jce - pna - panic-2015 - final 3x4 poster 2-5-15

1
1 2 3 4 5 6 7 8 9 10 11 -100 0 100 200 300 400 500 600 Variables Data Nutritional Supplement and Diesel Fuel Application Development for Benchtop NMR Systems Operating at 42, 60, and 80 MHz Equivalency with Supercon NMR John C. Edwards 1,2 , Gonzalo Hernandez 2,3 , and Paul J. Giammatteo 1 1) Process NMR Associates LLC, Danbury, CT USA. 2) SpinMetrix SRL, Montevideo, Uruguay, and 3) Vis Magnetica, Montevideo, Uruguay Benchtop high-resolution NMR systems are available at a number of field strengths and probe configurations. However beyond the obvious academic instruction market for these instruments very few applications have been demonstrated across all available platforms and thus proving the general applicability of benchtop NMR technology to industrial quality control. We will present two chemometric-based applications that have been developed at 4 different field strengths utilizing Varian Mercury 300 MHz, Magritek Spinsolve 42 MHz, Aspect AI 60 MHz, and Thermo Picospin 80 MHz NMR systems. Partial-least-squares (PLS) regression correlations were obtained on all 4 platforms relating to: 1) Omega-3 fatty acid composition of samples taken from various points in a nutritional supplement manufacturing process. Excellent correlations were obtained on all 4 NMR instruments proving that NMR technology is applicable to in-lab, at-line. or on-line analysis of fish oil derived omega-3 fatty acid supplements. The 40 second NMR analysis effectively replaces a 60+ minute GC analysis. 2) Physical and chemical property determination of diesel fuels where excellent correlations were obtained between 1 H NMR variability and parameters such as density, aromatic content by GC, hydrogen content by 1 H TD-NMR (ASTM D7171 method), and sulfur content. Many more physical and chemical properties can be correlated to the 1 H NMR spectrum allowing a single 40 second NMR experiment to predict 10-15 parameters that each require dedicated analyzers. Finally, we will present the concept and initial results from an independent server-based NMR application software that can be utilized in conjunction with the NMR software of the current benchtop NMR systems, or alternatively as a stand- alone application platform. This software would effectively make chemometric and direct measurement NMR application ubiquitous across all NMR platforms. Integration of Peaks to Produce Multivariate Integration Spectra Conclusion A wide range of PLS correlation models can be readily built based on NMR data obtained on both superconducting and benchtop permanent magnet NMR systems. Currently models require that data be obtained on each individual spectrometer system but it may be possible that various spectral ‘de- resolution’ techniques may make models obtained on one system transferable between NMR systems at varying magnetic field strengths. At-line and in-line permanent magnet NMR systems can yield the same high quality correlations as data obtained on much higher field superconducting NMR systems. Very little difference is observed in the quality of the correlations and errors of prediction on models developed on the 4 systems in our laboratory. NMR ID EPA (Area %) DHA (Area %) Sample Description FO3h001 0.64 0.01 First Esterification FO3h002 21.55 13.34 First Esterification FO3h003 62.97 15.66 Clathration FO3h004 29.43 18.16 Mol Dist FO3h005 14.21 9.54 Pollock Oil FO3h006 52.74 28.90 Se parator FO3h007 15.21 10.51 PolyUnsat Ester FO3h008 7.18 0.23 First Esterification FO3h009 16.95 10.04 First Esterification FO3h010 36.35 16.47 Clathration FO3h011 61.09 21.26 Mol Dist FO3h012 13.32 5.95 MSC Pollock Oil FO3h013 71.78 7.43 Se parator FO3h014 41.40 25.91 PolyUnsat Ester FO3h015 1.19 0.06 First Esterification FO3h016 11.73 12.23 First Esterification FO3h017 43.38 19.30 Clathration FO3h018 6.07 2.78 Clath Raffinate FO3h019 9.77 0.72 First Esterification FO3h020 58.93 23.41 Mol Dist FO3h021 10.62 5.18 MSC Pollock Oil FO3h022 43.91 21.52 Se parator FO3h023 54.05 28.18 PolyUnsat Ester FO3h024 0.00 0.00 First Esterification FO3h025 26.97 12.82 First Esterification NMR ID EPA (Area %) DHA (Area %) Sample Description FO3h026 44.55 19.30 Clathration FO3h027 16.69 9.89 First Esterification FO3h028 6.87 4.53 Crude Pollock Oil FO3h029 62.79 19.43 Se parator FO3h030 37.29 22.03 PolyUnsat Ester FO3h031 9.71 0.38 First Esterification FO3h032 32.00 15.10 First Esterification FO3h033 38.79 26.75 Clathration FO3h034 41.87 23.25 Mol Dist FO3h035 35.49 43.99 Se parator FO3h036 0.30 0.00 First Esterification FO3h037 34.09 8.09 Clathration FO3h038 15.44 9.82 MonoUnsat Ester FO3h039 60.08 24.52 PolyUnsat Ester FO3h040 8.77 5.75 Crude Salmon Oil FO3h041 12.41 57.59 Se parator FO3h042 36.36 21.49 PolyUnsat Ester FO3h043 3.79 0.15 First Esterification FO3h044 29.23 13.78 Clath Raffinate FO3h045 45.99 33.51 PolyUnsat Ester FO3h046 12.10 5.69 MSC Pollock Oil FO3h047 24.57 14.32 Se parator FO3h048 45.86 33.61 PolyUnsat Ester FO3h049 6.39 3.68 First Esterification FO3h050 58.13 24.66 Clathration 50 sample initial data set from all points in manufacturing process. 40 Samples used for 80 MHz dataset First round of PLS regression analysis revealed concentration outliers that were linked to limitations in the GC method. This study was performed on improved GC data values. Final 80 Sample models were utilized to validate the calibrations on a 24 sample validation set (below). SpinMetrix 300 MHz 1 H NMR Spectra of Samples at Different Points in the Process 300 MHz NMR PLS Regression Data EPA Content (Wt%) R 2 , SECV (Wt%) DHA Content (Wt%) R 2 , SECV (Wt%) 42 MHz NMR 0.988, 2.20 0.989, 1.25 60 MHz NMR 0.993, 2.13 0.992, 1.13 82 MHz NMR 0.989, 2.17 0.992, 1.11 300 MHz NMR 0.988, 1.68 0.991, 1.09 Peak Integral Data 0.981, 2.71 0.964, 2.24 Fused - NMR-FTIR 0.993, 1.62 0.992, 1.08 Table I: Regression Results for Wt% DHA/EPA Content at 4 Field Strengths Eicosaoentaenoic Acid (EPA) 20:5(n-3) Docosahexaenoic Acid (DHA) 22:6(n-3) NMR Processing for Multivariate Analysis Omega-3 Ethyl Ester Sample obtained at 4 field strengths ppm scale Omega-3 Ethyl Ester Sample obtained at 4 field strengths frequency scale SpinMetrix is a joint venture company between Process NMR Associates and VisMagnetica developing an independent NMR application implementation software for full spectral processing automation, pre-processing for chemometric applications , chemometric model prediction, and results reporting. Here is an example webpage where NMR FID data obtained on Varian 300, Magritek Spinsolve, Picospin-80, and Aspect-60 can be uploaded pre-processed and passed through server based PLS models for multiple parameter prediction. Models can be accessed on-line or locally on the spectrometer computer. 1 H benchtop NMR has great potential to increase the throughput of both routine and emergency fuel sample analysis in refinery laboratories. Currently fuel samples must be passed through multiple dedicated analyzers to obtain information such as density, H-Content, aromatics, olefins, saturates, benzene, Octane numbers, cetane index, cetane number, distillation curves, vapor pressure, flash point, pour point, freeze point, cloud point, etc. Correlation of the 1 H NMR spectra of these refinery fuel samples to these primary test results will allow all parameters to be predicted in about 40 seconds from the 4 pulse spectrum of the pure fuel. Here we have a few examples obtained on some diesel fuels that were submitted to our lab for ASTM D7171 Hydrogen Content by TD- NMR. We had density, H-content, and aromatics wt% by GC. Below are three example correlation obtained on the Picospin 80 system (that requires 32 pulses per sample due to the capillary sample size). The results were very similar for the 300, 60, and 42 MHz data obtained on the three other NMR system in our laboratory. The comparative results are shown in Table II. The results are very similar independent of the field strength of the NMR system. The data from all 4 NMR systems is provided in this section. The 1 H NMR PLS correlations to EPA and DHA content in the various manufacturing streams and products are provided in Table I and demonstrate that all 4 NMR systems produce excellent correlations. Good correlations can also be obtained from gross integration region “spectra” indicating that model robustness may be improved by data reduction of NMR spectra into wider chemically relevant integration bins. Table II: PLS Regression Results for Diesel Quality Parameters at 4 Field Strengths

Upload: john-edwards

Post on 30-Jul-2015

36 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: JCE - PNA - PANIC-2015 - Final 3x4 Poster  2-5-15

0 5 10 15 20 25 300

5

10

15

20

25

30

Hotelling T 2̂ (99.91%)

Q R

esid

uals

(0.0

9%

)

0 0.2 0.4 0.6 0.8-4

-2

0

2

4

Leverage

Y S

tdnt

Resid

ual 1

0 10 20 30 40 50 600

10

20

30

40

50

60

Y Measured 1

Y C

V P

redic

ted 1

-200 -100 0 100 200-20

-10

0

10

20

Scores on LV 1 (97.83%)

Score

s o

n L

V 2

(0.3

6%

)

0 5 10 15 200

5

10

15

20

25

30

Hotelling T 2̂ (99.91%)

Q R

esid

uals

(0.0

9%

)

0 0.2 0.4 0.6 0.8

-3

-2

-1

0

1

2

3

Leverage

Y S

tdnt

Resid

ual 1

0 20 40 60 800

20

40

60

80

Y Measured 1

Y C

V P

redic

ted 1

-200 -100 0 100 200-20

-10

0

10

20

Scores on LV 1 (98.04%)

Score

s o

n L

V 2

(0.6

4%

)

60 MHz Wt% EPA

20 40 60 80 100 120-0.03

-0.02

-0.01

0

0.01

0.02

0.03

0.04

Variable

Reg V

ecto

r fo

r Y

1

Variables/Loadings Plot for 1H NMR - 55 Fish Oil Samples - Processed - 8-9-13 - Transposed.xlsx

0 5 10 15 20 25 300

50

100

150

Hotelling T 2̂ (99.89%)

Q R

esid

uals

(0.1

1%

)

0 0.2 0.4 0.6 0.8

-3

-2

-1

0

1

2

3

4

Leverage

Y S

tdnt

Resid

ual 1

0 20 40 60 800

20

40

60

80

Y Measured 1

Y C

V P

redic

ted 1

-400 -200 0 200 400-40

-20

0

20

40

Scores on LV 1 (95.40%)

Score

s o

n L

V 2

(0.4

5%

)

1 2 3 4 5 6 7 8 9 10 11-100

0

100

200

300

400

500

600

Variables

Data

Nutritional Supplement and Diesel Fuel Application Development for Benchtop NMR Systems Operating at 42, 60, and 80 MHz – Equivalency with Supercon NMR

John C. Edwards1,2, Gonzalo Hernandez2,3, and Paul J. Giammatteo1 1) Process NMR Associates LLC, Danbury, CT USA. 2) SpinMetrix SRL, Montevideo, Uruguay, and 3) Vis Magnetica, Montevideo, Uruguay

Benchtop high-resolution NMR systems are available at a number of field strengths and probe configurations. However beyond the obvious academic instruction market for these instruments very few applications have been demonstrated across all available platforms and thus proving the general applicability of benchtop NMR technology to industrial quality control. We will present two chemometric-based applications that have been developed at 4 different field strengths utilizing Varian Mercury 300 MHz, Magritek Spinsolve 42 MHz, Aspect AI 60 MHz, and Thermo Picospin 80 MHz NMR systems. Partial-least-squares (PLS) regression correlations were obtained on all 4 platforms relating to: 1) Omega-3 fatty acid composition of samples taken from various points in a nutritional supplement manufacturing process. Excellent correlations were obtained on all 4 NMR instruments proving that NMR technology is applicable to in-lab, at-line. or on-line analysis of fish oil derived omega-3 fatty acid supplements. The 40 second NMR analysis effectively replaces a 60+ minute GC analysis. 2) Physical and chemical property determination of diesel fuels where excellent correlations were obtained between 1H NMR variability and parameters such as density, aromatic content by GC, hydrogen content by 1H TD-NMR (ASTM D7171 method), and sulfur content. Many more physical and chemical properties can be correlated to the 1H NMR spectrum allowing a single 40 second NMR experiment to predict 10-15 parameters that each require dedicated analyzers. Finally, we will present the concept and initial results from an independent server-based NMR application software that can be utilized in conjunction with the NMR software of the current benchtop NMR systems, or alternatively as a stand-alone application platform. This software would effectively make chemometric and direct measurement NMR application ubiquitous across all NMR platforms.

300 MHz 1H NMR

Expansion of Correlated Region

Integration of Peaks to Produce Multivariate Integration Spectra

Conclusion A wide range of PLS correlation models can be readily built based on NMR data obtained on both superconducting and benchtop permanent magnet NMR systems. Currently models require that data be obtained on each individual spectrometer system but it may be possible that various spectral ‘de-resolution’ techniques may make models obtained on one system transferable between NMR systems at varying magnetic field strengths. At-line and in-line permanent magnet NMR systems can yield the same high quality correlations as data obtained on much higher field superconducting NMR systems. Very little difference is observed in the quality of the correlations and errors of prediction on models developed on the 4 systems in our laboratory.

NMR ID EPA (Area %) DHA (Area %) Sample Description

FO3h001 0.64 0.01 First Esterification

FO3h002 21.55 13.34 First Esterification

FO3h003 62.97 15.66 Clathration

FO3h004 29.43 18.16 Mol Dist

FO3h005 14.21 9.54 Pollock Oil

FO3h006 52.74 28.90 Separator

FO3h007 15.21 10.51 PolyUnsat Ester

FO3h008 7.18 0.23 First Esterification

FO3h009 16.95 10.04 First Esterification

FO3h010 36.35 16.47 Clathration

FO3h011 61.09 21.26 Mol Dist

FO3h012 13.32 5.95 MSC Pollock Oil

FO3h013 71.78 7.43 Separator

FO3h014 41.40 25.91 PolyUnsat Ester

FO3h015 1.19 0.06 First Esterification

FO3h016 11.73 12.23 First Esterification

FO3h017 43.38 19.30 Clathration

FO3h018 6.07 2.78 Clath Raffinate

FO3h019 9.77 0.72 First Esterification

FO3h020 58.93 23.41 Mol Dist

FO3h021 10.62 5.18 MSC Pollock Oil

FO3h022 43.91 21.52 Separator

FO3h023 54.05 28.18 PolyUnsat Ester

FO3h024 0.00 0.00 First Esterification

FO3h025 26.97 12.82 First Esterification

NMR ID EPA (Area %) DHA (Area %) Sample Description

FO3h026 44.55 19.30 Clathration

FO3h027 16.69 9.89 First Esterification

FO3h028 6.87 4.53 Crude Pollock Oil

FO3h029 62.79 19.43 Separator

FO3h030 37.29 22.03 PolyUnsat Ester

FO3h031 9.71 0.38 First Esterification

FO3h032 32.00 15.10 First Esterification

FO3h033 38.79 26.75 Clathration

FO3h034 41.87 23.25 Mol Dist

FO3h035 35.49 43.99 Separator

FO3h036 0.30 0.00 First Esterification

FO3h037 34.09 8.09 Clathration

FO3h038 15.44 9.82 MonoUnsat Ester

FO3h039 60.08 24.52 PolyUnsat Ester

FO3h040 8.77 5.75 Crude Salmon Oil

FO3h041 12.41 57.59 Separator

FO3h042 36.36 21.49 PolyUnsat Ester

FO3h043 3.79 0.15 First Esterification

FO3h044 29.23 13.78 Clath Raffinate

FO3h045 45.99 33.51 PolyUnsat Ester

FO3h046 12.10 5.69 MSC Pollock Oil

FO3h047 24.57 14.32 Separator

FO3h048 45.86 33.61 PolyUnsat Ester

FO3h049 6.39 3.68 First Esterification

FO3h050 58.13 24.66 Clathration

50 sample initial data set from all points in manufacturing process. 40 Samples used for 80 MHz dataset

First round of PLS regression analysis revealed concentration outliers that were linked to limitations in the GC method. This study was performed on improved GC data values.

Final 80 Sample models were utilized to validate the calibrations on a 24 sample validation set (below).

Experimental Varian Mercury - 300 MHz NMR Supercon Spectrometer 4 pulse on pure sample in 5 mm tube, Run Unlocked In MNova 8.1.2 SPC Files Imported, Stacked, Binned at 3 Hz interval, Area Normalized to 100, Saved as Transposed Ascii Matrix For Peak Integrals Used Advanced Feature – Create Integral Graph from Stacked Plot PLS Regression Performed Thermo Grams IQ and Eigenvector Solo

Aspect AI – 60.38 MHz 4 pulse on pure sample in 5 mm tube Locked on 1H NMR signal In MNova 8.1.2 SPC Files Imported, Stacked, Binned at 3 Hz interval, Area Normalized to 1000 Saved as Transposed Ascii Matrix For Peak Integrals Used Advanced Feature – Create Integral Graph from Stacked Plot PLS Regression Performed Thermo Grams IQ and Eigenvector Solo

EPA

DHA

SpinMetrix

300 MHz 1H NMR Spectra of Samples at Different Points in the Process

EPA

Magritek Spinsolve – 42.5 MHz 4 pulse on pure samples in 5mm tube Data Processed in Mestrelab Mnova 9 Data converted to 0.05 ppm integration bins Spectral area Normalized to 1000 Saved as transposed matrix

Wt% DHA by GC

300 MHZ Wt% DHA by GC

300 MHz NMR Regression Vector Wt% DHA by GC

Wt% EPA

R2 = 0.993 8 Latent Variables RMSEC=1.20 RMSECV=1.68

300 MHz NMR Regression Vector Wt% DHA by GC

PLS Regression Data EPA Content (Wt%)

R2, SECV (Wt%) DHA Content (Wt%)

R2, SECV (Wt%)

42 MHz NMR 0.988, 2.20 0.989, 1.25

60 MHz NMR 0.993, 2.13 0.992, 1.13

82 MHz NMR 0.989, 2.17 0.992, 1.11

300 MHz NMR 0.988, 1.68 0.991, 1.09

Peak Integral Data 0.981, 2.71 0.964, 2.24

Fused - NMR-FTIR 0.993, 1.62 0.992, 1.08

Table I: Regression Results for Wt% DHA/EPA Content at 4 Field Strengths

Wt% DHA

R2=0.993 SECV=2.13 wt% 8 Latent Variables R2=0.992 SECV=1.13 wt% 7 Latent Variables

60 MHz 60 MHz - DHA

60 MHz - EPA

0 10 20 30 40 50 60

-20

0

20

40

60

80

Y Measured 1

Y C

V P

red

icte

d 1

-100 -50 0 50

-20

-10

0

10

20

Scores on LV 1 (95.78%)

Sco

res o

n L

V 2

(2

.23

%)

R^2 = 0.989

8 Latent Variables

RMSEC = 0.75363

RMSECV = 1.2463

Calibration Bias = 0

CV Bias = 0.098796

0 20 40 60 80 -20

0

20

40

60

80

Y Measured 1

Y C

V P

red

icte

d 1

-100 -50 0 50 -20

-15

-10

-5

0

5

10

15

Scores on LV 1 (95.78%)

Sco

res o

n L

V 2

(2

.48

%)

42.5 MHz Wt% DHA

42 MHz - EPA

42.5 MHz - DHA

42.5 MHz Wt% EPA

Thermo Picospin80 – 82.3 MHz 32 pulse average on pure sample Data Processed in Mestrelab Mnova 9 Data converted to 0.05 ppm integration bins Spectral area Normalized to 1000 Saved as transposed ascii matrix

80 MHz Wt% DHA

80 MHz Wt% EPA

Eicosaoentaenoic Acid (EPA) 20:5(n-3)

Docosahexaenoic Acid (DHA) 22:6(n-3)

NMR Processing for Multivariate Analysis

R2=0.988 SECV=2.20 wt% 8 Latent Variables

Diesel Fuels - 300 MHz 4 Pulse Average

Diesel Fuels - 60 MHz 4 Pulse Average

Diesel Fuels - 80 MHz 32 Pulse Average

Diesel Fuels – 42 MHz 4 Pulse Average

1H NMR and Diesel Parameter Correlation – PLS Regression

Hydrogen Content (%H) ASTM D7171

TD-NMR Aromatic Content (Wt% GC) Density (Kg/L)

NMR Freq R2 SECV LV R2 SECV LV R2 SECV LV

42 MHz 0.951 0.10 3 0.959 0.54 4 0.944 0.0021 5

60 MHz 0.952 0.09 3 0.962 0.53 2 0.951 0.0020 2

80 MHz 0.934 0.10 3 0.953 0.57 3 0.937 0.0022 3

300 MHz 0.974 0.07 3 0.953 0.57 5 0.937 0.0021 5

Omega-3 Ethyl Ester Sample obtained at 4 field strengths – ppm scale

Omega-3 Ethyl Ester Sample obtained at 4 field strengths – frequency scale

Density (kg/L) Aromatics (wt%)

Hydrogen Content (%H)

SpinMetrix is a joint venture company between Process NMR Associates and VisMagnetica developing an independent NMR application implementation software for full spectral processing automation, pre-processing for chemometric applications , chemometric model prediction, and results reporting. Here is an example webpage where NMR FID data obtained on Varian 300, Magritek Spinsolve, Picospin-80, and Aspect-60 can be uploaded pre-processed and passed through server based PLS models for multiple parameter prediction. Models can be accessed on-line or locally on the spectrometer computer.

1H benchtop NMR has great potential to increase the throughput of both routine and emergency fuel sample analysis in refinery laboratories. Currently fuel samples must be passed through multiple dedicated analyzers to obtain information such as density, H-Content, aromatics, olefins, saturates, benzene, Octane numbers, cetane index, cetane number, distillation curves, vapor pressure, flash point, pour point, freeze point, cloud point, etc. Correlation of the 1H NMR spectra of these refinery fuel samples to these primary test results will allow all parameters to be predicted in about 40 seconds from the 4 pulse spectrum of the pure fuel. Here we have a few examples obtained on some diesel fuels that were submitted to our lab for ASTM D7171 – Hydrogen Content by TD-NMR. We had density, H-content, and aromatics wt% by GC. Below are three example correlation obtained on the Picospin 80 system (that requires 32 pulses per sample due to the capillary sample size). The results were very similar for the 300, 60, and 42 MHz data obtained on the three other NMR system in our laboratory. The comparative results are shown in Table II. The results are very similar independent of the field strength of the NMR system. The data from all 4 NMR systems is provided in this section.

The 1H NMR PLS correlations to EPA and DHA content in the various manufacturing streams and products are provided in Table I and demonstrate that all 4 NMR systems produce excellent correlations. Good correlations can also be obtained from gross integration region “spectra” indicating that model robustness may be improved by data reduction of NMR spectra into wider chemically relevant integration bins.

Table II: PLS Regression Results for Diesel Quality Parameters at 4 Field Strengths