in-sight® track & trace - gs1 files... · presentation topics what is in-sight track &...

In-Sight® Track & TraceHealthcare packaging identification and data verification

Presentation Topics

What is In-Sight Track & Trace?

Where can In-Sight Track & Trace be used?

2 | © 2013 Cognex Corporation

How does In-Sight Track & Trace work?

What is In-Sight Track & Trace?

Enterprise-level

Plant-level

ERP System

(SAP, Oracle)

Manufacturing

Execution System (MES)

Serialization

System

Part 11 Compliance

Database

Out to Logistics /

Supply Chain


Machine-level

Line-level Audit Message ServerCognex

HMI Display

Line Management

Software

Cognex VisionView In-Sight Track & Trace

100% Label Identification and Data Validation

Reads 1-D and -2D codes

Validates ID code data using GS1 Application Identifiers� GTIN (01)

� Batch / Lot (10)

� Expiration date (17)

� Production date (11)


� Production date (11)

� Best Before date (15)

� Serial Number (21)

� Price (390)

Grades Data Matrix code marking process

Verifies printed text (OCV)

Serialization on a Typical Packaging Line

Read Carton Code

Grade Code

Verify Printed TextRead

Codes in Bundle

Read

Bundle Code

Read Pallet CodeOff-Line Data Matrix Quality Verification

Read

Case Code


Print Carton Code

And Human Readable DataPrint Bundle Code Print Pallet CodePrint Case Code

In-Sight Track & Trace Product Overview

Off-the-shelf “Job File” for In-Sight Vision Systems

� No programming required

� Easy to use

� Step-by-step setup


Optimized for traceability

applications

� User access control

� Parameter change & event logging

� Simplifies validation procedures

� Conforms to industry standards (e.g. GS1)

Product Contents

Track & Trace job file� Touchscreen-friendly interface

� No programming required!

HMI Display Control for .NET

� Easy to integrate with any PC-based HMI or custom application


� Easy to integrate with any PC-based HMI or custom application

� Includes sample application with source code

� Flexibility to add custom logic

Cognex Audit Server

� Audit trail support for 21 CFR Part 11 compliance

� Includes sample code and demo application

Audit Server

Electronic Records

� Camera boot-up

� Online/Offline events

� Login events

� Job changes

� Parameter changes


� Parameter changes

IQ / OQ Validation Documentation


In-Sight Hardware Compatibility

Models to meet any price / performance requirement

� In-Sight 5000 Series


� In-Sight Micro Series



Track & Trace Operation

Identify and Validate Code Data

Read most types of ID codes

� 2-D codes, including Data Matrix and QR Code

� 1-D barcodes, including GS-128, GS1-Databar, Pharmacode,

and more

Validate ID code contents


Validate ID code contents

� GS1 codes and securePharm codes

� Inspect data for GS1/securePharm standard compliance, including FNC1

� Detect S/N out of range, duplicate S/N in successive inspections

� Non-GS1 codes

� Match data to a known string

Grade Data Matrix Code Marking Process

Detect changes in print quality due to process “drift”

� Ensures code readability downstream

User-settable grading threshold


On-screen display indicates detailed grades, areas of code damage and causes of grading failure

Verify Printed Text

Ensure accuracy of human readable information

� Robust OCRMaxTM tool inspects up to 6 lines of text

� Best read rates in industry

Match strings from:


� GS1 code

� Manual data entry

� MES software or database

Fail inspection if

printed text is incorrect

Check Label Position

Detect vertical / horizontal misalignment and skew


Locate label edges

Easy Runtime Operation

Enter new batch information Display batch statistics


Use filmstrip to view / save recent failure images

View Batch Statistics

Quickly identify the most frequent

causes of failed inspections


causes of failed inspections

Click Reset to begin statistics for the

current Operator

View / Save Recent Failure Images

Processing continues while

viewing the filmstrip

Zoom in for


Save filmstrip images

for offline analysis

Click on a failed image in the frozen

filmstrip to identify the cause

Zoom in for

a closer look

Ready-to-Deploy With VisionView® HMI Platform

VisionView PC SoftwareVisionView 900

Operator Interface Panel


…Or Integrate Into a Custom Application

Cognex HMI Display Control for .NET

� Includes API and sample code


Connect to any PLC or PC Application

Supports standard and industrial Ethernet protocols � TCP/IP, EtherNet/IP, PROFINET, MC Protocol, ModbusTCP,

POWERLINK

Flexible data exchange� Receive batch information from MES software or serialization

database

� Send Inspection results to production database


� Send Inspection results to production database

� Output audit messages to 21 CFR Part 11 audit trail

� Save images to remote FTP server

Discrete I/O� Acquire from camera trigger

� Signal outputs for up to 10 pass/fail conditions (using In-Sight I/O module)

FDA 21 CFR Part 11-ready

Secure user authentication� Multi-level user permissions

� Idle timeout after period of inactivity

� Secure communication protocols

� Double-blind and secondary authorization

Automatic audit trail message generation� Enables logging of user access, configuration changes and system


� Enables logging of user access, configuration changes and system events

� XML data format is easy to import to any database

Easier to validate than PC-based ID/OCV vision systems� In-Sight smart camera vision systems operate independently of PC

� “Off-the-shelf” system minimizes documentation needed for validation

� IQ/OQ Validation templates*

*Available June 2013

In-Sight Track & Trace Is Up To The Challenge!

ID and data validation solution for product packaging� Rx drugs and delivery devices

� OTC medicines

� Diagnostic / test kits

� Medical devices

Ready for traceability


Ready for traceability� Supports serialization and GS1 data standard

Ready for 21 CFR Part 11� Secure user authentication

� Automatically generates time stamped audit messages

Powerful and flexible� The world’s #1 family of In-Sight vision systems

© GS1 Global 2007

Our Business

Global Leaderin Machine Vision and Industrial ID 33

years in business

1,077employees

$354M 2013 revenue


employees 2013 revenue

975,000systems shipped

Globaloffices in 20 countries

4,000direct customers

492channel partners

Q&A Discussion

Thank you…

Backup Slides (hidden)

Track & Trace 2.0 Enhancements

Serialization� Match-String table for ID code verification

� Support for bundle aggregation

� Supports GS1 and securPharm standards

Ease of use� Auto-tuning for OCR font training


� Auto-tuning for OCR font training

� Flexibility for custom logic and new dialog

User Authentication� Integrated with new Cognex Directory Server

� Double-blind mode

Loads 2x faster than Track & Trace 1.0

Ease of Use

• Custom error conditions and failure logic

• Custom fixturing logic and input to inspection


• Ability to add a custom dialog with functionality to

the Trace & Trace Setup screen

• Configuration status feedback for verification setup

Match-String Table

Reduced communication

� Line Management Software can send up to 500 “match strings”

in a single TCP/IP message.

� On each read, Track & Trace will check to verify if it’s a valid

code, then mark the code as “used” so another product won’t

be accepted valid if the code has already been used.


Exception management

� In case of errors like duplication or missing codes, the user can

send a digital output using the Digital I/O screen to trigger a PLC.

� Duplicate/missing codes can be sent through Ethernet to

database.

Communications Screenshot


Verification Screen


Bundle Reader

Use one region to read a bundle of 2-D codes� Number of codes is user-configurable up to 128

Also read up to 4 OCV lines associated with each 2-D

code


Bundle Reader Screen


Easily Configure Inspection Results


Define the content and format of the results string that

will be sent out after every inspection

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