dn 15 - 100, pn 10 / 40 -...

FlowPakTM

General Application ValveDN 15 - 100, PN 10 / 40

2

ApplicationControl of gases, vapours and liquids.

The modular concept of valve, multispring actuator and our standardPositioner facililates trouble free ex-pansion to allow for the communi-cation capability of the FLOWPAKValve System.Optionally also using a PSL electriclinear actuator.

With its simple design the FLOWPAKmodular concept has a wide range ofapplication.

Product featuresCompact overall height

Body shape gives optimumflow characteristics

• Largest possible kvs-values• Excellent flow dynamics when cor-

rectly selected

Long service life and opera-tional reliability

• Low clearence double guided valvestem achieved by an additional guidebushing, thus minimizing vibrationand wear

Replaceable trim

• Simple maintenance as the valve bo-dy remains in the piping when trimis replaced

• Seat = DN, screwed seat

Wide range of application

• Trims are generally interchangeable

Quick delivery

• FLOWPAK Control Valves can be deli-vered within 48 hours

Quality assurance system certifica-ted acc. EN ISO 9001 : 2000 inclu-ding product development.

Schmidt minimal Valve Standardsacc. to the Pressure EquipmentDirective 97/23/EC Module H

The System

03SCHERR

Actuators

Bonnets

Trim

Body

Within the series following combinationsof body, trim, bonnets and actuators foreach valve size are possible:

Three-Flange Body,flanged

Gasket

Contoured Plug

Standard-Bonnet

Positioner

direct mounting

• on SRD 991/2

surface

• on VDI/VDE 3847

surface

Positioner

NAMUR-mountig

MV-direct moun-

ting

• on VDI/VDE

3845 E surface

3

Packing Box

Form of Connection, Nominal Pressure Range

1) Only for characteristic modified-equal percentage !2) Seat Facing for seat diameter < 10 mm = 10 mm

Contoured PlugCharacteristic: modified-equal percentage or linear

Pressure-Temperature Ratings ( according to DIN 2401 )

Leakage-class acc. DIN/IEC 534 Teil 4 resp. ANSI/FCI 70-2 - 1991

Plug Design Leakage-class acc.DIN/IEC 534

IV

IV-S1

VI

Plug withPressure Balancing

Unbalanced

metal-to-metal seated

metal-to-metal seated, reseated

soft seated

Test Medium

Water

Water

Air

Test Pressure (bar)

Working Pressure, max. 4

max. Seat Leakagein % of kvs

0,01

0,0005

0,0 - bubble-tight



Connection Face Typeacc. to EN 1092-1

Form B1Form FForm D

Form of ConnectionNominal Size DN

1008065504032252015

PN 16

PN 40

NominalPressure

Service Temperatures inBody MaterialNominalPressure

PN 161.0619 11,412,413,914,916

1.4581 1213131616

28,430,234,737,3401.0619

Working Pressure in

1.4581 2932344040PN 40

3503002502001200-10-60-85-200 450400

Working Pressure in

bar

ºC

bar

500

We reserve the right to deliver valve connectionsacc. to DIN 2526 during the adaption to EN 1092-1 !

BonnetType of Packing

PTFE-Rings - 10 °C ÷ 250 °C, BAM

PTFE-V-ring, Spring loaded - 10 °C ÷ 250 °C, maintenance free

Standard Bonnetsuitable for PSL-ActuatorStandard Bonnet

PTFE-Rings, Spring loaded - 10 °C ÷ 230 °C, “TA-Luft”, maintenance free

Incorporable seat diameter depends on nominal size

Stroke = 20 mm 40 mm

1008065504032252015soft-

seated 2)full

stellitedpartial

stellitedstandard

Material / Design

1.4571PortSize

100

84

80

67

53

50

42

40

34

25

25

20

20

16

16

12

10

8

6 1)

1)

1)

34

67

4 1)

4 1)

4 1)

kvs(m3/h)

180

160

125

100

63

47,5

40

31,5

25

16

14

10

8

6,3

5,6

4,0

2,5

1,6

0,63

22,4

80

0,40

0,25

0,16

8 1)1,0

FlowPakTM - General Application Valveflowserve.com

4

Actuator Selection for:Operation: Spring extracted Stem, Air retractedFlow: tends to open Valve, without Pressure Balancing, p2 = 0Packing Box: PTFEBonnet: Standard-Bonnet

Seatø

DN

max. differential pressure in bar for actuator selection

Air ( bar )

Spring ranges( bar )

Effective area( cm2 ) 125 500 700

Stroke

20

(mm)

40

15, 20, 25

15, 20 , 25, 32

20, 25, 32, 40

25, 32, 40, 50

40, 50

40

50

65

80

100

65, 80

84

80

67

53

50

42

40

34

25

20

16

12

10

8

6

42

100

250

Multi-Spring ActuatorActuators are selected for use onFLOWPAK:

* only using with a positioner and PTFE-V-ring !

Spring ranges ( bar )Air supply ( bar )Effective area ( cm2 )

1,5 - 2,7

2,0 - 4,8

2,0 - 4,8

1,5 - 2,7 *

1,5 - 2,7

2,0 - 4,8

1,5 - 2,7

2,0 - 4,8

2,9

2,9

5,0

5,0

2,9

5,0

2,9

5,0

125

250

500

700

5,0

2,0

- 4,

8

15

40

35

24

22

40

3,7

6,0

7,0

11

23

38

40

40

40

40

40

2,9

1,5

- 2,

7

7,0

11

12

18

36

40

40

40

40

5,0

2,0

- 4,

8

13

20

22

31

40

40

40

40

40

40

40

2,9

1,5

- 2,

7

20

29

32

40

40

40

40

40

5,0

2,0

- 4,

8

2,9

1,5

- 2,

7

7,0

27

16

11

10

40

5,0

2,0

- 4,

8

10

38

23

16

14

40

2,91,

5 -

2,7

11

40

25

17

15

40

80, 100

40

40

40

40

40

Using the FOXPAK valve system in the grey fields reequires special knowledges and is recomended only for moderate operating conditions !

5

Spring ranges ( bar )Air supply ( bar )Efective area ( cm2 )

0,5 - 1,9

0,5 - 1,9

0,2 - 1,0

0,2 - 1,0

0,2 - 1,0

0,2 - 1,0

0,2 - 1,0

0,2 - 1,0

3,5

3,5

5,0

5,0

3,5

3,5

5,0

5,0

125

250

500

700

Seatø

DN


Air ( bar )

Spring Range( bar )

Effective Area( cm2 ) 250 500 700

Stroke

20

(mm)

40

15, 20, 25

15, 20 , 25, 32

20, 25, 32, 40

25, 32, 40, 50

40, 50

40

50

65

80

100

80, 100

84

80

67

53

50

42

40

34

25

20

16

12

10

8

6

42

100

125

Actuator Selection for:Operation: Spring retracted Stem, Air extractedFlow: tends to close Valve, without Pressure Balancing, p2 = 0Packing Box: PTFEBonnet: Standard-Bonnet

0,5

- 1,

9

3,5

40

40

40

40

40

40

26

12

8,0

7,0

4,3

0,5

- 1,

9

5,0

40

40

40

40

33

23

21

14

0,2

- 1,

0

3,5

21

19

13

30

40

40

0,2

- 1,

0

5,0

36

32

22

40

40

40

0,2

- 1,

0

5,0

40

40

40

40

40

0,2

- 1,

0

3,5

40

40

40

40

40

40

40

40

40

38

26

0,2

- 1,

03,5

31

28

19

40

40

40

0,2

- 1,

0

5,0

65, 80

40

40

40

40

40

40

40

40

40

40

37

26

40

40

40


6

Product featuresSRI990 Analog Positioner ( direct mounting ! )

Product Specification PSS EVE 0107 A

• Configuration by means of switches and potentiometers• Low air consumption• Supply air pressure up to 6 bar (90 psig)• Attachment to stroke actuators directly or acc. to IEC 534 part 6 (NAMUR)• Protection class IP 65 and NEMA 4X• Explosion protection: EEx ia IIC acc. to CENELEC or

“Intrinsic safety” acc. to FM and CSA• Additional equipments• Integrated inductive limit switches• Gauge attachment• Booster relay

SRD992 Digital Positioner ( direct mounting ! )


Technical data same as SRI990 with additional features

• Autostart with self-calibration• Selfdiagnostics• Configuration by means of local keys and LEDs• Position feedback

SRD991 Intelligent Positioner ( direct mounting ! )


Technical data same as SRD992 with additional features

• Self diagnostics, status- and diagnostic messages• Communication HART, FoxCom, PROFIBUS-PA or FOUNDATION

Fieldbus H1• Configuration by means of local keys, hand-held terminal, PC or I/A Series

system• Sensors for supply air pressure and output pressure optional• Additional Inputs / outputs

SRP981 Pneumatic PositionerProduct Specification PSS EVE 0101 A

• Input signal range 0,2 - 1,0 bar ( split range up to 4-fold possible )• Independent adjustment of stroke range and zero• Low vibration effect in all directions• Supply pressure up to 6 bar• Single or double-acting• Mounting according to IEC 534, part 6 ( NAMUR )• Electrical limit switches optional• Connection manifold optional• Booster optional

FRS 107 Airset• Max. supply pressure up to 10 bar• Output range 0,3 - 10 bar• Filter 5 µm• Manually operated drain• With gauge

MV - valve ( direct mounting ! )

Tubing• without, by direct mounting• Steel, chromatised• Stainless steel

Any further information see product specifications sheet.

SRD992 Digital Positioner

SRP 981 Pneumatic Positioner

7

PSL-ActuatorActuators are selected foruse onFLOWPAK:

Power input

11,9 W

21 W

49 W

11,9 W

Voltage

alternatingcurrent

230 V, 50 Hz

Linear Actuator

AP 102

AP 202

AP 204

AP 208

Actuator Selection for:Operation: Stem retracted or extractedFlow: tends to open Valve, without Pressure Balancing, p2 = 0Packing Box: PTFEBonnet: Standard-Bonnet

Seatø DN

20

40

15, 20, 25

15, 20 , 25, 32

20, 25, 32, 40

25, 32, 40, 50

40, 50

40

50

65

80

100

65, 80

84

80

67

53

50

42

40

34

25

20

16

12

10

8

6

42

100

4

Stroke(mm)


AP 102

A.p. 2 kN

26

12

8,0

7,0

4,0

40

40

AP 202

A.p. 2 kN

AP 204

A.p. 4,5 kN

28

25

17

23

13

8,0

5,0

4,0

40

3,0

40

AP 208

A.p. 8 kN

40

29

18

12

11

7,0

80, 100

40

40

40

40

40

26

12

8,0

7,0

4,0

40

40

40

40

40

40

40

40

40

40

40

40

40

40

Using the FOXPAK valve system in the grey fields reequires special knowledges and is recomended only for moderate operating conditions !


8

98SCHERR

Parts List

2.1

2.5

1.3

1.2

2.2

1.1

3.4

3.1

3.3

3.2

3.20

3.3

1.4

3.18

1.4

3.25

Body

Designation Part

1.1 1.0619 1.4581

Bonnet Gasket 1.2

Stud Bolt 1.3 G A2-70

Hex Nut 1.4 G A2-70

Screwed Seat 2.1

Contoured Plug 2.2

Profile Ring 2.5

Standard Bonnet 3.1 1.0460 1.4571

Bottom Ring 3.2

Packing Box 3.3

Yoke sleeve 3.4

Distance Ring 3.20

1.4571 / Iglidur X

1) Pure Graphite on Support Plate from 1.4401

K PlugS SeatD Gasket Set

SpareParts

D

S

K

S

D

Materials

Pure Graphite 1)

Pure Graphite

1.4571

PTFE-Rings, PTFE-Graphite Rings

1.4571

PTFE-Graphite

1.4571

Yoke 3.18 0.7043

V-Ring

1.4571

Separable Flange 3.25 0.7043

9

Dimensions and Weights

BL Face to Face Dimensions

≈ H1 for Standard Bonnet

Flanges Drilled and Dimensioned acc. to

DesignationsNominal Size DN

Stroke 20 mm

DIN 2501, Form C, D, R, N

40 mm

≈ Weight in kg for Standard Bonnet, without Accessories

32

180

355

18

365

23

525

525

15

16

525

15

65

290

540

57

650

68

669

39

631

37

15

130

355

13

365

18

508

508

10

10

508

10

20

150

355

13

365

18

508

508

11

11

508

11

25

160

355

15

365

20

508

508

12

12

508

12

40

200

355

20

365

25

525

525

17

17

525

17

50

230

360

24

370

29

578

578

21

22

578

21

80

310

540

65

650

76

669

46

631

44

100

350

540

80

650

91

673

60

635

58

ø D

198

265

352

405

177

177

177

177

IP 127

IP 252

IP 502

IP 700

AP 102

AP 204

AP 208

AP 202

IP 127

IP 252

IP 502

IP 700

AP 102

AP 204

AP 208

AP 202

Valve with Standard Bonnetand AP-Actuator

≈H1

ø D

DN 100PN 40

DN 100PN 40

Valve with Standard Bonnetand IP-Actuator

BL

≈H1

ø D


10

SPM - Code

Nominal Size 15 - 100

kvs - Value 0,16 - 180

Port Size 4 - 100

Standards and Certificates forPressure Stressed Materials

Standards for Materials

without DGRL (Standard) O . . .TRB 801 AG A P . . .

AG B R . . .

Certificates for Materials

without . O . .EN 10 204 2.2 . Z . .

3.1 (Survay of Cert.) . B . .3.1 (CMTR) . D . .

Standards and Certificates forFinal Test

Standards for Final Test

EN 1349 (Standard) . . A .

Certificates for Final Test

without . . . OEN 10 204 2.2 . . . Z

3.1 . . . B3.2 . . . A

50V725 DKFNA 40 1.0619/OOAO PONP1GG 42 40 1.4571

Type DN PN Body/Cert. Plug Seat kvs Trim Actuator

Body Form

Three-Flange D

Form of Connection

Flange acc. to Form B1 KEN 1092-1 Form F Q

Form D Y

Bonnet Form

without Pressure Balancing F

Bonnet Assembly

Standard Bonnet NStandard Bonnet for PSL-Sct. P

Nominal Pressure PN 16 16PN 40 40

Body Material 1.06191.4581

Plug Form

standard Npartial stellited DContour stellited Ksoft seated W

Seat Leakage

IEC Class IV PClass IV - S1 QClass VI T

EN 12 266 LR A (DIN 3230 BN) ALR A (DIN 3230 BO) B

Plug Guidance

Top 1

Characteristic

modified - equal percentage Glinear Lon / off A

Flow tends top open Valve G

1.4571 Plug, Seat Material

Plug

Contoured Plug P ODisk Plug T O

Packing Box Assembly

Teflon-Rings, adjustable, BAM A

V-Ring Packing TTeflon-Rings, loaded, "TA" U

11

1) For Bellows Seal Bonnet see FlowTop !

IP 252 AADOZ Operation on air failure

A Stem retractedZ Stem extracted

Actuator Color

A blueB whiteC yellow

Hand Wheel

O withoutL top, light-weight-variant

IP 127 - 502H top, heavy-duty-variant

IP 127 - 700

Actuator Size

Area StrokeIP 127 125 cm2 20IP 252 250 cm2 20IP 502 500 cm2 20, 40IP 700 700 cm2 20, 40

Spring Range

Actuator Size StrokeAD 0,2 - 1,0 IP 127 - 502 20AD 0,2 - 1,0 IP 502 - 700 40BL 0,5 - 1,9 IP 127 - 502 20BL 0,5 - 1,9 IP 502 - 700 40DY 1,0 - 2,4 IP 127 - 502 20DY 1,0 - 2,4 IP 502 - 700 40VC 1,5 - 2,7 IP 127 - 502 20VC 1,5 - 2,7 IP 502 - 700 40VI 1,5 - 3,8 IP 252, 502 20VI 1,5 - 3,8 IP 502, 700 40FY 2,0 - 4,8 IP 127 - 502 20FY 2,0 - 4,8 IP 502, 700 40

AP 204 ZQO

Positioning Feedback

O withoutE 2 add. limit switchesP 1000 Ohm potentiometerM 4 - 20 mA positioning

feedbackQ 1000 Ohm potentiometerΩ and 2 add. limit switchesN 4 - 20 mA positioning feed-

back and 2 add. limitswitches

Positioning Electronics

O withoutM Positioning electronics,

input in mAV Positioning electronics,

input in V

Mains Power

Z 220 - 240 V 50 HzY 110 - 115 V 50 HzF 24 V 50 HzD 400 V 50 Hz (AB 208/10)

PSL - Electric linear Actuator

AP 102 Actuating Power 2 kNAP 202 Actuating Power 2 kNAP 204 Actuating Power 4,5 kNAP 208 Actuating Power 8 kN


SAENBRV725-00 05.07

Your contact:

TM indicates a trade mark of Flowserve.Infomation given in this product specification sheet is made in good faith and based upon specific testing but does not, however, constitute a guarantee.

Modifications without notice in line with technical progress.PSS 108268 05/07 V725 en

Flowserve (Austria) GmbHControl Valves - Villach Operation

Kasernengasse 69500 VillachAustria

Tel.: +43 (0) 4242 41181-0Fax.: +43 (0) 4242 41181-50

[email protected]

www.flowserve.comwww.flowserve-villach.com

dn 15 - 100, pn 10 / 40 -...

Documents