laseralignmentanddynamicbalancing - ktmeng.com alignment and dynamic balancing data... · machinery...

Product Data SheetV-LADB-102207January 2010 Machinery Health™Management

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� A complete alignment,balancing and vibrationanalysis solution

� Use components separatelyor together to maximize thereliability of your rotatingmachinery

Laser Alignment :� Wireless radio frequency

operation allows you tocollect data from up to 50feet away

� Dual-visible lasers andoversized targets provideaccuracy of less than1 micron while aligningspans up to 100 feet

Dynamic Balancing:� Balancing Watchdog

identifies mechanical faultsthat prevent successfulbalancing

� Easy graphical userinterface with step-by-stepprocess

Laser Alignment and Dynamic Balancing

IntroductionAlignment and balance arecritical components of yourrotating machinery maintenancestrategy. Improved balancing andalignment procedures and toolscan extend machine life frommonths to years. Predictivemaintenance and root-causestrategies help maximize thereliability and availability ofproduction assets.

Emerson’s alignment andbalancing products lead theindustry in innovative features

that simplify tasks whileincreasing performance. Withminimal training, alignmentand balancing is performed tothe highest standards in lesstime than ever before. View yourpredictive diagnostics in AMS™

Suite: Machinery Health Managerto see a complete picture of yourmechanical asset health.PlantWeb® alerts from AMSMachinery Manager will notifyoperations or maintenance whena specific machine needsattention.

Adding laser alignment and dynamic balancing to your existing vibrationanalyzer creates a complete solution for your rotating machinery.

Part of a Larger FamilyEmerson offers the flexibilityof laser shaft alignment,balancing, rotor bar analysisand vibration analysis in a singlehandheld analyzer. The CSI 2130Machinery Health Analyzerprovides industry-leadingcapabilities for machinery healthanalysis.The CSI 2130 can beequipped with up to 7 differentapplications:

� Route-based vibration collection

� Advanced vibration analysis

� Dynamic balancing

� Basic/advanced laser alignment

� Transient analysis

� ODS/Modal analysis

� Cross-channel analysis

You can choose only oneapplication, or combineseveral applications within thesame analyzer. The CSI 2130allows you to begin with theapplication you currently needwhile having the option to expandyour capabilities as your needschange.

Efficient AlignmentThe CSI 8225 Laser Alignmentsystem is designed to get the jobdone quickly and accurately. Itprovides a confidence check forevery alignment correction beforethe machine is moved. Reviewalternate solutions for a bolt-bound machine with the touch ofa button. Adjust the laser headsto a convenient angle to watchthe real-time display of changesto alignment. Instant feedback ontolerance is provided in the formof an intuitive bull’s-eye graphic.When the job is complete, loadthe data to AMSSuite: MachineryHealth Manager for before-and-after documentation andreporting.

Product Data SheetJanuary 2010

Wireless AlignmentEmerson offers built-inwireless Radio Frequency (RF)communication so you havefreedom from cables without anyloss of reliability - indoors andoutdoors! The portableCSI 2130 can communicate withlaser heads up to a distance of50 feet (15.25m) while you viewreal-time changes such as softfoot checks and live machinemoves.

Wired cable communication isalso available. The laser headsare equipped with an internalmemory that allows you toinitiate the laser heads, removethe cables, turn the shaftsand reconnect the cables todownload the information to theCSI 2130. That way, during therotation of the shaft, there are nocables wrapping around themachine shaft.

Easy graphical user interface and wireless communication provides intuitivelive machine move updates.

Machinery Health™Management



Large TargetsDual-visible lasers and largehigh-resolution targets enablethe system to monitor the exactmovement of each shaft for aspan of up to 100 feet (30.48m).With these features, long jack-shafts are quick work while roughalignment and problems causedby large thermal growth arevirtually eliminated.

Easy User InterfaceA step-by-step graphical userinterface guides the user easilythrough the entire alignmentprocess.

Accurate ResultsThe CSI 8225 Laser Alignmentsystem uses a high-speed anglesensor in each head for a fastershaft rotation with highlyaccurate results. Excellent dataresolution is created by taking ameasurement point every 2degrees of rotation, regardless ofsweep angle. Measurements areautomatically recorded by thelaser heads and can be retrievedusing RF communication orcables. With Emerson’s patentedSweep mode, there is no need tostart or stop the shaft at specifiedlocations.

FlexibleThe Dual-Pass mode makes easywork of alignment on uncoupledor non-rotational equipment.The Averaging mode is designedfor use in high vibration areasand for those machines whererotation is difficult to control.The automatic Sweep modesinclude Anti-Backlash Processingto eliminate errors introduced byinconsistent shaft rotation.These data acquisition modescombined with a completeoffering of mounting brackets andalignment accessories allowsEmerson's alignment system tomeet most alignment needs.

Emerson's uniquely-designed laser heads and extensive accessory offerings create an alignment solution that isapplicable to a wide variety of alignment jobs.



CSI Alignment AccessoriesEmerson offers a wide range oflaser alignment accessoriesincluding special mountingbrackets, shims and adjustmenttools. Chain extensions, baseextensions, and alternativemounting brackets make itpossible to use the laser fixturesfor almost any machine oralignment job. For instance,magnetic bases make assemblyeasy, while soft mount bracketsallow you to perform measurementson non-rotating shafts. Thehorizontal alignment tools providea solution to another importantstep in the alignment process —the machine move. They act likeportable “jackbolts” that enableyou to perform controlled machinemoves without the expenseinvolved with welding additionalcomponents to the machine.The product line is rounded outby a complete selection of pre-cutshims and training tools for yourin-house training program.

Standard BracketsMounting the fixture device andlaser heads to the shaft is key toobtaining accurate measurements.The easy-to-install chain mountingsystem is expandable to securelymount the laser heads to shafts upto 26" in diameter.

CSI 8225 Alignment:Modes of Operation:� Auto Sweep is the defaultalignment method used formost applications. The arc ofrotation can vary from 45o

(1/8 sweep) to a full 360o

sweep. This mode is usefulwhen shaft obstructions/clearances make a completeshaft rotation difficult. TheAlignment program takes upto 180 readings during a sweepproviding extremely accuratedata for the alignment.

� Manual Sweep is analignment method used wheredata is acquired each time the"number key" is pressed inorder for the unit to recorddata points. This method isuseful for performinguncoupled or non-rotationalalignments. This methodcombined with an increasednumber of data samples ishelpful in situations wherea lot of background vibrationis present.

� Dual-Pass functions are similarto the Auto Sweep mode,except data is automaticallyacquired as each laser headpasses by the other. Thismethod, like Manual Sweep, isuseful for performing uncoupledor non-rotational alignments.

� 4-Point Auto/4-Point Manualis used when data is acquiredwhere the laser heads are atthe 12 o'clock (0o or 360o) , 3o'clock (90o), 6 o'clock (180o)and 9 o'clock (270o) positions

� Straightness is used to collectelevation readings for a lineprofile analysis to determineshaft straightness.

� Thermal Growth allows youto enter in the thermal growthdata for the alignment job. Thisinformation comes from either athermal profile or manufacturerspecifications.

� Vertical Align is used for C-face/C-flange mounted motors(which are usually oriented inthe vertical direction). Theyinclude one machinecomponent mounted onanother and bolted togetherat a flange. Measurementsare taken with the lasersystem setup across thecoupling to determine theoffset and angle betweenthe two shafts.

Shaft Diameters Use These Chain Lengths

Less than 8” (200mm) Standard Chain Length8 - 15 1/2” (200 - 390mm) Standard Chain + 1 Optional Length15 1/2- 23” (390 - 580mm) Standard Chain + 2 Optional Length23 - 26” (580 - 660mm) Standard Chain + 3 Optional Length



Soft Mounting BracketThe Soft Mount Bracket(A800052) was developed formachines with rotors that arelarge, heavy or difficult to turn,such as cement kilns, rockcrushers, gearboxes, and hammermills. It has four permanentbearings at the base of thebracket so that the bracketactually rolls around the shaft.Nylon nuts are included in thepackage and can be added to thechain to allow it to easily slideover the shaft while providing astable mounting configuration.

Quick Mount Narrow BracketThe 1/2” (12mm) Quick NarrowBracket (A8AA55) is a chain-typebracket for optimal stability intight spaces on a wide range ofshaft sizes. It is more suitablethan a standard magnet-mountedbracket for this narrow spaceapplication.

Extension ChainsThe standard mounting bracketcomes with an 8" (200mm)linkable chain, but this bracketcan be mounted on shafts up to26" (660mm) in diameter whenextension chains (D22773)are used.The soft mount bracket(A800052) can also be mountedon shafts up to 26" in diameterwhen extension chains (A832001)are used.

Magnetic Mounting BaseThe Magnetic Mounting Base(A8AA50) is ideal for straightnessmeasurements. When the magnetis switched on, it can be mountedonto any curved or flat ferrousmetal surface, such as rollsand machine bases, and moved-forward or backward along thesurface. When the magnet isswitched off, the base providesenough support that the laserheads can be used on nonferrousmaterials.

Magnetic BracketThe Magnetic Bracket (A800056)mounts to the face of the couplingwith seven powerful magnets.The bracket lip overhangs thecoupling rim to provide extrastability. The magnetic bracketprovides the convenience ofquick mounting.



Dynamic BalancingEmerson offers a balancingsolution that is accurate andeasy to use. It is available as adedicated balancing system oras an additional capability inan existing CSI 2130. Minimaltraining is required to use theDynamic Balancing program.The electronic checklist walksyou through the balancingprocedure, marking off each stepas it is completed. If questionsarise during the balance job,detailed online help messagesare available at the touch ofa button. Your job is alsosimplified by the ability toautomatically read datafrom up to four sensors -eliminating the necessity ofswitching cables and sensorsbetween each measurement.

Intuitive and AccurateThe intuitive balancing interfaceprovides easy-to-use yet powerfultools to meet the needs of fieldbalancing. Job definition andweight placement is clarifiedby graphical displays. Vectoraveraging ensures data qualityby suppressing inaccuraciesfrom normal variations inamplitude and phase readings.A data stability bar graph cuesyou when a measurementis ready to be recorded.

AMS Machinery ManagerInterfaceBalance results are automaticallycompared to original conditionand tolerance specification fordisplay and reporting. Oncethe job is complete, data canbe loaded to AMS MachineryManager for analysisdocumentation, reporting andfuture use. If it is necessary torevisit the same machine, datacan be downloaded to providean opportunity for a one-shotrebalance.

The CSI 2130 Machinery Analyzer features an easy-to-use graphical balancinguser interface.

Basic and Advanced OperationBasic mode provides a quicksolution for one and two planebalancing jobs. Advanced modehandles jobs with more variablesand will also automatically splitcorrection weights betweenavailable weight locations.Advanced features enableless experienced users to dealwith most any situation. Thepatented Balancing Watchdogis a revolutionary feature thatchecks the vibration data on themachine during the balance job.It identifies secondary faults andeven compares vibration acrossthe shaft to identify loosenessor resonance in the structure.The Balancing Watchdog thenreports the nature and locationof problems that might preventsuccessful balancing so thatthey can be corrected and thebalancing job can proceed.



CSI Part No. DescriptionFootprint(Width)

MinimumShaft Dia.

MaximumShaft Dia

ExtendedDiameter

ExtensionChain Application

A800051 StandardBrackets

3/4”19mm

2”50mm

8”200mm

26”660mm

Part#D22773

Most shaftalignments

A800052 Soft MountingBracket

1 1/2"40mm

2"50mm

8”200mm

26”660mm4 chains

Part#A832001

Large todifficult-to-turn

rotors

A8AA55 Quick MountNarrow Bracket

1/2”12mm

1/2”12mm

8”200mm

NA NA Tight spaces

A8AA50 MagneticMounting Base

3.8"100mm

2"50mm

Infinite NA NA Straightnessmeasurements

A800056 MagneticBracket

3 1/2” Infinite NA NA QuickMounting

* Based on 25% operation, 25% sleep mode, and 50% power down** RF communication available where certified*** Model 8215 Laser heads provide identical functionality except for a target size of 10x10 mm

(14 mm diagonal) with a maximum laser separation of 30 ft. (9m)Specifications subject to change without noticeU.S. Patent Numbers 5,263,261; 5,980,094; 5,684,578; 5,526,282; 5,621,655; and 5,715,609.

Physical DataLaser Diode� AlGalnP, visibleWavelength� 670 nm (typical)Output Power� Pulsed, <1.0 mW (average)Laser Safety Class� Class II; FDA 21CFR 1040.10 and1040.11

� Target Size: 20x20mm***Resolution� Less than 1 micron (0.00004")Linearity� better than 1.5%Environment� Protected from ambient light interferenceLaser Housing� AluminumInclinometer� High speed, internal, fully automatic

Inclinometer Resolution� Less than 1 degreeMeasurement Axes� 6 total, 2 displacement and 1 rotational

per laser headOperating ConditionsOperating Temperature� 0°to 115° F (-17° to 46° C)Storage Temperature� 0° to 140° F (-17° to 60° C)Humidity� 10-95%, non-condensingPower SupplyPower Management� Auto "sleep" and "power down" modesBattery� Nickel cadmium, rechargeableBattery Life� 3-4 hours continuous laser operation,8 hours typical*

Battery Charging Station� Fully automatic super fast smartcharger (Auto-switching 110-240 V AC,50/60 Hz)

Battery Charge Time� 15 minutesLaser - Analyzer� Communication Wireless Radio

- Frequency and/or direct cableconnection**

� RF Operating Frequency: 916.5 MHzCertificationFCC Certification� Part 15, no user license required;equivalent Canadian rating

Operating RangeLaser separation� 0-100 ft. (0-30.5 m)***RF range� 0-50 ft. (0-15m), typicalCalibration� Calibration to NIST traceable standards

CSI 8225 AlignmentTechnical Specifications

CSI Alignment AccessoriesMounting posts B8215-POSTS (4)Super fast smart charging station A8211Tape Measure A8AA10Direct connect cable A821510Screwdriver MHM-99451Hard shell suitcase D24492Quick mount brackets & chains (2) A8AA55Standard mount bracket (2) B821007Standard mount chains (2) B8210-CHNHex ball driver 995102” (51mm) Extension Blocks (2) B8100-EXT2Pass Mode Cable - RF packages only A8215C2-PMRF adapter - RF packages only B8000RF



Description Part NumberCSI 8225 Alignment and CSI 2130 KitCSI 2130 Advanced Alignment System with 10x10 A813015-CUtargets and RF communicationCSI 2130 Advanced Alignment System with 10x10 A813015-INtargets and cabled communicationCSI 2130 Advanced Alignment System with 20x20 A813025-CUtargets and RF communicationCSI 2130 Advanced Alignment System with 20x20 A813025-INtargets and cabled communicationCSI 2130 Basic Alignment System with 10x10 A8130EZtargets and RF communicationCSI 2130 Basic Alignment System with 10x10 A8130EZ-INtargets and cabled communication

CSI 8225 Alignment and Kit (for existing CSI 2130 users)Advanced Laser Expansion Pak with 10x10 A873015-CUtargets and RF communicationAdvanced Laser Expansion Pak with 10x10 A873015-INtargets and cabled communicationAdvanced Laser Expansion Pak with 20x20 A873025-CUtargets and RF communicationAdvanced Laser Expansion Pak with 20x20 A873025-INtargets and cabled communication

Ordering Information

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©2010, Emerson Process Management.The contents of this publication are presented for informational purposes only, and while every effort hasbeen made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressor implied, regarding the products or services described herein or their use or applicability.All sales are governed by our terms and conditions, which are available on request. We reserve theright to modify or improve the designs or specifications of our products at any time without notice.All rights reserved. AMS, Machinery Health, PlantWeb, and PeakVue are marks of one of the EmersonProcess Management group of companies. The Emerson logo is a trademark and service mark ofEmerson Electric Company. All other marks are the property of their respective owners.

Emerson Process ManagementAsset Optimization Division835 Innovation Drive

Knoxville, TN 37932 USA

T (865) 675-2400

F (865) 218-1401

Product Data SheetJanuary 2010 Machinery Health™Management

Dynamic Balancing and CSI 2130 KitCSI 2130 Balance Analyzer A2130B1

Dynamic Balancing Kit (for existing CSI 2130 or 8130 users)Balancing Firmware A2130S7CSI 2130 Balance Accessories Kit A1730B22 - 4 Sensor Balancing Accessories Upgrade A173001

Dynamic Balancing Accesories4-channel multiplexer A6481 - 20K RPM Infrared Phototach Kitw/ external power supply A0404P11 - 20K RPM Infrared Phototach A0404B1Phototach power supply A040801Reflective tape (3 rolls) A403Hard shell suitcase D24786

For more information about Emerson’s Laser Alignment and Balancing Solutions contact your localrepresentative.

laseralignmentanddynamicbalancing - ktmeng.com alignment and dynamic balancing data... · machinery...

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