industrial for power generation - abb group · 2018-05-09 · industrialit for power generation...

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IndustrialIT for Power Generation

Power Generation Portal™Version 4.0

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PGP - Functional Architecture

Tag Data BaseManagement

Tag Data BaseManagement

I/O ScannerI/O Scanner

WEB

Serv

erW

EBSe

rver

Client ExplorerClient Explorer

System deployment

Historian, Trending andArchiving

Historian, Trending andArchiving

Connectivity OptionsConnectivity Options

Product History

Data Publishing

Data Publishing

Alarm

s and SecurityM

anagement

Alarm

s and SecurityM

anagement

End

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PGP - Tag Data Base Management

Online Database Configuration

Most Changes can be done on-line

Changes are synchronized

Changes are immediate

Can be done from any client

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Offline Database Configuration

Supports Excel, Dbase, XML and Text Files

Supports incremental and total changes

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Tag TypesUp to 512,000 tags configurable per server

256,000 Boolean256,000 Non Boolean

Tag Types Include:AnalogDigital CalculatedUser Configurable (Pump, Pump)Bitmap TextLAB

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User Configurable TagsMultiple I/O connection are Combined to 1 Tag

Link between Logic Macros, Database and Display Symbols

Pump Status

Pump Alarm

Pump Starting

Pump Failed to Start

Pump Stopping

Pump Failed to Stop

PUMP1. STATUS

PUMP1.ALARM

PUMP1.STARTING

PUMP1.STARTFAIL

PUMP1.STOP

PUMP1.STOPFAIL

Pump 1 I/O Signals Tagname: PUMP1 Display Symbol

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Special TagsMonitor all network nodes (including switches)

Monitor Printers

Monitor any Window’s Parameter

Monitor remote PC’s hard drive space

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Aspect Links (Right Click)Tags can have links to other Applications

Links are customizable per tags

Links could include:P&ID drawings

Instruction Manuals

Maintenance Packages

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Input ConversionsScaling and Biasing of inputs is supported

Special and custom conversions are available

Square Root

RTD

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PGP - I/O Scanner

Common InfrastructureAvailable Plug-in Drivers

Harmony/INFI (semAPI, included)Harmony/DCI (OPC)Freelance 800F (OPC)800xA AC800M (OPC)AC870P (OPC)OPC and ODBC ClientModbus, Modbus TCPSPABUSIEC 870-5-101/103/104TextSiemens Teleperm (XU device)General Electric GSM (Mark V/VI) (GE Standard Messages, GSM)

Quick implementation of new drivers

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PGP - I/O Scanner

Off Line (bulk) and On Line (point change)

Configuration parameters dynamically selected based on driver

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PGP - Client Explorer

Unicode-based Multilanguage SupportEnglishItalianChinese

Object Oriented GraphicsUp to 10,000 Pages supportedGraphical pages can include:

Bitmaps (backgrounds)Basic graphical objectsComplex objects from libraries

Object behavior and appearance linked to plant variablesClient Explorer

Up to 16 Independent WindowsExplorer Panel Supports Display Hierarchy

Client access to multiple servers

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Pop-up ControlsPop-up Faceplates to Control Process from Graphic Pages

Multiple Pop-up Faceplates on the Same Graphic Page for Simultaneous Control of Multiple Field Elements

Pop-up Pegboards

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Display BuilderState of the art display builder

Templates

Symbol Libraries

ActiveX

Drag and Drop support

Support link of object classes with instances

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PGP - Data Publishing

OPC ServerDA, AE, HDA

ODBCSupport mirroring

OLE-DBPGP available as OLE-DB provider

DDEFor Microsoft Office integration

APIFor application developmentAvailable for Visual Basic and Visual C++, also as a COM object

BACK

http://www.opcfoundation.org/default.asp

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PGP - System Management – Alarms (1)

General Alarming8 Alarm Priorities

16 Alarm Groups16 Sub-Groups

256 total Groups

Alarm Buttons

Alarms at the Bottom of Screen

Supports Remote Alarming OPC AE Server & Client

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Tag Alarm Options8 Levels of Alarms

Rate of Change Alarms

Variable Alarm Limits

Alarm Inhibit Tags

Alarm Comments

Variable Alarm Sounds

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Other Tag Alarming Options

Select Printer

Print State Changes

Alarm Deadbands

Broadcast Alarm Acknowledge

Trigger programs

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Alarm Filtering On Groups and Priorities

On Wild Cards

Historical Searches

Archive Searches

Save to Excel

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Alarms and DisplaysJump from an Alarm Summary to a Display

Show Detailed Alarm Status on a Display

Acknowledge Alarms from a Display

Jump to a Display

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PGP - System Management – Security (1)

Security ConfigurationOffline and Online Tools

All Features have a Security Level

Security is defined for Tags and Displays

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Security Levels and Groups

A Two Pass System

Security Levels, 1 –Highest, 16 – Lowest

For access the level must meet or exceed the defined level

Security Groups are logical groupings for user access

Each user has:A defined security Level (i.e. 2)

A set of security groups (i.e. 2,3,4)

A user ID and password (with password aging if required)

S e c u rity G ro u p sA ll

S ys te m sC o m m o n S ys te m s

E le c tr ic a l S ys te m s

S te a m S ys te m s

S e c u rity L e v e l 1 2 3 4 A c c e s s A llo w e dS ys te m M g r 1 X F u ll C o n tro lE n g in e e rs 2 X X X D e s ig n O n lyO p e ra to rs 3 X X X C o n tro l A llo w e dM a n a g e rs 4 X V ie w O n ly

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User SecurityDefines access level

Defines security groups

Defines the “Look and Feel”

Menus and Toolbars

Opening Pages

Language

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Display SecurityOn a Display Level

On a Faceplate or Pop-up Level

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Tag Security

Based on:Security Level

Security Group

Plant Unit

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Secure LocationsOperator can only log into certain PCs

Operator can only access certain Plant Units

Window’s Functions can be locked out.

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Diagnostics and System Management

Fast overview by usage of symbols

Easy navigation through a tree structure

Output of the analysis in a log file

User-friendly system and configuration management

PGP - System Management

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PGP - Connectivity Options

HMI add-ons extend the Power Generation Portal platform with all the tools for effective plant controlEach add-on includes:

Support for DCS-specific tags and function blocksSupport for import of DCS configurationPop-up faceplates for common function blocksSystem Management and Diagnostics

Available add-ons:Symphony/Harmony, INFI90, Network90ControlIT AC800F, Freelance 2000, Freelance 800FControlIT AC800MControlIT AC870P

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PGP for Harmony

ANALOGCLIFDAANALGDADIGDADIGTLDANGDDDEVSTATDIGITALINTANGINTDIG

MSDD

N90STA

RCM

RMCB

RMSC

STATION

TEXT

TEXTSTR

UNDEF

EXTANG

EXTDIG

ANGRPT

DIGRPT

LABANG

LABDIG

CALCANG

CALCDIG

APMSSTA

NODESTA

BITMASK

COMPOSITE

INTEGER

Supported Function Blocks

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PGP for Harmony

FaceplatesDCS: Digital Control Stations

DD: Device Driver

MSDD: Multi-state Device Driver

PV: Analog Control Station

DI: Digital Input

RCM: Remote Control Memory

RMCB: Remote Motor Control Block

RMSC: Remote Manual Set Constant

TEXTSTR: Text Selector

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PGP for Harmony

System Management and Diagnostics

Block DetailsTune BlockSystem Diagnostics

Module status and module problem reportsPoint quality inspection

Time synchronizationTime Master, synchronizes all other modulesTime Slave, receives time from other modules

Configuration data import from Composer

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PGP for Freelance 800F

Supported Function Blocks (each with faceplate)Analog

C_ANA Set Point Controller

CT_ANA Counter With Analog Input

BinaryM_BOUT Binary Output

CT_P Pulse Counter

CTUD Up/Down Counter

TOUCH Touch Button

MONOF Monoflop

TONOF Timer, switch-on/switch-off delay

TON Timer, switch-on delay

TOF Timer, switch-off delay

ControllerC_CU Continuous Controller, Universal

C_CR Continuous Controller, Ratio

*IDF: Individual Drive Function

^Developed by ITTES

MonitoringM_ANA Analog MonitoringM_BIN Binary MonitoriM_BAV Binary Monitori

Open Loop ControlIDF_1* IDF for uniIDF_2 IDF for bi-dIDF_A IDF for actuato

ConstantCSTRE Real Constant

Macro^Breakers controlSequence controlGroup Control

ngng of Antivalence

directional unitsirectional units

rs

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System Management and Diagnostics

Support for Diagnostic Function Blocks

AC800FR

EI803FR

FI803FR

SA801FR

Support for Profibus DiagnosticsPROFI_S_DEV: Profibus Slave Object

PROFI_M_DEV: Profibus Master Object

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Support for DCS configuration import

Automatic import of controller configuration

Support for partial import after controller configuration changes

Import driven by selected OPC server

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PGP for 800xA AC800M

AlarmEventLib

BasicLib

BatchLib

COMLICommLib

CommunicationLib

ControlAdvancedLib

ControlBasicLib

ControlExtendedLib

ControlFuzzyLib

ControlSimpleLib

ControlStandardLib

ControlSupportLib

FFH1CommLib

FFHSECommLib

FireGasLib

GraphicTemplateLib

GroupStartLib

IconLib

INSUMCommLib

MB300CommLib

MMSCommLib

ModBusCommLib

ModemCommLib

ProcessObjBasicLib

ProcessObjDriveLib

ProcessObjExtLib

Supported Control Builder librariesProcessObjInsumLib

S3964CommLib

SattBusCommLib

SeqStartLib

SerialCommLib

SerialLib

SignalAllocation

SignalLib

SupervisionLib

SupportLib

System

VMTLib

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PidLoop ( ControlBasicLib library )PidLoop3P ( ControlBasicLib library )Uni ( ProcessObjExtLib library )Bi ( ProcessObjExtLib library )ValveUni ( ProcessObjExtLib library )MotorUni ( ProcessObjExtLib library )MotorBi ( ProcessObjExtLib library )SignalInReal ( SignalLib library )SignalReal ( SignalLib library )SignalInBool ( SignalLib library )SignalBool ( SignalLib library )

Supported Faceplates

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System Management and DiagnosticsOffline AC800M Management and Diagnostics through Control Builder MOnline AC800M Management and Diagnostics

Import tool provided with PGP (AC800MBuilder) generates a set of pre-configured diagnostics objects based on the hardware configuration of the projectThese objects provide AC800M on-line diagnostic information to PGPAC800M programs available for:

Power Failures InformationMemory UsageTime ManagementRestart

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AC800M Builder provided with PGP

Main functions:Access Control Builder M projects (full or partial)

Create PGP database starting from CBM projects

Import databaseControllers

Messages

Options

ActionsBACK

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PGP for AC870P

Support for Melody Automation ClassesSingle Flag

Melody SFlagBMelody SFlagCMelody SFlagDMelody SFlagIMelody SFlagLMelody SFlagPMelody SFlagR

BinaryMelody BinaryMelody OPAMelody SEL

Calendar and TimingMelody SwClock

ControllersMelody CLCMelody CLCDMelody CLCMMelody IDF (individual control)Melody DOS (dosing circuit)Melody COA (change-over auto)

CountersMelody CountMelody TcountMelody Total

Analog MonitoringMelody AnalogMelody AnMon

Analog OutputMelody AnOut

Loop ControlMelody APID controller

Block FlagMelody BFlagBMelody BFlagCMelody BFlagDMelody BFlagIMelody BFlagLMelody BflagPMelody BflagR

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PGP for AC870P

Each Automation Class has a faceplate associated

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PGP for AC870P


AC870P Synchronizer provided with PGPMain functions:

extract configuration changesconvert changes into XMLvalidate the changes with the OPC serverstore changes in the PGP databaseactualize changes on the target servers

On line configuration changes supported

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PGP for the Internet

One size does not fit all!!!Different solutions are needed, depending on

Required level of access to plant operations

Only supervisionSupervision and Control

Number of usersAvailable bandwidth

Low speed, less than 64 Kbit/secMedium speed, less than 10 Mbit/secHigh speed, 10 Mbit and higher

Job functions of usersTechnical personnelEngineering personnelManagers

Power Generation Web Portal

Power Generation Remote Portal

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PGP for the Internet: Web Portal (PGwP)

TechnologyBased on a web server embedded in the PGP serverWeb clients connect using http protocolWeb clients use standard Internet Explorer (thin client)

Required platformsWeb server

Windows 2000/XP/2003 ServerPGP Server

Web clientWindows 2000/XP ProfessionalInternet Explorer 6

Number of usersMay support large number of users

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PGP for the Internet: Web Portal (PGwP)

Level of access to plant operations

SupervisionControl possible but not recommended

Required bandwidthSuitable for all bandwidths

ConfigurationDedicated HTML pages must be configured on the web serverActiveX control distributed with installation kit for embedding of:

Graphical displaysTrends

Type of usersSuitable for all users

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PGP for the Internet: Remote Portal (PGrP)

TechnologyBased on Windows Terminal Server WebRemote clients connect using http protocolRemote clients use standard Internet Explorer (thin client)Client CPU load is on the server

Required platformsServer

Windows 2000/XP/2003 ServerPGP Server

Remote ClientWindows 2000/XP ProfessionalInternet Explorer 6

INTERNETor

Private Wan

INTERNETINTERNEToror

Private WanPrivate Wan

PGRP PGRP ServerServer

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PGP for the Internet: Remote Portal (PGrP)

Number of usersLimited by client load on serverUp to 30

Level of access to plant operationsComplete, as in local clientSubject to security clearance (based on user ID and password)

Required bandwidthAt least 64 Kbit/sec

ConfigurationNo special page configuration requiredAll pages created for local clients can be used in remote

Type of usersTechnical users, familiar with PGP client look & feel

PGP R

T Data B

asePGP

Client

PGP Scanner

Firewall

Terminal Server C

lient and Server

File Transfer Protocol PGP

Client

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PGP for the Internet: which solution?

Low High

Technical PGRP

Manager

Low High

Technical PGRP

Manager PGWP

Bandwidth

Type

of u

sers

Less than 30 More than 30Number of users

Leve

l of P

lant

Acc

ess Fu

llS

uper

viso

ry

PGWPPGWP

Type

of u

sers

Bandwidth

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PGP – Historian, Trending and Archiving

Historian ArchitectureMulti-Master

Multiple Historians can be Synchronized

Back Filling of Data

Synchronization of Individual Points can be Configured

Real Time Historian

Alarm Log Historian

Sequence of Events / Trip Historian

Operator Actions Historian

Operator Notes Historian

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2 Stage Historian

PlaybackHistorianPlaybackHistorian

Real Time Data

Trend GroupsTrend Groups

Graphic and Trend Displays

Archiving

Stores all points at

high resolution

Stores selected points at specific

rates

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Historical PlaybackTypically at 1 second collection

Typically used for short-term collection.

Automatically enabled. Never Lose Data

Trend Displays Automatically Created

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Compression Options:•Real Time (no compression)•Average (configurable time)•Total (configurable time)•Min (configurable time)•Max (configurable time)

Configuration of Trend Groups

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How to Use Historical DataTrend Displays

Excel Reports

Calculation Package

Totalizers and Maintenance Counters

Exports to 3rd Party Databases

Interface to OLE HDA Products

Interface to CMMS Products

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Trend Displays – Auto-generated

Operating Parameters

Trend Groups

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Trend Displays – User Configured

On Operator Graphics

On Web Pages

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Trend Displays – Show Alarms

Alarms are integrated into Trends

line change show alarm condition

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Excel ReportsUser Configurable Reports

Pre–Canned Reports

Scheduled Report Printing

Trip Report Printing

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Calculation PackageAccess to Real Time and Historical Values and Qualities

Support for Advanced Functions

Also a VB and VC++ Interface

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Maintenance CountersContinuous counting of switching cycle, operation hours and quantity values

storage of temporary values in case of power failure

automatic or manual reset

manual correction of the counter value (preset)

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TotalizationTotalization of analog values over different periods of time

Alarms can be defined on configurable thresholds

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ArchivingCustom archives can be created

Any Window’s devices is supported ( DVD, optical etc.)

Full system saves are also supported

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PGP - System Deployment Options

All in One for small systems Clients on separate PCSeparate Client and ServerDedicated Front Server Dedicated Web ServerLinux-based serverDistributed database for large systems

SegregationRedundant replicationComposite replicationHierarchical architectures

Data BaseManagementData Base

Management


Multi-M

asterServer

Multi-M

asterServer

WEB

Serv

erW

EBSe

rver


Data Publishing

Data Publishing

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PGP - All in One


Management


MultiM

asterServer

MultiM

asterServer

WEB

Serv

erW

EBSe

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Data

PublishingD

ata Publishing

Control Network

Controllers

Server/Client

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PGP - All in One

Compact configuration for small systems

Not recommended for more than 2500 tags

Suitable for standard PC with Windows 2000 or XP Professions (no Windows server required)

Good solution for local control stations, also on panel PC

Hardware RequirementsPentium 4 or later, 1 GHz

512 MB RAM

40 GB HD

Software RequirementsWindows 2000/XP Professional

Excel (for configuration or reports)

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PGP - Separate Clients and Server


Management


MultiM

asterServer

MultiM

asterServer

WEB

Serv

erW

EBSe

rver


Data

PublishingD

ata Publishing

Client/server Network

Control Network

Controllers

Server

Workplaces

Client ExplorerClient Explorer Client ExplorerClient Explorer


Management


MultiM

asterServer

MultiM

asterServer

WEB

Serv

erW

EBSe

rver


Data

PublishingD

ata Publishing

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PGP - Separate Clients and Server

Solution for multiple concurrent users

Up to 16 concurrent clients supported

Client server network must be at least 10 Mbit/sec

Proprietary communication protocol between client and servers (based on DCOM)

Graphical pages can be client-specific or shared for all clients

ServerHardware Requirements

Pentium 4 or later, 1 GHz512 MB RAM for 8 client, 1 GB for 16 clients40 GB HD

Software RequirementsWindows 2000/XP/2003 ServerExcel (for configuration or reports)

ClientHardware Requirements

Pentium 4 or later, 1 GHz256 MB RAM20 GB HD

Software RequirementsWindows 2000/XP ProfessionalExcel (for client-based reports)

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PGP - Dedicated Front End Server


Management


MultiM

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MultiM

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WEB

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Data

PublishingD

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Control Network

Controllers

Server

Workplaces

Front EndServers


Management


MultiM

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MultiM

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Management

MultiMasterServer

MultiMasterServer

WEB

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Data Publishing

Data Publishing

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PGP - Dedicated Front End Server

Solution to segregate data acquisition from data processingThe Front End node is responsible for data acquisition (even multiple drivers per server) and creates a local copy of the Real Time databaseData in the Front End node is made accessible to all servers in the system

through proprietary InterServer protocol if bandwidth 10 Mbit/sec or higherIEC 870-5-104 if bandwidth lower than 10 Mbit/sec (some limitations apply)

Front End ServerHardware Requirements

Pentium 4 or later, 1 GHz

512 MB RAM

30 GB HD

Software RequirementsWindows 2000/XP Professional

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PGP - Dedicated Web Server


Management


MultiM

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WEB

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Control Network

Controllers

Servers

Firewall

Internet

Web Server

Workplaces



Management

Web ServerWeb Server MultiM

asterServer

MultiM

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PGP - Dedicated Web Server

If web access to the system is required, a dedicated and protected (by a firewall) PC is highly recommendedThe Web Server is responsible for data publishing on the Internet or Intranet and requires a local copy of the Real Time databaseData in the Web Server is retrieved from all servers in the system through proprietary InterServer protocolMinimum bandwidth for the LAN between systems servers and web server is 10 Mbit/sec

Web ServerHardware Requirements

Pentium 4 or later, 1 GHz

512 MB RAM (or 1 GB if PGRP with more then 8 clients)

30 GB HD

Software RequirementsWindows 2000/XP/2003 Server

IIS

FrontPage

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PGP Linux


Management


MultiM

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MultiM

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WEB

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Data

PublishingD

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Data BaseManagement

Data BaseManagement


MultiM

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MultiM

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Data BaseManagement

Data BaseManagement

MultiMasterServer

MultiMasterServer

WEB

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WEB

Serv

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Data Publishing

Data Publishing


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PGP Linux

PGP Linux solutions are structured in a 3-tier architecture

PGP Clients are still based on Windows to provide a common look and feel to users regardless of the server platformThe complete set of server functions is based on LinuxData access is embedded in DCS-specific communication modules, based on industrial hardware, operating in the background and requiring no human interaction

As of the current version (PGP 4.0), PGP Linux requires HP Itanium processors and Red Hat Enterprise Linux Server

PGP Linux ServerHardware Requirements

HP Server rx2620 HP Itanium2 1.3 GHz 3MB CPU 8GB DDR memory Quad146GB 10K HotPlug Ultra320 LP disk drive

Software RequirementsRed Hat Enterprise Linux Advanced Server 4

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PGP - Segregated Servers

Unit 1 Unit 2 Unit 3

DBUnit 1

DBUnit 2

DBUnit 3

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PGP - Segregated Servers

Solutions when independent servers are required for plant areas (e.g. separate groups)

Each server only acquires and maintains data from the related plant area

Clients are logically connected to one server, but graphical pages can include tags from other servers

Client 1 is logically connected to Server Unit 1

If tags are addressed by name only (e.g. TIC401), its value will be the one available in the connected server (Server Unit 1)

If tags are addressed by a fully qualified name (e.g. Server Unit 2\TIC401), its value will be fetched on Server 2 by Server 1 and made available to the client

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PGP - Redundant Replication


DBUnits1, 2, 3

DBUnits1, 2, 3

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PGP - Redundant Replication

Clients have a Server Access List: if communication with a server is lost, the client re-connect to the next serverEach server can acquire data in parallel, or, if parallel paths not available, from other serversOne server is the designated master for actions on the fieldBackfill of data and configuration changesOnly available if Client/Server network is at least 10 Mbit/sec

Server Access List:1) Server 12) Server 2

ParallelAcquisition

Actions

Data andConfigurationChanges

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Unit 3Unit 2

PGP - Composite Replication


Unit 1

Unit 3Unit 2Unit 1

Unit 3Unit 2Unit 1

Local Data acquisition

Network Data acquisition

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PGP - Composite Replication

Solutions when servers are required to maintain a complete databaseEach server acquires data from the related plant area through the connected controllers. Tags from other plant areas are acquired through the networkClients are logically connected to one server, and from that server they can see tags for all plant areasOnly available if Client/Server network is at least 10 Mbit/sec. For large number of tags (> 5000) 100 Mbit/sec recommended

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PGP - Hierarchical Architectures


DBUnit 1

DBUnit 2

DBUnit 3

Unit 3

Unit 2Unit 1

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PGP - Hierarchical Architectures

Solutions when plant areas need dedicated servers and/or workstations, and there is a central control room with access towhole plantEach area server acquires data from the related plant area through the connected controllers. Central plant server acquires tags from area servers

through proprietary InterServer protocol if bandwidth 10 Mbit/sec or higherIEC 870-5-104 if bandwidth lower than 10 Mbit/sec, or firewall friendly protocols required for improved system security

Area clients are logically connected to the corresponding area serverPlant clients are logically connected to the plant server, and have access to tags from the whole plant

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PGP - Product History

Power Generation

Portal

2005

IndustrialIT for Power Generation

InformIT

Information Management

(Tenore)

2003

IndustrialIT

Tenore

1997

Symphony Performer Products

1090 APMS

1985

Network 90

Infi 90

OpenVMS Windows NT Windows 2000 Windows XP, 2003

Esacontrol Elsag Bailey Italy ABB Italy

2006

Linux

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Product History – Installed Base – 1998-2004

1179 servers, 1434 clients

534 systems

74.80%

5.26% 2.54%

15.10%

2.29%0.00%

10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Italy Europe Asia MEAAmericas

64.04%

14.42%17.98%

3.56%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Power NetworkProcess Other

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Product History – Installed Base – 2005-2006

1085 servers, 2257 clients

422 systems

38.65%

1.51%

42.23%

8.53% 9.08%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Italy Europe Asia MEAAmericas

91.06%

0.00%4.95% 3.71%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Power NetworkProcess Other

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industrial for power generation - abb group · 2018-05-09 · industrialit for power generation...

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