diamonox cells & systems - - advanced diamond … electrodes produce mixed oxidants -a mixture...
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Bringing the Power of Diamond to Electrochemical Water Treatment
Diamonox Cells & Systems
XDIAMON�M®
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Advanced Diamond Technologies (ADT) is proud to market Diamonox, the first product of its kind that optimizes the power of diamond for the electrosynthesis of oxidants for water treatment. Based on ADT’s award-winning UNCD® Electrodes, Diamonox Cells represent a fundamental breakthrough in electrochemical technology, enabling a far greater level of robustness and performance than other electrode/cell technologies are capable of achieving.
Diamond electrodes produce mixed oxidants -a mixture of chlorine- and oxygen-based chemicals known to be superior to ordinary chlorine for water disinfection. Diamonox captures this capability in a simple cell design, which enables the on-site generation of mixed oxidants with a degree of robustness that is impossible for other technologies:
• Diamonox Cells eliminate the need for water softeners, heaters, and expensive salts. Diamonox Cells are self-cleaning and resist scale buildup.
• Diamonox Cells produce 3x to 6x more oxidants per electrode area compared to other cell technologies, reducing the size of the cell volume by the same faction.
• Diamonox cells energy conversion efficiency (ECE) are capable of producing oxidants with lower operating costs than other tech-nologies. Using only standard free available chlorine (FAC) metrics which do not include the additional oxidative power of mixed oxidants, Diamonox Cells can have ECE metrics of less than 3 kWh/lb FAC and salt costs below 15 cents per lb. FAC.
XDIAMON�M
A breakthrough advance in electrosynthesis of chemicals used for water disinfection
Primary Applications of Diamonox Cells & Systems
• Cooling Towers
• Oil & Gas
• Clean in Place
• Ballast Water
On-Site Generation (OSG) of oxidants for water treatment is based on the electrolysis of brines to produce chemicals used for the disinfection of water. These chemicals include chlorine (hypochlroous acid + hypochlorite), bromate, persulfate, ozone, hydrogen peroxide, percarbonnate, and others. Instead of transporting and storing these hazardous chemicals at the point of application, OSG produces them on-site using only water, salt, and energy. This can lower the costs of water treatment, while also achieving better disinfection performance which also creates a safer work environment.
On-Site Generation
In the past, the adoption of OSG has been hindered by the general lack of robustness of the technology. Diamonox solves this prob-lem. Through the combination of improved efficiency, mixed oxidant performance, reduce maintenance costs and longer electrode life, Diamonox can achieve lower operating costs and return-on-investment (ROI) metrics unreachable with other technologies. It also en-ables OSG to be used where existing technology cannot be applied due to problems with water quality or higher raw materials costs.
• Desalination
• Aquatics
• ASHRAE 188P
• Waste Water
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Primary Applications of Diamonox Cells & Systems
• Cooling Towers
• Oil & Gas
• Clean in Place
• Ballast Water
Diamonox CellsADT’s Diamonox Electrochemical Cell product line consists of undivided (membrane free) electrochemical cells that share a common geometry and design. The Diamonox Cell line incorporates UNCD diamond electrodes that enables self-cleaning and a high-degree of tolerance to water conditions. The FAC genera-tion capacity of the Diamonox Cells start from 1.0 lb/day and increases as needed.
Diamonox Cells are primarily designed for on-site generation of mixed oxidants. They provide a robust, economic, and ecologically more attractive solution to purchasing and storing chemicals such as sodium hypochloride for use in a wide variety of applications including cooling towers, commercial pools, and water used in oil & gas production.
Self Cleaning The Diamonox Cell is self-cleaning by reversing the polarity of the cell for 1-5 min-utes per 24-72 hours period of operation. The cleaning cycles can be conducted much less frequently depending upon the specifics of the water and salt quality. Di-amonox Cells have operated with tap water and common solar salt without need for disassembly or periodic cleaning using muriatic acid solutions. No water softener is needed to remove Ca or Mg from the input water.
Material The Diamonox Cell is constructed of stainless steel endplates with PVDF frames and fluorinated silicone gaskets. The anodes include UNCD Electrodes (conductive polycrystalline diamond coated niobium) and tungsten cathodes.
Specifications Model 40 Model 200 Model 400 Model 600 Model 800
Capacity
Active electrode area 42 cm² 210 cm2 420 cm2 630 cm2 840 cm2
Current Density 450 mA/cm² 300 mA/cm2 300 mA/cm2 300 mA/cm2 300 mA/cm2
Maximum generation of FAC/day 1.0 lb/day 2.7 lb/day 5.4 lb/day 8.1 lb/day 10.8 lb/day
Maximum FAC concentration 8000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%)
Electrical
Maximum current 19 A 63 A 126 A 189A 252 A
Nominal operating potential 9 Volts DC 7 Volts DC 7 Volts DC 7 Volts DC 7 Volts DC
Operating Power 171 W 441 W 882 W 1323 W 1764 W
Energy per lb FAC 4.1 kWh/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC
Electrolyte
Salt Concentration 1M (6%) 1 M (6%) 1 M (6%) 1 M (6%) 1 M (6%)
Salt Consumption (nominal)
7 lb/day(7 lbs Salt/lb FAC)
20 lb/day(7 lb Salt/lb FAC)
40 lb/day(7 lb Salt/lb FAC)
60 lb/day(7 lb Salt/lb FAC)
80 lb/day(7 lb Salt/lb FAC)
Salt Solar Salt Solar Salt Solar Salt Solar Salt Solar Salt
Minimum flow rate1 gpm (3.8 L/min)
1.6 gpm (6 L/min)
3.2 gpm (12 L/min)
4.8 gpm (18 L/min)
6.4 gpm (24 L/min)
Above: Diamonox Electrochemical Cell - Model 800
DIA
MO
NXTM
Electrode TypeSubstrate Material
Substrate Thickness
Substrate Max Size
Minimum Hole Size
UNCDUNCD
Thickness
Single Sided Coating Nb 2 mm 35 x 35 cm 1 mm Boron Doped nanocrystalline diamond ~ 2 μm
Double Sided Coating Nb 2 mm 35 x 35 cm 1 mm Boron Doped nanocrystalline diamond ~ 2 μm
Package Hours Pricing
3 hours Call for pricing
5 hours Call for pricing
8 hours Call for pricing
11 hours Call for pricing
Model Production Capacity
40 1 lbs/day
200 2.7 lbs/day
400 5.4 lbs/day
600 8.1 lbs/day
800 10.8 lbs/day
Engineering Consulting Fees
Diamonox Cells
UNCD Electrodes
For further technical specifications, refer to page 3.
Consulting fees begin at $150 per hour; discount rates apply for consulting packages. Our consulting services are designed to instruct and guide our customers in the use of our water treatment products. Also available are contract research services. Please contact ADT for further details.
Common Consulting Questions:
• HowdoIuseDiamonoxtoprocessaparticularwastewater?
• HowdoImakemixedoxidantsusingDiamonox?
• HowdoImaximizecellperformanceandlifetime?
• WhatcurrentdensitydoIusetoachieveaCODreductionspecification?
• WhatproductareadoIneedformyapplication?
UNCD is a registered trademark of and the ADT logo and Diamonox are trademarks of Advanced Diamond Technologies, Inc. Specifications subject to change without notice.
© 2013 Advanced Diamond Technologies, Inc. All rights reserved.
This product is protected by one or more of the following U.S. and foreign patents: 5,989,511; 7,128,889. Additional patents pending. DIAMO20130506
Advanced Diamond Technologies, Inc. 48 East Belmont Drive Romeoville, Illinois 60446 (815) 293-0900 www.thindiamond.com email: [email protected]