fz16 9b 1kd2(patada)

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FZ16 9B 1KD2(Patada)

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  • 1K21C-600E1

    ( )

    FZ16 (21C7) ANGOLAFZ16 (21C7) UNITED ARAB EMIRATES

  • FZ16PARTS CATALOGUE

    2011 by Yamaha Motor Co., Ltd.1st edition, April 2011

    All rights reserved.Any reprinting or unauthorized usewithout the written permission of

    Yamaha Motor Co., Ltd.is expressly prohibited.

    Printed in Japan.

  • FOREWORD

    This Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand part names correctly.

    1. Modifications or additions which have been made after the issue of the Parts Cataloguewill be announced in the Parts News.It is advisable that you make the necessary corrections to the Parts Catalogue accordingto the Parts News.

    2. AbbreviationsThe following abbreviations are used in this Parts Catalogue.

    UR Use specified parts number.UN Use as many as needed.AP Alternate PartsLM Locally Made (Parts need to be ordered locally)F# Frame No. (Applicable machine No.)O/S Over Size

    3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

    part name as shown below. The numeral appearing to the right of each component part indicates the quantity of

    parts for each assembly unit.

    4. Applicable colours of graphics are represented in the REMARKS as shown below.

    5. Note that the illustrations for reference in finding parts numbers are not to be used forassembling. When assembling, please use the applicable service manual.

    6. The asterisk (*) before a reference number indicates modified items after the first edition.

    PART NO. DESCRIPTION QTY REMARKS2F58331060 FRONT FLASHER LIGHT ASSY 21158331160 .BULB (6V18W) 1

    PART NO. DESCRIPTION QTY REMARKS2N42411000X5 FUEL TANK COMP. 2 MXR3J12424010 .GRAPHIC, FUEL TANK 1 FOR MXR

  • FOREWORD

    7. Applicable Serial No.Frame Serial No. Engine Serial No.

    8. Applicable Colour Code (The (*) mark shows Model colour.)

    9. Applicable Starting Serial No.Frame Serial No.

    Engine Serial No.

    Abbreviation Colour Name Colour CodeDBNM8 DARK BLUISH GRAY METALLIC 8 0919DRMK(*) DEEP RED METALLIC K 0918

    S8 SILVER 8 0895YB(*) YAMAHA BLACK 0033

    Serial No. Name Of Qty Column Model Code

    Serial No. Name Of Qty Column Model Code

  • CONTENTSENGINE

    CYLINDER ............................................................................ 1CRANKSHAFT & PISTON .................................................... 3VALVE ................................................................................... 5CAMSHAFT & CHAIN ........................................................... 6OIL PUMP ............................................................................. 7INTAKE ................................................................................. 8CARBURETOR ..................................................................... 10EXHAUST ............................................................................. 12CRANKCASE ........................................................................ 13CRANKCASE COVER 1 ....................................................... 14STARTER .............................................................................. 15STARTER CLUTCH .............................................................. 16CLUTCH ................................................................................ 17TRANSMISSION ................................................................... 19SHIFT CAM & FORK ............................................................. 21SHIFT SHAFT ....................................................................... 22

    CHASSISFRAME .................................................................................. 23FENDER ................................................................................ 24SIDE COVER ........................................................................ 25REAR ARM & SUSPENSION ............................................... 27STEERING ............................................................................ 28FRONT FORK ....................................................................... 29FUEL TANK ........................................................................... 31FUEL TANK 2 ........................................................................ 33SEAT ..................................................................................... 34FRONT WHEEL .................................................................... 35FRONT BRAKE CALIPER .................................................... 36REAR WHEEL ....................................................................... 37STEERING HANDLE & CABLE ............................................ 39FRONT MASTER CYLINDER ............................................... 40STAND & FOOTREST .......................................................... 41STAND & FOOTREST 2 ....................................................... 43GENERATOR ........................................................................ 45STARTING MOTOR .............................................................. 46FLASHER LIGHT .................................................................. 47METER .................................................................................. 49HEADLIGHT .......................................................................... 50TAILLIGHT ............................................................................ 51HANDLE SWITCH & LEVER ................................................ 52

    ELECTRICAL 1 ..................................................................... 53ELECTRICAL 2 ..................................................................... 54

    INDEXNUMERICAL INDEX ............................................................. 55

  • 1FIG. 1 CYLINDER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE111100 HEAD, CYLINDER 1 1

    2 9502206012 .BOLT, FLANGE 1

    3 9043006014 .GASKET 1

    4 9561708620 BOLT, STUD 2

    5 54BE119000 COVER, CYLINDER HEAD 1 1

    6 54BE116500 .PLATE, BREATHER 1

    7 54BE116900 .GASKET, BREATHER COVER 1

    8 9131705010 .BOLT 4

    9 9321012800 O-RING 1

    10 9361216254 PIN, DOWEL 1

    11 21CE119300 GASKET, HEAD COVER 1 1

    12 9131706025 BOLT 5

    13 54BE118600 COVER, CYLINDER HEAD SIDE 2 1

    14 54BE243500 GASKET 1

    15 9131706025 BOLT 3

    16 9043006014 GASKET 3

    17 9010508197 BOLT, FLANGE 4

    18 9470300885 PLUG, SPARK (NGK CPR8EA) 1

    19 54BE118100 GASKET, CYLINDER HEAD 1 1

    20 9181014804 PIN, DOWEL 4

    21 9011006304 BOLT, HEXAGON SOCKET HEAD 2

    22 54BE131000 CYLINDER 1

    23 21CE135100 GASKET, CYLINDER 1

    24 21CE266110 DUCT 1

    25 9020105015 WASHER, PLATE 2

    26 9011006846 BOLT, HEXAGON SOCKET HEAD 2

    27 21CE116100 ABSORBER 1 2

  • 2FIG. 1 CYLINDER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 21CE116110 ABSORBER 1 1

    29 21CE116120 ABSORBER 1 2

  • 3FIG. 2 CRANKSHAFT & PISTON REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE140009 CRANKSHAFT ASSY 1

    2 21CE168101 .PIN, CRANK 1 1

    3 93310628X0 .BEARING 1

    4 21CE165100 .ROD, CONNECTING 1

    5 21CE142200 .CRANK 2 1

    6 93306305YR BEARING 1

    7 9028003017 KEY, WOODRUFF 1

    8 21CE163100 PISTON (STD) 1

    21CE163609 PISTON (0.50MM O/S) 1 AP

    21CE163809 PISTON (1.00MM O/S) 1 AP

    9 21CE163300 PIN, PISTON 1

    10 9345016812 CIRCLIP 2

    11 21CE160300 PISTON RING SET (STD) 1

    21CE160500 PISTON RING SET (0.50MM O/S) 1 AP

    21CE160700 PISTON RING SET (1.00MM O/S) 1 AP

    12 54BE153600 GEAR, DRIVE 1

    13 9038720813 COLLAR 1

    14 54BE145400 WEIGHT 1 1

    15 21CE153100 GEAR, BALANCE WEIGHT 1

    16 21CE149620 BOSS, BUFFER 1

    17 9020115022 WASHER, PLATE 1

    18 9021410006 WASHER, CLAW 1

    19 54BE147600 SPRING 4

    20 21CE336200 ROLLER 2

    21 90387155J0 COLLAR 1

    22 93306252YG BEARING 1

    23 93306253Y6 BEARING 1

  • 4FIG. 2 CRANKSHAFT & PISTON REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS24 9028205031 KEY, STRAIGHT 1

    25 9021510284 WASHER, LOCK 1

    26 9017010405 NUT 1

  • 5FIG. 3 VALVE REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE211100 VALVE, INTAKE 1

    2 54BE212100 VALVE, EXHAUST 1

    3 21CE211900 SEAL, VALVE STEM 2

    4 21CE212600 SEAT, VALVE SPRING 2 2

    5 21CE211300 SPRING, VALVE INNER 2

    6 22F1211801 COTTER, VALVE 4

    7 21C1211700 RETAINER, VALVE SPRING 2

    8 21CE215100 ARM, VALVE ROCKER 2

    9 21C1215900 SCREW, VALVE ADJUSTING 2

    10 9017006128 NUT 2

    11 21CE215600 SHAFT, ROCKER 2 2

    12 9131705016 BOLT 2

  • 6FIG. 4 CAMSHAFT & CHAIN REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE217000 CAMSHAFT ASSY 1 1

    2 9360506800 .PIN, DOWEL 2

    3 93306002X2 BEARING 1

    4 21CE111F00 PLATE 1

    5 54BE228000 DECOMPRESSION ASSY 1

    6 21CE228800 CAM, DECOMPRESSION 1

    7 9010508196 BOLT, FLANGE 1

    8 9459169096 CHAIN 1

    9 21CE223100 GUIDE, STOPPER 1 1

    10 21CE224100 GUIDE, STOPPER 2 1

    11 4LSE559800 COLLAR 1

    12 9580206020 BOLT, FLANGE 1

    13 21CE221000 TENSIONER ASSY, CAM CHAIN 1

    14 5MXE221301 GASKET, TENSIONER CASE 1

    15 9131706018 BOLT 2

    16 9020106037 WASHER, PLATE (T=1.0) 2

    17 21CE243700 STOPPER 1

    18 9502706016 BOLT, FLANGE 2

  • 7FIG. 5 OIL PUMP REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE330000 OIL PUMP ASSY 1

    2 9011105808 BOLT,HEX. SOCKET BUTTON 2

    3 9034012097 PLUG, STRAIGHT SCREW 1

    4 9043012227 GASKET 1

    5 4LSE341100 STRAINER, OIL 1

    6 21CE344000 ELEMENT ASSY, OIL CLEANER 1

    7 21CE344700 COVER, OIL ELEMENT 1

    8 9502706020 BOLT, FLANGE 2

    9 9502706065 BOLT, FLANGE 1

    10 21CE344900 GASKET, ELEMENT COVER 1

    11 21CE332700 COVER, PUMP GEAR 1

    12 9502206012 BOLT, FLANGE 2

  • 8FIG. 6 INTAKE REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE358601 JOINT, CARBURETOR 1 1

    2 21CE353601 JT. , CARBURETOR 1

    3 9321030611 O-RING 2

    4 9045044803 HOSE CLAMP ASSY 2

    5 9290706600 WASHER, PLATE 2

    6 9131706025 BOLT 2

    7 21CE359500 JOINT 1

    8 21CE354200 HOSE, VACUUM SENSING 1 1

    9 9046708808 CLIP 2

    10 21CE441100 CASE, AIR CLEANER 1 1

    11 21CE441200 CAP, CLEANER CASE 1 1

    12 21CE445000 ELEMENT ASSY, AIR CLEANER 1

    13 21CE445300 JOINT, AIR CLEANER 1 1

    14 21CE445200 SEAL 2

    15 9760205320 SCREW, PAN HEAD WITH WASHER 5

    16 21CE443E00 PIPE, DRAIN 1

    17 9046712800 CLIP 1

    18 21CE487700 RESONATOR 1

    19 21CE448500 PIPE, JOINT 1

    20 9045050802 HOSE CLAMP ASSY 1

    21 9018306802 NUT, SPRING 1

    22 9038706737 COLLAR 1

    23 9582706016 BOLT, FLANGE 2

    24 21CE116610 PIPE, BREATHER 1 1

    25 9046713816 CLIP 1

    26 9046716805 CLIP 1

    27 21CE487200 PIPE 2 1

  • 9FIG. 6 INTAKE REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 21CE481500 GASKET 1

    29 9131706016 BOLT 2

    30 21CE488100 HOSE, BEND 1 1

    31 21CE488200 HOSE, BEND 2 1

    32 9046715012 CLIP 1

    33 9046716805 CLIP 3

    34 45PE480310 AIR INDUCTION SYSTEM ASSY 1

    35 9582706012 BOLT, FLANGE 1

    36 21CE449E00 COVER, AIR CLEANER 1

    37 9046411014 CLAMP 1

    38 9046416016 CLAMP 1

  • 10

    FIG. 7 CARBURETOR REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE490130 CARBURETOR ASSY 1 1

    2 5YY1415000 .NEEDLE ASSY 1

    3 21C1410A00 .STARTER SET 1

    4 21C1410500 .PILOT SCREW SET 1

    5 21C1490J10 .NEEDLE SET 1

    6 21C1410300 .THROTTLE SCREW SET 1

    7 3G21423A73 .JET, MAIN (#112.5) 1

    8 21C1414M41 .NOZZLE, MAIN 1

    9 1NT1414215 .JET, PILOT (# 15) 1

    10 5GH1491810 .RING 1

    11 9850205012 .SCREW, PAN HEAD 2

    12 54B1498500 .FLOAT 1

    13 5831456100 .O-RING 1

    14 3531418600 .PIN, FLOAT 1

    15 9850704008 .SCREW, PAN HEAD 1

    16 22F1413900 .CLIP, PIPE 1

    17 5YP1456100 .O-RING 1

    18 22F1413700 .CLIP 1

    19 22F1495300 .WASHER 1

    20 6K81459710 .WASHER 1

    21 2A21499700 .SEAL 1

    22 9290208100 .WASHER, SPRING 1

    23 8121459400 .NUT 1

    24 4KM1421600 .SCREW 2

    25 21C1419100 .PLUG, DRAIN 1

    26 5LW1499400 .NET, FILTER 1

    27 21C1495810 .COVER, DIAPHRAGM 1

  • 11

    FIG. 7 CARBURETOR REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 21C1434000 .VALVE ASSY 1

    29 21C1427500 .SPRING 1

    30 21C1454500 .DIAPHRAGM 1

    31 21C1414700 .O-RING 1

    32 21C1496A00 .HOLDER, NEEDEL JET 1

    33 21C1498700 .HOSE 1

    34 21C8588500 .THROTTLE SENSOR ASSY 1

    35 21C1421600 .SCREW 1

    36 21C1410E00 .HOSE 1

  • 12

    FIG. 8 EXHAUST REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE470310 MUFFLER COMP. 1 1

    2 21CE471800 PROTECTOR, MUFFLER 1 1

    3 21CE479901 CAP 1

    4 9048012581 GROMMET 6

    5 9038706023 COLLAR 6

    6 9011106087 BOLT,HEX. SOCKET BUTTON 6

    7 9011106807 BOLT,HEX. SOCKET BUTTON 3

    8 9020205807 WASHER, PLATE 3

    9 21CE477500 NUT 1

    10 20PE474700 DAMPER, MUFFLER 1

    11 21CE461300 GASKET, EXHAUST PIPE 1

    12 9570708500 NUT, FLANGE 3

    13 9020108612 WASHER, PLATE 3

    14 9580708025 BOLT, FLANGE 1

    15 9580708035 BOLT, FLANGE 1

    16 9581708040 BOLT, FLANGE 1

    17 90201087F0 WASHER, PLATE 1

  • 13

    FIG. 9 CRANKCASE REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE511100 CRANKCASE 1 1

    2 54BE512100 CRANKCASE 2 1

    3 21CE515500 NOZZLE 3 1

    4 9183021014 PIN, DOWEL 2

    5 9033805801 PLUG 1

    6 9502706055 BOLT, FLANGE 3

    7 9502706045 BOLT, FLANGE 4

    8 9502706070 BOLT, FLANGE 5

  • 14

    FIG. 10 CRANKCASE COVER 1 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE544100 HOLDER, CLUTCH CABLE 1

    2 9131706014 BOLT 2

    3 21CE541110 COVER, CRANKCASE 1 1

    4 54BE545100 GASKET, CRANKCASE COVER 1 1

    5 9183021014 PIN, DOWEL 2

    6 9502706040 BOLT, FLANGE 6

    7 9502706050 BOLT, FLANGE 2

    8 9034014824 PLUG, STRAIGHT SCREW 1

    9 9321014899 O-RING 1

    10 9034032823 PLUG, STRAIGHT SCREW 1

    11 9321032814 O-RING 1

    12 21CE511300 PLATE 1

    13 21CE541801 COVER, CHAIN CASE 1

    14 9580706020 BOLT, FLANGE 2

    15 90387068C9 COLLAR 2

    16 9048012812 GROMMET 2

    17 21CE542A00 DAMPER 1 1

    18 21CE542100 COVER, CRANKCASE 2 1

    19 54BE546100 GASKET, CRANKCASE COVER 2 1

    20 9183021014 PIN, DOWEL 2

    21 9502706040 BOLT, FLANGE 11

    22 54BE536200 PLUG, OIL LEVEL 1

    23 9321019809 O-RING 1

    24 9310110838 OIL SEAL 1

  • 15

    FIG. 11 STARTER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE566100 AXLE, KICK 1

    2 21CE564110 GEAR, KICK 1

    3 9020820005 WASHER, CONICAL SPRING 1

    4 9020120685 WASHER, PLATE (T=0.5) 1

    5 9341020038 CIRCLIP 1

    6 21CE567100 WHEEL, RATCHET 1

    7 21CE576700 SPRING 1

    8 90201167P7 WASHER, PLATE 1

    9 9900916400 CIRCLIP 1

    10 90201162H4 WASHER, PLATE 1

    11 54BE566410 GUIDE, SPRING 1

    12 54BE566500 SPRING, KICK 1

    13 21CE567400 GUIDE, RATCHET WHEEL 1

    14 9131706016 BOLT 2

    15 45PE565100 GEAR, KICK IDLE 1

    16 90201177G4 WASHER, PLATE 2

    17 9900917400 CIRCLIP 1

    18 21CE562000 KICK CRANK ASSY 1

    19 9017912659 NUT 1

    20 9310920821 OIL SEAL 1

  • 16

    FIG. 12 STARTER CLUTCH REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE551410 GEAR 2 1

    2 21CE552100 SHAFT 1 1

    3 90201105E8 WASHER, PLATE 1

    4 9900910400 CIRCLIP 1

    5 45PE552400 WHEEL, STARTER 1

    6 93310325X3 BEARING 1

    7 9020125290 WASHER, PLATE 1

    8 54BE558000 STARTER CLUTCH OUTER ASSY 1

    9 9131706020 BOLT 3

  • 17

    FIG. 13 CLUTCH REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 54BE611100 GEAR, PRIMARY DRIVE 1

    2 54BE725800 COLLAR 1 1

    3 21CE619300 KEY, FEATHER 1

    4 9020112019 WASHER, PLATE 1

    5 9017912802 NUT 1

    6 54BE615000 PRIMARY DRIVEN GEAR COMP. 1

    7 21CE615400 PLATE, THRUST 1 1

    8 21CE637100 BOSS, CLUTCH 1

    9 54BE632100 PLATE, FRICTION 2

    10 21CE633100 PLATE, FRICTION 2 2

    11 21CE632400 PLATE, CLUTCH 1 3

    12 54BE635100 PLATE, PRESSURE 1 1

    13 21CE633300 SPRING, CLUTCH 1 4

    14 21CE633700 SCREW, SPRING 4

    15 21CE635800 PLATE, PUSH 1

    16 21CE635601 ROD, PUSH 1 1

    17 54BE614400 WASHER 1

    18 3C1E634400 NUT, ADJUSTING 1

    19 21CE613510 WASHER, LOCK 1

    20 9017914001 NUT 1

    21 9020820003 WASHER, CONICAL SPRING 1

    22 21CE638001 PUSH LEVER ASSY 1

    23 21C1634510 SPRING, RETURN 1

    24 54BE635700 ROD, PUSH 2 1

    25 9350516844 BALL 1

    26 93315112Y9 BEARING 1

    27 9310212877 OIL SEAL 1

  • 18

    FIG. 13 CLUTCH REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 9900920500 CIRCLIP 1

  • 19

    FIG. 14 TRANSMISSION REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE741140 AXLE, MAIN (14T) 1

    2 21CE714140 GEAR, 4TH PINION (22T) 1

    3 9020917285 WASHER 1

    4 9341020038 CIRCLIP 1

    5 21CE713120 GEAR, 3RD PINION (22T) 1

    6 21CE715140 GEAR, 5TH PINION (24T) 1

    7 21CE712100 GEAR, 2ND PINION (19T) 1

    8 93306054YE BEARING 1

    9 93306201Y4 BEARING 1

    10 21CE747100 PLATE, COVER 1

    11 9851706012 SCREW, PAN HEAD 2

    12 21CE740240 DRIVE AXLE ASSY 1

    13 21CE722120 GEAR, 2ND WHEEL (34T) 1

    14 9020122793 WASHER, PLATE 1

    15 9341022039 CIRCLIP 2

    16 21CE725140 GEAR, 5TH WHEEL (21T) 1

    17 21CE723130 GEAR, 3RD WHEEL (29T) 1

    18 9020918208 WASHER 1

    19 21CE724140 GEAR, 4TH WHEEL (23T) 1

    20 90201177G4 WASHER, PLATE 2

    21 21CE725800 COLLAR 1 1

    22 21CE721120 GEAR, 1ST WHEEL (38T) 1

    23 93306203XR BEARING 1

    24 93306272X4 BEARING 1

    25 9310222818 OIL SEAL 1

    26 9382214800 SPROCKET, DRIVE (14T) 1

    27 4LSE745600 HOLDER, SPROCKET 1

  • 20

    FIG. 14 TRANSMISSION REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 9502706010 BOLT, FLANGE 1

  • 21

    FIG. 15 SHIFT CAM & FORK REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE854030 SHIFT CAM ASSY 1

    2 21CE851100 FORK, SHIFT 1 1

    3 21CE851200 FORK, SHIFT 2 1

    4 21CE851300 FORK, SHIFT 3 1

    5 21CE853100 BAR, SHIFT FORK GUIDE 1 1

    6 21CE853500 BAR, SHIFT FORK GUIDE 2 1

    7 9050106800 SPRING, COMPRESSION 4

  • 22

    FIG. 16 SHIFT SHAFT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CE814000 STOPPER LEVER ASSY 1

    2 9010906259 BOLT 1

    3 21CE833700 SPRING 1

    4 21CE810101 SHIFT SHAFT ASSY 1

    5 9050832805 .SPRING, TORSION 1

    6 9900110600 .CIRCLIP 1

    7 9360843238 PIN, DOWEL 1

    8 9310212875 OIL SEAL 1

    9 21CE811010 SHIFT PEDAL ASSY 1

    10 20PE811300 .COVER, SHIFT PEDAL 1

    11 9140120012 .PIN, COTTER 2

    12 9290206200 .WASHER 1

    13 9020106871 .WASHER, PLATE 1

    14 9701206020 BOLT 1

  • 23

    FIG. 17 FRAME REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF111010 FRAME COMP. 1

    2 21CF131600 STAY, ENGINE 3 1

    3 9581210080 BOLT, FLANGE 4

    4 9017910658 NUT 6

    5 21CF131700 STAY, ENGINE 3 1

    6 9581208035 BOLT, FLANGE 1

    7 9581208016 BOLT, FLANGE 2

    8 9017908674 NUT 1

    9 9581710130 BOLT, FLANGE 1

    10 9010510174 BOLT, FLANGE 1

    11 20PE474700 DAMPER, MUFFLER 2

    12 9038708822 COLLAR 2

    13 21CF163801 DAMPER 1 1

    14 1ESF113B00 DAMPER 1

    15 21CF810020 TOOL KIT 1

  • 24

    FIG. 18 FENDER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF1511000X FENDER, FRONT 1 UR FOR YB

    21CF1511001X FENDER, FRONT 1 UR FOR DRMK

    2 90387068C5 COLLAR 4

    3 9048008801 GROMMET 4

    4 9702206020 BOLT 2

    5 9020106726 WASHER, PLATE 2

    6 9015406061 SCREW, BINDING 2

    7 21CF161100 FENDER, REAR 1

    8 21CF165100 COVER, REAR FENDER 1

    9 9701206014 BOLT 4

    10 9038706048 COLLAR 4

    11 9018305818 NUT, SPRING 2

    12 21CF177G10 BOX, BATTERY 1

    13 21CF171700 DAMPER 1

    14 4LSF474100 PAD, SEAT 1

    15 9011906117 BOLT, WITH WASHER 2

    16 21CF166900 SEAL 2

    17 21CF16A200 SEAL, 2 1

  • 25

    FIG. 19 SIDE COVER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 45SXF17130P3 COVER, SIDE 1 1 DBNM8 FOR YB,DRMK

    2 45SF173E00 .GRAPHIC, 1 1

    3 21CF172A10 PANEL 1 1

    4 9018305818 NUT, SPRING 2

    5 9770250012 SCREW, TAPPING 2

    6 45SXF17230P3 COVER, SIDE 2 1 DBNM8 FOR YB,DRMK

    7 45SF173F00 .GRAPHIC, 2 1

    8 21CF172F10 PANEL 2 1

    9 9018305818 NUT, SPRING 2

    10 9770250012 SCREW, TAPPING 2

    11 21CF171700 DAMPER 2

    12 5DGF177800 DAMPER, LOCATING 1 2

    13 21CXF1736033 COVER, SIDE 3 1 UR FOR YB

    21CXF173C0P1 COVER, SIDE 3 1 UR FOR DRMK

    14 21CF174G60 .GRAPHIC, 3 1 UR FOR YB

    21CF174G90 .GRAPHIC, 3 1 UR FOR DRMK

    15 21CXF1746033 COVER, SIDE 4 1 UR FOR YB

    21CXF174C0P1 COVER, SIDE 4 1 UR FOR DRMK

    16 21CF174G60 .GRAPHIC, 3 1 UR FOR YB

    21CF174G90 .GRAPHIC, 3 1 UR FOR DRMK

    17 9018305818 NUT, SPRING 4

    18 9770250012 SCREW, TAPPING 4

    19 21CXF17C7033 COVER, SIDE 5 1 UR FOR YB

    21CXF17CA0P1 COVER, SIDE 5 1 UR FOR DRMK

    20 5TSF836B02 .TUNING FORK MARK 1

    21 9770750012 SCREW, TRUSS HEAD TAPPING 4

    22 9850706012 SCREW, PAN HEAD 2

  • 26

    FIG. 19 SIDE COVER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS23 9011906137 BOLT, WITH WASHER 2

    24 9850206016 SCREW, PAN HEAD 2

    25 9020106055 WASHER, PLATE 2

    26 9048001559 GROMMET 2

  • 27

    FIG. 20 REAR ARM & SUSPENSION REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CWF21100 REAR ARM COMP. 1

    2 21CF218400 .BUSH 2

    3 9310918803 .OIL SEAL 2

    4 93317318Y5 .BEARING 2

    5 21CF214100 SHAFT, PIVOT 1

    6 20PF212900 COVER, THRUST 2 2

    7 9561412100 NUT, U 1

    8 9020112030 WASHER, PLATE 1

    9 21CF215100 SEAL, GUARD 1

    10 90387066J9 COLLAR 1

    11 90201060A3 WASHER, PLATE 1

    12 9702706025 BOLT, HEXAGON 1

    13 21CF165000 REAR FENDER COMP. 1

    14 90387068S1 COLLAR 3

    15 9580706014 BOLT, FLANGE 3

    16 21CF221000 SHOCK ABSORBER ASSY, REAR 1

    17 9038712845 COLLAR 1

    18 9010512057 BOLT, FLANGE 1

    19 9010512085 BOLT, FLANGE 1

    20 9561212100 NUT, U 2

    21 9020112030 WASHER, PLATE 2

  • 28

    FIG. 21 STEERING REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 5KAF341200 RACE, BALL 2 1

    2 5KAF341300 RACE, BALL 3 1

    3 5KAF341400 RACE, BALL 4 1

    4 4LSF341E10 RETAINER, BALL BEARING 1

    5 4LSF341E00 RETAINER, BALL BEARING 1

    6 5YYF341600 COVER, BALL RACE 2 1

    7 9017925615 NUT 2

    8 9021425800 WASHER, CLAW 1

    9 9020226142 WASHER, PLATE 1

    10 21CF343500 CROWN, HANDLE 1

    11 9502208040 BOLT, FLANGE 2

    12 9020122018 WASHER, PLATE 1

    13 9017622081 NUT, CROWN 1

    14 21CF344100 HOLDER, HANDLE UPPER 2

    15 9502408035 BOLT, FLG.(SMALL HEAD) 4

    16 21CF317420 STAY, HEADLIGHT 1

    17 21CF317J00 DAMPER 1 2

    18 9580706014 BOLT, FLANGE 2

  • 29

    FIG. 22 FRONT FORK REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF310001 FRONT FORK ASSY 1

    2 21CF310201 .FRONT FORK ASSY (L.H) 1

    3 21CF312601 ..TUBE, OUTER (LEFT) 1

    4 21CF311400 ..GASKET 1

    5 21CF311100 ..BOLT, CAP 1

    6 21CF311800 ..SPACER 1

    7 21CF314900 ..WASHER, SPRING UPPER 1

    8 21CF314100 ..SPRING, FRONT FORK 1

    9 21CF318100 ..BOLT, HEXAGON SOCKET HEAD 1

    10 21CF315800 ..GASKET 1

    11 21CF317300 ..SPINDLE, TAPER 1

    12 4EB2314400 ..SEAL, DUST 1

    13 21CF315600 ..RING, SNAP 1

    14 4EB2314501 ..OIL SEAL 1

    15 21CF314600 ..WASHER, OIL SEAL 1

    16 4FM2312540 ..METAL, SLIDE 1 1

    17 21CF317000 ..CYLINDER COMP., FRONT FORK 1

    18 21CF311000 ..INNER TUBE COMP.1 1

    19 21CF310301 .FRONT FORK ASSY (R.H) 1

    20 21CF313601 ..TUBE, OUTER (RIGHT) 1

    21 21CF311400 ..GASKET 1

    22 21CF311100 ..BOLT, CAP 1

    23 21CF311800 ..SPACER 1

    24 21CF314900 ..WASHER, SPRING UPPER 1

    25 21CF314100 ..SPRING, FRONT FORK 1

    26 21CF318100 ..BOLT, HEXAGON SOCKET HEAD 1

    27 21CF315800 ..GASKET 1

  • 30

    FIG. 22 FRONT FORK REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 21CF317300 ..SPINDLE, TAPER 1

    29 4EB2314400 ..SEAL, DUST 1

    30 21CF315600 ..RING, SNAP 1

    31 4EB2314501 ..OIL SEAL 1

    32 21CF314600 ..WASHER, OIL SEAL 1

    33 4FM2312540 ..METAL, SLIDE 1 1

    34 21CF317000 ..CYLINDER COMP., FRONT FORK 1

    35 21CF311000 ..INNER TUBE COMP.1 1

    36 21CF334000 .UNDER BRACKET COMP. 1

    37 5YYF346200 ..SEAL, DUST 1

    38 5KAF341100 ..RACE, BALL 1 1

    39 21CF334600 .BOLT 1 2

  • 31

    FIG. 23 FUEL TANK REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF411000 FUEL TANK COMP. 1

    2 21CF418100 DAMPER, LOCATING 1 2

    3 21CF418200 DAMPER, LOCATING 2 2

    4 21CF418300 DAMPER, LOCATING 3 1

    5 9046480802 CLAMP 1

    6 9038706554 COLLAR 2

    7 90387107H6 COLLAR 2

    8 90201060A3 WASHER, PLATE 4

    9 9582206030 BOLT, FLANGE 4

    10 21CF418810 MOLD, FUEL TANK 2

    11 21CXF17D0033 COVER, TOP 1 UR FOR YB

    21CXF17D30P1 COVER, TOP 1 UR FOR DRMK

    12 21CF414A00 COVER, FILLER 1

    13 21CF431800 PIPE, OVERFLOW 1

    14 21CF461400P0 PLATE, CAP 1 S8 FOR YB,DRMK

    15 9015905065 SCREW, WITH WASHER 3

    16 9017905523 NUT 3

    17 21CWF46110 CAP ASSY WITH LOCK 1

    18 21CF450010 FUEL COCK ASSY 1 1

    19 54BF451210 .GASKET 1

    20 54BF451410 .NET, FILTER 1 1

    21 54BF452110 .CUP, FILTER 1

    22 54BF456410 .GASKET 1

    23 54BF459810 .KNOB 1

    24 54BF453510 .SCREW, LEVER FITTING 1

    25 9014906108 SCREW 2

    26 9020205807 WASHER, PLATE 2

  • 32

    FIG. 23 FUEL TANK REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS27 21CF431100 PIPE, FUEL 1 1

    28 90467100A3 CLIP 2

    29 21CF411G10 HOOK, SIDE COVER 1 2

    30 21CF411J10 DAMPER, SIDE COVER 2

    31 9580206012 BOLT, FLANGE 2

    32 21CF412410 AIR SHROUD 1

    33 9038706048 COLLAR 2

    34 9582706012 BOLT, FLANGE 2

  • 33

    FIG. 24 FUEL TANK 2 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CXF412C033 TANK SIDE COVER 1 1 UR FOR YB

    21CXF412D0P0 TANK SIDE COVER 1 1 UR FOR DRMK

    2 21CF424530 .GRAPHIC, FUEL TANK 2 1 UR FOR YB

    21CF424540 .GRAPHIC, FUEL TANK 2 1 UR FOR DRMK

    3 21CXF413C033 TANK SIDE COVER 2 1 UR FOR YB

    21CXF413D0P0 TANK SIDE COVER 2 1 UR FOR DRMK

    4 21CF424630 .GRAPHIC 3 1 UR FOR YB

    21CF424640 .GRAPHIC 3 1 UR FOR DRMK

    5 21CF414H10 DAMPER, PLATE 1 4

    6 9048013398 GROMMET 2

    7 9011105003 BOLT,HEX. SOCKET BUTTON 6

    8 9011105002 BOLT,HEX. SOCKET BUTTON 2

    9 9020205180 WASHER, PLATE 8

    10 9018305061 NUT, SPRING 8

    11 9015905065 SCREW, WITH WASHER 2

    12 9017905523 NUT 2

    13 21CXF1378033 SCOOP & GUIDE AIR 1 1 UR FOR YB

    21CXF13790P0 SCOOP & GUIDE AIR 1 1 UR FOR DRMK

    14 5TSF413B00 .EMBLEM 1

    15 21CXF13A8033 SCOOP & GUIDE AIR 2 1 UR FOR YB

    21CXF13A90P0 SCOOP & GUIDE AIR 2 1 UR FOR DRMK

    16 5TSF413B00 .EMBLEM 1

    17 9770250012 SCREW, TAPPING 4

    18 9018305818 NUT, SPRING 4

    19 9048012816 GROMMET 2

    20 21CF421610 STAY 1

    21 9580206012 BOLT, FLANGE 2

  • 34

    FIG. 25 SEAT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 45SF473001 DOUBLE SEAT ASSY 1

    2 20PF474100 .PAD, SEAT 6

    3 21CF476300 .PAD, SEAT 2 1

    4 20PH213100 BAND, BATTERY 1

    5 21CF478001 SEAT LOCK ASSY 1

    6 9502206010 BOLT, FLANGE 2

    7 21CF478E01 CABLE, SEAT LOCK 1

    8 21CWF47900 ROTOR SUB ASSY WITH KEY 1

    9 21CF117K00 STAY, LOCK 1

    10 21CF472T10 COVER, SEAT LOCK 1

    11 9015906054 SCREW, WITH WASHER 1

    12 21CF477331 HANDLE, SEAT 1

    13 9502208016 BOLT, FLANGE 4

    14 21CF479T00 BOOT, HANDLE SEAT 1 1

    15 21CF479U00 BOOT, HANDLE SEAT 2 1

    16 21CF479V00 BOOT, HANDLE SEAT 3 1

  • 35

    FIG. 26 FRONT WHEEL REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF51681033 CAST WHEEL, FRONT 1 YB FOR YB,DRMK

    2 21CF510C10 COLLAR ASSY. 1

    3 9310622808 OIL SEAL 1

    4 93306252XG BEARING 2

    5 9411017804 TIRE (100/80-17 MC 52P) 1 MRF

    6 9390000824 VALVE, RIM TR413 1

    7 21CF518301 COLLAR, WHEEL 1

    8 21CF518100 AXLE, WHEEL 1

    9 9560214200 NUT, SELF-LOCKING 1

    10 9290214200 WASHER 1

  • 36

    FIG. 27 FRONT BRAKE CALIPER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF582U00 DISK, BRAKE (RIGHT) 1

    2 9011108847 BOLT,HEX. SOCKET BUTTON 5

    3 5YYF580U20 CALIPER ASSY (RIGHT) 1

    4 5USW004700 .CALIPER SEAL KIT 1

    5 5USF597700 .SPRING, RETURN 1

    6 5USW004800 .BLEED SCREW KIT 1

    7 5USW004500 .BRAKE PAD KIT 1

    8 5USF574400 .PIN 2 1

    9 5USF582700 .SHIM, CALIPER 1

    10 5USW001600 .CLIP 1

    11 5USW006800 .INSULATOR 1

    12 5USW005300 .DUST COVER 1

    13 9010510319 BOLT, FLANGE 2

  • 37

    FIG. 28 REAR WHEEL REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF53381033 CAST WHEEL, REAR 1 YB FOR YB,DRMK

    2 21CF530S10 COLLAR ASSY 1

    3 93306252XG BEARING 2

    4 9310622808 OIL SEAL 1

    5 21CF536400 DAMPER 4

    6 5USF532110 PLATE, BRAKE SHOE 1

    7 5YYWF53300 BRAKE SHOE KIT 1

    8 9050612001 SPRING, TENSION 1

    9 9050615001 SPRING, TENSION 1

    10 5YYF535100 CAMSHAFT 1

    11 21CF535501 LEVER, CAMSHAFT 1

    12 9010106046 BOLT 1

    13 9530706600 NUT 1

    14 36LF533A00 PLATE, INDICATOR 1

    15 20PF53660033 CLUTCH, HUB 1 YB FOR YB,DRMK

    16 93306054YA BEARING 1

    17 20PF537700 COLLAR, WHEEL 1

    18 9310626801 OIL SEAL 1

    19 21CF544000 SPROCKET, DRIVEN (40T) 1

    20 9011608834 BOLT, STUD 6

    21 9560208200 NUT, SELF-LOCKING 6

    22 9411417800 TIRE (140/60-17 MC 63P) 1 MRF

    23 9390000824 VALVE, RIM TR413 1

    24 21CF537100 BAR, TENSION 1

    25 9010908063 BOLT 1

    26 9530208700 NUT 1

    27 9140120012 PIN, COTTER 2

  • 38

    FIG. 28 REAR WHEEL REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 9010908223 BOLT 1

    29 9530208600 NUT 1

    30 9290208200 WASHER 2

    31 21CF538100 AXLE, WHEEL 1

    32 21CF537701 COLLAR, WHEEL 1

    33 21CF538310 COLLAR, WHEEL 1

    34 9560214200 NUT, SELF-LOCKING 1

    35 9020115026 WASHER, PLATE 2

    36 94568B5128 CHAIN (R428HBSX-128-2) 1

    37 21CF538811 PULLER, CHAIN 1 2

    38 21CF217400 END 1 2

    39 9290208600 WASHER, PLATE 2

    40 9530208600 NUT 4

  • 39

    FIG. 29 STEERING HANDLE & CABLE REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF611101 HANDLEBAR 1

    2 21CF631110 CABLE, THROTTLE 1 1

    3 21CF633500 CABLE, CLUTCH 1

    4 4TLF637200 COVER, HANDLE LEVER 1 1

    5 9012308046 BOLT 1

    6 9017908148 NUT 1

    7 21CF633101 CABLE, STARTER 1 1

    8 21CF624100 GRIP 1

    9 21CF624000 GRIP ASSY 1

    10 21CF620B20 END GRIP ASSY 2

  • 40

    FIG. 30 FRONT MASTER CYLINDER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF587200 HOSE, BRAKE 1 1

    2 9040110818 BOLT, UNION 2

    3 9020110815 WASHER, PLATE 4

    4 21CF583T00 MASTER CYLINDER ASSY 1

    5 5USW004100 .CYLINDER KIT, MASTER 1

    6 5US2585400 .DIAPHRAGM, RESERVOIR 1

    7 5US2585200 .CAP, RESERVOIR 1

    8 9870604012 .SCREW, FLAT HEAD 2

    9 5YYF586700 .BRACKET, MASTER CYLINDER 1

    10 9010506859 .BOLT, FLANGE 2

    11 21CH398000 FRONT STOP SWITCH ASSY 1

    12 5YYH392201 LEVER 2 1

    13 9010906859 BOLT 1

    14 9018506802 NUT, SELF-LOCKING 1

    15 21CF587500 HOLDER, BRAKE HOSE 1 1

    16 9580706012 BOLT, FLANGE 1

    17 21CF587600 HOLDER, BRAKE HOSE 2 1

    18 21CF331700 HOLDER, CABLE 1

  • 41

    FIG. 31 STAND & FOOTREST REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 35BF745100 FOOTREST 1

    2 21CF745200P2 BRACKET, FOOTREST 1 1 DBNM8 FOR YB,DRMK

    3 90508183B9 SPRING, TORSION 1

    4 9170108040 PIN 1

    5 9140125015 PIN, COTTER 1

    6 21CF741300 COVER, FOOTREST 1

    7 9850205014 SCREW, PAN HEAD 2

    8 9010908202 BOLT 1

    9 21CF726100 SHAFT 1

    10 9020110841 WASHER, PLATE 1

    11 21CF741400 DAMPER, FOOTREST 1

    12 21CF744501 PLATE 1 1

    13 9581206014 BOLT, FLANGE 2

    14 9581208035 BOLT, FLANGE 2

    15 9581208025 BOLT, FLANGE 1

    16 9020108866 WASHER, PLATE 3

    17 35BF746100 FOOTREST 1

    18 21CF746200P2 BRACKET, FOOTREST 2 1 DBNM8 FOR YB,DRMK

    19 21CF742600 SPRING, RETURN 1

    20 9170108040 PIN 1

    21 9140125015 PIN, COTTER 1

    22 21CF741300 COVER, FOOTREST 1

    23 9850205014 SCREW, PAN HEAD 2

    24 9010908202 BOLT 1

    25 21CF144G00 STAY, STOP SWITCH 1

    26 9580206010 BOLT, FLANGE 1

    27 21CF721110 PEDAL, BRAKE 1

  • 42

    FIG. 31 STAND & FOOTREST REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 9050626807 SPRING, TENSION 1

    29 21CF726100 SHAFT 1

    30 9020110841 WASHER, PLATE 1

    31 21CF741400 DAMPER, FOOTREST 1

    32 21CF721A00 GUIDE, PLATE 1

    33 9581206014 BOLT, FLANGE 1

    34 21CF744601 PLATE 2 1

    35 9581206014 BOLT, FLANGE 2

    36 9581208035 BOLT, FLANGE 2

    37 9581208025 BOLT, FLANGE 1

    38 9020108866 WASHER, PLATE 3

  • 43

    FIG. 32 STAND & FOOTREST 2 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 45SF711100 STAND, MAIN 1

    2 9038710822 COLLAR 2

    3 9050635816 SPRING, TENSION 1

    4 21CF711400 STOPPER, MAIN STAND 1

    5 9560210200 NUT, U FLANGE 2

    6 9010510009 BOLT, FLANGE 2

    7 21CF723100 ROD, BRAKE 1

    8 9140120012 PIN, COTTER 1

    9 9290206200 WASHER 1

    10 9024006804 PIN, CLEVIS 1

    11 9290206200 WASHER 1

    12 9050110245 SPRING, COMPRESSION 1

    13 9024912008 PIN 1

    14 9017906018 NUT 1

    15 21CF731100 STAND, SIDE 1

    16 9050623807 SPRING, TENSION 1

    17 9044513806 HOSE 1

    18 9010110006 BOLT 1

    19 9038710003 COLLAR 1

    20 90201101J1 WASHER, PLATE 2

    21 9018510811 NUT, SELF-LOCKING 1

    22 21CF732101 BRACKET, SIDE STAND 1

    23 9502210025 BOLT, FLANGE 2

    24 20PF743100 FOOTREST, REAR 1 1

    25 20PF744100 FOOTREST, REAR 2 1

    26 9170108035 PIN 2

    27 9140125015 PIN, COTTER 2

  • 44

    FIG. 32 STAND & FOOTREST 2 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 9050112743 SPRING, COMPRESSION 2

    29 9350104805 BALL 2

    30 35BF743700 WASHER, SPECIAL 2

  • 45

    FIG. 33 GENERATOR REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH145010 ROTOR ASSY 1

    2 54BH141000 STATOR ASSY 1

    3 9131206030 BOLT 3

    4 9131206016 BOLT 2

    5 9570712500 NUT, FLANGE 1

    6 90201122H1 WASHER, PLATE 1

  • 46

    FIG. 34 STARTING MOTOR REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH180010 STARTING MOTOR ASSY 1

    2 5TPH180100 .BRUSH SET 1

    3 21CH183G00 .CORD COMP. 1

    4 5D9H186100 .GASKET 1

    5 5D9H182800 .SCREW 2 2

    6 9131206020 BOLT 2

    7 9321029807 O-RING 1

  • 47

    FIG. 35 FLASHER LIGHT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH331000 FRONT FLASHER LIGHT ASSY 1 1

    2 21CH331100 .BULB, FLASHER (12V-10W) 1

    3 20PH331810 .STAY, FLASHER 1 1

    4 21CH331E00 .CORD ASSY 1

    5 20PH361800 .PLATE 1

    6 20PH213A00 .SCREW, FITTING 1

    7 20PH333300 .SCREW, LENS FITTING 1

    8 20PH213300 .SCREW, FITTING 1

    9 21CH332000 FRONT FLASHER LIGHT ASSY 2 1

    10 21CH331100 .BULB, FLASHER (12V-10W) 1

    11 20PH331810 .STAY, FLASHER 1 1

    12 21CH332E00 .CORD ASSY 1

    13 20PH361800 .PLATE 1

    14 20PH213A00 .SCREW, FITTING 1

    15 20PH333300 .SCREW, LENS FITTING 1

    16 20PH213300 .SCREW, FITTING 1

    17 21CH333000 REAR FLASHER LIGHT ASSY 1 1

    18 21CH331100 .BULB, FLASHER (12V-10W) 1

    19 20PH331800 .STAY, FLASHER 1 1

    20 21CH355M00 .CORD ASSY 1

    21 20PH361800 .PLATE 1

    22 20PH213A00 .SCREW, FITTING 1

    23 20PH333300 .SCREW, LENS FITTING 1

    24 20PH213300 .SCREW, FITTING 1

    25 21CH334000 REAR FLASHER LIGHT ASSY 2 1

    26 21CH331100 .BULB, FLASHER (12V-10W) 1

    27 20PH331800 .STAY, FLASHER 1 1

  • 48

    FIG. 35 FLASHER LIGHT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS28 21CH334E00 .CORD ASS'Y 1

    29 20PH361800 .PLATE 1

    30 20PH213A00 .SCREW, FITTING 1

    31 20PH333300 .SCREW, LENS FITTING 1

    32 20PH213300 .SCREW, FITTING 1

    33 5YYH331810 STAY, FLASHER 1 4

  • 49

    FIG. 36 METER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 45SH350020 METER ASSY 1

    2 9048014818 GROMMET 3

    3 9770750014 SCREW, TRUSS HEAD TAPPING 3

    4 9020105036 WASHER, PLATE 3

    5 21CH375601 SENSOR, UNIT 1

    6 9046414803 CLAMP 3

  • 50

    FIG. 37 HEADLIGHT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 1ESH430000 HEADLIGHT ASSY 1

    2 21CH431400 .BULB (12V-35/35W) 1

    3 21CH434700 .BULB (12V-5W) 1

    4 21CH450200 .COVER COMP. 1

    5 21CH431200 .CORD ASSY 1

    6 9048014101 GROMMET 2

    7 90387068D4 COLLAR 2

    8 9580206025 BOLT, FLANGE 2

    9 9011906194 BOLT, WITH WASHER 1

    10 21CF312120 COVER, UPPER 1 1

    11 9770740014 SCREW, TAPPING 3

    12 21CF31220033 COVER, OUTER 1 1 UR FOR YB

    21CF312200P1 COVER, OUTER 1 1 UR FOR DRMK

    13 21CF31320033 COVER, OUTER 2 1 UR FOR YB

    21CF313200P1 COVER, OUTER 2 1 UR FOR DRMK

    14 21CH452710 DAMPER 4

    15 9011106121 BOLT,HEX. SOCKET BUTTON 4

    16 9018306821 NUT, SPRING 4

  • 51

    FIG. 38 TAILLIGHT REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH471000 TAILLIGHT UNIT ASSY 1

    2 21CH471400 .BULB (12V-21/5W) 1

    3 21CH472100 .LENS, TAILLIGHT 1

    4 21CH472300 .GASKET, TAIL LENS 1

    5 9770240030 .SCREW, TAPPING 2

    6 9770250025 SCREW, TAPPING 2

    7 9020105036 WASHER, PLATE 2

    8 9048014819 GROMMET 2

  • 52

    FIG. 39 HANDLE SWITCH & LEVER REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CF628000 REAR VIEW MIRROR ASSY (LEFT) 1

    2 21CF629000 REAR VIEW MIRROR ASSY (RIGHT) 1

    3 21CH397201 SWITCH, HANDLE 4 1

    4 21CH396301 SWITCH, HANDLE 3 1

    5 5YYH291100 HOLDER, LEVER 1 1

    6 21CH391200 LEVER 1 1

    7 36LH394510 BOLT, LEVER 1

    8 9570706300 NUT, NYLON 1

    9 9750M06425 BOLT, WITH WASHER 1

    10 9020108834 WASHER, PLATE 1

    11 36LH393600 BAND, SWITCH CORD 2

  • 53

    FIG. 40 ELECTRICAL 1 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH231000 IGNITION COIL ASSY 1

    2 9502706020 BOLT, FLANGE 2

    3 20PH237001 PLUG CAP ASSY 1

    4 21CH211000 BATTERY ASSY (MINDA MLX-5LE) 1

    5 9044607805 HOSE 1

    6 21CH211510 WIRE, PLUS LEAD 1

    7 21CH211610 WIRE, MINUS LEAD 1

    8 5YYH213110 BAND, BATTERY 1

    9 54BH196000 RECTIFIER & REGULATOR ASSY 1

    10 9570206500 NUT, FLANGE 2

    11 9581206025 BOLT, FLANGE 2

    12 9038706048 COLLAR 2

    13 9020205807 WASHER, PLATE 2

    14 21CH259030 WIRE HARNESS ASSY 1

    15 21CH259900 COVER, CONNECTER 1

    16 21CH252U00 COVER 1

    17 9046416061 CLAMP 3

    18 9046480802 CLAMP 1

  • 54

    FIG. 41 ELECTRICAL 2 REF.NO. PART NO. DESCRIPTION

    2

    1

    C

    7 REMARKS1 21CH554010 C.D.I. UNIT ASSY 1

    2 21CH554610 BAND 1

    3 21CH254000 NEUTRAL SWITCH ASSY 1

    4 9043010148 GASKET 1

    5 21CH253000 STOP SWITCH ASSY 1

    6 21CH195101 RELAY 1

    7 21CH194010 STARTER RELAY ASSY 1

    8 9131205008 BOLT 2

    9 21CH250120 MAIN SWITCH STEERING LOCK 1

    10 9014906118 SCREW 2

    11 21CH291700 SWITCH 1

    12 21CXH25020 MAIN SW. STRG. LOCK SUB ASSY 1 AP

    13 21CH335000 FLASHER RELAY ASSY 1

    14 21CH337100 HORN 1

    15 9580206012 BOLT, FLANGE 1

    16 21CH570102 SENDER ASSY 1

    17 9011905022 BOLT, WITH WASHER 4

    18 5USH511000 REFLECTOR ASSY 1

    19 9570205500 NUT, FLANGE 1

  • 55

    NUMERICAL INDEX

    PART NO. REF.NO.

    21C1211700 3 722F1211801 3 621C1215900 3 921C1410300 7 621C1410500 7 421C1410A00 7 321C1410E00 7 3622F1413700 7 1822F1413900 7 161NT1414215 7 921C1414700 7 3121C1414M41 7 85YY1415000 7 23531418600 7 1421C1419100 7 2521C1421600 7 354KM1421600 7 243G21423A73 7 721C1427500 7 2921C1434000 7 2821C1454500 7 305831456100 7 135YP1456100 7 178121459400 7 236K81459710 7 2021C1490J10 7 55GH1491810 7 1022F1495300 7 1921C1495810 7 2721C1496A00 7 3254B1498500 7 1221C1498700 7 335LW1499400 7 262A21499700 7 2121C1634510 13 234FM2312540 22 16

    22 334EB2314400 22 12

    22 294EB2314501 22 14

    22 315US2585200 30 75US2585400 30 621C8588500 7 3454BE111100 1 121CE111F00 4 421CE116100 1 2721CE116110 1 28

    21CE116120 1 2954BE116500 1 621CE116610 6 2454BE116900 1 754BE118100 1 1954BE118600 1 1354BE119000 1 521CE119300 1 1154BE131000 1 2221CE135100 1 2321CE140009 2 121CE142200 2 554BE145400 2 1454BE147600 2 1921CE149620 2 1621CE153100 2 1554BE153600 2 1221CE160300 2 1121CE160500 2 1121CE160700 2 1121CE163100 2 821CE163300 2 921CE163609 2 821CE163809 2 821CE165100 2 421CE168101 2 254BE211100 3 121CE211300 3 521CE211900 3 354BE212100 3 221CE212600 3 421CE215100 3 821CE215600 3 1121CE217000 4 121CE221000 4 135MXE221301 4 1421CE223100 4 921CE224100 4 1054BE228000 4 521CE228800 4 654BE243500 1 1421CE243700 4 1721CE266110 1 2454BE330000 5 121CE332700 5 1121CE336200 2 204LSE341100 5 521CE344000 5 6

    PART NO. REF.NO.

    21CE344700 5 721CE344900 5 1021CE353601 6 221CE354200 6 821CE358601 6 121CE359500 6 721CE441100 6 1021CE441200 6 1121CE443E00 6 1621CE445000 6 1221CE445200 6 1421CE445300 6 1321CE448500 6 1921CE449E00 6 3621CE461300 8 1121CE470310 8 121CE471800 8 220PE474700 8 10

    17 1121CE477500 8 921CE479901 8 345PE480310 6 3421CE481500 6 2821CE487200 6 2721CE487700 6 1821CE488100 6 3021CE488200 6 3121CE490130 7 154BE511100 9 121CE511300 10 1254BE512100 9 221CE515500 9 354BE536200 10 2221CE541110 10 321CE541801 10 1321CE542100 10 1821CE542A00 10 1721CE544100 10 154BE545100 10 454BE546100 10 1921CE551410 12 121CE552100 12 245PE552400 12 554BE558000 12 84LSE559800 4 1121CE562000 11 1821CE564110 11 245PE565100 11 15

    PART NO. REF.NO.

    54BE566100 11 154BE566410 11 1154BE566500 11 1221CE567100 11 621CE567400 11 1321CE576700 11 754BE611100 13 121CE613510 13 1954BE614400 13 1754BE615000 13 621CE615400 13 721CE619300 13 354BE632100 13 921CE632400 13 1121CE633100 13 1021CE633300 13 1321CE633700 13 143C1E634400 13 1854BE635100 13 1221CE635601 13 1654BE635700 13 2421CE635800 13 1521CE637100 13 821CE638001 13 2221CE712100 14 721CE713120 14 521CE714140 14 221CE715140 14 621CE721120 14 2221CE722120 14 1321CE723130 14 1721CE724140 14 1921CE725140 14 1621CE725800 14 2154BE725800 13 221CE740240 14 1221CE741140 14 14LSE745600 14 2721CE747100 14 1021CE810101 16 421CE811010 16 920PE811300 16 1021CE814000 16 121CE833700 16 321CE851100 15 221CE851200 15 321CE851300 15 421CE853100 15 5

    PART NO. REF.NO.

    21CE853500 15 621CE854030 15 121CF111010 17 11ESF113B00 17 1421CF117K00 25 921CF131600 17 221CF131700 17 521CF144G00 31 2521CF1511000X 18 121CF1511001X 18 121CF161100 18 721CF163801 17 1321CF165000 20 1321CF165100 18 821CF166900 18 1621CF16A200 18 1721CF171700 18 13

    19 1121CF172A10 19 321CF172F10 19 845SF173E00 19 245SF173F00 19 721CF174G60 19 14

    19 1621CF174G90 19 14

    19 165DGF177800 19 1221CF177G10 18 1220PF212900 20 621CF214100 20 521CF215100 20 921CF217400 28 3821CF218400 20 221CF221000 20 1621CF310001 22 121CF310201 22 221CF310301 22 1921CF311000 22 18

    22 3521CF311100 22 5

    22 2221CF311400 22 4

    22 2121CF311800 22 6

    22 2321CF312120 37 1021CF31220033 37 1221CF312200P1 37 12

    PART NO. REF.NO.

    21CF312601 22 321CF31320033 37 1321CF313200P1 37 1321CF313601 22 2021CF314100 22 8

    22 2521CF314600 22 15

    22 3221CF314900 22 7

    22 2421CF315600 22 13

    22 3021CF315800 22 10

    22 2721CF317000 22 17

    22 3421CF317300 22 11

    22 2821CF317420 21 1621CF317J00 21 1721CF318100 22 9

    22 2621CF331700 30 1821CF334000 22 3621CF334600 22 395KAF341100 22 385KAF341200 21 15KAF341300 21 25KAF341400 21 35YYF341600 21 64LSF341E00 21 54LSF341E10 21 421CF343500 21 1021CF344100 21 145YYF346200 22 3721CF411000 23 121CF411G10 23 2921CF411J10 23 3021CF412410 23 325TSF413B00 24 14

    24 1621CF414A00 23 1221CF414H10 24 521CF418100 23 221CF418200 23 321CF418300 23 421CF418810 23 1021CF421610 24 20

    PART NO. REF.NO.

  • 56

    NUMERICAL INDEX

    PART NO. REF.NO.

    21CF424530 24 221CF424540 24 221CF424630 24 421CF424640 24 421CF431100 23 2721CF431800 23 1321CF450010 23 1854BF451210 23 1954BF451410 23 2054BF452110 23 2154BF453510 23 2454BF456410 23 2254BF459810 23 2321CF461400P0 23 1421CF472T10 25 1045SF473001 25 120PF474100 25 24LSF474100 18 1421CF476300 25 321CF477331 25 1221CF478001 25 521CF478E01 25 721CF479T00 25 1421CF479U00 25 1521CF479V00 25 1621CF510C10 26 221CF51681033 26 121CF518100 26 821CF518301 26 721CF530S10 28 25USF532110 28 621CF53381033 28 136LF533A00 28 145YYF535100 28 1021CF535501 28 1121CF536400 28 520PF53660033 28 1521CF537100 28 2420PF537700 28 1721CF537701 28 3221CF538100 28 3121CF538310 28 3321CF538811 28 3721CF544000 28 195USF574400 27 85YYF580U20 27 35USF582700 27 921CF582U00 27 1

    21CF583T00 30 45YYF586700 30 921CF587200 30 121CF587500 30 1521CF587600 30 175USF597700 27 521CF611101 29 121CF620B20 29 1021CF624000 29 921CF624100 29 821CF628000 39 121CF629000 39 221CF631110 29 221CF633101 29 721CF633500 29 34TLF637200 29 445SF711100 32 121CF711400 32 421CF721110 31 2721CF721A00 31 3221CF723100 32 721CF726100 31 9

    31 2921CF731100 32 1521CF732101 32 2221CF741300 31 6

    31 2221CF741400 31 11

    31 3121CF742600 31 1920PF743100 32 2435BF743700 32 3020PF744100 32 2521CF744501 31 1221CF744601 31 3435BF745100 31 121CF745200P2 31 235BF746100 31 1721CF746200P2 31 1821CF810020 17 155TSF836B02 19 2054BH141000 33 221CH145010 33 121CH180010 34 15TPH180100 34 25D9H182800 34 521CH183G00 34 35D9H186100 34 4

    PART NO. REF.NO.

    21CH194010 41 721CH195101 41 654BH196000 40 921CH211000 40 421CH211510 40 621CH211610 40 720PH213100 25 45YYH213110 40 820PH213300 35 8

    35 1635 2435 32

    20PH213A00 35 635 1435 2235 30

    21CH231000 40 120PH237001 40 321CH250120 41 921CH252U00 40 1621CH253000 41 521CH254000 41 321CH259030 40 1421CH259900 40 155YYH291100 39 521CH291700 41 1121CH331000 35 121CH331100 35 2

    35 1035 1835 26

    20PH331800 35 1935 27

    20PH331810 35 335 11

    5YYH331810 35 3321CH331E00 35 421CH332000 35 921CH332E00 35 1221CH333000 35 1720PH333300 35 7

    35 1535 2335 31

    21CH334000 35 2521CH334E00 35 2821CH335000 41 1321CH337100 41 14

    PART NO. REF.NO.

    45SH350020 36 121CH355M00 35 2020PH361800 35 5

    35 1335 2135 29

    21CH375601 36 521CH391200 39 65YYH392201 30 1236LH393600 39 1136LH394510 39 721CH396301 39 421CH397201 39 321CH398000 30 111ESH430000 37 121CH431200 37 521CH431400 37 221CH434700 37 321CH450200 37 421CH452710 37 1421CH471000 38 121CH471400 38 221CH472100 38 321CH472300 38 45USH511000 41 1821CH554010 41 121CH554610 41 221CH570102 41 165USW001600 27 105USW004100 30 55USW004500 27 75USW004700 27 45USW004800 27 65USW005300 27 125USW006800 27 1121CWF21100 20 121CWF46110 23 1721CWF47900 25 85YYWF53300 28 721CXF1378033 24 1321CXF13790P0 24 1321CXF13A8033 24 1521CXF13A90P0 24 1545SXF17130P3 19 145SXF17230P3 19 621CXF1736033 19 1321CXF173C0P1 19 1321CXF1746033 19 15

    PART NO. REF.NO.

    21CXF174C0P1 19 1521CXF17C7033 19 1921CXF17CA0P1 19 1921CXF17D0033 23 1121CXF17D30P1 23 1121CXF412C033 24 121CXF412D0P0 24 121CXF413C033 24 321CXF413D0P0 24 321CXH25020 41 129010106046 28 129010110006 32 189010506859 30 109010508196 4 79010508197 1 179010510009 32 69010510174 17 109010510319 27 139010512057 20 189010512085 20 199010906259 16 29010906859 30 139010908063 28 259010908202 31 8

    31 249010908223 28 289011006304 1 219011006846 1 269011105002 24 89011105003 24 79011105808 5 29011106087 8 69011106121 37 159011106807 8 79011108847 27 29011608834 28 209011905022 41 179011906117 18 159011906137 19 239011906194 37 99012308046 29 59014906108 23 259014906118 41 109015406061 18 69015905065 23 15

    24 119015906054 25 119017006128 3 10

    PART NO. REF.NO.

    9017010405 2 269017622081 21 139017905523 23 16

    24 129017906018 32 149017908148 29 69017908674 17 89017910658 17 49017912659 11 199017912802 13 59017914001 13 209017925615 21 79018305061 24 109018305818 18 11

    19 419 919 1724 18

    9018306802 6 219018306821 37 169018506802 30 149018510811 32 219020105015 1 259020105036 36 4

    38 79020106037 4 169020106055 19 2590201060A3 20 11

    23 89020106726 18 59020106871 16 139020108612 8 1390201087F0 8 179020108834 39 109020108866 31 16

    31 3890201101J1 32 2090201105E8 12 39020110815 30 39020110841 31 10

    31 309020112019 13 49020112030 20 8

    20 2190201122H1 33 69020115022 2 179020115026 28 3590201162H4 11 10

    PART NO. REF.NO.

  • 57

    NUMERICAL INDEX

    PART NO. REF.NO.

    90201167P7 11 890201177G4 11 16

    14 209020120685 11 49020122018 21 129020122793 14 149020125290 12 79020205180 24 99020205807 8 8

    23 2640 13

    9020226142 21 99020820003 13 219020820005 11 39020917285 14 39020918208 14 189021410006 2 189021425800 21 89021510284 2 259024006804 32 109024912008 32 139028003017 2 79028205031 2 249033805801 9 59034012097 5 39034014824 10 89034032823 10 109038706023 8 59038706048 18 10

    23 3340 12

    9038706554 23 690387066J9 20 109038706737 6 2290387068C5 18 290387068C9 10 1590387068D4 37 790387068S1 20 149038708822 17 129038710003 32 1990387107H6 23 79038710822 32 29038712845 20 1790387155J0 2 219038720813 2 139040110818 30 29043006014 1 3

    1 16

    9043010148 41 49043012227 5 49044513806 32 179044607805 40 59045044803 6 49045050802 6 209046411014 6 379046414803 36 69046416016 6 389046416061 40 179046480802 23 5

    40 189046708808 6 990467100A3 23 289046712800 6 179046713816 6 259046715012 6 329046716805 6 26

    6 339048001559 19 269048008801 18 39048012581 8 49048012812 10 169048012816 24 199048013398 24 69048014101 37 69048014818 36 29048014819 38 89050106800 15 79050110245 32 129050112743 32 289050612001 28 89050615001 28 99050623807 32 169050626807 31 289050635816 32 390508183B9 31 39050832805 16 59131205008 41 89131206016 33 49131206020 34 69131206030 33 39131705010 1 89131705016 3 129131706014 10 29131706016 6 29

    11 149131706018 4 15

    PART NO. REF.NO.

    9131706020 12 99131706025 1 12

    1 156 6

    9140120012 16 1128 2732 8

    9140125015 31 531 2132 27

    9170108035 32 269170108040 31 4

    31 209181014804 1 209183021014 9 4

    10 510 20

    9290206200 16 1232 932 11

    9290208100 7 229290208200 28 309290208600 28 399290214200 26 109290706600 6 59310110838 10 249310212875 16 89310212877 13 279310222818 14 259310622808 26 3

    28 49310626801 28 189310918803 20 39310920821 11 209321012800 1 99321014899 10 99321019809 10 239321029807 34 79321030611 6 39321032814 10 1193306002X2 4 393306054YA 28 1693306054YE 14 893306201Y4 14 993306203XR 14 2393306252XG 26 4

    28 393306252YG 2 22

    PART NO. REF.NO.

    93306253Y6 2 2393306272X4 14 2493306305YR 2 693310325X3 12 693310628X0 2 393315112Y9 13 2693317318Y5 20 49341020038 11 5

    14 49341022039 14 159345016812 2 109350104805 32 299350516844 13 259360506800 4 29360843238 16 79361216254 1 109382214800 14 269390000824 26 6

    28 239411017804 26 59411417800 28 2294568B5128 28 369459169096 4 89470300885 1 189502206010 25 69502206012 1 2

    5 129502208016 25 139502208040 21 119502210025 32 239502408035 21 159502706010 14 289502706016 4 189502706020 5 8

    40 29502706040 10 6

    10 219502706045 9 79502706050 10 79502706055 9 69502706065 5 99502706070 9 89530208600 28 29

    28 409530208700 28 269530706600 28 139560208200 28 219560210200 32 5

    PART NO. REF.NO.

    9560214200 26 928 34

    9561212100 20 209561412100 20 79561708620 1 49570205500 41 199570206500 40 109570706300 39 89570708500 8 129570712500 33 59580206010 31 269580206012 23 31

    24 2141 15

    9580206020 4 129580206025 37 89580706012 30 169580706014 20 15

    21 189580706020 10 149580708025 8 149580708035 8 159581206014 31 13

    31 3331 35

    9581206025 40 119581208016 17 79581208025 31 15

    31 379581208035 17 6

    31 1431 36

    9581210080 17 39581708040 8 169581710130 17 99582206030 23 99582706012 6 35

    23 349582706016 6 239701206014 18 99701206020 16 149702206020 18 49702706025 20 129750M06425 39 99760205320 6 159770240030 38 59770250012 19 5

    19 10

    PART NO. REF.NO.

    9770250012 19 1824 17

    9770250025 38 69770740014 37 119770750012 19 219770750014 36 39850205012 7 119850205014 31 7

    31 239850206016 19 249850704008 7 159850706012 19 229851706012 14 119870604012 30 89900110600 16 69900910400 12 49900916400 11 99900917400 11 179900920500 13 28

    PART NO. REF.NO.