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Worlddidac AssociationINDUSTRIAL AUTOMATION RESEARCH

Technical Training Systems

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AASTI Automation SRL, company founded in 2002, is one of the youngest members of ASTI group. Since 1990, when the first ASTI company was established, ASTI has been a constant promoter of the most advanced automation systems in Romania.

Currently, the company is acting in industrial automation field, participating in projects in sectors such as oil and gas, automotive, food industry, chemical industry, urban utilities.

Since 2007, the business of the company has been extended through active involvement in increasing the quality of technical education in college and university. The company develops didactic equipment related to approved programs of study, taking into account the current technological level encountered in main industry sectors. The portfolio includes didactic equipment for specific technical fields, integrated laboratories mainly for technical universities as well as for companies acting in the industry, training sessions for students or postgraduate courses for professionals in the industry.

Since 2011 ASTI Automation is Siemens SCE partner for training material and a full member of WORLDDIDAC, the global trade association for the education industry.

Asti Automation complies with the rules of quality management and is certified with ISO 9001: 2008.

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An investment for the younger generation... An investment for the future!

We bring industry to your school,modern technology at your fingertips

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ConceptA quality educational process in the technical domain can be provided only by using modern didactic resources, combined into a single framework where the student learns practical skills with direct application in the industrial environment. For this purpose a structure for workspace framing and equipment placement is suggested.

The laboratory is intended to allow carrying out practical experiments on different types of equipment similar to those used in industry, embedded in didactic structures whose size is suitable for laboratory study. The images show a suggested layout draft for the furniture and the laboratory equipment.

The didactic structures are accompanied by notebooks for experiments, practical results and answers for solving the exercises.

The laboratory provides the support needed for theoretical presentations (basic principles of electronic and automation equipment).

Laboratory structure

- Workstations designed specifically for the activities performed in the laboratory - Equipment for practical experiments - Support for the equipment:

• Theoretical support • Notebooks for experiments • Answers for solving • Dedicated software package accompanied by license

CODE NUMBER PRODUCT NAME

AA200.000.01 Workstation with modular supply panel

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The workstation is specifically designed to provide proper performing of laboratory activities. It provides extensive work space, didactic equipment integration and fast access to appliances such as power supply (400 V AC, 230 V AC, 24 V DC), signal generator, communication network (Ethernet).

Size: 2000 x 800 mm (width x height)

Workstation structure - Wood hardboard panel coated with white wear-resistant melamine.- Tubular steel frame to stiffen the hardboard panel, with additional reinforcement in the middle, electrostatically painted. - Four profiled legs supporting the table (with additional channels for fastening), height 780mm, made of extruded aluminum, electrostatically painted, with bottom end adjustment fittings.- Frame for didactic equipment, 2000 mm wide, with two levels for vertically mounting A4-size didactic panels, made of electrostatically painted aluminum.- Modular panel for quick access to appliances. It includes the following components:

Elements of power line protection and control (On / Off switch, emergency stop, differential protection 30mA) CEE socket for 3-phase 400V and 4 mm connection sockets L1, L2, L3, N, PE Six 230V sockets Power supply 24V / 5A (with switch and 4 mm connectors)Ethernet socket (2 RJ45 ports) Programmable signal generator with an output channel, with adjustable frequency and amplitude. The generated signal type can be either sinusoidal, rectangular or triangular

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Workstation

- Filter pressure regulator (0 -12 bar).

Electrical and Electronic Drives of the Electric Motor

Electrical Installations

Pneumatics

Mechatronics

Data Acquisition, Processingand Monitoring

Sequential Control Systems and Programmable Logic Controllers

Scope of study

Human Machine Interface

Industrial Communication

Safety

Motion Control

Process Control8 9

Equipment


AA001.003.01 Data Acquisition Didactic Panel (NI USB 6003)




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Data acquisition, processing andMonitoring

The didactic panels integrate different NI data acquisition modules for electrical and non-electrical parameters (e.g. temperature, pressure, flow) measure. Processing and data visualisation are done through structures such as LabView software from National Instruments.

Includes:- Data acquisition module NI USB 6003 (100 kS/sec);- 4mm safety sockets for connection with measure devices (digital and analog channels);- Potentiometers for signal generation (simulate analog channel input);- Switches for signal source selection (for analog channels).

The main objectives of the training:- Learning basic knowledge in the acquisition and processing of signals field;- Electrical connection with measuring equipment and actuators;- Acquiring LabView programming skills.- Learning to develop projects with practical application.

Suggested applications:- Connecting with the PC and configuring acquisition module;- Data acquisition and displaying measured values in engineering units;- Tracing static and dynamic characteristics for measuring equipment;- Designing graphical interfaces for monitoring and control;- Generating database records (historic) with measured values.

NAtional instrumentsDAQTraining panels

DaTA Acquisition didactic panel (NI USB 6003)


AA025.000.02 LOGO! 0BA7 Training Panel

AA025.000.03 LOGO! 0BA8 Training Panel (Compact)

AA025.000.05 NANOLINE PxC Training Panel (Compact)

AA025.000.06 TECO SG2 Training Panel (Compact)

AA028.001.02 Traffic Signal Panel12 13

Sequential control systems andprogrammable logic controllers

The training panel integrates a sequence logic control module (Siemens LOGO 0BA8). Device configuring and programming are done using the Siemens software Logo Soft Comfort, installed on your PC.

Includes:- Logic Module LOGO! 12/24RCE, with: 8 digital inputs (4 can be configured as analog inputs), 4 digital outputs (Relay);- Extension module 4 digital inputs, 4 digital outputs;- Power Supply Input: 100-240VAC.Output: 24VDC, 3A; - 12 switches (retentive and pulse) for digital inputs (simulate) and 12 4mm safety sockets for external digital inputs;- 2 potentiometers for signal generation (simulate analog channel input 0...10V); - 8 pairs of 4mm safety sockets for digital outputs (Relay).

LOGO! 0BA8 (compact)

Training panel

The main objectives of the training:- Learning basic knowledge in the sequence logic control;- Understand programming functions for logic control and communication;- Testing the application, errors interpretation, debugging.

Suggested applications:- Traffic signal system (use the Traffic Signal Panel)- School bell-schedule;- Gym lighting system;- Home interior and exterior lighting;- Irrigation system for greenhouse;- Heating system with four boilers.

Similar configurations are available in the versions with TECO SG2, LOGO 0BA7 and NANOLINE PxC.


AA025.000.04 LOGO! 0BA8 (DM8, AM2 AQ) Training Panel

AA025.000.07 NANOLINE PxC Training Panel

AA025.000.08 TECO SG2 Trining Panel

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The training panel integrates a sequence logic control module (Siemens LOGO 0BA8 (DM8,AM2 AQ)). Device configuring and programming are done using the Siemens software Logo Soft Comfort, installed on your PC.Includes:- Logic Module LOGO! 12/24RCE (8 Digital Inputs - 4 can be configured as Analog Inputs, 4 relay Digital Outputs); - Extension Module: 4 Digital Inputs, 4 Digital Outputs; - Extension Module: 2 Analog Outputs; - Compact Switch Module: 4 x RJ45 Port Ethernet Switch;- Power Supply, Input: 100-240VAC, Output: 24VDC, 3A;- 12 switches (retentive and pulse) for Digital Inputs (simulate) and 12 x 4mm safety sockets for external digital inputs;- 4 potentiometers for signal generation (simulate analog channel input 0...10V); - 1 selector for Analog Input/Output measure (voltage);- 8 pairs of 4mm. safety sockets for Digital Outputs (Relay); - 2 x 4 mm. safety sochets for Analog Outputs; - Display with parameterizable color backligh; - Communication interface for FESTO equipment (2 x SYSLINK 24 - pin socket connector for DI/DO, 15 - pin - Sub - D socket connector for AI/AO); - Real - time clock.

LOGO! 0BA8 (DM8, AM2 AQ)

Training panel

The main objectives of the training:- Learning basic knowledge in the sequence logic control;- Understand programming functions for logic control and communication;- Testing the application, errors interpretation, debugging.

Suggested applications:- Traffic signal system (use the Traffic Signal Panel)- School bell-schedule;- Gym lighting system;- Home interior and exterior lighting;- Irrigation system for greenhouse;- Heating system with four boilers.

Similar configurations are available in the version with TECO SG2 and NANOLINE PxC.


AA048.000.03 PLC S7-1500 Training Panel (CPU 1516 - 3PN/DP)

AA048.000.02 PLC S7-1500 Training Panel (CPU 1513 - 1PN)

AA048.000.01 PLC S7-1500 Training Panel (CPU 1511 - 1PN)

AA017.000.01 PLC S7-1200 Training Panel (CPU 1214C)

AA044.000.01 PLC S7-1200 Training Panel (CPU 1214C, COMPACT)

AA061.000.02 PLC S7-300 Training Panel (CPU 315F - 2PN/DP)

AA061.000.03 PLC S7-300 Training Panel (CPU 314C - 2PN/DP)16 17


The didactic panels integrate different SIEMENS SIMATIC S7 PLCs. Device configuring and programming are done using the Siemens programming environment TIA PORTAL, installed on your PC.

Includes:- CPU Simatic S7-1500/ S7-1200/ S7-300;- Digital input extension module (16 DI); - Digital output extension module (16 DO); - Analog input extension module (8 AI);- Analog output extension module (4 AO);- Power Supply 230 VAC /24 VDC, 3 A;- Testing elements:

Siemens SIMATIC S7Training panels

The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in TIA PORTAL using specific languages (LAD, FBD);- Learning to develop projects with practical application.

Suggested applications:- Scenarios based on electrical motor drives;- Conveyors control;- Tank level control;- Underground garage ventilation control;- Traffic light control;

• 16 switches (retentive and pulse) for digital inputs (simulate) and 16 x 4mm safety sockets for external digital inputs;• 4 potentiometers for signal generation (simulate analog channel input 0...10V) and 4 pairs of 4mm safety sockets for external analog input;• 16 x 4mm safety sockets for digital output signals;• 2 pairs of 4mm safety sockets for analog output signals.• 4mm safety sockets and selector for analog input/output measure (voltage);

PLC S7-1500/ s7-1200/s7-300 Training panel

Similar configurations are available in the versions with S7-300 and S7-1200.

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The didactic panels integrate different Phoenix Contact INLINE PLCs. Device configuring and programming are done using the Phoenix Contact programming environment PC WORX, installed on your PC.

Includes:- CPU Phoenix Contact ILC 150 GSM/GPRS (with 16 digital inputs and 4 digital outputs channels);- Analog input/output extension module (2 AI/ 2 AO);- Power Supply STEP POWER 230 VAC /24 VDC, 4.2 A;- Testing elements:

• 16 switches (retentive and pulse) for digital inputs (simulate) and 16 x 4mm safety sockets for external digital inputs;• 2 potentiometers for signal generation (simulate analog channel input 0...10V) and 4 pairs of 4mm safety sockets for external analog input;• 4 x 4mm safety sockets for digital output signals;• 2 pairs of 4mm safety sockets for analog output signals;• GSM/GPRS antenna.

The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in PC WORX using specific languages (LAD, FBD);- Configuring a GSM communication system;- Learning to develop projects with practical application.

Suggested applications:- Electrical motor drive with current status transmission via SMS;- Area monitoring system with alarm transmission via SMS.

PHOENIX CONtactINLINETraining panels

PLC ILC 150 GSM/GPRS Training panel


AA040.000.01 PLC ILC 150 GSM-GPRS Training Panel

AA038.000.01 PLC ILC 130 ETH Training Panel

AA065.000.01 PLC ILC 350 PN Training Panel

AA069.000.01 PLC ILC 191 ETH 2TX Training Panel

Similar configurations are available in the versions with ILC 130, ILC 191 and ILC 350.

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The didactic panels integrate different WAGO 750 modular controllers. Device configuring and programming are done with CoDeSys V2.3. WAGO controllers support a wide variety of protocols and libraries, combining PLC functionality with IT standards.

Includes:- WAGO CPU 750-881;- Digital input extension modules (16 DI);- Digital output extension modules (16 DO);- Analog input extension modules (4 AI);- Analog output extension modules (4 AO);- Power Supply 230 VAC /24 VDC, 3A;- Testing elements:


AA090.000.01 PLC WAGO Training Panel (CPU 750-881)


The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration with CoDeSys V2.3;- Learning to develop projects with practical application.

Suggested applications:- Scenarios based on electrical motor drives;- Conveyors control;- Flow control;- Tank level control;- Traffic light control;- Water pumping station.

WAGOPLC Training panels

PLC WAGO Training panel (CPU 750-881)

• 18 switches (retentive and pulse) for digital inputs (simulate) and 18 x 4mm safety sockets for external digital inputs;• 4 potentiometers for signal generation (simulate analog channel input 0...10V) and 4 pairs of 4mm safety sockets for external analog input;• 18 leds for digital output status and 18 x 4mm safety sockets for digital output signals;• 4 pairs of 4mm safety sockets for analog output signals;• 4mm safety sockets and selector for analog input/output measure (voltage);• 4mm safety sockets and selector for analog input/output measure (current);

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The training panel integrates a programmable logic controller (FESTO CECC-LK). Device configuring and programming is done with CoDeSys V3.5. CECC-LK controllers offer easy connection and configuration of IO-Link devices and can communicate with other equipment via CANopen (built-in CANopen interface).

Includes:- FESTO CECC-LK PLC with the following configuration: • 14 digital inputs 24 VDC; • 8 digital outputs 24 VDC, 0.5A; • 2 fast digital inputs; • 4 x IO Link Master, 1 x IO Link Device; • USB host interface; • Ethernet interface (Modbus TCP Client/Server, Easy-IP, TCP/IP, OPC Server); • CANopen interface. - Power Supply 230 VAC /24 VDC, 3A;- Testing elements:

FESTO CECC-LKPLC Training panel

• 14 switches (retentive and pulse) for digital inputs (simulate) and 14 x 4mm safety sockets for external digital inputs;• 8 x 4mm safety sockets for digital output signals;


AA093.000.01 CECC-LK PLC Training Panel

The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration with CoDeSys V3.5;- Acquiring knowledge of point-to-point communication with IO Link and remote parameterisation;- Learn how to use CANopen Master and connect to other equipment;- Learning to develop projects with practical application.

Suggested applications:- Controlling pneumatic and electric drives;- Remote configuring IO Link devices;- Communicate via Ethernet (e.g. Modbus TCP server);- Communicate via CANopen.

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The training panel integrates a programmable logic controller (BECKHOFF CX9000-1001). Device configuring and programming are done using the Beckhoff programming environment TwinCAT 2, installed on your PC.

Includes:- CPU Beckhoff CX9000-1001;- Digital input/output extension modules (16 DI/16 DO);- Analog input/output extension modules (8 AI/ 8 AO);- Power Supply 230 VAC /24 VDC, 4.2 A;- Testing elements:

• 16 x 4mm safety sockets for external digital inputs;• 8 x 4mm safety sockets for external analog inputs;• 16 x 4mm safety sockets for digital output signals;• 8 x 4mm safety sockets for analog output signals;

BECKHOFFCX9000-1001Training panel


AA022.000.02 PLC BECKHOFF CX9000-1001 Training Panel

The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in TwinCAT 2 using specific languages (LAD, FBD, IL etc.);- Learning to develop projects with practical application.

Suggested applications:- Scenarios based on electrical motor drives;- Conveyors control;- Flow control;- Tank level control;- Traffic light control;- Water pumping station;

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The training panel integrates a programmable logic controller (LS IS XBCDR20SU). Device configuring and programming are done using the LS IS programming environment XG5000 for XGB software, installed on your PC.

Includes:- LS IS CPU XBC-DR20SU;- Digital input/output extension module (16 DI/16 DO);- Analog input extension module (4 AI);- Analog output extention module (2 AO);- Ethernet communication module;- Power Supply 230 VAC /24 VDC, 4.2 A;- Testing elements:

• 16 switches (retentive and pulse) for digital inputs (simulate) and 16 x 4mm safety sockets for external digital inputs;• 4 potentiometers for signal generation (simulate analog channel input 0...10V) and 4 pairs of 4mm safety sockets for external analog input;• 16 x 4mm safety sockets for digital output signals;• 2 pairs of 4mm safety sockets for analog output signals.• 4mm safety sockets and selector for analog input/output measure (voltage);• 1 x RJ232 and RJ485 host interfaces.

LS isxbcdr20suTraining panel


AA048.000.04 PLC LS Training Panel (XBCDR20SU)

The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in XG5000 FOR XGB software using specific languages (LAD, IL );- Learning to develop projects with practical application.

Suggested applications:- Scenarios based on electrical motor drives;- Conveyors control;- Flow control;- Tank level control;- Traffic light control;- Water pumping station;

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The training case integrates a programmable logic controller (LS IS XBC-DR30SU) and a HMI (LS IS XP40). Devices configuring and programming are done using the LS IS programming environment XG5000 for XGB software for PLC and also XP Builder software for HMI, installed on your PC.

Includes:- LS IS CPU XBC-DR30SU;- Digital input/output extension module (8 DI/8 DO);- Analog input/output extension module (1 AI/1 AO);- Ethernet communication module;- XP 40 HMI (7 inch TFT display, key and touch operation).- Power Supply 230 VAC /24 VDC, 4.2 A;- Testing elements:

• 8 switches (retentive and pulse) for digital inputs (simulate) and 8 x 4mm safety sockets for external digital inputs;• 1 potentiometer for signal generation (simulate analog channel input 0...10V) and 1 pair of 4mm safety sockets for external analog input;• 12 x 4mm safety sockets and 12 leds for digital output signals;• 1 pair of 4mm safety sockets for analog output signals;• 2 x seven-segment display for analog input/ouput;• 2 x RS232 host interface;• 2 x RS485 host interface;• 1 x RJ45 Ethernet interface;• 1 x USB host.

LS isxGB PLC & XP40 HMITraining CASE


AA500.000.02 XGB PLC & XP40 HMI Training Case

AA500.000.03 S7-1200 PLC & KTP700 HMI Training Case

The main objectives of the training:- Learning basic knowledge in the PLC and HMI programming field;- Acquiring knowledge of PLC programming and configuration in XG5000 for XGB software using specific languages (LAD, IL) and XP Building software;- Learning to develop projects with practical application.

Suggested applications:- Scenarios based on electrical motor drives; - Alarm management;- Conveyors control; - Create proper screen layout (synoptic view);- Flow control; - Display and control process variables;- Tank level control; - Trend views;- Traffic light control; - Alarm management;- Water pumping station; - User access.

Similar configuration is available in the version SIEMENS S7-1200 PLC & KTP700 HMI Training Case

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The didactic panels integrate different SIEMENS HMI panels. Device configuring and programming are done using the SIEMENS programming environment TIA PORTAL installed on your PC.

Includes:- SIMATIC TP1200 Comfort (12.1 inch TFT widescreen display, touch screen, HMI advanced functionality with 2048 tags);- 1 x RS485/RS422 interface - MPI/PROFIBUS-DP protocol- 2 x RJ45 Ethernet interface - PROFINET;- 2 x USB host, 1 x USB device interface;- audio IN/OUT connectors (3.5mm Jacks);- 4mm safety sockets for power supply.

SiemenSSIMATIC HMITraining panels

TP1200 CoMfort Training panel

The main objectives of the training:- Learning basic knowledge in the HMI programming field;- Acquiring knowledge of HMI programming and configuration in TIA PORTAL;- Learning to develop projects with practical application.

Suggested applications:- Create proper screen layout (synoptic view);- Display and control process variables;- Trend views;- Alarm management;- User access.


AA071.000.01 TP1200 Comfort Training Panel

AA071.000.02 TP700 Comfort Training Panel

AA026.000.03 KTP700 Training Panel


AA066.000.01 PLC S7-1200 Training Panel (CPU 1214 KTP 700)

Similar configurations are available in the versions TP700, KTP600 and KTP700.Another panel including a PLC (S7-1200) is also available.

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The didactic panels integrate different PHOENIX CONTACT HMI panels. Device configuring and programming are done using the PHOENIX CONTACT programming environment VISU+ and Web Visit (for Web Panels) installed on your PC.

Includes:- TP 3105T (10.4 inch TFT display, touch screen, VISU+ Runtime for advanced HMI functionality, OPC Server for PLC communication)- 1 x RJ45 Ethernet interface;- 2 x USB host;- 4mm safety sockets for power supply.

PHOENIX CONtactHMITraining panels

TP 3105T Training panel

The main objectives of the training:- Learning basic knowledge in the HMI programming field;- Acquiring knowledge of HMI programming and configuration in VISU+;- Learning to develop projects with practical application.



AA067.000.02 TP 3105T Training Panel

AA067.000.01 WP 10T Training Panel

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The didactic panels integrate a LS IS HMI panel. Device configuring and programming are done using the LS IS programming environment XP Builder software installed on your PC.

Includes:- XP 40 HMI (7 inch TFT display, key and touch operation.- 1 x RJ45 Ethernet interface;- 1 x USB host;- 1 x RS232 host interface;- 1 x RS485 host interface;- 4mm safety sockets for power supply.

LS ISHMITraining panel

XP 40 HMI Training panel

The main objectives of the training:- Learning basic knowledge in the HMI programming field;- Acquiring knowledge of HMI programming and configuration in XP Builder Software;- Learning to develop projects with practical application.



AA026.000.04 XP 40 HMI Training Panel


AA063.000.01 ET200S PN Training Panel

AA064.000.01 IL PN BK Training Panel

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The didactic panels integrate different PROFINET bus couplers. The training panels were developed so that the trainee can easily gain experience in the field of PROFINET communication. PROFINET Training Panels should be used together with PROFINET controllers such as PLCs or Software Controllers.

Includes:- SIMATIC IM151-3PN coupler (Siemens);- 2 x Power module - PM-E DC 24…48 V;- 5 x 2DI 24VDC;- 5 x 2DO 24VDC/0.5A;- Power Supply 230 VAC /24 VDC, 4.2 A;- Testing elements:

• 8 switches (retentive and pulse) for digital inputs (simulate) and 8 x 4mm safety sockets for external digital inputs;• 8 x 4mm safety sockets for digital output signals;

Profinet Training panels

ET 200s PN - Training panelThe main objectives of the training:- Learning basic knowledge in the industrial communication field;- Acquiring knowledge of PROFINET standard;- Understand how to use PROFINET bus couplers in PROFINET networks;- Understand standard network topologies such as star, tree, line and ring;- Learning to develop projects with practical application.

Suggested applications:- Develop a project based on decentralized automation systems;- Implement standard network topologies using PROFINET devices;

Includes:- IL PN BK DI8 DO4 2TX-PAC coupler (Phoenix);- 2 x 4DI modules 24VDC;- 2 x 4DO modules 24VDC/0.5A;- 4mm safety sockets for external power supply 24VDC;- Testing elements:

• 16 x 4mm safety sockets for external digital inputs;• 12 x 4mm safety sockets for digital output signals;

IL PN BK - Training panel


AA056.002.01 PROFIBUS PA TEMPERATURE TRANSMITTER BOARD (Sitrans TH400)

AA072.000.01 PROFIBUS DP/PA Coupler Training Panel

AA404.000.01 PROFIBUS PC (USB) A2 Adapter

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The didactic panels integrate different PROFIBUS PA devices such as transducer adapters and bus couplers. The training panels were developed so that the trainee can easily gain experience in the field of PROFIBUS PA communication.

Profibus PA Temperature Transmitter Board is a platform with an intelligent measuring device suitable for integration in standard industrial communication networks such as PROFIBUS PA bus.

Includes:• SITRANS TH400 Transmitter;• Sockets for one or two thermocouples;• Universal terminals for resistance thermometer or mV signals;• Standard DB9 connector and terminals for PROFIBUS PA.

ProFIBUS PATraining panels

PROFIBUS PA TEMPERATURE TRAnSMITTER Board

The main objectives of the training:- Learning basic knowledge in the industrial communication field;- Acquiring knowledge of PROFIBUS PA standard;- Understand how to use PROFIBUS PA devices;- Understand how to configure a temperature measuring device, using SIMATIC PDM software;- Learning to develop projects with practical application.

Suggested applications:- Configuring the transmitter using the software package SIMATIC PDM;- Develop a project for temperature measurement based on PROFIBUS PA Temperature Trasmitter Board, Profibus DP/PA Coupler and a Simatic S7-300 PLC;

SetupTemperature transmitter set up is done using a software package SIMATIC PDM Process Device Manager running on a PC. The connection between PC and transmitter is done using an USB adapter (Profibus PC USB A2 ADAPTER) and a PROFIBUS DP/PA Coupler.


AA056.001.01 HART TEMPERATURE TRANSMITTER BOARD (Sitrans TH300)

AA070.000.01 ET200M Training Panel for HART COMMUNICATION

AA056.100.01 HART USB Configurator

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The didactic panels integrate different HART devices such as transducer adapters and bus couplers. The training panels were developed so that the trainee can easily gain experience in the field of HART communication.

HART Temperature Transmitter Board is an intelligent device able to communicate via HART protocol both process data (temperature measured by the connected sensing elements : thermocouple, RTD) and data related to its own condition.

Includes:

• SITRANS TH300 Transmitter;• Sockets for one or two thermocouples;• Universal terminals for resistance thermometer or mV signals;• Universal terminals for HART connection;• Analog output sockets for current signal (4-20 mA);• Analog output sockets for voltage signal (1-5 V DC);• Output signal type selector (current/voltage);• 250 Ohm internal resistor for current loop.

HARTTraining panels

HART TEMPERATURE TRAnSMITTER Board

The main objectives of the training:- Learning basic knowledge in the industrial communication field;- Acquiring knowledge of HART protocol;- Understand how to use HART compatible devices;- Understand how to configure a temperature measuring device, using a software package FDT Frame;- Learning to develop projects with practical application.

Suggested applications:- Configuring the transmitter using the software package FDT Frame;- Develop a project for temperature measurement based on HART Temperature Transmitter Board, ET200M Training Panel for HART Communication coupler and a Simatic S7-300 PLC;

SetupTemperature transmitter set up is done using a software package FDT Frame (PACTware) running on a PC. The connection between PC and transmitter is provided by an USB - HART modem.


AA039.000.01 IL ETH BK Training Panel

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The training panel integrates a MODBUS TCP Bus Coupler (Phoenix Contact IL ETH BK). This panel should be used together with other MODBUS TCP devices such as a PLCs. The trainee can easily gain experience in the field of industrial communication protocols.

Includes:

- IL ETH BK DI8 DO4 2TX-PAC;- 4mm safety sockets for external power supply 24 VDC;- Testing elements:

IL eth bkTraining panel

The main objectives of the training:- Learning basic knowledge in the industrial communication field;- Acquiring knowledge of MODBUS TCP protocol;- Work with a WBMS (Web Based Management System) device;- Learning to develop projects with practical application.

Suggested applications:- Configuring the bus coupler using the WBMS;- Develop a project using the IL ETH BK Training Panel and a SIMATIC PLC Training Panel with data communication over Modbus TCP.

• 8 switches (retentive) for digital inputs (simulate) and 8 x 4mm safety sockets for external digital inputs;• 4 x 4mm safety sockets for digital output signals;


AA092.000.01 IL CAN BK Training Panel

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The training panel integrates a CANopen Bus Coupler (Phoenix Contact IL CAN BK-TC-PAC). This panel should be used together with other CANopen devices such as a PLC panel (FESTO CECC-LK Training Panel). The trainee can easily gain experience in the field of industrial communication protocols.

Includes:

- IL CAN BK-TC-PAC;- Digital input extension modules (8 DI 24 VDC);- Digital output extension modules (8 DO 24 VDC, 0.5A);- Analog input extension modules (2 AI);- Analog output extension modules (2 AO);- 4mm safety sockets for external power supply 24 VDC;- Testing elements:

IL CAN BK training panel

• 8 switches (retentive) for digital inputs (simulate) and 8 x 4mm safety sockets for external digital inputs;• 4 x 4mm safety sockets for digital output signals;

The main objectives of the training:- Learning basic knowledge in the industrial communication field;- Acquiring knowledge of CANopen protocol;- Learning to develop projects with practical application.

Suggested applications:- Develop a project using the IL CAN BK Training Panel as Slave in connection with a CANopen Master device (Festo CECC-LK PLC Training Panel).


AA080.000.01 SAFETY Training Panel

AA076.000.01 S7-300 Safety Training Panel (CPU 315F-2PN/DP)

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Safety

The Safety Panel is a training panel with equipment commonly used in industrial plants (assembly/processing lines) with the purpose of fulfilling the safety functions.

By using The Safety Panel together with a Safety PLC panel such as S7-300 Safety Training Panel (CPU 315F-2PN/DP), the trainee can easily gain experience in the field of safety PLC programming.

Includes:

- Light column and alarm horn;- Electromagnetic lock provided with signals for status;- Bimanual pushbutton;- Mushroom pushbutton;- Light curtain;- Limit switch;- 4mm safety sockets for connecting external signals (to and from control equipment).

Safety TRAINING Panel

The main objectives of the training:- Learning basic knowledge in the safety field;- Acquiring knowledge of Safety PLC programming;- Learning to develop projects with practical application.

Suggested applications:- Develop different applications using the Safety Training Panel, the S7-300 Safety Training Panel (CPU 315F-2PN/DP) and other equipment:

• Motor control using safety components (e.g. bimanual pushbutton for motor start);• Control mechatronic training systems using safety components (e.g. light curtain, mushroom pushbutton);


AA203.000.01 Training System for Residential Electrical Installation

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Training system for

residential electrical

installation

The system is equipped with all the necessary components that allow easy familiarization with both the classical and the modern (with smart relay) circuit diagrams for the lighting and the power supply (sockets).

Includes:- Three-phase power supply with residual current circuit protection;- Electrical panel equipped with automatic circuit breakers (3-pole, 2- pole, residual current protection etc);- Protective contact sockets, three-phase and single phase, different types;- Smart relays: staircase relay, step relay, movement detector, light dependent relay;- Switches and lighting lamps; - Conductors, junction boxes, tubes and cable channels for the realization of electrical paths;- Electrical connection tools kit.

The main objectives of the training:- Choosing the suitable section conductors and setting up the electrical connections for the circuit diagrams, according to the new standards- Testing the circuit diagrams, errors interpretation, debugging;- Acquire knowledge and understand how the new types of intelligent relays work;- Identify the advantages of using new types of relays compared to the classical circuits.

Suggested applications:- Setting up circuit connection for three-phase socket (3P+N+PE) with residual current circuit protection;- Setting up circuit connection for single phase socket (P+N+PE), surface mounted or buried, with residual current circuit protection;- Setting up circuit connection for single phase socket (P+N+PE) with 2-pole circuit breaker;- Lighting circuits: simple interior, staircase, sector, with motion detector; outside with light dependent relay;

SIEMENS Sentron PAC3200 Training PanelIncludes:- SIEMENS Sentron PAC3200 measuring device with the following characteristics:

PHOENIX CONTACT EEM-MA250 Training Panel

50 51


Electric power

Measuring

Training panel

Includes:- Phoenix Contact EEM-MA250 measuring equipment with the following characteristics: The main objectives of the training:

- Acquiring some basic knowledge on monitoring parameters in electrical installations- Making electrical connections; - Acquiring knowledge about configuring the parameters of an electric power monitoring device;- Commissioning of the monitoring device; - Knowing the pricing methods and understanding their advantages / drawbacks.

Suggested applications:- Monitoring the power consumption of an electric motor (asynchronous three-phase); - Electricity metering using pulses from the output channel; - Remote monitoring of parameters in an electrical installation.

• Allows the measurement of electrical parameters: voltage (phase/neutral and phase/phase), frequency, current, real/ reactive/apparent power (per phase), power factor;• Total power metering (real, reactive, apparent), operating hours counting;• Stores the maximum values of electrical parameters;• Allows data transmission over serial interface and Modbus RTU protocol; • Allows simultaneous display of three configurable parameters; • Night / day pricing function.

- Three Phoenix Contact 50/5A current transformers;- Terminals for connecting the electrical circuit;- Sockets for getting pulses for external metering;- Switch for selecting the pricing mode; - RS485 serial interface port.


AA041.000.01 Electric Power Measure (EEM MA250) Training Panel

AA088.000.01 SENTRON PAC3200 Training Panel

- Three SIEMENS 50/5A current transformers;- Terminals for connecting the electrical circuit;- Sockets for getting pulses for external metering;- Ethernet interface port;- RS485 serial interface port.

• Allows the measurement of electrical parameters: voltage (phase/neutral and phase/phase), frequency, current, real/reactive/apparent power (per phase), power factor;• Total power metering (real, reactive, apparent), operating hours counting;• Stores the maximum values of electrical parameters;• Allows data transmission over serial interface and Modbus RTU/TCP protocol; • Allows simultaneous display of three configurable parameters;• Night / day pricing function. The panel is equipped with an apparatus to measure

electrical parameters in low voltage installations, with the possibility of transmitting data serially.

52 53


TRAINING Control

CABINET

Includes:- 800 x 600 x 210 cabinet with accessories;- Main switch (ON/OFF);- General circuit breaker;- Motor circuit breaker;- Power transformer (400V/300V AC);- 3-phase contactors;- Relays;- Timer relays;- Auxiliary contacts NC/NO (for circuit breakers);- Terminal blocks;- Power Supply 24 VDC, 3A;- Logic Module LOGO! 12/24RCE;- Pushbuttons;- Lamps;- Mushroom pushbutton;

The main objectives of the training:- Understand basics of electricity (Low Voltage Systems);- Acquiring knowledge about circuit breakers, switches, relays, contactors;- Understand earthing and cabling of the panel; - Learning basic knowledge in the PLC field;- Design control circuits using relays or the logic module (LOGO!);- Commissioning, testing the circuit diagrams, errors interpretation, debugging;

Suggested applications:- Design and implement control diagrams for AC motor drive;- Use ePlan for cabinet documentation.


AA500.000.01 Training Control Cabinet

The cabinet is equipped with all the necessary components commonly used in basic electrical and control cabinets with the purpose of acquiring knowledge in this field.


AA205.000.01 Training System for AC Motor Drive

AA007.000.01 Didactic Frequency Inverter Panel (MM420)

AA007.000.06 Didactic Frequency Inverter Panel (FR-D720s)

AA007.000.07 Didactic Frequency Inverter Panel (G110)

AA007.000.08 Didactic Frequency Inverter Panel (LG SV004IC5-1)

AA017.100.02 A.C. Motor (0.37 kW)

AA017.100.03 A.C. Motor (0.25 kW SIEMENS)

AA017.100.04 A.C. Motor (0.12 kW SIEMENS)

AA010.000.02 Motor Control Training Panel 3-phase Supply

AA011.000.02 Motor Control Training Panel Control Unit54 55

electrical and electronic drives of electric motor

Training system for

AC motor drive

The system is equipped with all the necessary components for learning basic knowledge in the field of electric AC motor drive, using classical circuit diagrams (with relays, switches and buttons) and modern techniques based on static frequency converter.

Includes:- Siemens low-voltage squirrel-cage motor;- Frequency converter panel, with Siemens MicroMaster 420;- Power supply panel including protection elements (general circuit-breaker, motor circuit breakers, residual current circuit breaker);- Motor control panel including both power equipment (3-phase contactor) and control equipment (time relay, pushbuttons, key switches, mushroom pushbutton);

The main objectives of the training:- Use classic and modern electronic drive elements in various control scenarios;- Setting up electrical connections for power and control circuits required for motor drive in different working scenarios;- Learning basic knowledge in frequency converter parametrization field.- Commissioning of the drive system;- Testing the application, errors interpretation, debugging;- Knowing the advantages and disadvantages of diagrams implemented; - comparison of the different methods used.

Suggested applications:- Direct motor start - control diagram with key-switches and pushbuttons;- Load starting- Reversing rotation - control diagram with key-switches and pushbuttons;- Star-triangle start-up - control diagram with key-switches and pushbuttons;- Motor drive with frequency converter.


AA081.000.01 SINAMICS G120 Training System for AC motor with encoder and brake

AA042.000.01 SINAMICS G120 - Training Panel

56 57


SINAMICS G120

Training System For

AC MOTOR with encoder

and Brake

The stand is a complete independent system that allows command of a three phase asynchronous motor equipped with 230V safety brake and incremental encoder, through a modern drive method using a static frequency converter SIEMENS SINAMICS G120.

Includes:-Three-phase asynchronous electric squirrel cage motor equipped with safety connection sockets, 230V safety brake and HTL incremental encoder;- Didactic panel with static frequency converter including:

The main objectives of the training:- Setting up electrical connections for power and control circuits required for motor drive in different working scenarios;- Use of the emergency brake and incremental encoder;- Frequency converter configuration (local - using the operating panel or remote - PC);- Familiarizing with STARTER configuration and visualization software;- Commissioning of the drive system;- Testing the application, errors interpretation, debugging;- Knowing the advantages and disadvantages of different control methods.

Suggested applications:- Motor control using the static frequency converter local operating panel (on / off, changing the frequency, reversing);- Motor control using input / output channels of the inverter connected to a PLC - Speed control application using the incremental encoder;- Remote frequency converter control using PROFINET interface;- Configuring a control logic to achieve automatic rotor locking when the engine is stopped (using braking system).

• SIEMENS SINAMICS G120 1.1kW frequency converter, with digital operating panel and communication interface;• Local potentiometer for motor speed control, switches, connector and safety 4mm connection sockets;• Motor circuit breaker Siemens 3RV, 400V for power supply circuit protection;• Residual current circuit breaker (30mA) and power relay – for 230V safety brake power supply circuit protection.


AA086.000.01 SINAMICS DCM with DC MOTOR & TACHOMETER GENERATOR

AA083.000.01 DRIVE POWER PANEL (DC Variable Voltage)58 59


SINAMICS DCM with

DC MOTOR & Tachometer

generator

The equipment is a completely independent system that allows controlling a DC motor fitted with tachogenerator via a modern electronic drive method using a SIEMENS SINAMICS DCM converter, a method which owns a lot of facilities.

Includes:- DC motor with independent excitation equipped with safety connection sockets, thermistor thermal protection and a 30V / 1000 rot / min tachogenerator coupled to the shaft;- DC converter SIEMENS SINAMICS DCM 15A, 4 quadrants, equipped with Profinet and Profibus communication interfaces, two control units (CUD LEFT Advanced, CUD RIGHT Standard) and basic operator panel BOP;- Control panel, equipped with advanced operator panel AOP for controlling the converter, main switch, emergency stop mushroom button, On-Off button, local speed control potentiometers, switches for digital control, safety sockets;- Motor junction box, equipped with DC circuit breaker for circuit protection and safety sockets; - The power supply mounted on the back of the stand and equipped with Siemens switchgear: ultrafast fuse links, 3-pole contactor, EMC filter, line chokes, circuit breakers and 24Vdc source.

The main objectives of the training:- Making the electrical connections pertaining to the DC motor drive diagram;- Parameterization of DC converter (using basic and advanced configuration panel);- Getting acquainted with the configuration and monitoring software STARTER; - Commissioning of the electric drive system; - Testing the application, error interpretation, debugging;- Knowing the advantages and drawbacks of motor control methods.

Suggested applications:- Manually controlling the motor from the control panel, via digital inputs (switches) and analog inputs (potentiometer); - Manually controlling the motor by using the control panel (AOP30); - Controlling the converter via the Profinet / Profibus communication interface; - Automatic motor control by the programmable logic controller (PLC), using cables connected to the inputs / outputs on the panel; - Motor speed control using the tachogenerator signal.

An alternative to this DC Motor drive system is The DRIVE POWER PANEL (DC Variable Voltage).

60 61

pneumatics

e-Pneumatic training

System

The system integrates all the basic elements allowing students to get accustomed to the main methods of pneumatic actuators control.

Includes:- Two pneumatic cylinders;- One manual 3/2 way valve with lever; - Electrically operated 5/2 way valve with single end solenoid;- Electrically operated 5/2 way valve with both ends solenoids;- Two valves for flow control;- Two pairs of inductive sensors for end positions; - Two Siemens limit switches;- Air compressor with air tank attached;- Operating panel with buttons and lamps;- Panel for control circuit implementation (includes 5 relays with 3 contacts NC/NO, one timer relay).

The main objectives of the training:- Use pneumatic and electro-pneumatic elements in various control scenarios;- Understand the wiring diagram for control scenarios;- Commissioning of the drive system;- Testing the application, errors interpretation, debugging;- Know the advantages and disadvantages of diagrams implemented; comparison of the different methods used.

Suggested applications:- Circuit for actuating cylinders in one direction;- Circuit for actuating cylinders in both directions;- Circuit for actuating cylinders using the timer.

Provides connection for sequence control logic module, for example Siemens LOGO!, TECO SG2, NANOLINE PxC.


AA059.000.01 E-Pneumatic Training System (FESTO)

AA059.000.02 E-Pneumatic Training System (CAMOZZI)

AA059.000.03 Smart Relay e-pneumatic (TECO SG2)

AA059.000.04 Smart Relay e-pneumatic (NANOLINE PxC)

AA059.000.05 Smart Relay e-pneumatic (LOGO! 0BA8)

62 63

MOTION CONTROL

festo Planar

surface gantry

TRAINING SYSTEM

The system integrates a small XY planar surface gantry produced by FESTO (EXCM-30) with drive-controller. The Ethernet TCP/IP, CANopen and I/O available interfaces allows the trainee to approach different control strategies.

Includes:- FESTO EXCM-30-150-110 planar surface gantry with the main features: • Stroke: X-axis [mm]: 150; Y-axis [mm]: 110; • Max load: 3 [kg]; Max speed: 0.5 [m/s]; Max. acceleration: 10 [m/s2]; • Repetition accuracy: ± 0.05 [mm]; Positioning accuracy: ± 0.5 absolute;- Drive controller unit; power supply;- ON/OFF pushbutton with lamp;carriage that can hold various accessories.

The main objectives of the training:- Acquiring basic and advanced knowledge in the field of motion control;- Use planar surface gantry in different motion control scenarios;- Learning how to implement PLC based motion control solutions;- Getting accustomed with the available communication interfaces.

Suggested applications:- Create different applications using a SIMATIC PLC and a HMI unit: • carriage positioning; • object presence check (with matrix tray and small items); • draw shapes (with drawing accessories);


FE-EXCM-30 FESTO Planar Surface Gantry Training System

motor management

TRAining system


AA017.200.01 Motor Management Training System

The stand is a completely independent system, that allows to command a three-phase asynchronous motor, using a electronic management motor relay and a electronic load relay from Phoenix Contact.

Includes:- Didactic panel, with CONTACTRON Motor Manager and Hybrid Motor Starter, including: • Phoenix Contact motor management relay (EMM), 400VAC, up to 16A, 24VDC control supply voltage, 4DI, 4 DO, pprogrammable by software and thermistor input; • Phoenix Contact load relay (ELR) 400VAC, up to 9A, 24VDC control supply voltage, DI for left and right rotation and for RESET (MAN/AUT); DO (contact) for feed-back; • emergency-stop and manual RESET push-buttons; switches, connectors and safety 4mm sockets; • 230VAC Main Power Supply with LED socket; 24VDC, 3A Control Power Supply.- Siemens three-phase asynchronous electrical squirrel-cage motor, 0,25kW, 400VD;- Configuration package for EMM relay, comprising CONTACTRON-DTM-IFS programmig adapter (PC USB connection) and parametrization software on CD.

The main objectives of the training:- Setting up electrical connections for power and control circuits required for motor drive in different working scenarios;- Motor management relay configuration, using the dedicated software installed on the PC;- Familiarizing with Phoenix Contact CONTACTRON IFS configuration and visualization software;- Comissioning of the drive system; Testing the application, errors interpretation, debugging;- Recording of the electrical data and curves.

Suggested applications:- three-phase motor control using input / output channels of the EMM and ELR relays, with full motor protection and emergency shutdown;- measuring and recording of all important electrical values (S,P,Q,U,I,f,cosφ);- visualisation and record complete curves.

64 65

MOTION CONTROL

sinamics s 120

TRAINING SYSTEM

for conveyor belt

with servo drive

The stand is a completely independent system, that allows to command a conveyor belt equipped with a Siemens permanent magnet synchronous motor with incremental encoder incorporated.

Includes:- Didactic panel with high-performance converter including: • Siemens Sinamics S120 inverter, AC/AC drives, single-axis applications, network supply 1AC 230V, 50Hz, with Power Module PM 340-0,37kW - integrated filter, Control Unit CU 310PN - Profinet communication interface, Compact Flash Card and Basic Operator Panel; • Local potentiometer for speed control, switches, connectors and safety 4mm sockets; • 230VAC Main Power Supply with LED socket; • 24VDC, 3A Control Power Supply.- Conveyor belt, made from Aluminium profiles, two non-slip heavy duty toothed belts, equipped with Siemens 1FK7 compact servo motor with incremental encoder incorporated and Drive-CLiQ connection interface;- Motion-Connect power cable and signal cable.

The main objectives of the training:- Setting up electrical connections for power and control circuits required for servo drive;- Use the servomotor and incremental encoder;- Converter configuration, using the dedicated software installed on the PC;- Familiarizing with Siemens Starter configuration and visualization software;- Comissioning the servodrive system;- Testing the application, errors interpretation, debugging;- Knowing the advantages and disavantages of different control methods.

Suggested applications:- Servo motor control using input / output channels of the inverter connected to a PLC;- Speed control application using the incremental encoder;- Remote servo drive control, using Profinet interface


AA094.000.01 SINAMICS S120 Training Panel

AA094.100.01 Conveyor Belt With SIEMENS Synchronous Motor

66 67

MECHATRONICs

“Ball picking“

Training system

Includes:- Pneumatic finger-gripper with sensor for objects detecting (ball);- Pneumatic double-acting cylinder used for advancing the gripper (with inductive sensors for end positions);- Pneumatical rodless shuttle cylinder (for vertical movement) with end position sensor and analogue ultrasonic sensor;- Parts storage device with a pneumatical feeder (for ball feed);- Air blow device that can lift balls in the air;- Electropneumatical valves, connectors, power supply and relays on DIN rail;- Buttons with lamps.

Operating scenario:A ball from the storage device is feeded and lifted up with an air blow. It has to be detected and picked up in the air using the gripper. The ball has to be returned to the storage (there is special plate on top of the storage to make it easier).

Assembly Station

Training system

The system enables students to implement a control logic for an application basically for an assembly station with two axes.

Includes:- Vacuum gripper;- Pneumatical rodless shuttle cylinder (for horizontal movement) with end position sensor and analogue ultrasonic sensor;- Pneumatic double-acting cylinder used for vertical movement (with inductive sensors for end positions);- Linear unit based upon an electrical motor and a screw, for sideways movement (with end position sensors and encoder);- Parts storage device with a pneumatical feeder (for assembly parts);- Electropneumatical valves, connectors, power supply and relays on DIN rail;- Buttons with lamps.

Operating scenario:An empty box from the storage device should be feeded, extracted and placed on the loading place using the vacuum gripper. The next step is loading the box with a number of balls. After loading, a cap is placed over the box. The assembled box is transported to the dumping area and removed.


CAM-HW33102 “Ball Picking“ Training System


CAM-HW33107 Assembly Station Training System

The system enables students to implement a control logic for an application basically for detecting and gripping an object supported by an airflow.


CAM-HW33108 Testing Station Training System


CAM-HW33106 Storage Station Training System

68 69

MECHATRONICs

Testing Station

Training SYSTem

The system enables students to implement a control logic for a testing station which basically consists of three slides that handle cylindrical parts that sometimes should be “tested”.

Includes:- Pneumatic cylinder used to supply the station with parts from the top slide;- Pneumatical rodless shuttle cylinder (for vertical movement between the slides) with end position sensor and analogue ultrasonic sensor;- Vacuum gripper;- Pneumatic cylinder used to tilt the middle slide;- Belt conveyor that takes the tested part;- Pneumatic cylinder that eliminates the part from the belt conveyor;- Electropneumatical valves, connectors, power supply and relays on DIN rail;- Buttons with lamps.

Operating scenario:From the top slide the parts are fed into the station using a double cylinder. An “elevator” that consist of a pneumatical rodless shuttle cylinder brings the part (fixed by a vacuum gripper) to the next level. When the ‘elevator‘ reaches the lowest slide, the vacuum gripper releases the part and it rolls to the end and it is twisted to come standing on the belt conveyor. In the end of the belt conveyor the parts are pushed down. If a test is ordered the ‘elevator‘ brings the part to the middle slide. If the part are OK it is brought back in the system by lifting the slide with a doubleacting cylinder.

Storage STAtion

Training SYSTEMThe system enables students to implement a control logic for a station that allows storage and recovery of nine pieces grouped into three groups of three identical items.

Includes:- Pneumatic finger-gripper with sensor for objects detecting;- Pneumatical rodless shuttle cylinder (for vertical movement) with end position sensor and analogue ultrasonic sensor;- Linear unit based upon an electrical motor and a screw, for sideways movement (with end position sensors and encoder);- Pneumatic double-acting cylinder used for advancing the gripper (with inductive sensors for end positions);- Belt conveyor that moves parts;- Electropneumatical valves, connectors, power supply and relays on DIN rail;- Buttons with lamps.

Operating scenario:The station consists of a storage rack with 3 levels. The parts are picked by a finger-gripper with a sensor that detects if there is a part in place in the rack. The gripper is moved in and out, up and down and sideways.The parts are left on a belt conveyor that takes them out.

70 71

Process control

The training panel integrates a digital PID controller (ATR171 or BTC9100). The equipment allows accustoming with the automatic control structures.

Includes:- Digital process controller;- Power Supply 230 VAC /24 VDC;- Two pairs of 4mm safety sockets for signal measurement; - Three pairs of 4mm safety sockets for potential-free contacts;- One pair of 4mm safety sockets for actuator signal (SSR/V/mA);- One pair of screw terminals for serial communication connection (RS485);- RS485/USB adapter.

Digital PID Controller

Training Panel

The main objectives of the training:- Accustoming with the temperature automatic control structures;- Setting up electrical connections with measuring equipment and actuators;- Setting the acquisition procedures of measured values;- Adjusting of the control parameters;- Monitoring and adjusting the parameters remotely using data communication and LabView software package.

Suggested applications:- Temperature control in a thermostatic bath.


AA210.000.01 Digital PID Controller Traininig Panel


AA087.000.01 Coupled Tank System ASTANK2

AA087.010.01 PLC S7-1200 Training Panel (ASTANK2)

AA091.000.01 NI6001-Data Acquisition Training Panel (2xNI USB6001 ASTANK2)

AA022.000.01 BECKHOFF Training Panel (BK 9050 ASTANK2)

AA090.001.01 PLC WAGO 750-881 Training Panel (ASTANK2)

AA087.100.01 ASTANK2 Software Package 72 73

Process control

ASTANK 2 is an integrated platform for control techniques in systems engineering. It is designed to enable the application and testing of identification and control methods on a real process with non-linear behaviour, described by fluid dynamics. Basicaly, it consists of a two open tanks system, between which fluid is circulated through a pumping and distribution network.

Includes:- Two interconnected graded tanks, one with variable section;- Collector tank;- Two level transducers; - Pumping and distribution network:

Coupled Tank

System ASTANK2 The main objectives of the training:- Acquiring advanced knowledge in the sensors and transducers field;- Acquiring basic and advanced knowledge in the field of automatic control principles, the modern process modeling techniques and control theory;- Learning how to implement an automatic process control system on a PLC;- Learning how to implement an automatic process control system on a PC (Matlab Simulink, Labview).

Suggested experiments:- Study of the static and dynamic characteristics of transducers and actuators;- Process data acquisition and conditioning;- Analytic modeling and/or experimental identification of the processes;- Designing of simple control structures (single controller of type P, PI or PID);- Designing of multi-model control algorithms or for multi-variable processes;- Implementation of adaptive structures for time-variant processes;- Implementation of control strategies based on evolutionary techniques (fuzzy controllers, genetic algorithms, neural networks);- Comparative study of control and robustness performance for the implemented algorithms.

• frequency converter controlled pump;• two constant flow auxiliary pumps; • two pressure transducers for main pumping line monitoring;• two flow transducers, one for each tank feeding line;• two control valves (continous electrovalves), one for each tank feeding flow adjust;• three manual valves;

- Three level sensors (digital) for signaling filling / emptying limits;- Front panel for manual operation and connection of signals.

Compatible training panels

74 75

Process control

The system is designed to highlight the various defects that may occur in bearings so that it can be possible a predictive maintenance of such mechanical elements. The main activity required is to measure the frequency of machine vibrations. In this way it is possible to determine when a machinery is not working properly. The system consists of mechanical structure where a variable speed motor drives a shaft with a flywheel. The shaft is secured at both ends in two ball bearings. Vibrations are introduced by unbalancing the rotating flywheel with different masses mounted on.

Includes:- SIEMENS 0.12 kW AC Motor;- Steel shaft with two bearings and flexible shaft coupling;- Flywheel with tie holes for mounting masses of imbalance;- Two Siemens vibration sensors;- Siemens rotation sensor;- Motor control and data acquisition panel including:

VALS CMS2000

training SYSTEM

• SITOP Power Supply;• SIEMENS SINAMICS G110 frequency inverter and BOP; • SIEMENS SIPLUS CMS2000 for signal acquisition and specific spectral analysis;• Local potentiometer for motor speed control, switches, sockets and sefety 4mm connection sockets.

The main objectives of the training:- Acquiring advanced knowledge in the sensors and transducers field;- Using advanced methods of signal processing and analysis;- Learning how to implement a fault detect system for mechanical structures with bearings;- Learning how to achieve an intelligent decision support for maintenance.

Suggested experiments:- Application which implements different vibration analysis algorithms:


AA031.010.02 VALS CMS2000 Training System

AA031.010.03 VALS NI Training System

• Frequency analysis - FFT;• Order analysis; • Joint Time-Frequency Analysis - JTFA;• Quefrency analysis;• Wavelet analysis;• Model based analysis;

- Graphical interface for monitoring system.

Similar configuration is available in the version with National Instruments COMPACT DAQ Controller with NI9232 board.

76 77

Process control

Inverted pendulum system is an ideal experiment platform for teaching control theories and conducting various control experiments. Many abstract control concepts, such as the stability and the controllability of a control system, can all be shown visually through the inverted pendulum system. In addition to educational purposes, an inverted pendulum is also a research area to many researchers for modern control theories. Hardware platform is based on PC and DSP-based motion controller. It provides simulation support in Matlab Simulink toolbox, for performance of controller evaluation and improving the control system directly. The open architecture allows connection to other equipment.

Includes:- Linear motion module;- Pendulum module with angle transducer;- Linear position transducer;- AC servomotor;- End position sensors;- Motion controller;- Electronic control module.

INVERTED PENDULUM

Training System

The main objectives of the training:- Acquire basic knowledge in the field of automatic control principles, modern control theory, and computer-aided control systems;- Learning how to implement control algorithms using DSP modules;- Learning how to use the MATLAB Simulink toolbox to improve the automatic control process parameters.

Suggested experiments:- The system stability analysis;- PID control experiment;- Root locus trajectory control experiment;- Frequency response control experiment;- State space controller experiment;- Linear quadratic optimal control experiment (LQR).


GLIP-2002 INVERTED PENDULUM Training System

78 79

Process control

This training and experiment equipment is specially designed to understand automatic control principles, modern control engineering, and electrical motor control. The equipment is capable of controlling the position of a stainless steel ball on the track by adjusting the rotating angle of a beam. It provides simulation support in Matlab Simulink toolbox, for performance of controller evaluation and improving the control system directly. The open architecture allows connection to other equipment.

Includes:- Grooved steel bar that ensures free ball rolling;- Free rolling metal ball;- Sensor for measuring the output voltage from the stainless steel bar, for ball position detection;- DC motor connected to a reducer, which controls the angle of beam,- Intelligent motion control unit.

BALL AND BEAM

Training system

The main objectives of the training:- Acquire basic knowledge in the field of automatic control principles, modern control theory, and computer-aided control systems;- Learning how to use the MATLAB Simulink toolbox to improve the automatic control process parameters;- Understand the advantages and disadvantages of the control strategy adopted.

Suggested experiments:- System modeling;- Feedback controller designing;- P, PD and PID control system design;- Designing controllers using root locus methods;- Designing controllers using frequency response methods;- Designing controllers using user defined arithmetic.


GBB-2004 Ball and Beam Training System


AA400.000.01 Digital Oscilloscope

AA401.000.01 Digital Multimeter

AA403.000.01 Soldering Station

AA402.000.01 Safety Connection Cables 4mm 0.5m

AA402.000.02 Safety Connection Cables 4mm 1m

AA055.000.01 Power Supply 24VDC

AA068.000.01 UPS PANEL (Phoenix Contact)

AA017.100.05 A.C. Motor (0.09 kW SIEMENS)80 81

Accessories

With the following features:- 8 inch TFT screen (800 x 600); - Bandwidth: 30MHz;- Sampling rate: 250MS /s;- Two input channels; - Option to synchronize with external signal;- Advanced signal analysis (computing FFT);- Allows obtaining specific measurements of analyzed signals (frequency, RMS or PK-PK amplitude, period, etc.);- Allows to record and playback the analyzed signal; - Accessories: power cable, two probes (with retractable hook tip and ground alligator clip).

Digital Oscilloscope

With the following features:- 2 probes (red / black); - Measures voltage, current, resistance, capacity, frequency and temperature; - Additional functions: automatic shutdown, continuity test, autorange, backlight, overload protection, etc.

Soldering station

With the following features:- LCD screen to display the current temperature and the reference; - Precise temperature control with PID regulator; - Controls for temperature adjustment.

With the following features:- Flexible material; - Design that offers high protection;- 4mm safety plugs; - Stackable plugs; - Different colors; - Different lengths.

DigitalMultimeter

POWERSupply

With the following features:- Power supply 24 VDC, 3A; - 4mm safety sockets.

UPS PANEL

With the following features:- Power supply with UPS integrated (TRIO DC UPS);- Battery 1.3Ah.

SAFETY CONNEcTIONCABLES 4MM


AA402.000.03 I/O Data Cable With SysLink Connectors

AA402.000.04 Analog Cable Parallel

FE-EasyPort USB Interface

EasyPort USB Interface

AA074.000.01 EduKit PA Extension Panel

AA059.000.06 Air Supply Filter Regulator

FE-FluidSIM FluidSIM

AA059.000.07 Air Compressor Supersilent 59

AA017.100.06 A.C. Motor (0.38 kW SIEMENS)82 83

Accessories

With the following features:- 4mm safety sockets;- analog and digital terminals.

With the following features:- interface for measuring, open-loop control, closed-loop control;- analog/digital interfaces;- USB interface - LCD display;- compatible software: LabVIEW, FluidSIM.

EasyPortUSBINTERFACE

ANALOG CABLEPARALLEL

With the following features:- 15 pin SUB-D type connection;- EasyPort/PLC connection for a real process or a simulation box;- 250 cm.

FluidSIM

With the following features:- software for the creation, simulation, instruction and study of electropneu-matic, electrohydraulic, digital and electronic circuits.

With the following features:-FIAC super-silenced air compressor, oil-free and equipped with an induction motor;- suitable for intensive use in professional and semi-professional levels, ensuring the acoustic comfort of work thanks to the hull in plastic that surrounds the pumping unit of the compressor;- 24 l, 8 bar, 59dB, 1.1 kW, 1450 rpm.

air supply filter regulator

With the following features:- maintains system pressure at a constant set point;- G1/8, 25μm, 0 ÷ 12 bar.

AIR COMPRESSORSUPERSILENT 59

i/o data CABLEwith syslinkconnectors

Edukit paextenSion Panel

With the following features:- 24 pin connectors;- digital cable for connection of SysLink interfaces;- 250 cm.

84 85

Portfolio

88 89

indexCODE NUMBER PRODUCT NAME PAGE

AA001.000.01 Data Acquisition Didactic Panel (NI USB 6008) 10AA001.001.01 Data Acquisition Didactic Panel (NI USB 6001) 10AA001.002.01 Data Acquisition Didactic Panel (NI USB 6002) 10AA001.003.01 Data Acquisition Didactic Panel (NI USB 6003) 10AA007.000.01 Didactic Frequency Inverter Panel (MM420) 54AA007.000.06 Didactic Frequency Inverter Panel (FR-D720s) 54AA007.000.07 Didactic Frequency Inverter Panel (G110) 54

AA017.000.01 PLC S7-1200 Training Panel (CPU 1214C) 16

AA022.000.01 BECKHOFF Training Panel (BK 9050 ASTANK2)

54

AA022.000.02 PLC BECKHOFF CX9000-1001 Training Panel 73

AA025.000.02 LOGO! 0BA7 Training Panel 24

AA025.000.03 LOGO! 0BA8 Training Panel (Compact) 12


12


12

AA028.001.02 Traffic Signal Panel

14

54

AA031.010.02 VALS CMS2000 Training System

30

AA031.010.03 VALS NI Training System

30

AA038.000.01 PLC ILC 130 ETH Training Panel

34

AA039.000.01 IL ETH BK Training Panel

13

AA040.000.01 PLC ILC 150 GSM-GPRS Training Panel

74

AA041.000.01 Electric Power Measure (EEM MA250) Training Panel

74

AA042.000.01 SINAMICS G120 - Training Panel

18

AA044.000.01 PLC S7-1200 Training Panel (CPU 1214C, COMPACT)

42

AA048.000.02 PLC S7-1500 Training Panel (CPU 1513-1PN)

50

AA048.000.03 PLC S7-1500 Training Panel (CPU 1516-3PN/DP)

56

AA055.000.01 Power Supply 24VDC

16

AA056.001.01 HART TEMPERATURE TRANSMITTER BOARD (Sitrans TH300)

16

AA056.002.01 PROFIBUS PA TEMPERATURE TRANSMITTER BOARD (Sitrans TH400)

16

AA056.100.01 HART USB Configurator

26

AA059.000.01 E-Pneumatic Training System (FESTO)

81

AA059.000.02 E-Pneumatic Training System (CAMOZZI)

40

AA061.000.02 PLC S7-300 Training Panel (CPU 315F - 2PN/DP)

60

AA061.000.03 PLC S7-300 Training Panel (CPU 314C - 2PN/DP)

60

AA063.000.01 ET200S PN Training Panel

60

AA064.000.01 IL PN BK Training Panel

60

AA065.000.01 PLC ILC 350 PN Training Panel

16

AA066.000.01 PLC S7-1200 Training Panel (CPU 1214 KTP 700)

16

AA067.000.01 WP 10T Training Panel

3637183132

S7-300 Safety Training Panel (CPU 315F-2PN/DP)

AA025.000.04 LOGO! 0BA8 (DM8, AM2 AQ) Training Panel 12

AA048.000.01 PLC S7-1500 Training Panel (CPU 1511-1PN)

18

AA025.000.06 TECO SG2 Training Panel (Compact)

14

CODE NUMBER PRODUCT NAME PAGE


73

AA090.001.01 WAGO 750-881 DAQ Training Panel (ASTANK2)

73

AA091.000.01 NI6001-Data Acquisition Training Panel (2xNI USB6001 ASTANK2)

51

AA092.000.01 IL CAN BK Training Panel

20

AA093.000.01 CECC-LK PLC Training Panel

20

AA200.000.01 Workstation with modular supply panel

73

AA203.000.01 Training System for Residential Electrical Installation

73

AA205.000.01 Training System for AC Motor Drive

44

AA210.000.01 Digital PID Controller Training Panel

22

AA401.000.01 Digital Multimeter

48

AA402.000.01 Safety Connection Cables 4mm 0.5 m

54

AA402.000.02 Safety Connection Cables 4mm 1 m

70

AA403.000.01 Soldering Station

80

AA404.000.01 PROFIBUS PC (USB) A2 Adapter

80

AA500.000.01 Training Control Cabinet

81

CAM-HW33102 Ball Picking Training System

81

AA400.000.01 Digital Oscilloscope

6

CAM-HW33106 Storage Station Training System

81

CAM-HW33107 Assembly Station Training System

39

CAM-HW33108 Testing Station Training System

52

FE-EXCM-30 FESTO Planar Surface Gantry Training System

66

GBB-2004 Ball and Beam Training System

69

GLIP-2002 Inverted Pendulum Training System

67

AA010.000.02AA011.000.02

5454

Motor Control Training Panel 3-phase SupplyMotor Control Training Panel Control Unit


72

AA088.000.01 SENTRON PAC3200 Training Panel

58

AA087.100.01 ASTANK2 Software Package

59

AA059.000.03AA059.000.04AA059.000.05

Smart Relay e-pneumatic (TECO SG2)Smart Relay e-pneumatic (NANOLINE PxC)

Smart Relay e-pneumatic (LOGO! 0BA8)

384060

AA087.010.01

56

PLC S7-1200 Training Panel (ASTANK2)

54Didactic Frequency Inverter Panel (LG SV004IC5-1)AA007.000.08

AA087.000.01 Coupled Tank System ASTANK2

46

AA086.000.01 SINAMICS DCM with DC MOTOR & TACHOMETER GENERATOR

47

AA048.000.04 PLC LS Training Panel (XBCDTR20SU)

AA026.000.04 XP 40 HMI Training Panel

14

6268

AA083.000.01 DRIVE POWER PANEL (DC Variable Voltage)AA081.000.01 SINAMICS G120 Training System for AC motor with encoder and brake

16

AA017.100.02 A.C. Motor (0.37 kW)

AA025.000.05 NANOLINE PxC Training Panel (Compact)

7876

AA080.000.01 SAFETY Training PanelAA076.000.01

AA025.000.07AA025.000.08 TECO SG2 Training Panel

NANOLINE PxC Training Panel

S7-300 Safety Training Panel (CPU 315F-2PN/DP)

AA072.000.01 PROFIBUS DP/PA Coupler Training Panel 3929AA071.000.02 TP700 Comfort Training Panel

AA071.000.01 TP1200 Comfort Training Panel 29AA070.000.01 ET200M Training Panel for HART COMMUNICATION 41

AA059.000.06AA059.000.07

Air Supply Filter RegulatorAir Compressor Supersilent 59

8383

AA074.000.01 EduKit PA Extension Panel 82

AA402.000.03AA402.000.04

I/O Data Cable With Syslink ConnectorsAnalog Cable Parallel

8282

AA500.000.02AA500.000.03

XGB PLC & XP40 HMI Training CaseS7-1200 PLC and KTP700 HMI Training Case

3030

FE-EasyPort USB EasyPort USB Interface 82FE-FluidSIM FluidSIM 83

AA094.100.01AA094.000.01

Conveyor Belt With SIEMENS Synchronous MotorSINAMICS S120 Training Panel

32

1880

TP 3105T Training PanelUPS PANEL (Phoenix Contact)

PLC ILC 191 ETH 2TX Training Panel

AA067.000.02AA068.000.01AA069.000.01

AA017.100.04 A.C. Motor (0.12 kW SIEMENS)AA017.100.03

AA017.100.05AA017.100.06AA017.200.01

A.C. Motor (0.25 kW SIEMENS)54

A.C. Motor (0.09 kW SIEMENS)A.C. Motor (0.36 kW SIEMENS)

Motor Management Training System

818363

6564

ASTI Automation S.R.L.139 Calea Plevnei060011 BucharestRomaniaTel/Fax: (0040) 21 3125907www.astiautomation.ro

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