sleeve Retaining plate
for proximity
sensor
Inductive
proximity
sensor
Plug socket
with cable
ZUB …S
…B
…Y
…X
…C …Z L …O
…P
…W
…R
…V
ZUB – 2B 2C 10Z L 2P2W 2V
Ordering Table
Size 18 25 40 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover For profile slot 1 … 10 …S205
For drive head 1 … 10 …B205
Slot nut For profile slot 1 … 10 …Y205
For drive head 1 … 10 …X205
Shock absorber with retainer 1 … 2 …C 203
Centering sleeve 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205
Mounting kit for inductive
proximity sensor, incl. 2 switch lugs
1 L207
Inductive NO contact, cable 1 … 5 …O
sensors NC contact, cable 1 … 5 …P77 210
NO contact, plug 1 … 5 …W77, 210
NC contact, plug 1 … 5 …R
Plug socket with cable 1 … 10 3 …V 210
3 For use with proximity sensors W and R.
Note:
The DGEA boom axis offers the same
mounting options (on the cover of
the profile and drive head) as
DGE-...-ZR-KF and DGE-...-SP-KF
electromechanical actuators.
However there is no 1:1
conformity with regard to size.
Example:
Profile dimension DGEA-18
corresponds to DGE-25.
2
2.5
Info 130 US – Subject to change – 03/200580 Festo Corporation
03/2005 – Subject to change – Info 130 US 81Festo Corporation
B a l l S c re w D r i v e n L i n e a r A c t u a t o rs
DGE linear actuators
encapsulate their mechanical
drives within the body of
the actuator. This protects
them from contamination and
prevents premature failure.
Wide range of options
for third-party motor
mounting kits
Multi-axis systems for sizes
18 to 63 mm. Cantilever-type
handling gantries, linear
gantries, planar surface
gantries and X/Y axis tables
can easily be made.
3
3.0
� For applications requiring positioning repeatability of 0.02 mm
� Speeds of up to 1.2 m/s are possible
� Axial loads up to 1,600 N are allowable
1 Ball screw
2 Drive shaft / trunnion
3 Coupling housing
4 Aluminum profile
5 Drive
6 Slide
7 Sensors can be integrated
1
6
4
3
5
2
7
Info 130 US – Subject to change – 03/200582 Festo Corporation
Ball Screw Driven Linear ActuatorsProduct Overview
Technology Section 3
Actuators Without Guide DGE-SP Section 3.1�Page 83
These actuators are ideal for moving light loads
(up to 163 kg). They can also be combined with external
linear guides, to move heavy loads, or to withstand
high moment loads.
� Sizes: 18, 25, 40, 63
� Stroke lengths: 100 … 2,000 mm
�Max Speed: 1.2 m/s
� Repeatability: ±0.02 mm
Actuators With Recirculating Ball Bearing Guide DGE-SP-KF Section 3.2�Page 95
These actuators are used to carry a maximum load or
moment in a compact space. Loads up to 1,433 kg are
possible, as are moments up to 1,820 Nm in pitch and yaw
and up to 580 Nm in the roll direction.
� Sizes: 18, 25, 40, 63
� Stroke lengths: 100 … 2,000 mm
�Max Speed: 1.2 m/s
� Repeatability: ±0.02 mm
� Extended slide available for increased load capacity
Dust Proof Version
Guide and slide are fitted with a cover to protect against
the ingress of particles from above and the side.
DGE-SP-KF-GA
� Sizes: 25, 40
� Stroke lengths: 140 … 1,440 mm
�Max Speed: 1 m/s
� Repeatability: ±0.02 mm
Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-SP-HD Section 3.3�Page 115
Used in applications where you need the lowest profile
possible to withstand high moment loads. Pitch and yaw
moment loads up to 560 Nm are possible, as are roll
moment loads up to 375 Nm.
� Sizes: 18, 25, 40
� Stroke lengths: 100 … 1,500 mm
�Max Speed: 1 m/s
� Repeatability: ±0.02 mm
�Highest roll moment capacity
3
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03/2005 – Subject to change – Info 130 US 83Festo Corporation
D G E - SP B a l l S c re w D r i v e n L i n e a r A c t u a t o rs
Stroke lengths from
100 to 2,000 mm
Actuator without integral
guide, for use with external
linear guide
Precision with flexibility
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories
for multi-axis combinations
3
3.1
84
Info 130 US – Subject to change – 03/200584 Festo Corporation
Technical DataDGE-SP Ball Screw Driven Linear Actuators
Sizes: 18, 25, 40, 63
Stroke length: 100 … 2,000 mm
General Technical Data
Size 18 25 40 63
Design Electromechanical actuator with ball screw drive
Guide –
Mounting position Any
Working stroke 1) [mm] 100 … 500 100 … 1,000 200 … 1,500 300 … 2,000
Max. applied load 2) [kg] 6 25 50 150
Max. axial force Fx [N] 140 250 600 1,600
Max. input torque [Nm] 0.1 0.45 2.1 8.5
Max. no-load running torque3) [Nm] 0.05 0.15 0.5 1.4
Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4)
Repeatability [mm] ±0.02
1) Total stroke = working stroke + 2x stroke reserve (see page 85)
2) This figure is at maximum speed and acceleration.
3) Measured at a speed of 0.2 m/s
4) The maximum speed is dependent on the stroke length (see graphs on page 87).
Operating and Environmental Conditions
Size 18 25 40 63
Ambient temperature [°C] 0 … +40
Protection class IP40
Weights [kg]
Size 18 25 40 63
Basic weight with 0 mm stroke1) 0.55 1.4 4.3 12.5
Additional weight per 100 mm stroke 0.21 0.41 0.71 2.53
1) Including coupling housing
Mass Moment of Inertia
Size 18 25 40 63
JO [kg cm2] 0.007 0.029 0.364 3.15
JH per meter stroke [kg cm2/m] 0.031 0.121 1 6.67
JL per kg applied load [kg cm2/kg] 0.005 0.025 0.101 0.228
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
3
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03/2005 – Subject to change – Info 130 US 85Festo Corporation
Technical DataDGE-SP Ball Screw Driven Linear Actuators
Ball Screw
Size 18 25 40 63
Diameter [mm] 8 12 20 32
Lead [mm/rev.] 4 10 20 30
Materials
Sectional View
1 2 3 54
Actuator
1 End cap Anodized aluminum
2 Ball Screw Rolled steel
3 Drive Anodized aluminum
4 Profile Anodized aluminum
5 Cover strip Corrosion resistant steel
Stroke Reserve
L12 The stroke reserve is a
recommended safety distance
available on both sides of
the actuator in addition to
the stroke.
L11 Internal mechanical stop
1 Working stroke
Example:
Type DGE-25-500-SP
Size 18 25 40 63
yp
k kL12 per end position [mm] 6.5 10 20 30
Working stroke = 500 mmWorking stroke = 500 mm
Stroke reserve = (2x 10 mm)
= 20 mm
Total stroke = 500 mm +20 mm
= 520 mm
3
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Info 130 US – Subject to change – 03/200586 Festo Corporation
Technical Data – Load ValuesDGE-SP Ball Screw Driven Linear Actuators
Characteristic Load Values
The indicated forces and torques
refer to the center line of the internal
diameter of the profile. They must
not be exceeded in the dynamic
range.
If the actuator is subjected to
more than two of the indicated
forces and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads:
FzFzmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
MxMxmax.
≤ 1
Permissible Forces and Torques
Size 18 25 40 63
Fymax. [N] – – – –
Fzmax. [N] 1.8 2 15 106
Mxmax. [Nm] 0.5 1 4 8
Mymax. [Nm] 0.8 1.5 4 18
Mzmax. [Nm] 0.8 1.5 4 18
Second Moment of Area
Lx
Ly
Size 18 25 40 63
Lx [mm4] 72.3 x 103 240 x 103 748 x 103 6031 x 103
Ly [mm4] 69.8 x 103 224 x 103 673 x 103 5688 x 103
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
3
3.1
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03/2005 – Subject to change – Info 130 US 87Festo Corporation
Technical Data – Maximum Speed and Ball Screw LifeDGE-SP Ball Screw Driven Linear Actuators
Maximum Permissible Speed “v” or Drive rpm “n” as a Function of Stroke “l”
DGE-18 DGE-25
l [mm]
v[m/s]
n[ rpm]
l [mm]
v[m/s]
n[rpm]
DGE-40 DGE-63
l [mm]
v[m/s]
n[ rpm]
l [mm]
v[m/s]
n[rpm]
Ball Screw Life vs. Axial Force “Fx”
This graph is based on theoretical
values. Actual values are application
dependent, and changes in direction,
speed, acceleration, deceleration,
external forces, and environmental
conditions (dirt, temperature, etc.)
will produce different results.
DGE-18
DGE-25
DGE-40
DGE-63
Force[N]
Travel Life [km]
1000
100
1
10
1 x 105 1 x 1081 x 1071 x 1061 x 104 1 x 109 1 x 1010 1 x 1011 1 x 1012
1680
3
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Info 130 US – Subject to change – 03/200588 Festo Corporation
Technical Data – Maximum Support SpanDGE-SP Ball Screw Driven Linear Actuators
Maximum Permissible Support Span “l” as a Function of Force “F”
The actuator may need to be
supported with central supports in
order to restrict deflection with long
stroke lengths. The following
diagrams serve to determine the
maximum permissible support span l
as a function of force F acting upon
the actuator.
1 Force on the surface of the drive
FzFz Fz
2 Force on the front of the drive
Fy Fy Fy
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F“
DGE-18 DGE-25
l [mm]
F[N]
l [mm]
F[N]
DGE-40 DGE-63
l [mm]
F[N]
l [mm]
F[N]
1
2
3
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03/2005 – Subject to change – Info 130 US 89Festo Corporation
Technical Data – DimensionsDGE-SP Ball Screw Driven Linear Actuators
Dimensions
Size 18
stroke length
1 Coupling housing
3 Centering hole for
foot mounting HP
4 Coupling
8 Drive in end position of
the working stroke
9 Stroke reserve, see page 85
for details
aJ Internal mechanical stop
Profile
Size 18
2 Sensor slot for
proximity sensor
3
3.1
Info 130 US – Subject to change – 03/200590 Festo Corporation
Technical Data – DimensionsDGE-SP Ball Screw Driven Linear Actuators
Dimensions
Size 25 … 63
stroke length
1 Coupling housing
3 Centering hole for
foot mounting HP
4 Coupling
8 Drive in end position of the
working stroke.
9 Stroke reserve, see page 85
for details
aJ Internal mechanical stop
Profile
Size 25 Size 40 Size 63
2 Sensor slot for
proximity sensor
6 Mounting slot for slot nut NST
Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7 D8 D9 H1 H2 H3
∅ ∅ ∅ ∅ ∅ ∅
[mm] +0.2 h6 +0.2 g7 g7
25 45 19 39.1 18 32.5 18.5 11 38 4 6 3.3 5.2 M5 32 M4 M4 32 44 63 57 52.8
40 64 21 53 28 49 22.5 12 38 5 12 4.4 6.5 M5 48 M5 M4 32 44 86 78 71.8
63 106 24 89 44 83 47.5 25 56 7 20 6.4 8.5 M8 72 M8 M6 48 64 131 122 115
Size H4 H5 H9 J2 L1 L2 L3 L6 L7 L8 L9 L11 L12 L13 L14 L15 L161) T1 T2 T3
[mm] ±0.1 ±0.1 ±0.1
25 19.6 26.5 19 4 213 101.5 25 109 30 – 50 6 10 43 2.5 14 3 13 2 7.5
40 26.5 37 19 5 315 153 31 171 70 130 40 7 20 46 3 14.5 3.5 13 3 10.5
63 44.5 61 28 8 410 200 63 234 110 190 70 9 30 83 4 23 –2 21 4 12.5
1) Negative dimension: Protrudes beyond coupling housing
3
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03/2005 – Subject to change – Info 130 US 91Festo Corporation
Overview and Ordering DataDGE-SP Ball Screw Driven Linear Actuators
Order Code
Mandatory Data
Note:
The insertion point for the proximity
sensor is located on the right-hand
side of the actuator DGE-…-SP
O = top
U = underneath
V = front
H = rear
R = right
L = left
Note�
Order Code
Options
KG = Coupling housing
Adapter for mounting the motor on the actuator
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
Y = Slot nut
For mounting attachments
M = Central support
For mounting the actuator
F = Foot mounting kit
For mounting the actuator
Coupling
Connecting element between actuator and motor
(For third-party motor mounting kits, see page 196.)
Flange
Connecting element between coupling housing and motor
(For third-party motor mounting kits, see page 196.)
G/H/I/J/N = Proximity sensors
For use as a proximity signal and for safety monitoring
V = Plug socket with cable
For proximity sensors
3
3.1
Info 130 US – Subject to change – 03/200592 Festo Corporation
Ordering DataDGE-SP Ball Screw Driven Linear Actuators
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive function Coupling housing
193745
193746
193747
193748
DGE 18
25
40
63
1 … 2,000 SP KG
LG
Ordering
Example
193747 DGE – 40 – 800 – SP – LG –
Ordering Table
Size 18 25 40 63 Code For info,
see page
Enter
code
�M Module No. 193745 193746 193747 193748 –
Design Electromechanical linear actuator DGE DGE
Size 18 25 40 63 -…
Working stroke [mm] 100, 200, 300,
400, 500
100, 200, 300,
400, 500, 600,
700, 800, 900,
1,000
200, 300, 400,
500, 600, 800,
1,000, 1,200,
1,400, 1,500
300, 400, 500,
600, 800,
1,000, 1,200,
1,400, 1,500,
1,800, 2,000
-…
84
– 1 … 1,000 1 … 1,500 1 … 2,000
Drive function Electromechanical drive with ball screw -SP -SP
�O Coupling housing Coupling housing -KG 91p g g
– –Attached,
large design–
-LG
93
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03/2005 – Subject to change – Info 130 US 93Festo Corporation
Ordering DataDGE-SP Ball Screw Driven Linear Actuators
Options�O
Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket
ZUB …S
…B
…Y …M …F …G
…H
…I
…J
…N
…V
ZUB – 2S2B–
10Y– –
F–
2G–
Ordering Table
Size 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot – – 1 … 10 …B205
Slot nut for mounting slot 1 … 10 …Y 205
Central support 1 … 10 …M 202
Foot mounting (kit) 1 … 10 …F 202
Proximity sensor with cable, 2.5 m 1 … 10 …Gy
with plug 1 … 10 …H
contactless with
cable, 2.5 m
1 … 10 …I
91, 210
contactless, plug 1 … 10 …J
,
NC contact with
cable, 2.5 m
1 … 10 …N
Plug socket with cable, 2.5 m 1 … 10 1 …V 210
1 For use with proximity sensors H and J.
3
3.1
Info 130 US – Subject to change – 03/200594 Festo Corporation
03/2005 – Subject to change – Info 130 US 95Festo Corporation
DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Stroke lengths from
100 to 2,000 mm
Standard or extended slide
Guides on these DGEs are
up to three times wider than
standard width guides,
providing superior load
and moment capacity
Use when medium to high
loads need to be moved
Dust proof version
DGE-SP-KF-GA
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories
for multi-axis combinations
3
3.2
GA: Dust Proof Version
GK: Standard Slide
96
Info 130 US – Subject to change – 03/200596 Festo Corporation
Technical DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Sizes: 18, 25, 40, 63
Stroke length: 100 … 2,000 mm
GK GA
General Technical Data
Size 18 25 40 63
Design Electromechanical actuator with ball screw and recirculating ball bearing guide
Guide Recirculating ball bearing guide
Mounting position Any
Working stroke1) Standard Version - GK [mm] 100 … 500 100 … 1,000 200 … 1,500 300 … 2,000g
Extended Slide - GV [mm] 110 … 410 170 … 870 170 … 1,270 150 … 1,650
Dust Proof Version - GA [mm] – 170 … 970 140 … 1,440 –
Max. applied load2) [kg] 6 25 50 150
Max. axial force Fx [N] 140 250 600 1,600
Max. input torque [Nm] 0.1 0.45 2.1 8.5
Max. no-load running torque3) [Nm] 0.05 0.15 0.5 1.4
Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4)
Repeatability [mm] ±0.02
1) Total stroke = working stroke + 2x stroke reserve (see page 101)
2) This figure is at maximum speed and acceleration.
3) Measured at a speed of 0.2m/s
4) The maximum speed is dependent on the stroke length (see graphs on page 102).
Operating and Environmental Conditions
Size 18 25 40 63
Ambient temperature [°C] 0 … +40
Protection class IP40
Weights [kg]
Size 18 25 40 63
Basic weight with 0 mm stroke1) Standard Version - GK 1 2.1 6.4 18.1g
Extended Slide - GV 1.52 3.26 10.04 32.2
Dust Proof Version - GA – 3.1 8.97 –
Additional weight per 100 mm Standard Version - GK 0.3 0.56 1.14 3.31g p
stroke Extended Slide - GV 0.3 0.56 1.14 3.31
Dust Proof Version - GA – 0.65 1.26 –
Additional slide KL/KR 0.25 0.38 1.06 3.1
1) Including coupling housing and slide
3
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03/2005 – Subject to change – Info 130 US 97Festo Corporation
Technical DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Mass Moment of Inertia
Size 18 25 40 63
JO GK [kg cm2] 0.008 0.04 0.48 3.88JO
GV [kg cm2] 0.0117 0.0617 0.782 6.77
GA [kg cm2] – 0.0573 0.678 –
JH per meter stroke [kg cm2/m] 0.031 0.121 1 6.67
JL per kg applied load [kg cm2/kg] 0.005 0.025 0.101 0.228
JW for additional slide [kg cm2] 0.001 0.0096 0.107 0.707
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
Ball Screw
Size 18 25 40 63
Diameter [mm] 8 12 20 32
Lead [mm/rev.] 4 10 20 30
Materials
Sectional View
1 2 3 54
Actuator
1 End cap Anodized aluminum
2 Ball Screw Rolled steel
3 Slide Anodized aluminum
4 Profile Anodized aluminum
5 Cover strip Corrosion resistant steel
3
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Info 130 US – Subject to change – 03/200598 Festo Corporation
Technical Data – Load ValuesDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Characteristic Load Values for Actuators with Standard Slide GK or Dust Proof Version GA
The indicated forces and torques
refer to the center of the guide rail.
They must not be exceeded in the
dynamic range.
If the actuator is subjected to
more than two of the indicated
forces and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads:
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques GK/GA
Size 18 25 40 63
Fymax. [N] 930 3,080 7,300 14,050
Fzmax. [N] 930 3,080 7,300 14,050
Mxmax. [Nm] 7 45 170 580
Mymax. [Nm] 23 85 330 910
Mzmax. [Nm] 23 85 330 910
Second Moment of Area
Lx
Ly
Size 18 25 40 63
Lx [mm4] 172.3 x 103 551 x 103 1908 x 103 13677 x 103
Ly [mm4] 73.7 x 103 250 x 103 875 x 103 6987 x 103
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
3
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03/2005 – Subject to change – Info 130 US 99Festo Corporation
Technical Data – Load ValuesDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Characteristic Load Values for Actuator with Extended Slide GV
The indicated forces and torques
refer to the center of the guide rail.
They must not be exceeded in the
dynamic range.
If the drive is subjected to more
than two of the indicated forces
and torques simultaneously, the
following equations must be
satisfied in addition to the indicated
maximum loads:
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 18 25 40 63
Fymax. [N] 930 3,080 7,300 14,050
Fzmax. [N] 930 3,080 7,300 14,050
Mxmax. [Nm] 7 45 170 580
Mymax. [Nm] 45 170 660 1,820
Mzmax. [Nm] 45 170 660 1,820
Second Moment of Area
Lx
Ly
Size 18 25 40 63
Lx [mm4] 172.3 x 103 551 x 103 1908 x 103 13677 x 103
Ly [mm4] 73.7 x 103 250 x 103 875 x 103 6987 x 103
3
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Info 130 US – Subject to change – 03/2005100 Festo Corporation
Technical Data – Bearing Guide Life vs. Applied LoadDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Bearing Guide Life vs. Applied Load
Note: These graphs are based on
theoretical values, assuming that
the load is centered directly above
the carriage. Actual values are
application dependent, and changes
in direction, speed, acceleration,
deceleration, external forces, and
environmental conditions (dirt,
temperature, etc.) will produce
different results.
DGE-18 DGE-25
Load
[N]
Travel Life [km]
900
500
700
600
800
400
200
300
1 x 103 1 x 104 1 x 1071 x 105
100
01 x 106
Load
[N]
Travel Life [km]
3000
1000
2000
1500
2500
01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102
500
DGE-40 DGE-63
Load
[N]
Travel Life [km]
7000
3000
5000
4000
6000
2000
1000
01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103
Load
[N]
Travel Life [km]
14000
0
8000
10000
12000
1 x 105 1 x 1071 x 106
6000
2000
4000
1 x 102 1 x 1041 x 103
3
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03/2005 – Subject to change – Info 130 US 101Festo Corporation
Technical Data – Stroke LengthDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Stroke Reserve
L12 The stroke reserve is a
recommended safety distance
available on both sides of the
actuator in addition to the
stroke.
L17 Slide length
L11 Internal mechanical stop
1 Working stroke
Example:
Type DGE-25-500-SP
Size 18 25 40 63
yp
Working stroke = 500 mm
k ( )L12 per end position [mm] 6.5 10 20 30
Stroke reserve = (2x 10 mm)Stroke reserve = (2x 10 mm)
= 20 mm
Total stroke = 500 mm +20 mm
= 520 mm
Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR
L17 = Slide/additional
slide length
L18 = Distance between
both slides
4 Additional slide
For a ball screw actuator with
additional slide, the working stroke
is reduced by the length of the
additional slide and the distance
between both slides.
Example:
Type DGE-25-500-SP-…-KF-GK-KL
Working stroke without
additional slide = 500 mm
L18 = 20 mm
L17 = 105 mm
Working stroke with
additional slide = 375 mm
(500 mm – 20 mm – 105 mm)
Working Stroke reduction with Standard Slide GK with Optional Emergency Buffer
2 Working stroke reduction
3 Emergency buffer
4 Shock absorber retainer
L12 Stroke reserve
For a ball screw actuator with
optional emergency buffer, the
working stroke is reduced, as the
stroke reserve is smaller than
the overall dimensions of the
emergency buffer and shock
absorber retainer. The working
stroke reduction varies depending
on the size of the actuator.
Size 18 25 40 63
Working stroke reduction [mm] 10 30 60 100
3
3.2
102
Info 130 US – Subject to change – 03/2005102 Festo Corporation
Technical Data – Maximum Speed and Ball Screw LifeDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Maximum Permissible Speed “v” or Drive rpm “n” as a Function of Stroke “l”
DGE-18 DGE-25
l [mm]
v[m/s]
n[rpm]
l [mm]
v[m/s]
n[rpm]
DGE-40 DGE-63
l [mm]
v[m/s]
n[rpm]
l [mm]
v[m/s]
n[rpm]
Ball Screw Life vs. Axial Force “Fx”
This graph is based on theoretical
values. Actual values are application
dependent, and changes in direction,
speed, acceleration, deceleration,
external forces, and environmental
conditions (dirt, temperature, etc.)
will produce different results.
DGE-18
DGE-25
DGE-40
DGE-63
Force[N]
Travel Life [km]
1000
100
1
10
1 x 105 1 x 1081 x 1071 x 1061 x 104 1 x 109 1 x 1010 1 x 1011 1 x 1012
1680
3
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03/2005 – Subject to change – Info 130 US 103Festo Corporation
Technical Data – Maximum Support SpanDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Maximum Permissible Support Span “l” as a Function of Force “F”
The actuator may need to be
supported with central supports
in order to restrict deflection
with long stroke lengths.
The following diagrams serve to
determine the maximum permissible
support span l as a function of the
force acting upon the actuator F.
1 Force on the surface of the slide
FzFz Fz
2 Force on the front of the slide
Fy Fy Fy
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F”
DGE-18 DGE-25
l [mm]
F[N]
l [mm]
F[N]
DGE-40 DGE-63
l [mm]
F[N]
l [mm]
F[N]
1
2
3
3.2
Info 130 US – Subject to change – 03/2005104 Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK
Size 18
stroke length5 Hole for centering pin ZBS-5
Basic dimensions
� See page 89
Additional Slide KL/KR
Size 18
stroke length 5 Hole for centering pin ZBS-5
6 Additional slide
DGE-18-…-KL/KR
Extended Slide GV
Size 18
stroke length 2 Shock absorber retainer KYP
3 Emergency buffer NPE
5 Hole for centering pin ZBS-5
Profile
Size 18
2 Sensor slot for
proximity sensor
3
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03/2005 – Subject to change – Info 130 US 105Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK
Size 25 … 63
stroke length 5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
7 Hole for central mounting SLZZ
Basic dimensions
� See page 90
Size 40/63
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size 25 … 63
4 Additional slide
DGE-…-…-KL/KR
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size B7 B8 B9 B10 B15 D10 D11 H7 H10
[mm] ±0.2 ∅ G7
25 48 67 32 – 23.5 M5 14 68.5 18.5
40 78.5 96.5 55 20 42 M5 25 90.5 20
63 121 142 90 40 71 M8 25 144.5 30
Size H11 L1 L2 L17 L181) L19 L20 T4 T8
[mm] ±0.1 ±0.1 max.
25 8.2 213 101.5 105 20 88 – 12.5 8.5
40 7 315 153 167 20 150 58 12.5 8.5
63 12.5 410 200 230 27 200 72 20.5 10.5
1) Recommended minimum distance for access to lubrication nipple.
3
3.2
Info 130 US – Subject to change – 03/2005106 Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Standard Slide GK – Profile
Size 25 Size 40 Size 63
2 Sensor slot for proximity
sensor
6 Mounting slot for slot nut NST
3
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03/2005 – Subject to change – Info 130 US 107Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Extended Slide GV
Size 25 … 63
stroke length
3 Emergency buffer NPE
4 Shock absorber retainer KYP
5 Hole for centering sleeve ZBH-9
6 Slot for slot nut NSTL
7 Hole for central mounting SLZZ Basic dimensions
� See page 90
Size 25
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size 40/63
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
Size B7 B8 B9 B10 B15 D10 D11 H7 H10 H11
[mm] ±0.2 ∅ G7
25 48 67 32 – 23.5 M5 14 68.5 18.5 8.2
40 78.5 96.5 55 20 42 M5 25 90.5 20 7
63 121 142 90 40 71 M8 25 144.5 30 12.5
Size L1 L2 L15 L16 L17 L19 L20 L21 T4 T8
[mm] ±0.2 ±0.1 ±0.1 ±0.1 max.
25 343 171.5 25 19 205 88 – – 12.5 8.5
40 545 271.5 40 32 337 150 58 40 12.5 8.5
63 760 380 60 44 480 200 72 120 20.5 10.5
3
3.2
Info 130 US – Subject to change – 03/2005108 Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Dust Proof Version GA
Size 25
stroke length
3
3.2
03/2005 – Subject to change – Info 130 US 109Festo Corporation
Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Dimensions
Dust Proof Version GA
Size 40
stroke length
3
3.2
Info 130 US – Subject to change – 03/2005110 Festo Corporation
Overview and Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Order Code
Mandatory Data
Standard Slide GK
Note: See below
Extended Slide GV
Note: See below
KF = Recirculating ball bearing guide
KL = Additional slide at left
KR = Additional slide at right
SV = Slide at front
SH = Slide at rear
Note:
The insertion point for the
proximity sensor is located on
the right-hand side of the actuator
DGE-...-SP-KF
U = underneath
O = top
R = right
L = left
V = front
H = rear
Dust Proof Version GA
3
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03/2005 – Subject to change – Info 130 US 111Festo Corporation
Overview and Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Order Code
Options
Z = Centering pins/sleeves, for centering loads and attachments on the slide
B/S = Slot cover, for protection against the ingress of dirt
Y = Slot Nut, for mounting attachments
M = Central support, for mounting the actuator
F = Foot mounting kit
For mounting the actuator
KSE = Coupling
Connecting element between actuator and motor
(For third-party motor mounting kits, see page 196.)
MTR-FL = Flange
Connecting element between coupling housing and motor
(For third-party motor mounting kits, see page 196.)
G/H/I/J/N = Proximity sensors, For use as a signal or safety check
V = Plug socket with cable, for proximity sensors
A = Emergency buffer with retainer, for avoiding damage
at the end stop in the event of malfunction
C/E = Shock absorber kit, for avoiding damage
at the end stop in the event of malfunction
L = Switching lug, for sensing the slide position
T = Sensor bracket, adapter for mounting the
inductive proximity sensors on the actuator
O/P/W/R = Inductive proximity sensor
For use as a signal generator and for safety monitoring
X = Slot nut for slide, for mounting loads and attachments on the slide
KG = Coupling housing
Adapter for mounting the motor on the actuator
3
3.2
Info 130 US – Subject to change – 03/2005112 Festo Corporation
Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive function Coupling
housing
Guide Slide
193745
193746
193747
193748
DGE 18
25
40
63
1 … 1,650 SP KG
LG
KF GK
GV
GA
Ordering
Example
193745 DGE – 18 – 400 – SP – KG – KF – GV
Ordering Table
Size 18 25 40 63 Conditions Code For info,
see page
Enter
code
�M Module No. 193745 193746 193747 193748 –
Design Electromechanical linear actuator DGE 96 DGE
Size 18 25 40 63 -… 96
Working
stroke [mm]
Standard slide GK 100, 200, 300,
400, 500
100, 200, 300,
400, 500, 600,
700, 800, 900,
1,000
200, 300, 400,
500, 600, 800,
1,000, 1,200,
1,400, 1,500
300, 400, 500,
600, 800,
1,000, 1,200,
1,400, 1,500,
1,800, 2,000
-…
96
– 1 … 1000 1 … 1500 1 … 2000
Extended slide GV 110, 210, 310,
410
170, 270, 370,
470, 570, 670,
770, 870
170, 270, 370,
570, 770, 970,
1,170, 1,270
150, 250, 450,
650, 850,
1,050, 1,150,
1,450, 1,650
-…
96
– 1 … 870 1 … 1,270 1 … 1,650
Dust proof version GA
–
170, 270, 370,
470, 570, 670,
770, 870, 970
140, 240, 340,
440, 540, 740,
940, 1,140,
1,340, 1,440
–
-…
96
– 1 … 970 1 … 1,440 –
Drive function Electromechanical drive with ball screw -SP 97 -SP
�O Coupling housing Coupling housing -KGp g g
– –Attached, large
design–
-LG 111
Guide Recirculating ball bearing guide 1 -KF 96 -KF
Slide Standard Standard 2 -GK
Extended Extended 2 -GV 104
� Dust proof – Dust proof version – 2 -GA
1 Only with slide GK, GV, GA.
2 Only with slide attachment position SV, SH.
3
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03/2005 – Subject to change – Info 130 US 113Festo Corporation
Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Options�O �
Slide attachment position Additional slide
SV
SH
KL
KR
– SV – –
Ordering Table
Size 18 25 40 63 Conditions Code For info ,
see page
Enter
code
� Slide attachment position Slide at front -SV109
�O
p
Slide at rear -SH109
Additional left Standard slide at left 3 -KL
slide (effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm)109
right Standard slide at right 3 -KR109
(effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm)
3 Not available with slide GA. 3
3.2
Info 130 US – Subject to change – 03/2005114 Festo Corporation
Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide
Options�O
Acc. Slot
cover
Slot
nut
Central
support
Foot
mounting
Emergency
buffer and
retainer
Shock
absorber
Centering
pins/
sleeves
Proximity
sensor
Plug
socket
Sensor
bracket
Switching
lug
Inductive
sensor
ZUB …S
…B
…Y
…X
…M …F …A …C
…E
…Z …G
…H
…I
…J
…N
…V …T L …O
…P
…W
…R
ZUB – 2S–
10Y– –
F– – – –
2G– – – –
Ordering Table
Size 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot – – 1 … 10 …B205
Slot nut for mounting slot 1 … 10 …Y205
for slide – 1 … 10 …X205
Central support 1 … 10 …M 201
Foot mounting (kit) 1 … 10 …F 202
Emergency buffer 1 … 2 4 …Ag y
and retainer for
KF
(effective stroke reduc-
tion with emergency
buffer at both ends)
(10 mm) (30 mm) (60 mm) (100 mm)204
Shock absorber and retainer for KF-
GK, KF-GV
1 … 2 5 …C
203
for KF-GA – 1 … 2 – 6 …E
Centring pins/sleeves (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205
Proximity sensor with cable, 2.5 m 1 … 10 …Gy
(For actuator with plug 1 … 10 …H(
profile slot) contactless with
cable, 2.5 m
1 … 10 …I
110, 210
contactless, plug 1 … 10 …J
110, 210
NC contact with
cable, 2.5 m
1 … 10 …N
Plug socket with cable, 2.5 m 1 … 10 7 …V 210
Sensor bracket for inductive sensors 1 … 5 5 …T 208
Switching lug 1 5 L 208
Inductive sensor NO contact, cable 1 … 5 5 …O
NC contact, cable 1 … 5 5 …P110 210
NO contact, plug 1 … 5 5 …W110, 210
NC contact, plug 1 … 5 5 …R
4 Only with slide GK.
5 Not available with slide GA.
6 Only with slide GA.
7 For use with proximity sensors H, J, W and R.
3
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03/2005 – Subject to change – Info 130 US 115Festo Corporation
D GE-SP -HD B all Screw D ri ven L i near Act u ators wi t h Heavy-du t y Gu i de
Stroke lengths from
100 to 1,500 mm
High guide precision
and sturdy construction
for moving heavy loads
Wide range of options
for third-party motor
mounting kits
Comprehensive range of
mounting accessories
for multi-axis combinations
3
3.3
Info 130 US – Subject to change – 03/2005116 Festo Corporation
Technical Data
DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Sizes: 18, 25, 40
Stroke lengths: 100 … 1,500 mm
General Technical Data
Size 18-HD18 25-HD25 25-HD40 40-HD40
Design Electromechanical actuator with heavy-duty guide
Guide Recirculating ball bearing guide
Mounting position Any
Working stroke [mm] 100 … 400 100 … 900 100 … 900 200 … 1,500
Max. applied load [kg] 6 25 25 50
Max. axial force Fx [N] 140 250 250 600
Max. input torque [Nm] 0.1 0.45 0.45 2.1
No-load running torque1) [Nm] 0.05 0.2 0.2 0.6
Max. speed [m/s] 0.2 0.5 0.5 1
Repeatability [mm] ±0.02
1) Measured at a speed of 0.2 m/s
Operating and Environmental Conditions
Size 18-HD18 25-HD25 25-HD40 40-HD40
Ambient temperature [°C] 0 … +40
Protection class IP40
Weights [kg]
Size 18-HD18 25-HD25 25-HD40 40-HD40
Basic weight with 0 mm stroke1) 4.31 7.04 16.13 19.02
Additional weight per 100 mm stroke 0.32 1.6 2.19 2.62
1) Including coupling housing and slide
Mass Moment of Inertia
Size 18-HD18 25-HD25 25-HD40 40-HD40
JO [kg cm2] 0.013 0.086 0.375 0.698
JH per meter stroke [kg cm2/m] 0.031 0.121 0.121 1
JL per kg applied load [kg cm2/kg] 0.005 0.025 0.025 0.101
The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]
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Technical DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Ball Screw
Size 18-HD18 25-HD25 25-HD40 40-HD40
Diameter [mm] 8 12 12 20
Lead [mm/rev.] 4 10 10 20
Materials
Sectional View
1 3 42
Actuator
1 End cap Anodized aluminum
2 Guide Rolled steel
3 Profile Anodized aluminum
4 Slide Anodized aluminum
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Info 130 US – Subject to change – 03/2005118 Festo Corporation
Technical Data – Load ValuesDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Characteristic Load Values
The indicated forces and torques
refer to the center of the heavy-duty
guide. They must not be exceeded
in the dynamic range.
If the drive is subjected to more
than two of the indicated forces
and torques simultaneously,
the following equations must be
satisfied in addition to the indicated
maximum loads:
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 18-HD18 25-HD25 25-HD40 40-HD40
Fymax. [N] 1,820 5,400 5,400 5,400
Fzmax. [N] 1,820 5,600 5,600 5,600
Mxmax. [Nm] 70 260 375 375
Mymax. [Nm] 115 415 560 560
Mzmax. [Nm] 112 400 540 540
– Design tool
– PtTool
Selection and calculation software
�www.festo.com/en/engineering
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Technical Data – Maximum Support SpanDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Maximum Permissible Support Span “l” as a Function of Force “F”
The drive may need to be supported
in order to restrict deflection with
long stroke lengths. The following
diagrams serve to determine the
maximum permissible support span l
as a function of the force acting upon
the actuator F.
Force on the surface of the slide
Maximum Permissible Support Span “l” (without central support) as a Function of the Force “F”
Deflection around the X-axis Deflection around the Y-axis
l [mm]
F[kN]
F[kN]
l [mm]
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Info 130 US – Subject to change – 03/2005120 Festo Corporation
Technical Data – DimensionsDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Dimensions
stroke length
1 Mounting slot for slot nut NSTH
4 Hole for central mounting SLZZ
5 Slot nut NSTH
6 Thread for shock absorber
7 Thread for threaded pin
8 Rubber buffer
9 Dimension for motor connection
on one side
Profile
2 Mounting slot for slot nut NST
3 Sensor slot for proximity sensor
Size B1 B2 B3 B4 D1 D2 D3 D4 D5 H1 H2 H3 H4
∅
[mm] ±0.2 G7
18-HD18 80±0.3 85 116 40 M5 M12x1 25 M6 M5 70 12.8 19.5±0.1 14
25-HD-25 100±0.3 114 144 48 M8 M16x1 25 M8 G� 93.5 18.5 25±0.2 21
25-HD40 140±0.35 156 185 54 M8 M22x1.5 25 M8 G� 124.5 21 48±0.2 35
40-HD40 140±0.35 156 185 54 M8 M22x1.5 25 M8 G� 124.5 21 48±0.2 35
Size H5 H6 H7 H8 H9 H10 H11 L1 L2 L4 L5 L8 T1 X
[mm]
18-HD18 42.3 5.9 8.7 20x45° 68 0.8 30.3 240 120 15 25 160 3.5 49
25-HD25 52.8 9 9.8 30x45° 90 2 37 310 155 15 35 210 3.5 3
25-HD40 82.8 5.5 15.5 35x45° 120 2 63 354 177 15 32 260 4 –
40-HD40 82.8 5.5 15.5 35x45° 120 2 52.5 354 177 15 32 260 4 –7
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Overview and Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Order Code
Mandatory Data and Options
Heavy-duty Guide HD Note:
The insertion point for the proximity
sensor is located on the right-hand
side of the heavy-duty guide
U = underneath
O = top
R = right
L = left
V = front
H = rear
KG = Coupling housing
Adapter for mounting the motor on the actuator
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
U= Slot nut, for HD underneath, for mounting attachments
M = Central support, for mounting the actuator
KSE = Coupling
Connecting element between actuator and motor
(For third party motor mounting kits, see page 196.)
MTR-FL = Flange
Connecting element between coupling housing and motor
(For third party motor mounting kits, see page 196.)
G/H/I/J/N = Proximity sensors
For use as a proximity signal and for safety monitoring
V = Plug socket with cable, for proximity sensors
X = Slot nut for slide
For mounting loads and attachments on the slide
Q = Centering disk, for centering loads and attachments on the slide
D = Shock absorber kits
For avoiding damage at the end stop in the event of malfunction
F = Foot mounting, for mounting the actuator
Y= Slot nut, for mounting slot, for mounting attachments
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Info 130 US – Subject to change – 03/2005122 Festo Corporation
Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Mandatory Data�M Options�O �
Module No. Design Size Stroke Drive function Coupling
housing
Guide Slide
193745
193746
193747
DGE 18
25
40
1 … 1,500 SP KG
LG
HD18
HD25
HD40
GK
Ordering
Example
193747 DGE – 40 – 800 – SP – KG – HD40 – GK
Ordering Table
Size 18 25 40 Code For info,
see page
Enter
code
�M Module No. 193745 193746 193747 –
Design Electromechanical linear actuator DGE116
DGE
Size 18 25 40 -…116
Working stroke [mm] 100, 200, 300, 400 100, 200, 300, 400, 500,
600, 700, 800, 900
200, 300, 400, 500, 600,
800, 1,000, 1,200,
1,400, 1,500
-…
116
– 1 … 900 1 … 1500
Drive function Electromechanical drive with ball screw -SP 116 -SP
�O Coupling housing Coupling housing -KG206
p g g
– – Attached, large design -LG206
Guide Heavy-duty guide HD18 – – -HD18 121 -HD…
– Heavy-duty guide HD25 – -HD25
– Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40
� Slide Standard -GK 117 -GK
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Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide
Options�O
Accessories Slot cover Slot nut Central
support
Foot
mounting
Shock
absorber
Central
mounting
Proximity
sensor
Plug socket
ZUB …S
…B
…Y
…X
…U
…M …F …D …Q …G
…H
…I
…J
…N
…V
ZUB – 2SB–
10Y2X–
M–
F– –
Q–
2J–
2V
Ordering Table
Size 18 25 40 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- 199 ZUB-
�O Slot cover Sensor slot 1 … 10 …S205
Mounting slot 1 … 10 …B205
Slot nut for mounting slot 1 … 10 …Y
for slide 1 … 10 …X 205
for HD underneath 1 … 10 …U
Central support 1 … 10 …M 201
Foot mounting (kit) 1 … 10 …F 200
Shock absorber Kit for HD 1 … 2 …D 204
Central mounting 1 … 10 …Q 205
Proximity sensor with cable, 2.5 m 1 … 10 …Gy
(For actuator with plug 1 … 10 …H(
profile slot) contactless with
cable, 2.5 m
1 … 10 …I
121, 210
contactless, plug 1 … 10 …J
,
NC contact with
cable, 2.5 m
1 … 10 …N
Plug socket with cable, 2.5 m 1 … 10 1 …V 210
1 For use with proximity sensors H and J.
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Info 130 US – Subject to change – 03/2005124 Festo Corporation
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03/2005 – Subject to change – Info 130 US 125Festo Corporation
Mu l t i -axi s System Co mp onent s
Compact, functional and
flexible multi-axis system
connectors
Passive guide axes for greater
torsional resistance, reduced
vibrations with dynamic
loads, and to increase load
and moment capacity
Customized motor
mounting kits
Motor flanges
Bellows couplings, internal
gear couplings, connecting
shafts
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Info 130 US – Subject to change – 03/2005126 Festo Corporation
Product Range Overview and ContentsMulti-axis System Components
Version Brief description � Page Version Brief description � Page
Axis connecting kit HMVG-DL Adjusting kit HMVJ-DL/DA
Basic component for
mounting an axis to a
base, or for mounting a
lateral axis for (X-Y) gantry
applications.
130
Component for adjusting
axes in combination with
the axis connecting kit
132
Reinforcing kit HMVV-DL Cross connecting kit HMVK-DL
Component for reinforcing
the axis connecting kit
134
Component for combining
twin axes via the slide, as
well as on the profile.
136
Twin axis connecting kit HMVT-DL Twin axis support kit HMVS-DL
Component for parallel
attachment and
adjustment of twin
DGP.../DGE... axes 138
Component for
construction of a
twin axis gantry
140
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Product Range Overview and ContentsMulti-axis System Components
Version Brief description � Page Version Brief description � Page
Twin axis cantilever kit HMVD-DL Cantilever mounting kit HMVC-DL
Component for lateral at-
tachment of a DGP.../
DGE.../DGEA... axis to
the slides of a twin axis
system
142
Component for mounting
a vertically arranged axis
(DGEA-/DGP.../DGE...) on a
horizontally arranged axis
(DGEA-/DGP.../DGE...) in
cantilever operation
144, 146
Actuator adapter kit HMVA-DL Passive guide axis FDG
Component for interfacing
with HMT components
148
Driveless linear guide unit
that is installed parallel to
a drive axis (DGP.../DGE...
axis). 151
Passive guide axis FDG-RF Couplings and Connectors for Electrical Positioning Systems, KSE / KSK
Driveless linear guide unit
that is installed parallel to
a drive axis (DGE-RF axis).
171
Components for
connecting motors and
electrical linear actuators.
185
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Info 130 US – Subject to change – 03/2005128 Festo Corporation
03/2005 – Subject to change – Info 130 US 129Festo Corporation
HMV...-D L /DA Mul ti -axi s System Connecti ng Comp onents
Compact
Functional
Flexible
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Info 130 US – Subject to change – 03/2005130 Festo Corporation
HMVG Multi-axis System Connecting ComponentsTechnical Data
Axis Connecting Kit
HMVG
This axis connecting kit is the basic
component for axis mounting.
It is suitable for mounting an
axis to a base (base mounting),
or for mounting an axis for gantry
applications.
Mounting Example
Basic mounting (mounting an axis to a base) Gantry application
Basic axis
Gantry axis
Adjusting kit HMVJ
(not included in scope of
delivery)
Basic axis
Selection Matrix
The following axis mountings and axis
combinations have been tested and
approved using this kit:
Basic mounting Gantry application
X X
1 1
Y
X
1 Only in conjunction with adjusting kit� See page 132
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HMVG Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVG-DL18/25
HMVG-DL18/25-DL18/25
HMVG-DL25-DL40
HMVG-DL32/40
HMVG-DL50/63
Type L1 L2
±0.2
L3
±0.1
L4
H13
L5 L6 L7 L8 L9 H1 H2 H3
HMVG-DL32/40 131 111 12.5 5.5 80 20 10 61 109 111 103 16
HMVG-DL50/63 230 206 26 9 184 60 15 94 194 159 147.5 23
Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1
∅
H8
HMVG-DL32/40 76 10 106 9 20 16 78 22 24 40 15 8
HMVG-DL50/63 106 11.5 140 9 20 23 108.5 31 36.5 60 22 8
Ordering Data
Basic axis Gantry axis Material Temperature range Weight Part No. Type
[°C] [g]
For Basic Mounting
DL-18 – Wrought aluminum –10 ... +60 500 196772 HMVG-DL18/25
DL-25 –
g
alloy
5 9 /
DL-32 –
y
Free of copper and 970 196775 HMVG-DL32/40
DL-40 –
pp
Teflon
97 9 /
DL-50 – 3,470 196776 HMVG-DL50/63
DL-63 –
3, 7 9 /
For Gantry Application
DL-18 DL-18 Wrought aluminum –10 ... +60 500 196773 HMVG-DL18/25-DL18/25
DL-25 DL-25
g
alloy
5 9 / /
DL-25 DL-40
y
Free of copper and 196774 HMVG-DL25-DL40
DL-40 DL-40
pp
Teflon 970 196775 HMVG-DL32/40
DL-63 DL-63 3,470 196776 HMVG-DL50/63
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HMVJ Multi-axis System Connecting ComponentsTechnical Data
Adjusting Kit
HMVJ
This adjusting kit is used to adjust the
basic axes in combination with the
axis connecting kit HMVG. The axes
can thus be aligned such that they are
parallel to the base, as well as to one
another.
Mounting Example
Axis connecting kit HMVG
(not included, order separately)
Basic axis
Selection Matrix
The following combinations have been
tested and approved using this kit: Y
X
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03/2005 – Subject to change – Info 130 US 133Festo Corporation
HMVJ Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVJ-DL18/25 HMVJ-DL32/40
HMVJ-DL63
Ordering Data
Basic axis Material Temperature range Weight Part No. Type
[°C] [g]
DL-18 Wrought aluminum alloy –10 ... +60 150 196791 HMVJ-DL18/25
DL-25
g y
Free of copper and Teflon
5 9 9 J /
DL-32
pp
300 196792 HMVJ-DL32/40
DL-40
3 9 9 J /
DL-63 880 196793 HMVJ-DL63
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Info 130 US – Subject to change – 03/2005134 Festo Corporation
HMVV Multi-axis System Connecting ComponentsTechnical Data
Reinforcing Kit
HMVV
This kit is used to reinforce the axis
connecting kit HMVG.
The load capacity of the entire system
is increased significantly as a result.
Mounting Example
Axis connecting kit HMVG
(not included in scope of delivery)
Selection Matrix
The following reinforcements
have been tested and approved
using this reinforcing kit and the
axis connecting kit:
Y
X*
* X basic mounting only
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HMVV Multi-axis System Connecting ComponentsTechnical Data
Dimensions
Type B1 B2 B3 B4 H1 H2
±0.5
H3 H4
±0.5
L1 L2 L3 L4 L5
±0.5
W
HMVV-DL18/25 66.5 20 7.5 57.5 83.5 74.5 20 2.5 100 12.5 84 5.5 40 33.35°
HMVV-DL32/40 87.5 20 7.5 78 112.5 103 20 2.5 131 12.5 115 5.5 40 35.54°
HMVV-DL50/63 124.5 30 7.5 108.5 163.5 147.5 30 5 230 12.5 214 5.5 40 34.6°
Ordering Data
Axis connecting kit Material Temperature range Weight Part No. Type
[°C] [g]
HMVG-DL18/25 Steel –10 ... +60 180 196590 HMVV-DL18/25
HMVG-DL32/40 Free of copper and Teflon 340 196591 HMVV-DL32/40
HMVG-DL50/63
pp
1,840 196592 HMVV-DL50/63
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Info 130 US – Subject to change – 03/2005136 Festo Corporation
HMVK Multi-axis System Connecting ComponentsTechnical Data
Cross Connecting Kit
HMVK-DL
� X/Y Axis Table
Slide of lower axis with profile of
upper axis
� Cantilever Axis
Slide of lower axis with slide of
upper axis
The cross connecting kit is used to set
another:
Mounting Example
Slide/Slide Mounting
(Cantilever Axis)
Slide/Profile Mounting
(X/Y Axis Table)
Selection Matrix
The following slide/slide and slide/
profile connections have been tested
and approved using this kit:X
Y
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03/2005 – Subject to change – Info 130 US 137Festo Corporation
HMVK Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVK-DL18-.../HMVK-DL25-... HMVK-DL63-...
HMVK-DL32/40-...
Ordering Data
Mounting Material Temperature range Weight Part No. Type
[°C] [g]
Slide Slide
DL-25 DL-18 Wrought aluminum alloy –10 ... +60 230 196779 HMVK-DL25-DL18/25
DL-25 DL-25
g y
Free of copper and Teflon
3 9 9 /
DL-32 DL-25
pp
600 196781 HMVK-DL32/40-DLA18-32
DL-40 DA-18
9 /
DL-40 DL-25
DL-40 DA-25
DL-40 DL-32
DL-63 DA-25 2,080 196783 HMVK-DL63-DLA25/40
DL-63 DL-40
, 9 /
DL-63 DA-40
Slide Profile
DL-18 DL-18 Wrought aluminum alloy –10 ... +60 230 196780 HMVK-DL18/25-DL-18/25
DL-25 DL-25
g y 3 9 / /
DL-32 DL-25 600 196782 HMVK-DL32/40-DL18-32
DL-40 DL-25
9 /
DL-40 DL-32 600 196781 HMVK-DL-32/40-DLA18-32
DL-40 DL-40
9 /
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Info 130 US – Subject to change – 03/2005138 Festo Corporation
HMVT Multi-axis System Connecting ComponentsTechnical Data
Twin Axis Connecting Kit
HMVT-DL
The twin axis connecting kit is used to
parallel connect and adjust two
DGP.../DGE... axes.
Mounting Example
Twin axis support kit HMVS-DL
(not included, order separately)
Twin axis cantilever kit
HMVD-DL
(not included, order separately)
Parallel axes
Selection Matrix
The following twin axis gantry
assemblies and axis combinations
have been tested and approved
using this kit:
Y
X
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HMVT Multi-axis System Connecting ComponentsTechnical Data
Dimensions
Type L1 L2 L3 L4 L5 L6 H1 H2 H3 H4 B1
HMVT-DL25 70.5 10 55 48 30 60.5 62 10 15.5 5.5 4.5
HMVT-DL32/40 51.5 37 72 32 51 44.5 72 33 7 7 5.5
Ordering Data
Parallel axes Material Temperature range Weight Part No. Type
[°C] [g]
DL-25 Wrought aluminum alloy –10 ... +60 1,360 196777 HMVT-DL25
DL-32
g y
Free of copper and Teflon
,3
196778 HMVT-DL32/40
DL-40
pp 9 /
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Info 130 US – Subject to change – 03/2005140 Festo Corporation
HMVS Multi-axis System Connecting ComponentsTechnical Data
Twin Axis Support Kit
HMVS
This kit is used to set up two parallel
axes in combination with the twin axis
connecting kit. The complete setup
is mounted on the basic axes of the
planar surface gantry.
Mounting Example
Parallel axes
Basic axis
Twin axis connecting kit HMVT-DL
(not included, order separately)
Twin axis cantilever kit
HMVD-DL
(not included, order separately)
Selection Matrix
The following twin axis setups
have been tested and approved
using this kit:X
Y4
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03/2005 – Subject to change – Info 130 US 141Festo Corporation
HMVS Multi-axis System Connecting ComponentsTechnical Data
Dimensions
Type L1 L2 L3 L4
±0.2
L5
±0.2
L6
±0.2
L7 L8
±0.2
L9
±0.2
L10 L11 L12 L13 H1 H2
±0.2
H3
HMVS-DL32/40-DL25-40 415 126.5 37 402 281 85 90 55 47 15 275 170 95 96 60 10
HMVS-DL63-DL40 468 179.5 37 455 334 138 128 90 – 19 272 167 92 96 60 10
Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1
∅
D2
∅
D3
∅
D4
∅
D5
∅
HMVS-DL32/40-DL25-40 10 5 183 40 45 55 80 151 12.5 24 115 9 5.5 100 70 40
HMVS-DL63-DL40 10 8 246 60 70 75 100 206 26 28 – 9 9 100 70 40
Ordering Data
Basic axis Parallel axis Material Temperature range Weight Part No. Type
[°C] [g]
DL-32 DL-25 Steel –10 ... +60 3,650 196786 HMVS-DL32/40-DL25-40
DL-40 DL-25 Free of copper and
3, 5 9 /
DL-40 DL-32
pp
Teflon
DL-40 DL-40
DL-63 DL-40 6,390 196787 HMVS-DL63-DL40
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HMVD Multi-axis System Connecting ComponentsTechnical Data
Twin Axis Cantilever Kit
HMVD
The twin axis cantilever kit is used for
the lateral attachment of a DGP.../
DGE... axis to the slide of the parallel
axes (double axis).
Mounting example
Parallel axes
Twin axis connecting kit HMVT-DL
(not included, order separately)
Axis in cantilever
operation
Selection Matrix
The following axis combinations have
been tested and approved as twin
cantilever axes using this kit:
X
Y
4
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HMVD Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVD-DL40-DA40
HMVD-DL25-40-DLA18-40
Ordering Data
Parallel Axis in Material Temperature range Weight Part No. Type
axes cantilever
operation
[°C] [g]
DL-25 DA-18 Wrought aluminum alloy –10 ... +60 2,100 196784 HMVD-DL25-40-DLA18-405
DL-25
g y
Free of copper and Teflon
, 9
DA-25
pp
DL-32
DL-40
DL-32 DL-253
DL-32
DL-40
DL-40 DA-25
DL-40
DA-40 4,730 196785 HMVD-DL40-DA40
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HMVC Multi-axis System Connecting ComponentsTechnical Data
Cantilever Mounting Kit
HMVC
This kit is used to mount vertically
arranged axes on the front side of
horizontally arranged boom axis
DGEA.
For DGE...� See page 146
Mounting Example
DGEA
DGEA or DGP.../
DGE...
DGEA
HMVC-DA...
DGEA or
DGP.../DGE...
Selection Matrix
The following axis mountings and
axis combinations have been tested
and approved using this kit:
In the case of hybrid combinations,
the approved axis mountings and
combinations correspond to the
illustrated mounting positions.
Y
Z
4
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HMVC Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVC-DA25-DA18 HMVC-DA40-DA25
Ordering Data
Horizontal axis Vertical axis Material Temperature range Weight Part No. Type
[°C] [g]
DA-25 DA-18 Wrought aluminum alloy –10 ... +60 220 525945 HMVC-DA25-DA18
DA-40 DA-25
g y
470 525948 HMVC-DA40-DLA25/40
DA-40 DL-40
7 9 /
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Info 130 US – Subject to change – 03/2005146 Festo Corporation
HMVC Multi-axis System Connecting ComponentsTechnical Data
Cantilever Mounting Kit
HMVC
This kit is used to mount vertically
arranged axes on the front side of
horizontally arranged axes
DGP.../DGE...
Mounting Example
DGP.../DGE...
DGEA or DGP.../
DGE...
DGP.../DGE...
HMVC-DL...
DGEA or
DGP.../DGE...
Selection Matrix
The following axis mountings and
axis combinations have been tested
and approved using this kit:
In the case of hybrid combinations,
the approved axis mountings and
combinations correspond to the
illustrated mounting positions.
Y
Z
4
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03/2005 – Subject to change – Info 130 US 147Festo Corporation
HMVC Multi-axis System Connecting ComponentsTechnical Data
Dimensions
HMVC-DL25-DLA18/25 HMVC-DL32-DL25
HMVC-DL40-DLA25/40 HMVC-DL63-DLA40
Ordering Data
Horizontal axis Vertical axis Material Temperature range Weight Part No. Type
[°C] [g]
DL-25 DA-18 Wrought aluminum –10 ... +60 410 525944 HMVC-DL25-DLA18-25
DL-25 DL-25
g
alloy
9
DL-32 DL-25
y
620 525946 HMVC-DL32-DL25
DL-40 DA-25 1,170 525947 HMVC-DL40-DLA25-40
DL-40 DL-32
, 7 9
DL-40 DL-40
DL-63 DL-40 2,870 525949 HMVC-DL-63-DLA40
DL-63 DA-40
, 7 9 9
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Info 130 US – Subject to change – 03/2005148 Festo Corporation
HMVA Multi-axis System Connecting ComponentsTechnical Data
Actuator Adapter Kit
HMVA
The actuator adapter kit serves as an
interface to HMT components. The kit
facilitates the attachment of grippers,
adjusting units, rotary actuators and
small axes from the handling range to
the front of the cantilever axes.
Mounting Example
Selection Matrix
The following combinations have been
tested and approved using this kit: Y
X
1 with rotary actuator DRQD
2 with gripper
1 2 2
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03/2005 – Subject to change – Info 130 US 149Festo Corporation
HMVA Multi-axis System Connecting ComponentsTechnical Data
Dimensions
Type D1
∅
H7
D2 D3
∅
D4
∅
H1 H2
±0.2
L1 L2 L3
±0.2
T1 T2
HMVA-DL18/25 9 M4 8 4.5 50 32.5 50 36 32.5 2.1 9.1
HMVA-DL32 9 M4 10 5.5 60 40 54 36 40 2.1 10.2
HMVA-DLA40 9 M4 10 5.5 60 49 74 60 49 2.1 10.2
Ordering Data
Axis in Material Temperature range Weight Part No. Type
cantilever
operation
[°C] [g]
DA-18 Wrought aluminum alloy –10 ... +60 75 196788 HMVA-DLA18/25
DL-25
g y
Free of copper and Teflon
75 9 /
DA-25
pp
DL-32 130 196789 HMVA-DL32
DL-40 180 196790 HMVA-DLA40
DA-40
9 9
4
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Info 130 US – Subject to change – 03/2005150 Festo Corporation
Ordering DataMulti-axis System Components
HMV G — DL 25 — DL 40
Series
HMV Basic version
Key features
G Basic component
J Adjusting component
V Reinforcement
K Cross connector
T Twin axis component
S Twin axis support
D Twin axis cantilever
C Cantilever mounting
A Actuator adapter
Drive/axis 1
DL Corresponds to:
DGE-KF Electrical actuator
DGPL Pneumatic actuator
DGPIL Pneumatic actuator with
displacement encoder
FDG Passive guide axis
DA DGEA Boom axis
Size [mm]
Drive/axis 2
DL Corresponds to:
DGE-KF Electrical actuator
DGPL Pneumatic actuator
DGPIL Pneumatic actuator
with displacement encoder
FDG Passive guide axis
DA DGEA Boom axis
DLA Corresponds to: DL or DA
Size [mm]4
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03/2005 – Subject to change – Info 130 US 151Festo Corporation
F D G Passi ve Gu i de A xi s W i t hou t D ri ve
Stroke lengths
from 1 to 5,100 mm
To increase load and
moment capacity
Greater torsional resistance
Reduced vibrations with
dynamic loads
4
4.2
Info 130 US – Subject to change – 03/2005152 Festo Corporation
Technical DataFDG Passive Guide Axis Without Drive
Sizes: 18, 25, 40, 63
Stroke lengths: 100 … 5,100 mm
General Technical Data
Size 18 25 40 63
Max. stroke FDG-ZR [mm] 1 … 1,000 1 … 5,100 1 … 4,900 1 … 4,700
FDG-SP [mm] 1 … 500 1 … 1,000 1 … 1,500 1 … 2,000
Design Driveless linear guide unit with slide
Guide External recirculating ball bearing guide
Mounting position Any
Type of mounting Profile mountingyp g
Foot mounting
Direct mounting
Increase in no-load for DGE-...-ZR by [Nm] 0.005 0.02 0.03 0.085
running torque for DGE-...-SP by [Nm] 0.04 0.1 0.15 0.45
Thrust1) [N] 5 10 9 16
Ambient temperature [°C] –10 … +60
1) Measured at FDG-18 = 0.05 m/s; FDG-25… 63 = 0.2m/s
Weights [kg]
Size 18 25 40 63
FDG-ZR
Basic weight at 0 mm stroke GK - Standard Slide 0.879 2.022 6.055 21.493g
GV - Extended Slide 1.341 2.927 7.939 31.464
GA - Dust Proof Version – 2.931 8.128 –
Additional weight per GK - Standard Slide 0.274 0.479 0.968 2.423g p
100 mm stroke GV - Extended Slide 0.274 0.479 0.968 2.423
GA - Dust Proof Version – 0.570 1.092 –
FDG-SP
Basic weight at 0 mm stroke GK - Standard Slide 0.743 1.482 4.296 13.454g
GV - Extended Slide 1.232 2.530 7.678 25.847
GA - Dust Proof Version – 2.459 6.798 –
Additional weight per GK - Standard Slide 0.274 0.479 0.968 2.423g p
100 mm stroke GV - Extended Slide 0.274 0.479 0.968 2.423
GA - Dust Proof Version – 0.570 1.092 –
4
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03/2005 – Subject to change – Info 130 US 153Festo Corporation
Technical DataFDG Passive Guide Axis Without Drive
Materials
Sectional View
1 2 3 4
Axis
1 End cap Anodized aluminum
2 Profile Anodized aluminum
3 Guide rail ∅ 18 Hardened steel
∅ 25 … 63 Hardened steel with corrosion resistant coating
4 Slide Anodized aluminum
Note on material Free of copper and Teflon
Characteristic Load Values
The forces and torques specified refer
to the center of the guide rails.
They must not be exceeded during
dynamic operation.
If the axis is simultaneously
subjected to several of the forces
and torques listed below, the
following equations must be
satisfied in addition to the
indicated maximum loads.
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 18 25 40 63
GK/GA – Standard Slide/Dust Proof Version
Fymax. [N] 930 3,080 7,300 14,050
Fzmax. [N] 930 3,080 7,300 14,050
Mxmax. [Nm] 7 45 170 580
Mymax. [Nm] 23 85 330 910
Mzmax. [Nm] 23 85 330 910
GV – Extended Slide
Fymax. [N] 930 3,080 7,300 14,050
Fzmax. [N] 930 3,080 7,300 14,050
Mxmax. [Nm] 7 45 170 580
Mymax. [Nm] 45 170 660 1,820
Mzmax. [Nm] 45 170 660 1,820
4
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Info 130 US – Subject to change – 03/2005154 Festo Corporation
Technical Data – Maximum Support Span and Bearing Guide Life vs. Applied LoadFDG Passive Guide Axis Without Drive
Maximum Permissible Support Span “l” as a Function of Force “F” Force on the surface of the slide
The axis may need to be supported with central supports MUP in order to limit
deflection in the case of large strokes. The following diagrams serve to determine
the maximum permissible support span l as a function of the force F.
Maximum Permissible Support Span “l” (without central support) as a Function of Force “F”
Size 18…40 Size 63
l [mm]
F[N]
F[N]
F[N]
l [mm]
Bearing Guide Life vs. Applied Load
Note: These graphs are theoretical,
assuming that the load is centered
above the carriage. Actual values are
application dependent, and changes
in direction, speed, acceleration,
deceleration, external forces, and
conditions (dirt, temperature, etc.)
will produce different results.
DGE-18 DGE-25
Load[N]
Travel Life [km]
900
500
700
600
800
400
200
300
1 x 103 1 x 104 1 x 1071 x 105
100
01 x 106
Load[N]
Travel Life [km]
3000
1000
2000
1500
2500
01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102
500
DGE-40 DGE-63
Load[N]
Travel Life [km]
7000
3000
5000
4000
6000
2000
1000
01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103
Load[N]
Travel Life [km]
14000
0
8000
10000
12000
1 x 105 1 x 1071 x 106
6000
2000
4000
1 x 102 1 x 1041 x 103
4
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03/2005 – Subject to change – Info 130 US 155Festo Corporation
Technical Data – DimensionsFDG Passive Guide Axis Without Drive
Dimensions
Standard Slide GK
3 Mounting hole for foot mounting HP
5 Hole for centering ZBS-5
Size 18-…
stroke length
Extended Slide GV
8 Shock absorber retainer KYP
9 Emergency buffer NPE
Size 18-ZR-/-SP
stroke length
Size L1 L2
[mm] GK GV GK GV
FDG-18-…-ZR-… 221 301 110.5 150.5
FDG-18-…-SP-… 171 261 92 132
4
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Info 130 US – Subject to change – 03/2005156 Festo Corporation
Technical Data – DimensionsFDG Passive Guide Axis Without Drive
Dimensions
Standard Slide GK
Size 25-…
stroke length
3 Mounting hole for foot
mounting HP
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
7 Drilled hole for central
mounting SLZZ
Extended Slide GV
Size 25-ZR/-SP
8 Shock absorber retainer KYP
9 Emergency buffer NPEstroke length
4
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03/2005 – Subject to change – Info 130 US 157Festo Corporation
Technical Data – DimensionsFDG Passive Guide Axis Without Drive
Dimensions
Dust Proof Version GA
Size 25-…GA
stroke length
Size L1 L2
[mm] GK GV GA GK GV GA
FDG-25-…-ZR-… 326 426 326 163 213 163
FDG-25-…-SP-… 213 343 243 101.5 171.5 121.5
4
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Info 130 US – Subject to change – 03/2005158 Festo Corporation
Technical Data – DimensionsFDG Passive Guide Axis Without Drive
Dimensions
Standard Slide GK
Size 40…63-…
3 Mounting hole for foot mounting HP
5 Hole for centering sleeve ZBH-9
6 Mounting slot for slot nut NSTL
7 Drilled hole for central mounting SLZZ
stroke length
Extended Slide GV
Size 40/63-ZR/-SP
8 Shock absorber retainer KYP
9 Emergency buffer NPEstroke length
4
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03/2005 – Subject to change – Info 130 US 159Festo Corporation
Technical Data – DimensionsFDG Passive Guide Axis Without Drive
Dimensions
Dust Proof Version
Size 40-…GA
stroke length
Profile Barrel
Size 40 Size 63
6 Mounting slot for slot nut NST
Size L1 L2
[mm] GK GV GA GK GV GA
FDG-40-…-P-…- 300 470 300 150 235 150
FDG-63-…-P-…- 400 650 – 200 325 –
FDG-40-…-ZR-…- 497 667 497 248.5 333.5 248.5
FDG-63-…-ZR-…- 738 988 – 369 494 –
FDG-40-…-SP-…- 315 545 375 153 271.5 186.5
FDG-63-…-SP-…- 406 756 – 198 378 –
Size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 D2 D3 D6 H1 H2 H3 H4 H5
[mm] ±0.2 ∅
40 64 137.6 7 53 28 49 78.5 96.5 55 20 4.3 M5 M5 86 78 71.8 26.5 32
63 106 – – 89 44 83 121 142 90 40 6.3 – M8 131 122 115 44.5 53
Size H5 H7 H8 H9 H10 H11 L3 L4 L5 L9 L10 L17 L18 L19 L20 L21 T1 T2 T4
[mm] ±0.2 ±0.03 ±0.03 ±0.1
40 32 90.5 106.6 54 79.6 23.1 40 32 31 150 58 167 40 40 337 40 13.2 4 12.5
63 53 144.5 – – – – 63 44 34 – – 230 40 40 480 120 21.2 6 20.5
4
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Info 130 US – Subject to change – 03/2005160 Festo Corporation
Overview and Ordering DataFDG Passive Guide Axis Without Drive
Order Code
Mandatory Data/Options
Standard Slide GK Standard Slide Plus Additional Slide GK-KL/-KR
Extended Slide GV Extended Slide Plus Additional Slide GK-KL/-KR
Dust Proof Version GA
Note:
O = top
R = right
U = underneath
L = left
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03/2005 – Subject to change – Info 130 US 161Festo Corporation
Overview and Ordering DataFDG Passive Guide Axis Without Drive
Order Code
Options
X = Slot nut for slide, for mounting
loads and attachments on the slide
A = Emergency Buffer with retainer, for avoiding
damage at the end stop in the event of malfunction
C/E = Shock absorber kits, for avoiding damage
at the end stop in the event of malfunction
Z = Centering pins/sleeves, for centering
loads and attachments on the slide
L = Switching Lug, for sensing the slide position
T = Sensor bracket, adapter for mounting the
inductive proximity sensors on the actuator
O/P/R/W = Inductive proximity sensors
For use as a proximity signal and for safety monitoring
B = Mounting slot cover / S = Sensor slot cover
For protection against the ingress of dirt
Y = Slot nut, for mounting attachments
M = Central support
For mounting the actuator
F = Foot mounting kit
For mounting the actuator
V = Plug socket with cable, for proximity sensors
4
4.2
Info 130 US – Subject to change – 03/2005162 Festo Corporation
Ordering DataFDG Passive Guide Axis Without Drive
Mandatory Data�M Options�O �
Module No. Drive function Size Stroke Passive guide
axis
Guide Slide Additional slide
192850
192851
192853
192855
FDG 18
25
40
63
1 … 5,100 ZR
SP
KF GK
GV
GA
KL
KR
Ordering
Example
192853 FDG – 40 – 500 – ZR – KF – GK –
Ordering Table
Size 18 25 40 63 Conditions Code For info,
see page
Enter code
�M Module No. 192850 192851 192853 192855 –
Drive function Guide unit without drive FDG – FDG
Size 18 25 40 63 -… 152
Working stroke
for actuators
with ZR 1 … 1,000 1 … 5,100 1 … 4,900 1 … 4,700 -…
152for actuators
[mm]with SP 1 … 500 1 … 1,000 1 … 1,500 1 … 2,000
152
Passive guide axis for DGE-ZR DGE-ZR DGE-ZR DGE-ZR -ZRg
for DGE-SP DGE-SP DGE-SP DGE-SP -SP 152
Guide Recirculating ball bearing guide -KF – -KF
Slide Standard -GK 155–158
Extended -GV
Maximum stroke [mm]155–158
with ZR (920) (5,000) (4,730) (4,450)155–158
with SP (410) (870) (1,270) (1,650)
– Dust Proof Version – 1 -GA
Maximum stroke [mm]
1
with ZR – (1,800) (1,800) – 157–159
with SP – (970) (1,440) –
�O Additional slide Standard slide left 2 -KL160
� Standard slide right 2 -KR160
1 Not with accessories T, L, O, P, W, R.
2 Only with slide GK or GV.
4
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03/2005 – Subject to change – Info 130 US 163Festo Corporation
Ordering DataFDG Passive Guide Axis Without Drive
Options�O
Acc. Slot
cover
Slot nut Central
support
Foot
mounting
Emergency
buffer and
retainer
Shock
absorber
Centering
sleeve
Sensor
bracket
Switch-
ing lug
Proximity
sensors
Plug
socket
ZUB …S
…B
…Y
…X
…M …F …A …C
…E
…Z …T L …O
…P
…W
…R
…V
ZUB – SB 4Y2X F 2C 10Z 2O
Ordering Table
Size 18 25 40 63 Conditions Code For info,
see page
Enter
code
� Accessories Supplied separately ZUB- – ZUB-
�O Slot cover Sensor slot 1 … 10 …S168
Mounting slot – – 1 … 10 …B168
Slot nut for mounting slot 1 … 10 …Y168
for slide – 1 … 10 …X168
Central support 1 … 10 …M 164
Foot mounting (kit) 1 … 10 …F 164
Emergency buffer and retainer 1 … 2 1 … 2 1 … 2 1 … 2 3 …Ag y
Effective stroke reduction [mm] with emergency buffer at both ends
3
166
(10) (30) (60) (100)
Shock absorber and retainer 1 … 2 4 …C 165
for dust proof version – 1 … 2 – 5 …E 166
Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 168
Sensor bracket 1 … 5 1 … 5 1 … 5 …T 167
Switching lug 1 1 1 L 167
Inductive NO contact, cable 1 … 5 1 … 5 1 … 5 …O
sensors NC contact, cable 1 … 5 1 … 5 1 … 5 …P161 169
NO contact, plug 1 … 5 1 … 5 1 … 5 …W161, 169
NC contact, plug 1 … 5 1 … 5 1 … 5 …R
Plug socket with cable, 2.5 m 1 … 5 1 … 5 1 … 5 6 …V 169
3 Not with passive guide axis P. Mounted as standard for slides GV, GA.
4 Only with slides GK and GV.
5 Only with slide GA.
6 For use with proximity sensors W and R.
4
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Info 130 US – Subject to change – 03/2005164 Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Foot mounting HP
(Order Code: F)
Material: Galvanized steel Free of copper and Teflon
HP-25
For size 18
For sizes 25…63
stroke length
stroke length
Dimensions and Ordering Data
For size AB AH AO AT AU SA TR Weight Part No. Type
[mm] ∅ [g]
18 5.5 24 4.8 3 13.2 176 24 70 158472 HP-18
25 5.5 29.5 6 3 13 226 32.5 61 150731 HP-25
40 6.6 46 8.5 5 17.5 335 45 188 150733 HP-40
63 11 69 13.5 6 28 456 75 305 150735 HP-63
Central Support MUP
(Order Code: M)
Material: Galvanized steel Free of copper and Teflon
MUP-40
1 Position of the central support
along the profile barrel is freely
selectable
For sizes 18, 25 mm For sizes 40, 63 mm
Dimensions and Ordering Data
For size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type
[mm] ∅ [g]
18 24 70.5 47 5.5 13 7 25 – – 33 150736 MUP-18/25
25 29.5 81 58 5.5 13 7 25 – – 33 150736 MUP-18/25
40 46 35 22 6.6 – – – 47 40 126 150738 MUP-40
63 69 50 26 11 – – – 77 65 340 150800 MUP-63
4
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03/2005 – Subject to change – Info 130 US 165Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Shock Absorber YSR-…-C
(Order Code: C)
Material:
Housing: galvanized steel
Piston rod: high-alloy steel
Seals: Perbunan, polyurethane
Free of copper and Teflon
Ordering Data
For size Weight Part No. Type
[mm] [g]
18 30 34571 YSR-8-8-C
25 70 34572 YSR-12-12-C
40 140 34573 YSR-16-20-C
63 240 34574 YSR-20-25-C
Shock Absorber Retainer KYP
(Order Code: C)
Material:
Retainer: Aluminum
Sleeve: Steel, corrosion resistant
1 Shock absorber retainer KYP
(if the retainer is in contact with
the front cap, i.e. cap serves to
secure the position, the entire
stroke length can be utilized)
2 Shock absorber YSR-...-C
3 Position retainer (included)
either behind or underneath the
shock absorber retainer KYP
Dimensions and Ordering Data
For size B8 D1 D5 H2 H4 Weight Part No. Type
[mm] [g]
18 14 M12x1 M4 50.5 4.5 66 158907 KYP-18
25 19 M16x1 M5 69.5 6 95 158908 KYP-25
40 32 M22x1.5 M5 102 8 209 158910 KYP-40
63 44 M26x1.5 M10 152.5 11.5 609 158912 KYP-63
4
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Info 130 US – Subject to change – 03/2005166 Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Emergency Buffer NPE
(Order Code: A)
Material:
Polyurethane
Dimensions and Ordering Data
For size B1 L1 H1 Weight Part No. Type
[mm] [g]
18 15 43.1 28.5 6 193901 NPE-18
25 25 57 29 12 193902 NPE-25
40 40 80.5 36 41 193904 NPE-40
63 60 128.6 55 152 193906 NPE-63
Note:
The emergency buffer can only
be used in conjunction with
shock absorber retainer KYP.
� See previous page
(A threaded pin and nut are not
required.)
Shock Absorber DG-GA
For dust proof version GA
(Order Code: E)
Material:
Housing: Galvanized steel; piston rod:
high-alloy steel
Seals: Perbunan, polyurethane
Free of copper and Teflon
Ordering Data
For size Weight Part No. Type
[mm] [g]
25 70 192875 DG-GA-25-YSR
40 140 192877 DG-GA-40-YSR
4
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03/2005 – Subject to change – Info 130 US 167Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Sensor bracket HWS
For inductive proximity sensors
(Order Code: T)
Material:
Galvanized steel
DGE-18/25
DGE-40/-63
Switching Lug SF
(Order Code: L)
Material:
Galvanized steel
G 40/ 63
1 Protruding sensor cable, ensure
sufficient installation space
Dimensions and Ordering Data
For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2
[mm]
18M4 M5 19 3 14 10.5 20 3 11 85 78
25M5 M5 15 3 18 12 20 3 11 105 88
40M5 M5 10 – 24 18 20 3 11 167 58
63M8 M5 10 – 35 25 20 3 11 230 72
For size L3 L4 L5 L6 L7 L8 Weight Part No. Type
[mm] max. min. min. [g]
1837 22 5 15 5 5 64 15
30 188968 HWS-18/25-M837 22.5 15 5.5 64 15
60 188964 SF-18
2537 22 5 15 5 5 64 15
30 188968 HWS-18/25-M8537 22.5 15 5.5 64 15
80 188965 SF-25
4037 22 5 15 5 5 64 15
40 188969 HWS-40-M837 22.5 15 5.5 64 15
310 188966 SF-40
6337 22 5 15 5 5 64 15
40 188970 HWS-63-M8337 22.5 15 5.5 64 15
630 188967 SF-63
4
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Info 130 US – Subject to change – 03/2005168 Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Ordering Data
For Size Description Order Code Part No. Type PU1)
Slot nut NST
18, 25 For mounting slot Y 526091 NST-HMV-M4 1
40
g
150914 NST-5-M5 1
63 150915 NST-8-M6 1
Slot nut NSTL
25 For slide X 158410 NSTL-25 1
40 158412 NSTL-40 1
63 158414 NSTL-63 1
Centering pin/sleeve ZBS/ZBH
18 For slide Z 150928 ZBS-5 10
25, 40 63 150927 ZBH-9 10
Slot cover ABP
40 For mounting slot B 151681 ABP-5 2
63
g
0.5 m each 151682 ABP-8
Slot cover ABP-S
18 … 63 For sensor slot
0.5 m each
S 151680 ABP-5-S 2
1) Packaging unit quantity
4
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03/2005 – Subject to change – Info 130 US 169Festo Corporation
AccessoriesFDG Passive Guide Axis Without Drive
Ordering Data – Inductive Sensors M8
Electrical Connection Switch LED Cable Length Order Code Part No. Type
Cables M8 Plug Output [m]
yp
NO contact
3-wire – PNP�
2.5 O 150386 SIEN-M8B-PS-K-L
– 3-pin PNP�
W 150387 SIEN-M8B-PS-S-L
NC contact
3-wire – PNP�
2.5 P 150390 SIEN-M8B-PO-K-L
– 3-pin PNP�
R 150391 SIEN-M8B-PO-S-L
Ordering Data – Plug Sockets Technical data� www.festo.com/us
Mounting Switch Output Connection Cable Length Order Code Part No. Typeg
PNP NPN [m]
yp
Straight socket
M8 locknut� �
3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �
3 p
5 – 159421 SIM-M8-3GD-5-PU
Angled plug socket
M8 locknut� �
3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �
p
5 – 159423 SIM-M8-3WD-5-PU
4
4.2
Info 130 US – Subject to change – 03/2005170 Festo Corporation
03/2005 – Subject to change – Info 130 US 171Festo Corporation
F D G-ZR-RF Passi ve Gu i de A xi s W i t h Roll er Gu i de, W i t hou t D ri ve
Stroke lengths
from 1 to 5,000 mm
To increase load and
moment capacity
Greater torsional resistance
Reduced vibrations with
dynamic loads
4
4.2
Info 130 US – Subject to change – 03/2005172 Festo Corporation
Technical DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Sizes: 25, 40, 63
Stroke Lengths: 1 … 5,000 mm
General Technical Data
Size 25 40 63
Design Guide unit without drive
Guide Internal roller guide
Mounting position Any
Working stroke 1) [mm] 1 … 5,000 1 … 5,000 1 … 5,000 2)
Applied load [kg] 5 5 5
Thrust 3) [N] 5 5 5
Max. speed [m/s] 10
Max. acceleration [m/s2] 50
Ambient temperature [°C] 0 … +60
1) Total stroke = working stroke + 2x stroke reserve (see page 173).
2) The max. working stroke for the variant with extended slide (GV) is 4,800 mm.
3) Measured at a speed of 0.2m/s.
Weights [kg]
Size 25 40 63
Slide Design GK GV GK GV GK GV
Basic weight with 0 mm stroke 2.0 2.5 6.1 7.6 20.4 25.4
Additional weight per 100 mm stroke 0.29 0.59 1.38
Moving load 0.5 0.8 1.8 2.5 4.6 6.4
Materials
Sectional View
1 2 3 4 65
Axis
1 End cap Anodized aluminum
2 Housing Anodized aluminum
3 Cover cap Polyamide
4 Guide rail Steel
5 Slide Anodized aluminum
6 Guide element Steel
– Note on materials Free of copper and Teflon
4
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03/2005 – Subject to change – Info 130 US 173Festo Corporation
Technical Data – Stroke LengthFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Stroke Reserve
L9 The stroke reserve is a safety
distance available on both sides
of the axis in addition to the
stroke.
The indicated values only apply
in combination with the belt
driven actuator DGE-ZR-RF.
L6 Slide length
L8 Stop element
1 Working stroke
1
Example:
Type FDG-25-500-ZR-RF
Size 25 40 63
yp
k kL9 per end position [mm] 86 136 244
Working stroke = 500 mmWorking stroke = 500 mm
Stroke reserve= (2x 86 mm)
= 172 mm
Total stroke = 500 mm +172 mm
= 672 mm
4
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Info 130 US – Subject to change – 03/2005174 Festo Corporation
Technical Data – Load ValuesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Characteristic Load Values
The indicated forces and torques
refer to the center of the guide.
They must not be exceeded in the
dynamic range.
a
Fz
Fy
Size a (in mm]
25 30
40 37
63 44.6
If the drive is subjected to more
than two of the indicated forces
and torques simultaneously, the
following equations must be
satisfied in addition to the
indicated maximum loads:
Fy
Fymax.
+Fz
Fzmax.
+Mx
Mxmax.
+My
Mymax.
+Mz
Mzmax.
≤ 1
Permissible Forces and Torques
Size 25 40 63
Slide Design GK GV GK GV GK GV
Fymax. [N] 150 300 600
Fzmax. [N] 150 300 600
Mxmax. [Nm] 7 18 65
Mymax. [Nm] 15 30 60 120 170 340
Mzmax. [Nm] 15 30 90 180 300 600
2nd Moment of Area
Fz
Iy Iz
Fy
Size 25 40 63
Iy [mm4] 5.947x105 2.479x106 1.664x107
Iz [mm4] 2.372x105 9.463x105 5.997x106
PtTool
design tool
www.festo.com/en/engineering
4
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03/2005 – Subject to change – Info 130 US 175Festo Corporation
Technical Data – Maximum Support SpanFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Maximum Permissible Support Span “l” as a Function of Applied Load “m”
The axis may need to be supported
with central supports MUP in order to
limit deflection in the case of large
strokes. The following diagrams serve
to determine the maximum
permissible support span as a
function of the applied load
acting upon the axis.
A distinction is made here
between forces acting upon the
surface of the slide and forces
acting upon the front of the slide.
1 Load on the surface of the slide
2 Load on the front of the slide
Maximum Support Span “l” (without central support) as a Function of Applied Load “m”
FDG-25 FDG-40 FDG-63
l [mm]
m[kg]
m[kg]
l [mm] l [mm]
m[kg]
1
2
4
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Info 130 US – Subject to change – 03/2005176 Festo Corporation
Technical Data – DimensionsFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Dimensions
3 Centering hole for foot mounting
8 Drive in end position of the working stroke (including L9)
9 Recommended stroke reserve
FDG-25/-40/-63
FDG-25 FDG-40 FDG-63
2 Slot for slot nuts
5 Hole for centering sleeve ZBH-9
and mounting thread
aJ Hole for centering sleeve ZBH-9
FDG-25-GK
FDG-25-GV
FDG-40-GK
FDG-40-GV, FDG-63-GK
stroke length
4
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03/2005 – Subject to change – Info 130 US 177Festo Corporation
Technical Data – DimensionsFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
FDG-63-GV
Size B4 B5 B6 B10 D2 D6 D10 H2 H3
±0.03
25 GK39 1 18 32 5 – 3 3 0 1 M4 M5 9 3 60 4
5
GV39.1 18 32.5 – 3.3+0.1 M4 M5 9.3 60.4
40 GK53 28 49 20 4 4H13 M5 M5 9 5 83 8
GV53 28 49 20 4.4H13 M5 M5 9.5 83.8
63 GK89 44 83 40 6 4 0 1 M8 M8 10 5 129 3
3
GV89 44 83 40 6.4+0.1 M8 M8 10.5 129.3
Size H4 H5 L1 L2 L3 L6 L7 L8
25 GK19 6 22 5
414 20725
19088±0 2 1
5
GV19.6 22.5
509 254.525
28588±0.2 1
40 GK26 5 32
638 31931
30058±0 1 2
GV26.5 32
778 38931
44058±0.1 2
63 GK44 5 52 8
1020 51034
46072±0 1 2
3
GV44.5 52.8
1250 62534
69072±0.1 2
Size L9 L21 n T1 T2 T3 T4 T8
±0.03
25 GK86 – – 13 2 3 8 8 5
5
GV86 – – 13 2 3 8 8.5
40 GK136 40
–13 3 5 12 8 5
GV136 40
213 3 5 12 8.5
63 GK244
40 221 4 6 – 12
3
GV244
80 421 4 6 – 12
4
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Info 130 US – Subject to change – 03/2005178 Festo Corporation
Overview and Ordering DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Ordering Code
Mandatory Data
GK Standard Slide GV Extended Slide
Ordering Code
Options
X = Slot nut for slide, for mounting
loads and attachments on the slide
Z = Centering pins/sleeves, for centering
loads and attachments on the slide
L = Switching Lug, for sensing the slide position
T = Sensor bracket, adapter for mounting the
inductive proximity sensors on the actuator
O/P/R/W = Inductive proximity sensors
For use as a proximity signal and for safety monitoring
B = Mounting slot cover
For protection against the ingress of dirt
Y = Slot nut, for mounting attachments
M = Central support, for mounting the actuator
F = Foot mounting kit
For mounting the actuator
V = Plug socket with cable, for proximity sensors4
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03/2005 – Subject to change – Info 130 US 179Festo Corporation
Ordering DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Mandatory Data�M Options�O
Module No. Function Size Stroke Guide axis Guide Slide Accessories
538791
538792
538793
FDG 25
40
63
1 … 5,000 ZR RF GK
GV
…B, …Y, …X, …M, …F,
…Z, …V, …T, L, …O,
…P, …W, …R
Ordering
Example
538791 FDG – 25 – 300 – ZR – RF – GK – ZUB – 2B
Ordering Table
Size 25 40 63 Conditions Code For info,
see page
Enter
code
�M Module No. 538791 538792 538793 –
Function Guide axis without drive FDG FDG
Size 25 40 63 -… 172
Stroke [mm] 1 … 5,000 -…
Guide axis for DGE-ZR-RF -ZR – -ZR
Guide Roller guide -RF – -RF
Slide Standard slide -GK178
Extended slide 1 -GV178
�O Accessories Accessories supplied loose -ZUB- – -ZUB-
Slot cover for mounting slot 1 … 10 …B 181
Slot nut Mounting slot 1 … 10 …Y181
For slide 1 … 10 …X181
Central support 1 … 10 …M 180
Foot mounting 1 … 10 …F 180
Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 181
Plug socket with cable, M8, 2.5 m 1 … 10 2 …V 183
Mounting bracket for inductive
proximity sensors
1 … 5 …T182
Switching lug 1 L 182
Inductive NO contact, cable 2.5 m 1 … 5 …O
sensors NC cable, cable 2.5 m 1 … 5 …P178 183
NO contact, plug M8 1 … 5 …W178, 183
NC contact, plug M8 1 … 5 …R
1 Maximum stroke Size 25: 4,905 mm
Size 40: 4,860 mm
Size 63: 4,770 mm
2 For use with proximity sensors W and R.
4
4.2
Info 130 US – Subject to change – 03/2005180 Festo Corporation
AccessoriesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Foot Mounting HP
(Order Code: F)
Material: Galvanized Steel
Free of copper and Teflon
HP-25
stroke length
Dimensions and Ordering Data
for size AB AH AO AT AU
∅
25 5.5 29.5 6 3 13
40 6.6 46 8.5 5 17.5
63 11 69 13.5 6 28
for size SA TR Weight Part No. Type
GK GV [g]
25 440 535 32.5 61 150731 HP-25
40 673 813 45 188 150733 HP-40
63 1076 1306 75 305 150735 HP-63
Central Support MUP
(Order Code: M)
Material: Galvanized steel
Free of copper and Teflon
MUP-40
1 Position of the central
support along the profile
is freely selectable
FDG-25 FDG-40 … 63
Dimensions and Ordering Data
for size AH B1 B2 D1 L2 L3 Weight Part No. Type
∅ [g]
25 – – – – – – 33 150736 MUP-18/25
40 46 35 22 6.6 47 40 126 150738 MUP-40
63 69 50 26 11 77 65 340 150800 MUP-63
4
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03/2005 – Subject to change – Info 130 US 181Festo Corporation
AccessoriesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Ordering Data Technical Data� www.festo.com
For Size Description Ordering Code Part No. Type PU1)
Slot nut NST
25 For mounting slot/profile slot Y 526091 NST-HMV-M4 1
40
g /p
150914 NST-5-M5 1
63 150915 NST-8-M6 1
Slot nut NSTL
25 For slide X 158410 NSTL-25 1
40 158412 NSTL-40 1
63 158414 NSTL-63 1
Centering pin/sleeve ZBH
25, 40, 63 For slide Z 150927 ZBH-9 10
Slot cover ABP-S
25 For mounting slot every 0.5 m B 151680 ABP-5-S 2
Slot cover ABP
40 For mounting slot every 0.5 m B 151681 ABP-5 2
63 151682 ABP-8
1) Packaging unit quantity
4
4.2
Info 130 US – Subject to change – 03/2005182 Festo Corporation
AccessoriesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Sensor bracket HWS
For Sensors
(Order Code: T)
Material:
Galvanized steel
FDG-25
FDG-40 … 63
Switching Lug SF
(Order Code: L)
Material:
Galvanized steel
1 Protruding sensor cable, ensure
sufficient installation space
Dimensions and Ordering Data
For Size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5
25M5 M5 15 3 18 12 20 3 11 105 88 37 22.5 15
40M5 M5 10 – 24 18 20 3 11 167 58 37 22.5 15
63M8 M5 10 – 35 25 20 3 11 230 72 37 22.5 15
For Size L6 L7 L8 Weight Part No. Type
GK GV min. min. [g]
2543 5 91 64 15
30 188968 HWS-18/25-M8543.5 91 64 15
80 188965 SF-25
4068 5 138 5 64 15
40 188969 HWS-40-M868.5 138.5 64 15
310 188966 SF-40
63117 232 64 15
40 188970 HWS-63-M83117 232 64 15
630 188967 SF-63
4
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03/2005 – Subject to change – Info 130 US 183Festo Corporation
AccessoriesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive
Ordering Data – Inductive Proximity Sensors M8 Technical data� www.festo.com/us
Electrical Connection Switch LED Cable Length Order Code Part No. Type
Cable Plug M8 Output [m]
yp
NO contact
3-core – PNP�
2.5 O 150386 SIEN-M8B-PS-K-L
– 3-pin PNP�
W 150387 SIEN-M8B-PS-S-L
NC contact
3-core – PNP�
2.5 P 150390 SIEN-M8B-PO-K-L
– 3-pin PNP�
R 150391 SIEN-M8B-PO-S-L
Ordering Data – Plug Sockets Technical data� www.festo.com/us
Assembly Switch Output Connection Cable Length Order Code Part No. Typey
PNP NPN [m]
yp
Straight Socket
M8 locknut� �
3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �
3 p
5 – 159421 SIM-M8-3GD-5-PU
Angled Socket
M8 locknut� �
3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �
p
5 – 159423 SIM-M8-3WD-5-PU
4
4.2
Info 130 US – Subject to change – 03/2005184 Festo Corporation
03/2005 – Subject to change – Info 130 US 185Festo Corporation
Cou p l i ng s an d Connectors For L i near Act u ators
Bellows and zero
backlash couplings
Force-locked and backlash-
free torque transmission
Connecting shafts
Synchronization of belt
driven linear actuators
4
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Info 130 US – Subject to change – 03/2005186 Festo Corporation
OverviewCouplings and Connectors For Linear Actuators
Bellows Couplings See page 189
� The one-piece coupling is suitable
for force-locked and backlash-free
transmission of low and medium
torque between electric motors
and actuators.
� Sizes: 15 and 19 mm
� System product for positioning
applications
Zero Backlash Couplings See page 190
� The three-part coupling is suitable
for force-locked and backlash-free
transmission of high torques
between electric motors and
actuators.
� Sizes: 30, 40, 65 mm
� System product for positioning
applications
Connecting Shafts See page 193
� For synchronization of belt
driven actuators
� For torsion-resistant transmission
of torques
� For slip-free transmission of an
identical feed speed to a second
actuator
� for DGE sizes: 25, 40, 63
4
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03/2005 – Subject to change – Info 130 US 187Festo Corporation
Order CodeKSE Couplings
Type Code
KSE — 19 — 24 — D06 — D09
Type
KSE Bellows coupling
Zero backlash coupling
Diameter (∅) [mm] – D3
15 ∅ 15 mm
19 ∅ 19 mm
30 ∅ 30 mm
40 ∅ 40 mm
65 ∅ 65 mm
Overall Length – L1
22 22 mm
24 24 mm
35 35 mm
66 66 mm
90 90 mm
Hole – D1
Hole – D2
Dimensions
4
4.3
Info 130 US – Subject to change – 03/2005188 Festo Corporation
Selection AidKSE Couplings
Linear Actuators Couplings
Type Hole for Drive Shaft Transferable
D1 D2 max. Torque2)
∅ H7 ∅ H7 ∅ H7
Size Type [mm] [mm] [mm] [Nm]
Belt Driven Actuator, DGE-...-ZR-...
8 KSE-15-22-D04-D05 41) 5 9 1
KSE-15-22-D04-D07 41) 7 10 1
12 KSE-15-22-D04-D05 41) 5 9 1
KSE-15-22-D04-D07 41) 7 10 1
KSE-15-22-D04-D09 41) 9 10 1
18 KSE-19-24-D06-D06,35 61) 6.35 12 1.5
KSE-19-24-D06-D09 61) 9 12 1.5
25 KSE-30-35-D06,35-D08 8 6.35 12 6.35
KSE-30-35-D08-D11 8 11 12 6.8
KSE-30-35-D08-D12 8 12 12 6.8
40 KSE-40-66-D15-D19 15 19 20 21.2
KSE-40-66-D15-D20 15 20 20 21.2
KSE-40-66-D15-D24 15 24 24 16.2
KSE-40-66-DXX-D15 15 3) 20 –
63 KSE-65-90-D24-D25 24 25 38 643
KSE-65-90-DXX-D25 25 3) 38 –
Ball Screw Driven Actuator, DGE-...-SP-...
18 KSE-15-22-D05-D05 51) 5 9 1
KSE-15-22-D05-D07 51) 7 10 1
KSE-15-22-D05-D09 51) 9 10 1
25 KSE-30-35-D06-D06,35 6 6.35 12 6.35
KSE-30-35-D06-D09 6 9 12 6.3
40 KSE-30-35-D11-D12 12 11 12 7.5
KSE-40-66-D11-D12 12 11 20 19.5
KSE-40-66-D12-D19 12 19 20 19.8
63 KSE-40-66-D19-D20 20 19 20 23.13
KSE-40-66-D20-D20 20 20 20 23.6
KSE-40-66-DXX-D20 20 3) 24 –
Boom Axis, DGEA-...-ZR
18 KSE-30-35-D08-D11 8 11 12 6.8
25 KSE-40-66-D11-D11 11 11 20 19.55
KSE-40-66-D11-D12 11 12 20 19.5
40 KSE-40-66-D15-D20 15 20 20 19.5
KSE-65-90-D15-D24 15 24 38 57
1) Tolerance field g6
2) For drive shafts with tolerance field h6
3) Must be drilled by the user
4
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03/2005 – Subject to change – Info 130 US 189Festo Corporation
Technical DataKSE Couplings
KSE Bellows Couplings
Diameters: 15 and 19 mm
General Technical Data
∅ [mm] 15 19
Mass moment of inertia [kg mm2] 0.13 0.47
Tightening torque
for locking screw
[Nm] 1.5 1.5
Weight [g] 6 12
Materials Hubs Aluminum
Bellows Stainless steel
Dimensions
Type D1
∅
H7
D2
∅
H7
D3
∅
D4 L1 L2 L3 X
KSE-15-22-D04-D05 4 5 15 M3 22 6.5 2 –
KSE-15-22-D04-D07 4 7 15 M3 22 6.5 2 –
KSE-15-22-D04-D09 4 9 15 M3 22 6.5 2 –
KSE-15-22-D05-D05 5 5 15 M3 22 6.5 2 –
KSE-15-22-D05-D07 5 7 15 M3 22 6.5 2 –
KSE-15-22-D05-D09 5 9 15 M3 22 6.5 2 –
KSE-19-24-D06-D06.35 6 6.35 19 M3 24 7.5 2 120
KSE-19-24-D06-D09 6 9 19 M3 24 7.5 2 120
Ordering Data
∅ [mm] Part No. Type
15 530084 KSE-15-22-D04-D055
184260 KSE-15-22-D04-D07
184262 KSE-15-22-D04-D09
530085 KSE-15-22-D05-D05
184261 KSE-15-22-D05-D07
529953 KSE-15-22-D05-D09
19 530086 KSE-19-24-D06-D06.359
184263 KSE-19-24-D06-D09
4
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Info 130 US – Subject to change – 03/2005190 Festo Corporation
Technical DataKSE Couplings
KSE Zero Backlash Couplings
Diameters: 30, 40 and 65 mm
General Technical Data
∅ [mm] 30 40 65
Mass moment of inertia [kg mm2] 6.1 42.3 417
Tightening torque
for locking screw
[Nm] 2.9 10.5 25
Weight [g] 45 139 535
Materials Hubs Aluminum
Internal gear Polyurethane
Dimensions
KSE-30 KSE-40
KSE-65
1 Compress coupling to specified length only
2 Min. installation∅
Type D1
∅
H7
D2
∅
H7
Type D1
∅
H7
D2
∅
H7
Type D1
∅
H7
D2
∅
H7
KSE-30-35-D06-D06.35 6 6.35 KSE-40-66-D11-D11 11 11 KSE-65-90-D15-D24 15 24
KSE-30-35-D06.35-D08 6.35 8 KSE-40-66-D11-D12 11 12 KSE-65-90-D24-D25 24 25
KSE-30-35-D06-D09 6 9 KSE-40-66-D12-D19 12 19 KSE-65-90-D25-D28 25 28
KSE-30-35-D08-D08 8 8 KSE-40-66-D15-D16 15 16 KSE-65-90-DXX-D251) XX 25
KSE-30-35-D08-D10 8 10 KSE-40-66-D15-D19 15 19 –
KSE-30-35-D08-D11 8 11 KSE-40-66-D15-D20 15 20 –
KSE-30-35-D08-D12 8 12 KSE-40-66-D15-D24 15 24 –
KSE-30-35-D11-D12 11 12 KSE-40-66-D16-D20 16 20 –
– KSE-40-66-D19-D20 19 20 –
– KSE-40-66-D20-D20 20 20 –
– KSE-40-66-DXX-D151) XX 15 –
– KSE-40-66-DXX-D201) XX 20 –
1) Hubs predrilled to∅5 mm
4
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03/2005 – Subject to change – Info 130 US 191Festo Corporation
Technical DataKSE Couplings
Ordering Data
∅
[mm]
Part No. Type
30 530087 KSE-30-35-D06-D06.353
530088 KSE-30-35-D06.35-D08
530941 KSE-30-35-D06-D09
123044 KSE-30-35-D08-D08
123050 KSE-30-35-D08-D10
123042 KSE-30-35-D08-D11
123043 KSE-30-35-D08-D12
123051 KSE-30-35-D11-D12
40 176036 KSE-40-66-DXX-D15
176037 KSE-40-66-DXX-D20
530090 KSE-40-66-D11-D11
525864 KSE-40-66-D11-D12
529952 KSE-40-66-D12-D19
123846 KSE-40-66-D15-D16
123844 KSE-40-66-D15-D19
123845 KSE-40-66-D15-D20
176033 KSE-40-66-D15-D24
123848 KSE-40-66-D16-D20
123847 KSE-40-66-D19-D20
123849 KSE-40-66-D20-D20
65 179038 KSE-65-90-DXX-D255
530940 KSE-65-90-D15-D24
123852 KSE-65-90-D24-D25
123854 KSE-65-90-D25-D28
4
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Info 130 US – Subject to change – 03/2005192 Festo Corporation
Key Features and Type CodesKSK Connecting Shafts
Features
Electrical linear actuators DGE-… are
often combined to form multi-axis
systems. It is particularly important,
when using gantry systems with a long
gantry axis and heavy loads, that
the two basic axes be driven
synchronously. For these systems,
two axes with belt driven linear
actuators are generally coupled
with a shared motor and synchronized
using a connecting shaft. Connecting
shafts are available for DGE sizes 25,
40 and 63.
Type Code
KSK — 25 — 800
Type
KSK Connecting shaft
Size
25 For belt driven linear actuators DGE-25-…-ZR-KF
40 For belt driven linear actuators DGE-40-…-ZR-KF
63 For belt driven linear actuators DGE-63-…-ZR-KF
Center-to-center Distance Between the Axes
4
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03/2005 – Subject to change – Info 130 US 193Festo Corporation
Technical DataKSK Connecting Shafts
For DGE Sizes: 25, 40 and 63
General Technical Data
Size 25 40 63
Moment of inertia
if L1 = 0 mm
[kg cm2] 0.31 1.47 13.10
Moment of inertia
per 1 m L1
[kg cm2/m] 0.34 0.80 3.35
Max. permissible
axial offset
[mm] ±2
Basic weight
if L1 = 0 mm
[kg] 0.22 0.36 1.8
Additional weight
per 1 m L1
[kg/m] 0.32 0.48 0.8
Operating and Environmental Conditions
Size 25 40 63
Ambient temperature –10 … +40 °C
Corrosion resistance class CRC1) 2
Materials Hubs Wrought aluminum alloy
Coupling Bellows High-alloy steel
Materials (connecting tube) High-alloy steel
1) Corrosion resistance class 2 according to Festo Standard 940070.
Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements
which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents.
Distance (Center-to-center Distance L1) Between the Axes
A connecting shaft consists of a
connecting tube with two couplings
attached to its ends. The connecting
shaft transmits the required torque,
and thus avoids misalignment
between the actuators. It also ensures
slip-free transmission, resulting in
identical travel. The center-to-center
distance between the two actuators
must be entered under distance (see
table).
L1
Size 25 40 63
L1min. [mm] 200 250 350
L1max. [mm] 2,000 2,000 2,000
4
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Info 130 US – Subject to change – 03/2005194 Festo Corporation
Technical DataKSK Connecting Shafts
Max. rpm [n] as a Function of Center-to-center Distance L1 Max. Axis Velocity [v] as a Function of Center-to-center Distance L1
L1 [mm]
n[rpm]
L1 [mm]
v[m/s]
KSK-25
KSK-40
KSK-63
Dimensions
Type B1 B2 D1
∅
D2
∅
D3
∅
H1 L1 L2 L3 L4 L5
KSK-25-… 50 5.1 21.27 8 40 1.6 Required center-to-center 51.4 133.6 156.4 10.2
KSK-40-… 59 6.5 26.52 15 49 2.5
q
distance between the actuators 71.4 164.4 194.6 13.1
KSK-63-… 94 10.8 41.6 25 81 6 114.6 261.4 305.6 21.6
Ordering Data
Type Part No. Type
KSK-25 196587 KSK-25-…
KSK-40 196588 KSK-40-…
KSK-63 196589 KSK-63-…
Note:
Specify the center-to-center distance
L1 in the type code when ordering.
Ordering Example:
Two belt driven actuators DGE-40-ZR
are to be linked using a connecting
shaft and a center-to-center distance
L1 = 1,000 mm
The following connecting
shaft must be ordered:
Type: KSK-40-1000
Part No.: 196588
4
4.3
03/2005 – Subject to change – Info 130 US 195Festo Corporation
Cu stomi zed Moto r Mou nt i ng Ki t s
Motor flange adapter plates,
couplings and hardware for
Festo and third-party motors
4
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Info 130 US – Subject to change – 03/2005196 Festo Corporation
Customized Motor Mounting KitsMotor Flanges, Couplings, Mounting Accessories
Description
Festo motor mounting kits provide a
custom designed motor flange adapter
plate and coupling to allow the mounting
of third-party motors to the coupling
housing of a DGE actuator.
Festo motor mounting kits include a
motor flange adapter, coupling, and
hardware specifically designed to mount
to your motor.
Motor
Motor flange adapter plate
Coupling housing (required for mounting kit assembly,
must be ordered with actuator)
Coupling
Sizing A Motor
There are seven critical dimensions
required in order to physically size a
mounting kit. The drawing below
shows these dimensions.
Any one dimension can have an impact
on the size or even feasibility of designing
a motor adapter.
Dimensions
Bolt Circle Diameter
Pilot Length
Shaft Length
PilotDiameter
Flange Thickness
ShaftDiameter
Bolt HoleDiameter
4
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03/2005 – Subject to change – Info 130 US 197Festo Corporation
Customized Motor Mounting KitsMotor Flanges, Couplings, Mounting Accessories
Maximum and Minimum Values for Sizing
The following tables list the maximum and minimum values per actuator
type. Standard pertains to motors that have dimensions between the
minimum and maximum standard dimensions listed. Oversized is for
motors that have dimensions greater than the standard, but less than
or equal to the oversized dimensions on any one dimension.
Anything greater than or smaller than the listed dimensions will need
to be handled as special. In certain situations, undersized or oversized
motors may not be physically able to be mounted to a particular actuator.
The dimensions below are based on a square flanged motor design, with
thru holes and a straight shaft. Some dimensions may not be possible for
round faced motors with tapped mounting holes. Please consult Festo in
these situations.
Note: all dimensions are in millimeters
Belt Drive, Bolt Circle Pilot Diameter Shaft Diameter Shaft Length
Type ZR and RF
[mm]
Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized
DGE-8 38 43.8 45 17 22 30 4 5 7 18 20 25
DGE-12 40 43.8 63 19 22 40 4 5 9 18 20 25
DGE-18 54 70 75 25 50 60 6 9 11 20 25 28
DGE-25 54 100 115 32 80 95 6 14 16 24 30 40
DGE-40 74 115 130 48 95 110 6 19 24 30 40 50
DGE-63 115 130 165 78 110 130 10 24 28 40 50 56.5
Belt Drive, Bolt Circle Pilot Diameter Shaft Diameter Shaft Length
Type SP
[mm]
Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized Minimum Max.
Standard
Oversized
DGE-18 38 70 75 21 50 60 6 9 11 18 25 28
DGE-25 54 100 115 32 80 95 6 14 16 23 30 40
DGE-40 74 115 130 32 95 110 6 19 24 30 40 50
DGE-63 74 130 165 48 110 130 10 24 28 40 50 56.5
Mounting Kits
A custom mounting kit shown with motor flange adapter plate, coupling,
and hardware.
Note:
The coupling housing needs to be ordered with the actuator.4
4.4
Info 130 US – Subject to change – 03/2005198 Festo Corporation
03/2005 – Subject to change – Info 130 US 199Festo Corporation
Accessori es and Sensors
Mounting kits and supports
Shock abosorber kits
and retainers
Proximity sensors, inductive
sensors and plug sockets
4
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Info 130 US – Subject to change – 03/2005200 Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Foot Mounting HP
(Order Code F)
Material: Galvanized Steel
Free of copper and Teflon
HP-25
DGE-8-…-18
DGE-25-…-63
stroke length
stroke length
Dimensions and Ordering Data
For size AB AH AO AT AU TR
[mm] ∅
8 3.4 13.8 3 2 9 13
12 3.4 16.5 3 2 9 18.6
18 5.5 24 4.8 3 13.3 24
25 5.5 29.5 6 3 13 32.5
40 6.6 46 8.5 5 17.5 45
63 11 69 13.5 6 28 75
For size SA Weight Part No. Type
for DGE-ZR/DGE-ZR-KF for DGE-ZR-RF
[mm] GK GV GK GV [g]
8 198 – – – 17 158470 HP-8
12 234 – – – 23 158471 HP-12
18 308.6 388.6 – – 70 158472 HP-18
25 398 498 440 535 61 150731 HP-25
40 604 774 673 813 188 150733 HP-40
63 938 1188 1076 1306 305 150735 HP-63
4
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03/2005 – Subject to change – Info 130 US 201Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Central Support MUP
(Order Code M)
Material: Galvanized steel
Free of copper and Teflon
MUP-40
DGE-8-…-25 DGE-40-…-63
1 Position of the central
support along the profile
is freely selectable
Dimensions and Ordering Data
for size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type
[mm] ∅ [g]
8 13.8 40.5 28.5 3.5 8 4 15 – – 8 160909 MUP-8/12
12 16.5 46 34 3.5 8 4 15 – – 8 160909 MUP-8/12
18 24 70.5 47 5.5 13 7 25 – – 33 150736 MUP-18/25
25 29.5 81 58 5.5 13 7 25 – – 33 150736 MUP-18/25
40 46 35 22 6.6 – – – 47 40 126 150738 MUP-40
63 69 50 26 11 – – – 77 65 340 150800 MUP-63
4
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Info 130 US – Subject to change – 03/2005202 Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Foot Mounting HHP
For Heavy-duty Guide
(Order Code F)
Material:
Galvanized steel
DGE-…-HD18/-HD25/-HD40
stroke length
Central Support MUP
For Heavy-duty Guide
(Order Code M)
Material:
Galvanized steel
Free of copper and Teflon
1 Foot mounting HHP
2 Central support MUP
Dimensions and Ordering Data
For heavy-duty
guide
B1 B4 B5 B6 C1 D1 D2 D4 H1 H2 H3
HD1880 40 22 35 34 5.5 6.6 6.6 8 14 26.8
HD25100 50 26 50 50 9 11 11 8 16 34.5
HD40140 70 26 50 50 9 11 11 10 16 37
For heavy-duty
guide
L8 L9 L10 L11 L12 L13 L14 Weight Part No. Type
[g]
HD1868 75 64 92 99 9 290
357 161993 HHP-1868 75 64 92 99 9 290
126 150738 MUP-40
HD2588 100 90 128 140 15 380
794 161994 HHP-25588 100 90 128 140 15 380
347 150739 MUP-50
HD40108 120 110 148 160 15 424
1318 161995 HHP-40108 120 110 148 160 15 424
347 150739 MUP-50
4
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03/2005 – Subject to change – Info 130 US 203Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-....
Shock Absorber YSR-…-C
(Order Code C)
Material:
Housing: galvanized steel
Piston rod: high-alloy steel
Seals: perbunan, polyurethane
Free of copper and Teflon
Ordering Data
For size Weight Part No. Type
[mm] [g]
8 9 158981 YSR-5-5-C
12 9 158981 YSR-5-5-C
18 30 34571 YSR-8-8-C
25 70 34572 YSR-12-12-C
40 140 34573 YSR-16-20-C
63 240 34574 YSR-20-25-C
Shock Absorber Retainer KYP
(Order Code C)
Material:
Retainer: Aluminum
Sleeve: Corrosion resistant steel
1 Shock absorber retainer KYP
(if the retainer is in contact with
the front cap, i.e. cap serves to
secure position, the entire stroke
length can be utilized)
2 Shock absorber YSR-...-C
3 Position retainer (included)
either behind or underneath
the shock absorber retainer KYP
Dimensions and Ordering Data
For size B8 D1 D5 H2 H4 Weight Part No. Type
[mm] [g]
8 8 M8x1 M3 31.5 3 36 158905 KYP-8
12 11 M8x1 M4 37 3 44 158906 KYP-12
18 14 M12x1 M4 50.5 4.5 66 158907 KYP-18
25 19 M16x1 M5 69.5 6 95 158908 KYP-25
40 32 M22x1.5 M5 102 8 209 158910 KYP-40
63 44 M26x1.5 M10 152.5 11.5 609 158912 KYP-63
4
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Info 130 US – Subject to change – 03/2005204 Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Emergency Buffer NPE
(Order Code A)
Material: polyurethane
Dimensions and Ordering Data
For size B1 L1 H1 Weight Part No. Type
[mm] [g]
18 15 43.1 28.5 6 193901 NPE-18
25 25 57 29 12 193902 NPE-25
40 40 80.5 36 41 193904 NPE-40
63 60 128.6 55 152 193906 NPE-63
Note:
The emergency buffer can only be used in conjunction with shock absorber
retainer KYP (A threaded pin and nut are not required).�See previous page
Shock Absorber DG-GA
For Protected Version GA
(Order Code E)
Material:
Housing: galvanized steel
Piston rod: high-alloy steel
Seals: perbunan, polyurethane
Free of copper and Teflon
Ordering Data
For size Weight Part No. Type
[mm] [g]
25 70 192875 DG-GA-25-YSR
40 140 192877 DG-GA-40-YSR
Shock Absorber Kit YHD
For Heavy-Duty Guide
(Order Code D)
Material:
Housing: galvanized steel
Seals: TPE-U(PU) NBR
Free of copper and Teflon
Ordering Data
For heavy-duty guide Weight Part No. Type
[g]
HD18 203 174544 YHD-18
HD25 293 174545 YHD-25
HD40 515 174546 YHD-40
4
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03/2005 – Subject to change – Info 130 US 205Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
DGE-ZR and DGE-SP Ordering Data Technical data� www.festo.com/us
For Size Description Order Code Part No. Type PU1)
Slot nut NST
18, 25 For mounting slot/profile slot Y 526091 NST-HMV-M4 1
40
g /p
150914 NST-5-M5 1
63 150915 NST-8-M6 1
HD18, HD25 For heavy-duty guide: Y 150914 NST-5-M5 1
HD40
y y g
mounting slot 150915 NST-8-M6 1
HD18 For heavy-duty guide: U 150914 NST-5-M5 1
HD25, HD40
y y g
HD underneath 150915 NST-8-M6 1
Slot nut NSTL
25 For slide X 158410 NSTL-25 1
40 158412 NSTL-40 1
63 158414 NSTL-63 1
HD18 For heavy-duty guide: X 161020 NSTH-18 1
HD25
y y g
slide 161021 NSTH-25 1
HD40 161022 NSTH-40 1
Centering pin/sleeve ZBS/ZBH
8 … 18 For slide Z 150928 ZBS-5 10
25 … 63 150927 ZBH-9 10
Central mounting SLZZ
HD18 For heavy-duty guide: Q 150901 SLZZ-25/16 1
HD25
y y g
slide
Q
HD40
Slot cover ABP
40 For mounting slot B 151681 ABP-5 2
63
g
each 0.5 m 151682 ABP-8
HD18, HD25 For mounting slot at side and 151681 ABP-5
HD40
g
underneath, each 0.5 m 151682 ABP-8
Slot cover ABP-S
8 … 63 For sensor slot
each 0.5 m
S 151680 ABP-5-S 2
25 For mounting slot
for DGE-ZR-RF
B
1) Packaging unit quantity
DGEA Ordering Data Technical data� www.festo.com/us
For Size Description Order Code Part No. Type PU1)
Slot nut NST
18 For profile slot Y 526091 NST-HMV-M4 1
25, 40
p
150914 NST-5-M5 1
18, 25, 40 For drive head X 150914 NST-5-M5 1
Centering sleeve ZBH
18, 25, 40 For drive head Z 150927 ZBH-9 10, 5, 9 9
Slot cover ABP/ABP-S
18 For profile slot S 151680 ABP-5-S 2
25, 40
p
0.5 m each 151681 ABP-5 2
18, 25, 40 For drive head
0.5 m each
B 151681 ABP-5 2
1) Packaging unit quantity
4
4.5
Info 130 US – Subject to change – 03/2005206 Festo Corporation
Accessories For DGEA-... Boom Axis
Shock Absorber Kit
DGEA-…-YSR
(Order Code: C)
Material: galvanized steel
Free of copper and Teflon
1 Adjusted during assembly 2 Minimum distance to axis end, otherwise
end position not protected
Dimensions and Ordering Data
For size B1 H1 H2 H3 L1 L2 L3 L4 L5 Weight Part No. Type
[mm] +1 +1 [g]
18 59 80 15 3 44 67 1) 1) 2 390 525865 DGEA-18-YSR
25 73 97 25 4 43 60 1) 1) 2 630 525866 DGEA-25-YSR
40 98 122 14 4 70.5 81 1) 1) 2 1,200 525867 DGEA-40-YSR
1) Dimension is related to the size of the shock absorber and the mounting position of the shock absorber kit.
4
4.5
03/2005 – Subject to change – Info 130 US 207Festo Corporation
Accessories For DGEA-... Boom Axis
Mounting Kit for Proximity Sensor
DGEA-…-SIE-M8
(Order Code: L)
Material: galvanized steel
Dimensions and Ordering Data
For size B1 B2 D1 D2 H1 H2 H3 H4 H5
[mm]
18 3 2 M4 M4 77 35 5 21 7.5
25 3 2 M4 M5 68 17 7 26 8
40 3 7 M4 M5 92 42 7 26 10
For size L1 L2 L3 L4 Weight Part No. Type
[mm] [g]
18 114 90 74 84 200 525868 DGEA-18-SIE-M8
25 117 101 74 100 250 525869 DGEA-25-SIE-M8
40 190 133 124.5 145 600 525870 DGEA-40-SIE-M8
4
4.5
Info 130 US – Subject to change – 03/2005208 Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Sensor Bracket HWS
For Sensors
(Order Code T)
Material: galvanized steel
DGE-18/25-…ZR-KF-…
DGE-40/-63-…ZR-KF-…
Switching Lug SF
(Order Code L)
Material: galvanized steel
DGE-18/25-…ZR-RF-…
1 Protruding sensor cable – ensure sufficient installation space.
DGE-40/-63-…ZR-RF-…
4
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03/2005 – Subject to change – Info 130 US 209Festo Corporation
Accessories For DGE-ZR-... and DGE-SP-...
Dimensions and Ordering Data
For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5
[mm]
18M4 M5 19 3 14 10.5 20 3 11 85 78 37 22.5 15
25M5 M5 15 3 18 12 20 3 11 105 88 37 22.5 15
40M5 M5 10 – 24 18 20 3 11 167 58 37 22.5 15
63M8 M5 10 – 35 25 20 3 11 230 72 37 22.5 15
For size L6 L7 L8 Weight Part No. Type
DGE-ZR-KF DGE-ZR-RF
[mm] max. GK GV min. min. [g]
185 5 – – 64 15
30 188968 HWS-18/25-M85.5 – – 64 15
60 188964 SF-18
255 5 43 5 91 64 15
30 188968 HWS-18/25-M855.5 43.5 91 64 15
80 188965 SF-25
405 5 68 5 138 5 64 15
40 188969 HWS-40-M85.5 68.5 138.5 64 15
310 188966 SF-40
635 5 117 232 64 15
40 188970 HWS-63-M835.5 117 232 64 15
630 188967 SF-63
4
4.5
Info 130 US – Subject to change – 03/2005210 Festo Corporation
Accessories For DGE-ZR-..., DGEA-... and DGE-SP-...Sensors and Sockets
Ordering Data – Proximity Sensors for Slot Type 8, Magnetic Reed Technical data� www.festo.com/us
Assembly Electrical Connection Cable Length Order Code Part No. Typey
Cable Plug M8 [m]
yp
NO contact
Insertable from
end, flush with
3-wire – 2.5 G 150855 SME-8-K-LED-24
,
the cylinder
profile
– 3-pin 0.3 H 150857 SME-8-S-LED-24
NC contact
Insertable from
above
3-wire – 2.5 N 160251 SME-8-0-K-LED-24
Insertable from
above
3-wire – 7.5 – 525906 SME-8F-DO-24V-K7.5-OE
Ordering Data – Proximity Sensors for Slot Type 8, Magneto-resistive Technical data� www.festo.com/us
Assembly Switch Electrical Connection Cable Length Order Code Part No. Typey
Output Cable Plug M8 [m]
yp
NO contact
Insertable from
end, flush with
PNP 3-pin – 2.5 I 175436 SMT-8-PS-K-LED-24-B
,
the cylinder
profile
– 3-pin 0.3 J 175484 SMT-8-PS-S-LED-24-B
NC contact
Insertable from
above
PNP 3-wire – 7.5 – 525911 SMT-8F-PO-24V-K7.5-OE
Ordering Data – Inductive Sensors M8 Technical data� www.festo.com/us
Electrical Connection Switch LED Cable Length Order Code Part No. Type
Cable Plug M8 Output [m]
yp
NO contact
3-wire – PNP�
2.5 O 150386 SIEN-M8B-PS-K-L
– 3-pin PNP�
W 150387 SIEN-M8B-PS-S-L
NC contact
3-wire – PNP�
2.5 P 150390 SIEN-M8B-PO-K-L
– 3-pin PNP�
R 150391 SIEN-M8B-PO-S-L
Ordering Data – Plug Sockets Technical data� www.festo.com/us
Assembly Switch Output Connection Cable Length Order Code Part No. Typey
PNP NPN [m]
yp
Straight socket
M8 locknut� �
3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �
3 p
5 – 159421 SIM-M8-3GD-5-PU
Angled socket
M8 locknut� �
3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �
p
5 – 159423 SIM-M8-3WD-5-PU
4
4.5
03/2005 – Subject to change – Info 130 US 211Festo Corporation
Eng i neeri ng Su p p o rt
Glossary
Application worksheet
Conversion factors
5
5.0
Info 130 US – Subject to change – 03/2005212 Festo Corporation
GlossaryEngineering Support
Absolute accuracy
For an actuator of motion, this is the
devation between the commanded
and actual position, also termed
inaccuracy.
The accuracy of a ball screw
driven actuator is called the residual
positioning accuracy when all other
linear deviations have been
eliminated, such as cosine error,
screw pitch error, angular
misalignment at the measuring
point and deviations resulting from
thermal influences.
Absolute positioning
Positioning using absolute
dimensions. Actual and commanded
position are always relative to
an absolute zero point.
Also see� Relative positioning
Acceleration torque
The torque that an actuator must
develop in order to compensate a
momentary change in the load
torque of a driven machine.
The torque can be positive
(acceleration of the actuator)
or negative (deceleration of the
actuator).
Axis rigidity
The deflection or bending under
load, for example of a gantry axis.
Axis rigidity affects positioning
accuracy.
Axis rigidity is influenced by
deflection or vibration behavior,
the travel, the unsupported span
and the load (dead weight plus load).
Also see� Rigidity
F = load
f = deflectionF
f
l/2
ll
5
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03/2005 – Subject to change – Info 130 US 213Festo Corporation
GlossaryEngineering Support
Backlash
The amount of play, or clearance,
between elements in a set of
moveable parts, which results in
mechanical lost motion when
changing directions.
Break-away torque
The term used for the torque
required to gradually set a
transmission train in motion.
It is inversely proportional to the
transmission ratio and proportional
to the size of the gear unit.
The load torque is greater at standstill
than at the beginning of motion.
Efficiency
Characteristic value for the quality
of energy conversion by machines
and systems: their performance. The
efficiency η is thus the ratio of the
of the useful work performed by a
machine to the energy required for its
operation and is always less than 1 or
less than 100%.
Analogously, in an electrical circuit,
the generated power is compared to
the sum of the power consumed by the
voltage source and loads.
Moment
1. The tendency or measure of
tendency to produce motion,
especially rotation about a point or
axis.
2. The product of a quantity (as a
force) and its perpendicular reference
point or axis, expressed in Nm. Also
called “moment load”.
The moment of a couple is the product
of its force and the distance between
its opposing forces.
Moment of inertia (Mass moment of inertia)
Quotient of the torque M acting on
a rotating body and the resulting
angular acceleration ε. The
moment of inertia is given by:
A rotating body made up of many
mass elements in which each element
is moving in a circular path around an
axis of radius r has the following
moment of inertia:
In rotation, the moment of inertia is a
measure of the resistance to a change
in angular velocity and thus has the
same quality as mass for linear
motion, but is largely dependent on
how the mass is distributed in the
body. Mass moments of inertia play
an important role when bodies are
turned or twisted. Large mass
moments of inertia mean great
resistance to bending or torsion.
5
5.1
Info 130 US – Subject to change – 03/2005214 Festo Corporation
GlossaryEngineering Support
Positional deviation
Maximum deviation in the mean of
all measured positions after motion
to a position has been completed
multiple times.
Positioning accuracy
Difference between the actual
position reached and the planned
or programmed nominal position.
In the case of ball screw actuators,
for example, it depends on such
factors as pitch error, bearing
play, pitch error in the measuring
system, and deformation and effects
resulting from load.
Relative positioning
Positioning by means of relative
dimensions, that is from a position
related to any point to another
position, where the dimensions
are defined as an incremental
dimension and do not reference
a zero point.
Repeatability
The maximum deviation between
atual position values obtained in
repetitive moves to a desired position.
5
5.1
03/2005 – Subject to change – Info 130 US 215Festo Corporation
GlossaryEngineering Support
Resolution
In a measuring system, the smallest
displacement or change of angle that
can be sensed between two discrete
positions. In the case of incremental
sensors, the smallest value is an
increment.
Because of errors in the drive train
(hysteresis, reversal backlash,
torsion), in most systems, the smallest
executable step is signifcantly greater
than the resolution of the measuring
system.
Rigidity
A measure for the resistance of a
mechanical structure to a change
in shape under load. It is the quotient
of load change and form change.
The reciprocal of rigidity is flexibility.
In rotary drives, the torsional rigidity
is of interest. In gantries, the flexural
rigidity is specified.
The overall rigidity of a drive
unit is made up of the rigidity of the
individual components (rigidity of
drive bearing, gear, coupling, ball
screw, spindle bearing, nut bearing
on slide).
The ratio of force F and distortion x is
constant over a large range and is
given as follows (where k is the
material-dependent variant):
F = k ⋅ x
The greater the value of k, the more
rigid the material.
Second moment of area
A measurement of the efficiency of a
shape (as the cross-section of a beam)
in its resistance to bending,
expressed in mm4.
In general, a shape is more efficient
when the greater part of its mass is as
far as possible from its centroid (or
center of gravity).
5
5.1
Application Support
For technical assistance from our team of expert automation engineers, please photocopy
pages 217 and 218, fill in as much information as possible and fax to 1-800-96-FESTO.
216 03/2005 – Subject to change – Info 130 USFesto Corporation
Contact Information
Name _________________________________________________________________________
Company _____________________________________________________________________
Address _______________________________________________________________________
City ________________________________ State ____________ Zip Code ______________
Phone ______________________________ Fax ____________________________________
Email _________________________________________________________________________
Application Information
Stroke Required________________ [in / mm]
Loads/Forces
Weight [Fz] __________________ [lb/N]
Side Load [Fy] ________________[lb/N]
Pitch [My] ___________________ [in-lb/Nm]
Roll [Mx] ____________________ [in-lb/Nm]
Yaw [Mz] ____________________ [in-lb/Nm]
Load Externally Guided? [Yes/No] __________
If Yes, How?
________________________________________________________________________________
_______________________________________________________________________________
Repeatability Required __________ [in/mm]
Switches or Sensors Required? [Yes/No] _____________________________________________
End of Travel __________________ Home __________________
Brake Required [Yes/No] _________________
Orientation
� Horizontal
� Vertical
� Inclined [angle from horizontal] [θ] ________ °
Motion Profile
Speed [Max] ___________________ [in/sec/mm/sec]
Total Cycle Time ________________ [sec]
Acceleration Time ______________ [sec]
Deceleration Time ______________ [sec]
Number of Cycles _______________
Move Distance _________________ [in/mm]
DGE Linear ActuatorsApplication Worksheet (page 1 of 2)
Fax to: 1-800-96-FESTO
217
Environmental Considerations
Ambient Temperature Range
Min. ________ [°F/°C] Max. ________ [°F/°C]
Contaminants [Yes/No] ____________________
Type ___________________________________
________________________________________
Conditions [Cleanroom, etc.] ________________
________________________________________
________________________________________
03/2005 – Subject to change – Info 130 US Festo Corporation
θ
Motor Information
� Festo Motor Type: ____________________________________________________
� Third-party Motor Model Number: ___________________________________________
If third-party, is motor drawing provided? [Yes/No] __________
If no, please specify dimensions [inches/millimeters]:
Shaft Diameter [U] _____________________________________
Shaft Length [AH] _______________________________________
Pilot Diameter [AK] ______________________________________
Flange Thickness [LA] _____________________________________
Bolt Hole Diameter [BH] ____________________________________
Bolt Circle [AJ] __________________________________________
Pilot Length [T] _________________________________________
DGE Linear ActuatorsApplication Worksheet (page 2 of 2)
218 03/2005 – Subject to change – Info 130 USFesto Corporation
Notes:
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
While every effort is made to
ensure that all dimensions and
specifications are correct, any
printing errors not rectified are
outside the control of Festo, who
cannot be held responsible for
the same. For Liability and
Warranty conditions, refer to our
standard “Conditions of Sale”,
available on request from your
local Festo office.
All rights reserved. No part of
this publication may be
reproduced or transmitted in any
form or by any means, electronic,
mechanical, photocopying or
otherwise, without the prior
written permission of Festo. All
technical data subject to change
according to technical update.
© Copyright 2005, Festo Corporation
LLeennggtthh oorr DDiissttaannccee
m > ft = x 3.281
mm > inch = ÷ 25.4
VVoolluummee
cm³ > in³ = x 0.061
MMaassss
g > lb = x 0.002
kg > lb = x 2.2046
PPrreessssuurree
bar > psi = x 14.7
TTeemmppeerraattuurree
C° > F° = x [1.8] + 32
FFllooww
l/min > Cv = x 0.001
l/min > scfm = x 0.0353
FFoorrccee
N > lbf = x 0.2248
kgf > N = x 9.80665
MMoommeenntt
Nm > in-lb = x 8.8507
Nm > ft-lb = x 0.7376
MMoommeenntt ooff IInneerrttiiaa
Kg·cm² > lb-in² = x 0.3417
Kg·m > lb-ft = x 7.233
Kg·m² > oz-in² = x 5.4675
Conversion FactorsThe conversion table belowincludes the most commonly usedfor designing a system. They aregiven to enable the user to makenecessary calculations.
Subject to change Catalog No.: 13024791 4.05
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Romania Russia Serbia and Montenegro Singapore Slovak Republic Slovenia South Africa Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela
www.festo.com
Festo North American Offices
United States
For ordering and product assistance,
or to find your nearest Festo Distributor
in the USA, contact us via:
Phone: 1.800.99.FESTO
Fax: 1.800.96.FESTO
Email: [email protected]
www.festo.com/us
Customer Resource Center502 Earth City ExpresswaySuite 125Earth City, MO 63045Call Toll-free: 1.800.993.3786Fax Toll-free: 1.800.963.3786
Headquarters
Festo Corporation395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788
Boston OfficeTwo Constitution WayWoburn, MA 01801
Charlotte Office4301-S Stuart Andrew Blvd.Charlotte, NC 28217
Chicago Office1441 East Business Center DriveMt. Prospect, IL 60056
Dallas Office1825 Lakeway DriveSuite 600Lewisville, TX 75057
Detroit Office1228 Kirts Blvd.Suite 400Troy, MI 48084
New York Office 395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788
Silicon Valley Office andWest Coast Design/Manufacturing
2800 Collier Canyon RoadLivermore, CA 94550
Mexico
HeadquartersFesto Pneumatic, S.A.Av. Ceylán 3Col. Tequesquinahuac54020 TlalnepantlaEdo. de MéxicoPhone: 011 52 [55] 53 21 66 00 Fax: 011 52 [55] 53 21 66 65Email: [email protected]
www.festo.com/mx
Aguascalientes Branch Office Phone: 00 1 52 [449] 915-1579 Fax: 00 1 52 [449] 918-3908
Chihuahua Branch OfficePhone: 00 1 52 [614] 421-7930 Fax: 00 1 52 [614] 421-4409
Ciudad Acuña Branch Office Phone: 00 1 52 [877] 772-4164Fax: 00 1 52 [877] 772-4164
Ciudad Juárez Branch Office Phone: 00 1 52 [656] 616-9212 Fax: 00 1 52 [656] 616-1024
Ciudad Obregón Branch OfficePhone: 00 1 52 [644] 413-0042 Fax: 00 1 52 [644] 413-0042
Coatzacoalcos Branch OfficePhone: 00 1 52 [921] 212-4683Fax: 00 1 52 [921] 212-8411
Cuernavaca Branch Office Phone: 00 1 52 [777] 320-4701 Fax: 00 1 52 [777] 320-1976
Distrito Federal Sur Branch Office Phone: 00 1 52 [55] 56 34 20 29 Fax: 00 1 52 [55] 56 33 22 64
Durango Branch OfficePhone: 00 1 52 [618] 817-4140 Fax: 00 1 52 [618] 817-4140
Ensenada Branch OfficePhone: 00 1 52 [646] 174-3007Fax 00 1 52 [646] 174-3007
Guadalajara Branch Office Phone: 00 1 52 [33] 38 25 44 35 Fax: 00 1 52 [33] 38 25 45 50
Hermosillo Branch Office Phone: 00 1 52 [662] 214-8519 Fax: 00 1 52 [662] 214-8531
Jalapa Branch OfficePhone: 00 1 52 [228] 814-1590Fax: 00 1 52 [228] 814-1590
León Branch Office Phone: 00 1 52 [477] 771-0936 Fax: 00 1 52 [477] 771-0951
Matamaros Branch OfficePhone: 00 1 52 [868] 812-1385 Fax: 00 1 52 [868] 812-1387
Mérida Branch OfficePhone: 00 1 52 [999] 984-1174Fax: 00 1 52 [999] 984-4592
Mexicali Branch OfficePhone: 00 1 52 [686] 565-6586Fax: 00 1 52 [686] 565-6587
Monclova Branch OfficePhone: 00 1 52 [866] 634-4111Fax: 00 1 52 [866] 634-4111
Monterrey Branch OfficePhone: 00 1 52 [81] 83 31 22 88Fax: 00 1 52 [81] 83 31 26 76
Morelia Branch OfficePhone: 00 1 52 [443] 324-6725Fax: 00 1 52 [443] 315-6702
Nogales Branch OfficePhone: 00 1 52 [631] 314-1390Fax: 00 1 52 [631] 314-4075
Nuevo Laredo Branch OfficePhone: 00 1 52 [867] 715-6148Fax: 00 1 52 [867] 715-4070
Orizaba Branch Office Phone: 00 1 52 [272] 726-3775 Fax: 00 1 52 [272] 726-3775
Puebla Branch Office Phone: 00 1 52 [222] 246-2221Fax: 00 1 52 [222] 246-5297
Querétaro Branch Office Phone: 00 1 52 [442] 216-3608Fax: 00 1 52 [442] 216-3361
Reynosa Branch Office Phone: 00 1 52 [899] 925-8104 Fax: 00 1 52 [899] 925-7555
Saltillo Branch Office Phone: 00 1 52 [844] 416-0436 Fax: 00 1 52 [844] 416-6379
San Luis Potosí Branch OfficePhone: 00 1 52 [444] 818-3648 Fax: 00 1 52 [444] 816-5507
Tampico Branch Office Phone: 00 1 52 [833] 227-6727Fax: 00 1 52 [883] 227-6727
Tijuana Branch Office Phone: 00 1 52 [664] 634-2531 Fax: 00 1 52 [664] 634-2818
Toluca Branch Office Phone: 00 1 52 [722] 211-0415 Fax: 00 1 52 [722] 275-0124
Torreón Branch Office Phone: 00 1 52 [871] 722-2394 Fax: 00 1 52 [871] 722-1502
Veracruz Branch OfficePhone: 00 1 52 [229] 100-2219 Fax: 00 1 52 [229] 100-2220
Villahermosa Branch Office Phone: 00 1 52 [993] 352-2073Fax: 00 1 52 [993] 352-2073
Canada
Headquarters Festo Inc.5300 Explorer DriveMississauga, Ontario L4W 5G4Phone: 1.905.624.9000Fax: 1.905.624.9001 Email: [email protected]/ca
Kitchener Branch Office 2480 Homer Watson Blvd.Building CKitchener, Ontario N2P 2R5Phone: 1.519.748.2227Fax: 1.519.748.4417
Montreal Branch Office 5600 Trans CanadaMontreal, Quebec H9R 1B6Phone: 1.514.426.4300Fax: 1.514.426.2700
Quebec Branch Office 2930 rue Watt, #117Ste-Foy, Quebec G1X 4G3Phone: 1.418.652.8750Fax: 1.418.652.8963
Vancouver Branch Office 2125 – 13700 Mayfield PlaceRichmond, BC V6V 2E4Phone: 1.604.231.9350Fax: 1.604.231.9319
Windsor Branch Office 3240 Electricity DriveWindsor, Ontario N8W 5J1Phone: 1.519.945.1990Fax: 1.519.945.1991