dulles corridor metrorail project phase 2 package b...20 a. esteban & co., inc. (systra) falls...

35
Dulles Corridor Metrorail Project Phase 2 Package B Quarterly Update to MWAA Board of Directors Michael Barker Hensel Phelps June 2019

Upload: others

Post on 01-Nov-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Dulles Corridor Metrorail Project

Phase 2 – Package B

Quarterly Update to MWAA Board of Directors

Michael Barker

Hensel Phelps

June 2019

Page 2: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Phase 2 Package B -

Agenda

• Contract/Project

Overview

• Safety

• Schedule

• Project Status

• DBE

• Diversity

• Environmental

Page 3: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Awarded Contract Value $252,989,000

Contract Modifications (98) $29,733,963

Directive Letters (109) $7,978,200

Current Contract Value $290,701,163

Project Status - Value

Page 4: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

3 Direction Required

19 Hensel Phelps Pricing

12 Submitted to MWAA, Pending Negotiation

9 In Negotiation

3 Notice of Claim Submitted

1 Certified Claim Submitted

Quantity Status

Project Status – Outstanding Changes

Page 5: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Power & Communications

Differing Site Conditions

Owner Directives – Disputed Issues

Owner Requested Change Orders

Delays and Schedule Impacts

Outstanding Cost and Schedule Impacts

Page 6: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Man-Hours: 1,919,930 (2015 - 2018)

PROJECT DART RATE: 1.25 (Days Away, Restricted, Transferred)

Safety Orientation: 2290 (Total Trained)

Project OSHA Recordable Rate:

- Project Wide 1.77

- Hensel Phelps 0.10

Lost Time Rate – Project Wide: 0.10

Lost Time Rate – Hensel Phelps: 0.00

Project Safety Record

Page 7: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Notice to

Proceed

Aug 18, 2014

Design Build

Performance Period

1,460 Days Oct 16, 2018

Revised (CO-043):

TBD

Aug 17, 2018

2016 2019 2018 2015 2014 2017

April 2019

Schedule Update

Substantial Completion Delays are related to changes to Dynamic Testing & Clean Room.

Final

Completion

Substantial

Completion

Dec 23, 2018 Feb 21, 2019

TBD

Project Schedule Overview

In Negotiation

Page 8: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

• Finish and Punch

Site

• Commissioning of

Industrial Equipment

• Mill and Pave

Mercure Circle

• System Integration

Testing

• Training

• Demonstrations

• Safety & Security

Documentation

• Change Order Work

• System Integration

Testing for Changes

• Demonstrations for

Changes

• Project Closeout

• Safety & Security

Documentation for

Changes

Project Schedule – 12 Mo Look Ahead

• System Integration

Testing for Changes

• Demonstrations for

Changes

• Project Closeout

• Safety & Security

Documentation for

Changes

• Finish and Punch

Buildings

• Commissioning of

Industrial Equipment

• Energizing Third Rail

• System Integration

Testing

• Training

Page 9: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

April 2019

Looking

East

Project Status

Page 10: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

April 2019

Looking

Southwest

Project Status

Page 11: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Service &

Inspection Facility 186,000 sf

Percent Complete: 97%

Remaining Work:

1. Clean Room, Platforms,

Completion of Shop

Equipment

2. Testing and

Commissioning

Project Status

Page 12: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

April 2019

Service &

Inspection

Facility

Project Status

Page 13: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

SIB Shop Area

Project Status

Page 14: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

SIB Shop Area

Project Status

Page 15: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Project Status

SIB Control Tower Upper Mezzanine

Page 16: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Maintenance

of Way

Facilities 67,000 sf

Percent Complete:

94%

Project Status

Remaining Work:

1. Completion of Punch

List

2. Testing and

Commissioning

Page 17: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Project Status

MWB Maintenance Bay

Page 18: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

MWB Second Floor

Project Status

MWB Second Floor

Page 19: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Transportation &

Police Building

35,000 sf

Percent

Complete: 95%

Project Status

Remaining Work:

1. Completion of Punch

List

2. Testing and

Commissioning

Page 20: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

TPB Second Floor TPB Looking South

Project Status

Page 21: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

TPB First Floor TPB First Floor

Project Status

Page 22: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

WHB Warehouse 50,000 sf

Percent

Complete: 92%

Project Status

Remaining Work:

1. Completion of

Punch List

2. Testing and

Commissioning

Page 23: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Warehouse

Project Status

Page 24: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

TWF

Train Wash

Facility 14,000 sf

Percent

Complete: 88%

Project Status

Remaining Work:

1. Completion of

Punch List

2. Testing and

Commissioning

Page 25: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Train Wash Looking North

Project Status

Inside Train Wash Facility

Page 26: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Project Status

Track Work

Percent Complete: 96%

Asphalt Paving

Percent Complete: 57%

Sitework

Percent Complete: 99%

Page 27: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Project Billing Curve

Page 28: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Total Awarded Subcontracts $ 233,964,066 DBE Contracts Awarded $ 43,291,196 (15.04%) Countable DBE Participation $ 37,854,255 (13.15%) Hensel Phelps Current Countable DBE Participation 13.15% Hensel Phelps Contract Goal 14.0%

DBE Participation

Contracts Awarded

DBE Participation Commitment

DBE Small Business Procurement

Page 29: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

No. Name of Subcontractor Office Location NAICS Codes/Descriptions Contract Value

First Tier DBE Subcontractors

1 Amtrac of Maryland Hagerstown, MD 423860 – Transportation Equip & Supplies $4,331,823

2 Five Star Septic Reston, VA 562991 – Septic Tank & Related Services $249,220

3 EMSI Engineering, Inc. Manassas, VA 541380 – Testing Laboratories $298,964

4 Athena Construction Group 1 Dumfries, VA 236220 – Commercial & Institutional Building Const. $3,843,589

5 Guaranteed Cleaning Services, LLC Fairfax, VA 561720 - Janitorial Services $115,594

6 Lyn-Phill Construction LLC Washington, DC 238120 – Structural Steel & Precast Concrete $3,740,165

7 Acorn Supply & Distributing, Inc.2 White Marsh, MD 423720 – Plumbing & Heating Equipment and Supplies $36,466

8 Clyde McHenry Hyattsville, MD 238150 – Glass & Glazing Contractors $891,590

9 Terra Site Constructors, LLC Front Royal, VA 237990 – Other Heavy & Civil Eng Construction $628,489

10 First Choice Masonry Washington, DC 238140 - Masonry Contractors $1,353,365

11 Tysons Carpet, Inc. Sterling, VA 423220 - Home Furnishings Merchant Wholesalers $316,335

12 Arthur Construction Company, Inc. Dulles, VA 237310 - Highway Street and Bridge Construction $2,400,896

13 T&A Construction, LLC Dumfries, VA 238130 – Framing Contractors $1,253,872

14 Alexandria Pest Services Springfield, VA 561710 – Exterminating and Pest Control Services $4,850

15 MD Partitions Annapolis Junction, MD 238990 – All Other Specialty Trade Contractors $223,183

1st Tier Contracted Total $19,688,401

1st Tier Countable DBE Participation $19,584,541

First Tier DBE Subcontractors

Page 30: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

No. Name of Subcontractor Office Location NAICS Codes Contract Value

Second Tier DBE Subcontractors

16 EPCM Inc. (MC Dean) Burke, VA 541330 – Engineering Services $1,471,314

17 Apex Petroleum (Independence) Largo, VA 424720 – Petroleum Products Merchant $1,130,000

18 Hampton Aggregates (Independence) Sterling, VA 484220 – Specialized Freight $850,000

19 Northeast Construction Inc.2 (Athena) Richmond, VA 238160 – Roofing Contractors $2,476,478

20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000

21 Nassir & Assoc., LLC1 (M.C. Dean) Baltimore, MD 423610 – Electrical Apparatus & Equipment and Wiring $269,594

22 Apex Petroleum1 (Tanks Direct) Largo, VA 424720 - Petroleum Products Merchant $5,047

23 Day and Sons, Inc. (Tanks Direct) Glen Burnie, MD 238910 – Site Preparations Contractors $52,000

24 Molecular Systems, Inc.1 (Prospect) Mitchellville, MD 238390 – Other Building Finished Contractors $190,621

25 Nationwide Electrical (Tanks Direct) Washington, DC 423610 – Electrical Apparatus & Equipment and Wiring $134,426

26

Resource Industries, LLC1 (Tanks

Direct) Bethesda, MD 423320 - Brick, Stone & Related Const Material Supplier $40,250

27 Triton Supply, Inc.1 (MC Dean) Irving, TX 423610 - Electrical Apparatus & Equipment and Wiring $7,893,792

28 Morcom International, Inc.3 (MC Dean) Chantilly, VA 238210/423690 Electrical Contractor & Other Wiring Install $9,899,776

29

R&R Contracting Utilities (Piping &

Corrosion) Olney, MD 237110 – Water Line & Sewer & Related Structures $80,000

30

Soil and Land Use Technology, Inc.

(P&C) Potomac, MD 541330 – Engineering Services $18,618

31 Sungate Unlimited, Inc. (Superior Steel) Keymar, MD 238120/332312 – Structural Steel & Precast Conc Contract $1,447,784

Second & Third Tier DBE Subcontractors

Page 31: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

No. Name of Subcontractor Office Location NAICS Codes Contract Value

Second Tier DBE Subcontractors

32 Lanier Steel Products, Inc. (MC Dean) Commerce, GA 423510 – Metal Merchant Wholesalers $268,095

33 Lanier Steel Products, Inc. (MC Dean) Commerce, GA 423510 - Metal Merchant Wholesalers $370,295

34 H.C. HoodCo Inc. (Athena) Bellefonte, PA 423710 – Hardware Merchant Wholesalers $368,794

35 RJ Washington Company, Inc. (Shapiro

& Duncan) Bowie, MD 236210 – Industrial Building Construction $4,552,172

36 Delaware Cornerstone Builders, Inc.

(Shapiro & Duncan) Landover, MD 236220 – Commercial & Institutional Bld Constructors $850,021

37 Morcom International, Inc. (MC Dean) Chantilly, VA 238210 - Electrical Construction & Other Wiring $496,800

38 Morcom International, Inc. (MC Dean) Chantilly, VA 423610 - Electrical Apparatus & Equipment and Wiring $464,553

39 Lanier Steel Products, Inc. (MC Dean) Commerce, GA 423510 - Metal Merchant Wholesalers $164,131

40 MD Partitions (Athena) Annapolis Junction, MD 238990 – All Other Specialty Contractors $75,160

41 Acorn Supply & Distributing, Inc.

(Athena) Richmond, VA 423720 - Plumbing & Heating Equipment & Supplies $132,052

42 Paradise (Superior Ironworks) College Park, MD 238120 – Structural Steel & Precast Concrete Contractors $742,589

43 TMS Supplies, Inc. (MC Dean) Manassas Park, VA 238210 – Electrical Contractors & Other Wiring Installation $1,183,817

44 Prince Construction (Lyn Phill) Washington, DC

238110 – Poured Concrete Foundation and Structure

Contractor $121,087

2nd Tier Contracted Total

$34,882,192

2nd Tier Countable DBE Participation $29,401,593

Second & Third Tier DBE Subcontractors

Page 32: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Current Project Labor Diversity

Professional Foreman Laborer Operator Finisher Carpenter

Painter/

Sprayer/Tile

Setter/Glazier Pipefitter/

Plumber Iron

Worker/Welder Mechanic/

HVAC Electrician Sprinkler

Fitter

Af Am 4 1% 1 0% 4 1% 0% 6 2% 0% 2 1% 1 1 0% 12 4% 3 1%

Cauc 45 14% 9 3% 5 2% 4 1% 1 0% 0% 4 1% 3 1% 10 3% 2 1% 38 12% 8 3%

Hisp 5 2% 10 3% 23 7% 6 2% 31 10% 5 2% 21 7% 8 3% 3 1% 2 1% 25 8% 1 0%

Other 2 1% 1 0% 1 0% 3 1% 0% 3 1% 0%

Female 8 3% 4 1% 1 0%

African

American 42 11% Caucasian 159 42% Hispanic 164 44% Other 12 3% Female 13 3%

Page 33: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

*Includes other states PA, WV, NJ, AZ, OH, FL, TN, NC, KY, IN, GA & CA

*Manufacturing accounts for 64% of the other states

Current Labor by State

Professional Foreman Laborer Operator Finisher Carpenter

Painter/

Sprayer/Tile

Setter/Glazier Pipefitter/

Plumber Iron

Worker/Welder Mechanic/

HVAC Electrician Sprinkler

Fitter

VA 30 10% 9 3% 12 4% 2 1% 13 4% 5 2% 15 5% 9 3% 5 2% 1 0% 61 19% 1 0%

MD 22 7% 7 2% 17 5% 6 2% 22 7% 1 0% 6 2% 6 2% 9 3% 3 1% 8 3% 9 3%

DC 1 0% 0

0% 1 0% 0 0% 3 1% 0 0% 0 0% 0 0% 0 0% 1 0% 5 2% 0 0%

Other 3 1% 1 0% 2 1% 1 0% 0

0% 0 0% 4 1% 1 0% 3 1% 1 0% 5 2% 2 1%

VA 162 52% MD 116 37% DC 11 4% Other 23 7%

Page 34: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

Erosion and Sediment Control

In Compliance – No Infractions

Spills/Releases

In Compliance – No releases

Environmental

Page 35: Dulles Corridor Metrorail Project Phase 2 Package B...20 A. Esteban & Co., Inc. (SYSTRA) Falls Church, VA 323111 – Commercial Printing $100,000 21 Nassir & Assoc., LLC1 (M.C. Dean)

DULLESMETRO.COM