fuji electric motion control system

Fuji Electric Motion Control System

Monitouch HMI+

Fuji Motion Controller+

Alpha 5 SX and Smart Servo System

WSZMC S eriesSeSeries

• SX Motion Bus Communication• Built-in Function Block Library• Wide Range of Servo Motors• Network based Communication Motion control• Pulse Based Motion Control System

FEI/MCPS/033/R0

SeSeries

• Alpha 5 Smart : 50W~7 KW

• Alpha 5 : 50W~5 KW

• Advance Auto-tuning Function

• Optimum Tuning even Low-rigidity device

• Built- in Position Function for Simple Application

• High Resolution Encoder 18-Bit ABS/20-Bit INC

• Built-in Modbus Positioning computing system

• Advance filtering and gain parameters

Fuji Integrated ControllerProgrammable Controller

SPH Motion CPU

WSZ-MC Motion PLC

• Ultra High Speed Processing 9nSec

• IO Points : 8192 Points• IEC 61131-3 Conformed.• IL, ST, SFC, LD, FBD and SFC

languages

• Built-in SD/CF Card Slot• On Board USB and Ethernet

Connectivity • Up to 32 Axis Motion Control• Built-in Motion Function Library

• Max I/O Capacity : 512 DIDO, 64/64 AIAO• Power supply : 1ph 230V /24VDC• Simple and smart Micro Motion PLC• High Performance with System on

Chipset.

• High Speed Counter : 200KHz -4Ch• 4 Axis High Speed Pulse Output for

NC Position Control• 16 High Speed Interrupts or Captured

Inputs • Multi Step Motion Programing

Master/SlaveUSB

LEDBackligh t

WVGA64K

TFTColors Ethernetinches

7 & 10

5.7” ~ 15” SizeBuilt in wireless Compatible with Mobile and tabletVNC Compatible systemCapacitive touch screenAdvance Wireless Specification

Network Camera Compatible | Remote desktop | Pass-through Communication | FTP Functionality | Operation Log | Trend Sampling | Security Functions

• Dynamic Braking (Emergency Stop Possible)• 8/5 Sequence Digital I/O's• USB Port• 4 Tuning Modes:- Auto Semi-auto Manual and interpolation Mode

• Coast to stop and Rapid deceleration Stop

• 5/3 Sequence Digital I/O's• 6 Tuning Methods:- Auto Semi-Auto Manual Interpolation Mode Trace Operation Mode Shorter Cycle Time Operation Mode

PositionSpeedAcceleration timeDeceleration time...

Immediate data 1...n Modbus-RTU

Di/Do signal

Pulse/Analog command

(Immediate value data)

(Positioning data number)

Servo amplifier


Positioning data 1


Positioning data 2

Servo control part (position/speed/torque)Pulse/analog

Di/Do

PTPpositioningcomputing

partDi/Do


Positioning data 15Maximum 15 pointscan be setinside the amplifier!

* Modbus-RTU enables positioning data editing and number command using the internal ampli er settings.Host controller allows

unlimited settings!

SX-BusServo control part (position/speed/torque)VS Type

Vertical Form Fill Seal Machine

Horizontal Form Fill Seal Machine

Operator Interface:• Easy to operate• Minimum down time by showing alarms and

machine operations• Built-in Recipe

Motion Controller : • Used for intermittent & Continuous Motion

with Special Motion Function Blocks

Film Transporter Servo :• Film transport belt pulls the film• Vertical Sealing bars seal the edge of film

tube together.• High Mark sensor detection on SX servo

Cross Servo Sealer :• Seals Top and bottom Seal of pouch.• Servo Degree CAM Operation for better

sealing and low mechanical noise.

Infeed Product Conveyor :• Master Encoder in SX-Servo• Precise Axis Motion

detection

Foil infeed Servo :• Synchronies Gearing Motion

following of Master axis

Film Puller Servo :• Built-in Mark sensor

detection to control web mark to mark adjustments

Sealing and Cutting Jaw :• Sealing and cutting being

done by servo & control by Motion Controller with E-CAM Functionality.

Sealer Jaw CAMing : Motion controller control’s Servo Motor to slow on sealing angle to reduce touching increase mechanical noise , increase mechanical Life and sealing efficiency.Mark Position Sensing : Fuji electric’s Offset range settings function help to set mark on seal Jaw edge without Adjusting Movement of physical mark sensor. This reduce often mechanical adjustment and downtime.

• Sealer Synchronization with Product Mark and Line speed• Motion Controller with E-CAM, Gearing, Rotary and intermittent Synchronization.• Film Feeder Speed CAM • Trouble free Operation.

Foil Feeder

Ethe

rnet

SX

bus

SX

bus

Sealing & Cutter

Servo-1ProductinfeedConveyor

SX bus SX bus

External PG

Servo-2Foilinfeed

Servo-3Puller

Servo-4Sealing & Cutting jaw

Motion Controller

Technoshot HMI

Frenic Mini

PXF Controller

Fuji Electric India Pvt. Ltd.409-410, Meadows, Sahara Plaza, Andheri Kurla Rd, Andheri(E), Mumbai- 400059, Tel:- +91-022-40104870/71E-mail : [email protected] www.fujielectric.co.in

• Sleeve Label is pulled from the Roll and stops on mark sensor using built-in mark detection servo feature.

• Sleeve label is cut by servo cutter.

• Sleeve axis synchronized Product conveyor axis

• Motion controller detects High Speed Mark and CAM Functionality

Sleeve Applicator

Drip Plastic Pipe Extruder Plant

Insertion Unit Haul-Off Unit

Insertion servo

External PG

Perforation Unit

External PG

Drip Sensor

Drip insertion :Drippers are inserted by servo on close loop feedback of master axis.

Drip Punching/Perforation : Servo synchronized with master line speed and position to do perforation on center of drip.

Ethernet

SX Bus

Modbus

• Master axis following E-CAM Functionality • Precise Motion Control • Close Loop Operation

fuji electric motion control system

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